Emerson Oxygen Analyzer B-106-300NH User Manual

Size:
2.65 Mb
Download

Instruction Manual

IB-106-300NHRev. 4.2

July 2002

World Class 3000

Oxygen Analyzer

with IFT 3000 Intelligent Field Transmitter

http://www.processanalytic.com

ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Rosemount Analytical designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructionsMUST be adhered to and integrated into your safety program when installing, using, and maintaining Rosemount Analytical products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

Read all instructions prior to installing, operating, and servicing the product.

If you do not understand any of the instructions, contact your Rosemount Analytical representative for clarification.

Follow all warnings, cautions, and instructions marked on and supplied with the product.

Inform and educate your personnel in the proper installation, operation, and maintenance of the product.

Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources.

To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product.

When replacement parts are required, ensure that qualified people use replacement parts specified by Rosemount. Unauthorized parts and procedures can affect the product’s performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY.Look-alikesubstitutions may result in fire, electrical hazards, or improper operation.

Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury.

If a Model 275 Universal HART® Communicator is used with this unit, the software within the Model 275 may require modification. If a software modification is required, please contact your localFisher-RosemountService Group or National Response Center at1-800-654-7768.

The information contained in this document is subject to change without notice.

Emerson Process Management

Rosemount Analytical Inc.

Process Analytic Division

1201 N. Main St. Orrville, OH 44667-0901T (330)682-9010

F (330) 684-4434

e-mail:gas.csc@EmersonProcess.com http://www.processanalytic.com

 

HIGHLIGHTS OF CHANGES

 

Effective May, 1999 Rev. 4.0

 

 

Page

Summary

 

 

Page P-6

Added new Quick Start Guide.

Page 3-1

Added Section 3, Setup.

Page 4-1

Removed calibration information from Operation section, and created

 

Section 4, Calibration.

Page 6-2

Expanded explanations of IFT status codes.

Section 6

Added new troubleshooting procedures.

 

 

 

Effective November, 2001 Rev. 4.1

 

 

Page

Summary

 

 

Highlights

Updated Highlights of Changes Appendix A page.

Appendix A

Replaced Appendix A, Rev. 3.6 with Rev. 3.7.

 

 

 

Effective July, 2002 Rev. 4.2

 

 

Page

Summary

 

 

Highlights

Updated Highlights of Changes Appendix A page.

Page 4-1

Added reference to new Calibration Record sheet.

Page 4-9

Added new Calibration Record sheet.

Appendix A

Replaced Appendix A, Rev. 3.7 with Rev. 3.8.

 

 

 

HIGHLIGHTS OF CHANGES

 

APPENDIX A

 

Effective May, 1996 Rev. 3

 

 

Page

Summary

 

 

--

General. Updated appendix to reflect probe design changes.

Page A-13

Added “Extended temperature by-passarrangements” to FigureA-13

 

(Sheet 3 of 3)

 

Effective June, 1996 Rev. 3.1

 

 

Page

Summary

 

 

Page A-13

Updated part ordering information.

 

 

 

Effective August, 1996 Rev. 3.2

 

 

Page

Summary

 

 

Page A-25

Updated cell replacement kit part numbers for the probe.

 

 

 

Effective October, 1996 Rev. 3.3

 

 

Page

Summary

 

 

Page A-6

Added NOTE to Figure A-7.

 

 

 

Effective January, 1997 Rev. 3.4

 

 

Page

Summary

 

 

Page A-1

Added warning to read new safety instructions.

Page A-12

Added protective covers and grounds warning.

Page A-16

Added protective covers and grounds warning.

 

 

 

Effective February, 1998 Rev. 3.5

 

 

Page

Summary

 

 

Page A-18

Changed screw torque in paragraph A-11h.

 

 

 

Effective July, 1998 Rev. 3.6

 

 

Page

Summary

 

 

--

Changed test gas to calibration gas and reference gas to reference

 

air throughout the appendix.

 

HIGHLIGHTS OF CHANGES (CONTINUED)

 

Effective November, 2001 Rev. 3.7

 

 

Page

Summary

 

 

A-8

Added new cup type diffusion assembly description, paragraph A-6.e.

 

and diffusion assembly illustrations, Figure A-13andA-14.

A-26

Added new cup type diffusion assembly part numbers 4851B89G04

 

and 4851B90G04 to replacement parts list. Deleted stainless steel

 

diffuser assembly from replacement parts list.

 

 

 

Effective July, 2002 Rev. 3.8

 

 

Page

Summary

A-13

Added troubleshooting symptoms 5 and 6 to Table A-2.

 

 

 

HIGHLIGHTS OF CHANGES

 

APPENDIX B

 

Effective February, 1992 Rev. 2

 

 

Page

Summary

 

 

Page B-1

Figure B-1.New HPS 3000 Optional Class 1, Division 1, Group B

 

(IP56) Explosion-ProofEnclosure added.

Page B-11

Figure and Index No. column added to Table B-2.Replacement Parts

 

for Heater Power Supply.

 

Effective January, 1995 Rev. 2.1

 

 

Page

Summary

 

 

Page B-3

Updated Figure B-3,Heater Power Supply Block Diagram for IB

 

consistency.

 

Effective January, 1997 Rev. 2.2

 

 

Page

Summary

 

 

Page B-1

Added warning to read new safety instructions.

Page B-3

Corrected Table B-1specifications list.

Page B-4

Added protective covers and grounds warning.

Page B-8

Added protective covers and grounds warning.

Page B-11

Added expanded fuse description.

 

 

 

HIGHLIGHTS OF CHANGES

 

APPENDIX D

 

Effective June, 1994 Rev. 2

 

 

Page

Summary

 

 

Page D-1

MPS outline drawing changed to show new MPS.

Page D-2

MPS interior view replaced with new MPS in Figure D-2.

Page D-3

"Optional" for check valve deleted in Figure D-3.

Page D-4

Drawing showing location of optional Z-Purgeadded as FigureD-4.

Page D-7

Power supply replacement procedures in paragraph D-7changed to

 

reflect new design in the MPS. Solenoid valve replacement proce-

 

dures in paragraph D-8changed to reflect new design in the MPS.

Page D-8

Old exploded view of MPS replaced with new MPS.

Page D-10

Paragraph D-11,Adding Probes to the new MPS, added.

Page D-11

Change part numbers for the power supply, solenoid valve, and test

 

gas flowmeter assembly. Add part numbers for reference gas flow-

 

meter assembly and all the parts in the probe adder kit.

 

Effective January, 1995 Rev. 2.1

 

 

Page

Summary

 

 

Page D-1

Updated Figure D-1,MPS 3000 to include hinge.

 

 

 

Effective May, 1996 Rev. 2.2

 

 

Page

Summary

 

 

Page D-11

Updated replacement parts list to reflect new part numbers.

 

 

 

Effective January, 1997 Rev. 2.3

 

 

Page

Summary

 

 

Page D-1

Added warning to read new safety instructions.

Page D-2

Corrected Table D-1Specifications listing, 1st entry.

Page D-5

Added protective covers and grounds warning.

Page D-7

Added protective covers and grounds warning, corrected item num-

 

ber errors in paragraph D-6.

Page D-11

Added expanded fuse descriptions.

 

 

 

Effective July, 1998 Rev. 2.4

 

 

Page

Summary

 

 

---

Changed test gas to calibration gas and reference gas to reference

 

air throughout the appendix.

 

 

 

HIGHLIGHTS OF CHANGES

 

APPENDIX E

 

Effective May, 1996 Rev. 4

 

 

Page

Summary

 

 

---

General. Updated text and illustrations to reflect new version of IFT.

Page E-4

Updated IFT display status codes and placed in priority sequence.

 

 

 

Effective June, 1996 Rev. 4.1

 

 

Page

Summary

 

 

Page E-2

Updated specification table.

 

 

 

Effective October, 1996 Rev. 4.2

 

 

Page

Summary

 

 

Page E-4

Added new status displays for password protection features.

 

 

 

Effective January, 1997 Rev. 4.3

 

 

Page

Summary

 

 

Front matter

Added "Safety instructions for the wiring and installation of this

 

apparatus.”

Page E-1

Added warning to read new safety instructions.

 

 

Page E-2

Deleted NOTE.

 

 

Page E-4

Added protective covers and grounds warning.

 

 

Page E-8

Added protective covers and grounds warning.

 

 

Page E-15

Added expanded fuse description.

 

 

 

Effective July, 1998 Rev. 4.4

 

 

Page

Summary

 

 

---

Changed test gas to calibration gas throughout the appendix.

 

 

 

Effective June, 1999 Rev. 4.5

 

 

Page

Summary

 

 

Page E-1

Changed “real time clock” to “timer”.

 

 

 

HIGHLIGHTS OF CHANGES

 

APPENDIX J

 

Effective April, 1995 Rev. 1

 

 

Page

Summary

 

 

Page J-13

Added statement of reference to the return authorization number.

 

 

 

Effective June, 1995 Rev. 1.1

 

 

Page

Summary

 

 

Figure J-4.Updated figure to include “Status group” and “K3 eff” in

 

calculations.