Emerson Fisher Vee-Ball V150, Fisher Vee-Ball V200, Fisher Vee-Ball V300 User Guide

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Fisher
High-Capacity Rotary
Valves for General or Fibrous
Slurry Service
W9415
Figure 1. Fisher High-Capacity Rotary Valve
service and for fibrous slurry applications
DN 25 to DN 300 and NPS 1 to 24 x 20
Choice of seal types and materials—composition, flat metal, heavy-duty metal, or
flow ring
Temperatures to 427C
Pressures to PN40 and CL600
ENVIRO-SEAL
packing systems to help ensure compliance with environmental
emissions requirements
FIELDVUE
digital valve controllers offer digital control and remote diagnostics. The
proven line of Fisher positioners, controllers, transmitters, and switches also is
available.
Product Flier
PF51.3:Vee-Ball
D102429X012
May 2009
High-Capacity Rotary Valves
High-Capacity Rotary Valves
Product Flier
PF51.3:Vee-Ball
May 2009
2
The Fisher Vee-Ball Valve Family
Vee-Ball rotary valves combine the features and
performance you need. These features are made
available through expertise in applications, valve
design, and manufacturing.
The valves are suitable for throttling or on-off
service. They are often used with a full 0 to 90
degree ball rotation.
Fisher V150, V200, and V300 Vee-Ball valves use
the time-proven V-notch ball that provides
high-capacity control of liquid, gas, steam, and
fibrous slurries. The shearing action of the ball
allows smooth, non-clogging operation, and the
unrestricted, straight-through flow ensures high
capacity.
Easy Installation . . . Fisher V150 and V300 integral
flanges eliminate exposed flange studs, and the
V200 features line-centering lugs to simplify
alignment.
High Rangeability . . . Flow coefficient ratio is 300
to 1.
Reduced Maintenance Costs . . . The V150, V200,
and V300 valves have interchangeable trim parts to
reduce spare parts inventory and cost and simplify
maintenance procedures and training. Metal and soft
seals are interchangeable within a valve body.
Protection Against Process Fluid Emissions . . .
Optional ENVIRO-SEAL packing systems provide an
excellent shaft seal to prevent the loss of valuable or
hazardous process fluids. These live-loaded
systems provide long packing life and reliability.
Materials for Sour Service . . . Emerson Process
Management offers materials and manufacturing
procedures for compliance with NACE (National
Association of Corrosion Engineers) standard NACE
MR01752002, MR0103, and MR0175 / ISO 15156.
W74351/IL
Figure 2. Fisher V150 or V300 Valves
Easy Seal Inspection . . . Seals can be inspected
without removing the actuator or disassembling the
valve.
Noise Attenuator Ball. . . Depending on service
conditions, up to -10dBA acoustical attenuation and
a K
C
of 1.0 for liquid flow are possible with the noise
attenuator ball (available with DN 100 through DN
300 and NPS 4 through 20 valves).
Basis Weight Control Valve . . . Fisher V150,
V200, and V300 valves are available to meet the
precision control requirements of basis weight
control in the paper-making industry.
Other Rotary Products
Fisher V500 Valve . . . The V500 valve uses rugged
valve components and a choice of erosion-resistant
trim materials for highly erosive and severe
operating conditions at pressures to PN 100 (CL600)
and temperatures to 538C.
Fisher CV500 Valve . . . The CV500 combines the
rangeability of the cammed-segmented V-notched
ball, with the inherent ruggedness found in the V500
heavy duty bearings, seals and body. This
combination provides a balance of high capacity,
erosion resistance, and pressure control for liquid
and gas.
High-Capacity Rotary Valves
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The Fisher Vee-Ball Valve Family (Continued)
Other Rotary Products (Continued)
Fisher V250 . . . The V250 valve is a heavy-duty
valve often used in gas transmission lines, gas
distribution, or liquid pipelines. It is available in sizes
to NPS 24 and CL600 or CL900
pressure-temperature ratings.
Fisher V260 . . . The V260 valve has special
energy-dissipating trim to reduce noise effects that
cause pipeline vibrations. It is available in NPS 8,
10, 12, 16, 20, and 24 sizes.
Fisher Control-Disk Valve . . . This rotary valve
with an equal percentage flow characteristic
provides an improved throttling range. This improved
capability allows you to control closer to the target
set point, regardless of process disturbances. This
capability results in a reduction in process variability.
Fisher 8532, 8580, and 8510/8510B . . . This family
of high performance butterfly valves is designed for
optimal control performance, as well as tight shutoff
isolation service. These valves are available in size
range NPS 2 to 24 and a variety of pressure classes
and body styles.
Fisher A11 . . . The POSISEAL A11
high-performance butterfly valves are designed for
optimal control performance as well as tight shutoff
for isolation, automated on/off service. These valves
feature square, keyed, or splined shafts. These
valves are designed for use in highpressure,
hightemperature, or cryogenic applications, and
available in sizes NPS 3 through 72, and pressure
classes up to CL2500.
ENVIRO-SEAL PACKING SYSTEM
(SINGLE PTFE V-RING)
PACKING STUD
PACKING NUT
O-RING
PACKING
FOLLOWER
PACKING
SET
PACKING BOX
RING
O-RING
14B9917-B
E0735 / IL
LEAK-OFF PACKING ASSEMBLY
FOR NPS 1 THROUGH 12 VALVES
W7557-1/IL
Figure 3. Optional Rotary Valve Packing Assemblies
BASIS WEIGHT VALVE AND ACTUATOR
W5393
Vee-Ball VALVE BALL WITH ATTENUATOR
W7555/IL
Figure 4. Attenuator and Basis Weight Valve
High-Capacity Rotary Valves
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May 2009
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Selecting Vee-Ball Products
Only a few of the more commonly selected product materials,
sizes, options, and accessories are covered in this flier.
Contact your Emerson Process Management sales office (refer
to the back cover) for assistance in selecting and sizing these
products. More detailed specifications are available on request.
Selecting Valve Components
Valve Type Selection 5...............................
Body Materials, End Connections, and Ratings 7.........
Valve Component Materials and Temperatures 7.........
Selecting an Actuator
Fisher 2052 Diaphragm Actuator 8.....................
Fisher 1051 and 1052 Diaphragm Actuators 9...........
Fisher 1061 Piston Actuator 10........................
Selecting Valve Instrumentation and Accessories
Fisher FIELDVUE Digital Valve Controllers 11...........
Fisher 3610J Valve Positioners 13......................
Other Accessories 14.................................
Reference Information
Maximum Inlet Pressure for CW2M Valve Bodies 15......
Shutoff Pressure Drop Limits for Trim Parts 15...........
Flow Coefficients 16..................................
Actuator-Valve Selection (Shutoff Pressure Drops) 17....
Approximate Weights 21..............................
Dimensions 22.......................................
Emerson Process Management Sales Offices 24........
High-Capacity Rotary Valves
Product Flier
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Fisher Vee-Ball Valves
V150 VALVE
W5787/IL
V200 VALVE
W7435/IL
V300 VALVE
W7435/IL
Figure 5. Fisher Vee-Ball Valves
Table 1. Vee-Ball Valves
V150 V200 V300
Applications
Excellent for fibrous slurries as well as liquids,
gas, and steam. Shearing V-notch ball for
smooth, non-clogging action.
Excellent for fibrous slurries as well as liquids,
gas, and steam. Shearing V-notch ball for
smooth, non-clogging action.
Excellent for fibrous slurries as well as liquids,
gas, and steam. Shearing V-notch ball for
smooth, non-clogging action.
Sizes
V150: DN 25 - 500 or NPS 1 - 24 x 20 NPS 1, 1-1/2, 2, 3, 4, 6, 8, 10 DN 25 - 500 or NPS 1 - 20
Ratings
V150: PN 10/16 or CL150 CL150, CL300, or CL600 depending on size. PN 25/40 or CL300
End Connections
Raised-face (RF) flanged Flangeless Raised-face (RF) flanged
Valve Body Materials
EN: 1.0619 steel, 1.4409 stainless steel, M35-1,
or CW2M
ASME: SA216 WCC steel, SA351 CF3M, CF8M
stainless steel, M35-1, or CW2M
EN: 1.0619 steel, 1.4409 stainless steel, M35-1,
or CW2M
ASME: SA216 WCC steel, SA351 CF3M, CF8M
stainless steel, M35-1, or CW2M
EN: 1.0619 steel, 1.4409 stainless steel, M35-1,
or CW2M
ASME: SA216 WCC steel, SA351 CF3M,
CG8M stainless steel M35-1, or CW2M
Ball Material
SA351 CF3M, or CG8M, CG8M stainless steel,
CW2M
SA351 CF3M or CG8M stainless steel, CW2M SA351 CF3M, or CG8M stainless steel, CW2M
Seal Types
TCM Plus, metal (S31600), HD (heavy duty)
metal, or flow ring
TCM Plus, metal (S31600), HD (heavy duty)
metal, or flow ring
TCM Plus, metal (S31600), HD (heavy duty)
metal, or flow ring
Flow Characteristics and Maximum Flow Coefficients
Modified equal percentage
Maximum Cv from 3.64 to 10,300
Modified equal percentage
Maximum Cv from 8.4 to 3000
Modified equal percentage
Maximum Cv from 8.4 to 10,300
Rangeability
300 to 1 300 to 1 300 to 1
Shutoff Class
Composition Seal: Class VI
Metal Seal: Class IV
Flow Ring Construction: 5% of wide-open
capacity
Composition Seal: Class VI
Metal Seal: Class IV
Flow Ring Construction: 5% of wide-open
capacity
Composition Seal: Class VI
Metal Seal: Class IV
Flow Ring Construction: 5% of wide-open
capacity
Available Actuators (refer to page 8)
Fisher 2052, 1051, 1052, 1061, and FieldQ Fisher 2052, 1051, 1052, 1061, and FieldQ
Fisher 2052, 1051, 1052, 1061, and FieldQ
High-Capacity Rotary Valves
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Fisher Actuators
2052 ACTUATOR
1051 AND 1052 ACTUATORS
1061 ACTUATOR
W3813/IL
W3827/IL
W9589-1/IL
Figure 6. Fisher Rotary Valve Actuators
Table 2. Fisher Rotary Valve Actuators
2052 1051 AND 1052 1061
Features
Heavy-duty actuator with enclosed linkage and splined actuator-valve connection for minimized lost motion
Style
Spring-return pneumatic diaphragm actuator Spring-return pneumatic diaphragm actuator Double-acting pneumatic piston actuator
Typical Operating Torque Range (Varies with Operating Pressure and Construction)
50.8 to 565 Nm 85 to 1370 Nm 282 to 19,800 Nm
Accessories
Pneumatic or electro-pneumatic valve positioners, FIELDVUE digital valve controllers, limit switches, position transmitters, handwheels, travel stops,
lock-out device to disable actuator during maintenance, supply pressure filter-regulator.
High-Capacity Rotary Valves
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Valve Component Materials and Temperatures
Table 3. Valve Component Materials and Temperatures
BODY, SHAFT, AND BALL (TEMPERATURE IS DETERMINED BY OTHER PARTS LISTED BELOW)
Valve Body
CF3M (316L stainless steel), DIN 1.0619 steel, WCC steel, or
CG8M (317 stainless steel)
Valve Shaft
S20910 or S17400 (17-4PH stainless steel)
V-Notch Ball
CF3M (316L stainless steel), chromium-plated CF3M, CG8M (317 stainless steel), or
chromium-plated CG8M
SEAL, BEARING, AND PACKING
SEAL MATERIAL BEARING MATERIAL
MAXIMUM
TEMPERATURE, C
NOTES
PTFE
V-Ring
Packing
Graphite
Packing
Composition (TCM plus)
PEEK (poly-ether-ether-ketone)/PTFE,
R30006 (alloy 6B) or silver-plated
R30006
232 232
Minimum temperature
for DIN valve bodies is
10C
Minimum temperature
for ASME constructions
is 29C for steel
valves and 46C for
stainless steel valves
Contact your
Emerson Process
Management sales
office for
ENVIRO-SEAL packing
temperatures and
pressures
Contact your
Emerson Process
Management sales
office for pressure
drops and temperatures
with TCM-Ultra
composition seal.
Flat metal—(spring-tempered stainless steel)
(available on DN 80 through 300
[NPS 3 through 12] only)
PEEK/PTFE 232 260
R30006, silver-plated R30006, or
S31600L (316L stainless steel) nitride
232 427
HD (heavy-duty) metal
( CF10SMnN or
CD7MCuN [alloy 255 duplex stainless
steel], or R30006
PEEK/PTFE 232 260
R30006, silver-plated R30006, or
S31600L nitride
232 288
Flow ring (steel or stainless to match
body material)
PEEK/PTFE 232 260
R30006, silver-plated R30006, or
S31600L nitride
232 427
OTHER PARTS
PART MATERIAL
MAXIMUM
TEMPERATURE, C
PTFE
V-Ring
Packing
Graphite
Packing
Wave spring and radial seal (HD metal only)
N07750 and PTFE with
N10276
Temperature is
determined by parts listed
above
Micro-notch V-notch ball for DN 25 (NPS 1)
Chromium-plated CG8M or solid alloy 6
Solid VTC ceramic 93 93
Gasket Graphite
Temperature is
determined by parts listed
above
Optional line bolting
B7, B7M, or strain-hardened B8M
COMPOSITION SEAL
W6197-1*
HD (HEAVY-DUTY) METAL SEAL
W5704-1/IL
FLAT METAL SEAL
W4713-3/IL
Figure 7. Fisher Vee-Ball Seals
High-Capacity Rotary Valves
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Fisher 2052 Diaphragm Actuators
The 2052 pneumatic diaphragm rotary actuators are
compact, spring-return actuators that provide reliable
operation for the valves in this flier.
The 2052 actuator mountings conform to ISO 5211;
the actuator can be mounted directly to non-spline
shafts, such as square or double-D, allowing the
actuator to be paired with a wider range of valves to
be used for both automated on/off and throttling
applications.
This actuator features single-joint linkage with
splined-and-clamped levers for minimum lost motion
and high control accuracy.
It also features a nested spring design, which
requires no bench set, simplifying the actuator
selection process.
Options . . .
Top-mounted handwheel, Fisher
1078 declutchable handwheel actuator, and
actuator locking mechanism
W9589/IL
W9588-1/IL
Figure 8. Fisher 2052 Actuator
Accessories . . . Pneumatic and
electro-pneumatic positioners,
FIELDVUE digital
valve controllers, and
Limit and proximity
switches.
Table 4 .Fisher 2052 Actuator Specifications
2052
ACTUATOR
SIZE
NOMINAL OPERATING
PRESSURE RATINGS
MAXIMUM CASING
PRESSURE
MAXIMUM
VALV E
BREAKOUT
TORQUE, N
m
AMBIENT
TEMPERATURE, qC
MATERIALS
Bar Psig Bar Psig
1
2-3 30-43 5.0 73 28
40 to 80
Upper Casing: Steel
Housing: Cast Iron
Diaphragm: Nitrile and nylon is
standard; silicone and polyester
low-temperature is optional
Lever: Ductile iron
Diaphragm Plate: Cast iron
4-5 60-72 5.0 73 50.8
2
2-3 30-43 5.0 73 104
4-5 60-72 5.0 73 209
3
2-3 30-43 5.0 73 270
4-5 60-72 5.0 73 565
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