Emerson Fisher 3582, Fisher 3582i Instruction Manual

0 (0)
Instruction Manual
D200138X012
3582, 582i, and 3583
February 2015
Fisherr 3582 and 3582i Positioners, 582i Electro‐Pneumatic Converter, and 3583 Valve Stem Position Transmitter
Contents
Introduction 2.................................
Scope of Manual 2.............................
Description 2.................................
Specifications 6...............................
Educational Services 7.........................
Installation 7..................................
Hazardous Area Classifications and Special
Instructions for “Safe Use” and Installation
in Hazardous Areas for 582i Converter 8........
FM 9.....................................
ATEX 10..................................
IECEx 12..................................
Mounting 13.................................
Figure 1. Typical Mounting for Fisher 3582 and 3582i Positioners and 3583 Transmitters
Changing Cam Position 18......................
Pressure Connections 18.......................
Supply Connection 18......................
Output Connection 20......................
Instrument Connection 20..................
Diagnostic Connections 20..................
Vent 21...................................... Electrical Connections for 3582i
Valve Positioner 21..........................
582i Converter Installation 23...................
Operating Information 24........................
Valve Positioner Cam Information 24............. Valve Stem Position Transmitter Cam
Information 26.............................
(continued on page 2)
W5498‐1
CONTROL VALVE WITH
3582 POSITIONER
www.Fisher.com
W8424
CONTROL VALVE WITH
3582i POSITIONER
W5499‐1
CONTROL VALVE WITH
3583 TRANSMITTER
3582, 582i, and 3583
February 2015
Instruction Manual
D200138X012
Contents (cont'd)
Valve Positioner Bypass Operation 26.............
Input Signal Ranges 27.........................
Valve Positioner Split‐Range Operation 27.........
Changing Valve Positioner Action 28............. Changing Valve Stem Position Transmitter
Action 28.................................. Calibration Of Valve Positioner Or
Valve Stem Position Transmitter 29................
Beam Alignment 29...........................
Calibration 31................................
Principle of Operation 32........................
3582 Valve Positioners 32......................
3582i Valve Positioner 33.......................
3583 Valve Stem Position Transmitters 34.........
Maintenance 35................................
Changing the Range Spring 36..................
Replacing Gaskets 36..........................
Replacing the Nozzle O‐Ring 37..................
Replacing the Relay 37.........................
Adjusting the Flapper Pivot 38................... Replacing the 582i Converter
Primary O‐Ring and Filter 38..................
Replacing the 582i Converter Housing
Cap O‐Ring 38..............................
Removing the 582i Converter 38.................
Reassembling the 582i Converter 39.............
Parts Ordering 40...............................
Parts Kits 40...................................
Parts List 41...................................
Loop Schematics 54.............................
Introduction
Scope of Manual
This instruction manual includes installation, operation, calibration, maintenance, and parts ordering information for Fisher 3582 pneumatic valve positioners, the 3582i electro‐pneumatic valve positioner, and 3583 pneumatic valve stem position transmitters. Refer to separate instruction manuals for information on the control valve, actuator, and accessories.
Do not install, operate or maintain a 3582 pneumatic valve positioner, a 3582i electro‐pneumatic valve positioner, or a 3583 pneumatic valve stem position transmitter without being fully trained and qualified in valve, actuator and accessory installation, operation and maintenance. To avoid personal injury or property damage it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office before proceeding.
Description
3582 pneumatic valve positioners and the 3582i electro‐pneumatic valve positioner shown in figure 1 are used with diaphragm‐actuated, sliding‐stem control valve assemblies. The pneumatic valve positioners receive a pneumatic input signal from a control device and modulate the supply pressure to the control valve actuator. The positioner adjusts the actuator supply pressure to maintain a valve stem position proportional to the pneumatic input signal.
3582NS positioners are designed for nuclear power applications. The 3582NS construction includes materials that provide superior performance at elevated temperature and radiation levels. The O‐rings are EPDM (ethylene propylene) and the diaphragms are EPDM/meta‐aramid fabric. EPDM demonstrates superior temperature capability and shelf life over nitrile. The meta‐aramid diaphragm fabric demonstrates improved strength retention at elevated temperature and radiation conditions.
CAUTION
Use a clean, dry, oil‐free air supply with instruments containing EPDM components. EPDM is subject to degradation when exposed to petroleum‐based lubricants.
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Table 1. Specifications for Fisher 3582 and 3582i Valve Positioners
3582, 582i, and 3583
February 2015
Note: Specifications for 3582 positioners include 3582A, 3582C, 3582D, 3582G, and 3582NS unless otherwise indicated
Input Signal
3582:
J 0.2 to 1.0 bar (3 to 15 psig), J 0.4 to 2.0 bar (6 to 30 psig), or J split range, see table 10
3582i:
4 to 20 mA DC constant current with 30 VDC maximum compliance voltage, can be split range, see table 10
Equivalent Circuit for 3582i
The 582i converter equivalent circuit is 120 ohms, shunted by three 5.6‐volt zener diodes (see figure 10)
Output Signal
Type: Pneumatic pressure as required by actuator up to 95 percent of maximum supply
Action: Field‐reversible between J direct and J reverse within the pneumatic valve positioner
Supply Pressure
(1)
Recommended: 0.3 bar (5 psi) above actuator requirement Maximum: 3.4 bar (50 psig) or pressure rating of actuator, whichever is lower
Supply Medium: air or natural gas
(2)
Note: The 3582i is not approved for use with natural gas as the supply medium
Input Bellows Pressure Rating
(1)
See table 9 for minimum and maximum pressure ratings (allowable input signal) for each available range spring
3
3
3
(3)
/hr
/hr
/hr
Maximum Steady‐State Air Consumption
3582
1.4 bar (20 psig) Supply: 0.38 normal m (14.0 scfh)
2.0 bar (30 psig) Supply: 0.48 normal m (18.0 scfh)
2.4 bar (35 psig) Supply: 0.54 normal m (20.0 scfh)
‐ continued ‐
3582i
1.4 bar (20 psig) Supply: 0.46 normal m
3
/hr
(17.2 scfh)
2.0 bar (30 psig) Supply: 0.57 normal m (21.4 scfh)
2.4 bar (35 psig) Supply: 0.64 normal m
3
3
/hr
/hr
(23.8 scfh)
Maximum Supply Air Demand
3
3
3
/hr
/hr
/hr
1.4 bar (20 psig) Supply: 4.4 normal m (164.5 scfh)
2.0 bar (30 psig) Supply: 6.7 normal m (248.5 scfh)
2.4 bar (35 psig) Supply: 7.7 normal m (285.5 scfh)
Performance
3582
Independent Linearity: ±1 percent of output signal span Hysteresis: 0.5 percent of span
3582i
Independent Linearity: ±2 percent of output signal span Hysteresis: 0.6 percent of span
Electromagnetic Compatibility for 582i electro‐pneumatic converter
Meets EN 61326‐1 (First Edition) Immunity—Industrial locations per Table 2 of the EN 61326‐1 standard. Performance is shown in table 3 below. Emissions—Class A ISM equipment rating: Group 1, Class A
Note: The electromagnetic compatibility specifications also apply to the 3582i
3582 and 3582i
Typical Open Loop Gain (Output Signal):
J 100 in the range of 0.2 to 1.0 bar (3 to 15 psig) J 55 in the range of 0.4 to 2.0 bar (6 to 30 psig)
Operating Influences
Supply Pressure—3582: Valve travel changes less than
1.67 percent per bar (0.25 percent per 2 psi) change in supply pressure Supply Pressure—3582i: Valve travel changes less than 3.62 percent per bar (1.5 percent per 2 psi) change in supply pressure
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February 2015
Table 1. Specifications for Fisher 3582 and 3582i Valve Positioners (Continued)
Instruction Manual
D200138X012
Operative Temperature Limits
(1)
Standard Construction 3582 and 3582i: -40 to +71_C (-40 to +160_F) 3582NS: -40 to +82_C (-40 to +180_F) with EPDM
elastomers
High‐Temperature Construction 3582A and C only: -18 to +104_C (0 to +220_F)
without gauges
Electrical Classification for 582i
CSA—Intrinsically Safe, Explosion proof, Type n, Dust‐Ignition proof, DIV 2
FM—Intrinsically Safe, Explosion proof, Type n, Non‐incendive, Dust‐Ignition proof
ATEX—Intrinsically Safe, Flameproof, Type n IECEx—Intrinsically Safe, Flameproof, Type n
Refer to Hazardous Area Classifications and Special Instructions for “Safe Use” and Installation in Hazardous Locations, starting on page 8 for additional information.
Note: These classifications also apply to the 3582i positioner
Housing Classification for 582i
CSA—Type 3 Encl. FM—NEMA 3, IP54 ATEX—IP64 IECEx—IP54
Mount instrument with vent on the side or bottom if weatherproofing is a concern.
Note: These classifications also apply to the 3582i positioner
Hazardous Area Classification for 3582
3582 valve positioners comply with the requirements of ATEX Group II Category 2 Gas and Dust
Note: This rating does not apply to the 3582i
Pressure Gauges
40 mm (1.5 inch) diameter with plastic case and brass connection J triple scale (PSI, MPa, and bar) or J dual scale (PSI and kg/cm
2
)
Pressure Connections
1/4‐18 NPT
Electrical Connection for 3582i
1/2‐14 NPT conduit connection
Maximum Valve Stem Travel
105 mm (4.125 inches); adjustable to obtain lesser travels with standard input signals
Characterized Cams
See characterized cams section
Approximate Weight
3582: 2.5 kg (5.5 pounds) 3582i: 3.6 kg (8 pounds)
Other Classifications/Certifications
INMETRO— National Institute of Metrology, Quality and Technology (Brazil)
KGS— Korea Gas Safety Corporation (South Korea) NEPSI— National Supervision and Inspection Centre
for Explosion Protection and Safety of Instrumentation (China)
Contact your Emerson Process Management sales office for classification/certification specific information
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 ‐ Process Instrument Terminology.
1. The pressure and temperature limits in this document and any applicable standard or code limitation should not be exceeded.
2. Natural gas should contain no more than 20 ppm of H
3. Normal m
4
3
/hr—normal cubic meters per hour (0_C and 1.01325 bar, absolute); Scfh—Standard cubic feet per hour (60_F and 14.7 psia).
S.
2
Declaration of SEP
Fisher Controls International LLC declares this product to be in compliance with Article 3 paragraph 3 of the Pressure Equipment Directive (PED) 97 / 23 / EC. It was designed and manufactured in accordance with Sound Engineering Practice (SEP) and cannot bear the CE marking related to PED compliance.
However, the product may bear the CE marking to indicate compliance with other applicable European Community Directives.
Instruction Manual
D200138X012
Table 2. Specifications for Fisher 3583 Valve Stem Position Transmitters
3582, 582i, and 3583
February 2015
Input Signal
105 mm (4.125 inches) of valve stem travel; adjustable to obtain full output signal with lesser stem travels
Output Signal
Type: J 0.2 to 1.0 bar (3 to 15 psig) or J 0.4 to 2.0 bar (6 to 30 psig) pneumatic pressure Action: Field‐reversible between direct and reverse
Output Bellows Pressure Rating
(1)
See table 9 for minimum and maximum pressure ratings (allowable input signal) for each available range spring
Supply Pressure
(1)
Recommended: 0.3 bar (5 psi) above upper limit of output signal range Maximum: 2.4 bar (35 psig) or pressure rating of connected equipment, whichever is lower
Supply Medium: Air or natural gas
Maximum Steady‐State Air Consumption
(2)
(3)
1.4 bar (20 psig) Supply: 0.38 normal m3/hr (14.0 scfh)
2.0 bar (30 psig) Supply: 0.48 normal m (18.0 scfh)
2.4 bar (35 psig) Supply: 0.54 normal m
3
3
/hr
/hr
(20.0 scfh)
Operating Influence
Output signal changes 1.67 percent per bar (0.23 percent per 2 psig) change in supply pressure
Operative Ambient Temperature Limits
(1)
Standard Construction 3583: -40 to +71_C (-40 to +160_F) High‐Temperature Construction 3583C only: -18 to +104_C (0 to +220_F)
Hazardous Area Classification
3583 valve stem position transmitters comply with the requirements of ATEX Group II Category 2 Gas and Dust
Pressure Connections
Supply and output pressure connections are 1/4 NPT internal
Maximum Valve Stem Travel
105 mm (4.125 inches); adjustable to obtain full output signal with lesser stem travels
Cam
Linear
Reference Accuracy
±1 percent of output signal span
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 - Process Instrument Terminology.
1. The pressure and temperature limits in this document and any applicable standard or code limitation should not be exceeded.
2. Natural gas should contain no more than 20 ppm of H
3. Normal m
3
/hr—normal cubic meters per hour (0_C and 1.01325 bar, absolute); Scfh—Standard cubic feet per hour (60_F and 14.7 psia).
Table 3. Fisher 582i Electro‐Pneumatic Converter
Port Phenomenon Basic Standard Test Level
Electrostatic Discharge (ESD) IEC 61000‐4‐2
Enclosure
I/O
signal/control
Specification limit = ±1% of span
1. The information contained in the table also applies to the 3582i positioner.
2. A = No degradation during testing. B = Temporary degradation during testing, but is self‐recovering.
Radiated EM field IEC 61000‐4‐3
Rated power frequency magnetic field IEC 61000‐4‐8 60 A/m at 50 Hz A Burst (fast transients) IEC 61000‐4‐4 1 kV A Surge IEC 61000‐4‐5 1 kV (line to ground only, each) B Conducted RF IEC 61000‐4‐6 150 kHz to 80 MHz at 3 Vrms A
S.
2
(1)
EMC Summary Results—Immunity
Approximate Weight
2.5 kg (5.5 pounds)
4 kV contact 8 kV air
80 to 1000 MHz @ 10V/m with 1 kHz AM at 80% 1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80% 2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%
Performance
Criteria
A
A
(2)
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Description (continued)
Under the 10CFR50, Appendix B, quality assurance program, the 3582NS positioner is qualified commercial grade dedicated. These can be supplied as 10CFR, Part 21 items.
The 3582i is an electro‐pneumatic valve positioner, consisting of a 582i electro‐pneumatic converter installed on a 3582 pneumatic valve positioner. The 3582i valve positioner provides an accurate valve stem position that is proportional to a DC current input signal.
The 582i electro‐pneumatic converter is a modular unit that can be installed at the factory or in the field. However, do not install a 582i converter on an existing positioner until you contact your Emerson Process Management sales office for application assistance.
The 582i converter receives the DC current input signal and, through a nozzle/flapper arrangement, provides a proportional pneumatic output signal. This pneumatic output signal provides the input signal to the pneumatic valve positioner, eliminating the need for a remote‐mounted transducer.
3583 pneumatic valve stem position transmitters are for use with sliding‐stem diaphragm actuators. These units provide an output signal that is directly proportional to the valve stem position.
Refer to the type number description for a detailed explanation of type numbers.
Type Number Descriptions
The following descriptions provide specific information on the different valve positioner or valve stem position transmitter constructions. If the type number is not known, refer to the nameplate on the positioner. For the location of the nameplate, refer to key 25 in figure 21.
3582—Pneumatic valve positioner with bypass and instrument, supply, and output pressure gauges.
3582A—Pneumatic valve positioner without bypass and without pressure gauges.
3582C—Pneumatic valve positioner without bypass and with automotive tire valves instead of pressure gauges.
3582D—Pneumatic valve positioner with bypass and with automotive tire valves instead of pressure gauges.
3582G—Pneumatic valve positioner without bypass and with instrument, supply, and output pressure gauges.
3582NS—Pneumatic valve positioner for nuclear service applications with or without bypass and with automotive tire
valves instead of pressure gauges.
3582i—Electro‐pneumatic valve positioner without bypass; with 582i converter; and with: supply and output pressure gauges, automotive tire valves, or pipe plugs.
582i—Electro‐pneumatic converter with: supply and output pressure gauges, automotive tire valves, or pipe plugs. Used for conversion of a 4‐20 mA input signal to a 0.2 to 1.0 bar (3 to 15 psig) input signal for the pneumatic valve positioner.
3583—Pneumatic valve stem position transmitter with supply and output pressure gauges.
3583C—Similar to the 3583 valve stem position transmitter except with automotive tire valves in place of pressure
gauges.
Specifications
Specifications for the valve positioners are shown in table 1. Specifications for the valve stem position transmitters are shown in table 2.
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Refer to the unit nameplate to determine the type of positioner or transmitter, supply pressure, etc.
3582, 582i, and 3583
February 2015
WARNING
This product is intended for a specific current range, temperature range and other application specifications. Applying different current, temperature and other service conditions could result in malfunction of the product, property damage or personal injury.
Educational Services
For information on available courses for 3852, 3582i and 3583, as well as a variety of other products, contact:
Emerson Process Management Educational Services, Registration Phone: +1-641-754-3771 or +1-800-338-8158 e‐mail: education@emerson.com http://www.emersonprocess.com/education
Installation
If using natural gas as the pneumatic supply medium, natural gas will be used in the pressure connections of the unit to any connected equipment. The unit will vent natural gas into the surrounding atmosphere, unless it is remote vented.
WARNING
Always wear protective clothing, gloves, and eyewear when performing any installation operations to avoid personal injury.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this instruction manual.
Check with your process or safety engineer for any additional measures that must be taken to protect against process media.
WARNING
Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and appropriate preventive measures are not taken. Preventive measures may include, but are not limited to, one or more of the following: Remote venting of the unit, re‐evaluating the hazardous area classification, ensuring adequate ventilation, and the removal of any ignition sources.
3582i does not meet third party approvals for use with natural gas as the supply medium. Use of natural gas as the supply medium can result in personal injury or property damage from fire or explosion.
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3582, 582i, and 3583
February 2015
Note
All valve positioners and valve stem position transmitters are shipped with foam rubber packing material inside the case. Remove the cover (key 33, figure 21) and the packing material before attempting to operate the unit. Make sure all vent openings are clear before installation of the unit and that they remain clear during use.
Instruction Manual
D200138X012
Typically, the positioner or transmitter is ordered with the actuator. If so, the factory mounts the valve positioner or valve stem position transmitter and connects the valve positioner output to the actuator. If a Fisher 67CFR filter‐regulator is specified, it may be integrally mounted to the valve positioner or valve stem position transmitter, except for the 3582NS positioner. For the 3582NS, the 67CFR is separately mounted, not integrally mounted to the positioner.
Note
In some cases, alignment and calibration of the valve positioner or valve stem position transmitter at the factory may not be possible, and field alignment and calibration is required. Before putting the valve positioner or valve stem position transmitter into service, check the operation of the unit to be sure it is calibrated. If the valve positioner or valve stem position transmitter requires alignment or calibration, refer to the appropriate calibration instructions in this manual.
If the valve positioner or valve stem position transmitter is ordered separately, disconnected, or removed from the actuator, refer to the appropriate sections of this manual for installation information.
Hazardous Area Classifications and Special Instructions for “Safe Use” and Installation in Hazardous Locations for 582i Electro‐Pneumatic Converter
Note
These Special Instructions for “Safe Use” and Installation in Hazardous Locations also apply to 3582i positioners.
Certain nameplates may carry more than one approval, and each approval may have unique installation/wiring requirements and/or conditions of “safe use”. These special instructions for “safe use” are in addition to, and may override, the standard installation procedures. Special instructions are listed by approval.
Note
This information supplements the nameplate markings affixed to the product. Always refer to the nameplate itself to identify the appropriate certification. Contact your Emerson Process Management sales
office for approval/certification information not listed here.
WARNING
Failure to follow these conditions of “safe use” could result in personal injury or property damage from fire or explosion, and area re‐classification.
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CSA
Intrinsically Safe, Explosion proof, Type n, Dust‐Ignition proof, DIV 2
No special conditions for safe use.
Refer to table 4 for additional information.
Table 4. Hazardous Area Classifications for Fisher 582i Converter
Certification
Body
Intrinsically Safe Ex ia IIC T4/T5/T6 per drawing GE28591 (figure 28) Ex ia Intrinsically Safe Class I, II Division 1 GP A,B,C,D,E,F,G T4/T5/T6 per drawing GE28591 (figure 28)
Explosion Proof
CSA
1.These hazardous area classification also apply to 3582i positioners.
Ex d IIC T6 Class I, Division I, GP A,B,C,D T6
Type n Ex nA IIC T6
Class I, Division 2, GP A,B,C,D T6 Class II, Division 1 GP E,F,G T6 Class II Division 2 GP F,G T6
Certification Obtained Entity Rating Temperature Code
(1)
—CSA (Canada)
Vmax = 30 VDC Imax = 150 mA Pi = 1.25 W Ci = 0 nF Li = 0 mH
3582, 582i, and 3583
February 2015
T4 (Tamb 71°C) T5 (Tamb 62°C) T6 (Tamb 47°C)
- - - T6 (Tamb 71°C)
- - - T6 (Tamb 71°C)
- - - T6 (Tamb 71°C)
FM
Intrinsically Safe, Explosion proof, Type n, Non‐incendive, Dust‐Ignition proof
No special conditions for safe use.
Refer to table 5 for additional information.
Table 5. Hazardous Area Classifications for Fisher 582i Converter
Certification
Body
Intrinsically Safe Class I Zone 0 AEx ia IIC T4/T5/T6 per drawing GE28590 (figure 29) Class I, II, III Division 1 GP A,B,C,D,E,F,G T4/T5/T6 per drawing GE28590 (figure 29)
Explosion Proof
FM
1.These hazardous area classification also apply to 3582i positioners.
Class I Zone 1 AEx d IIC T6 Class I, Division I, GP A,B,C,D T6
Type n Class I Zone 2 AEx nA IIC T6
Class I Division 2, GP A,B,C,D T6 Class II Division 1, GP E,F,G T6 Class II Division 2, GP F,G T6
Certification Obtained Entity Rating Temperature Code
(1)
—FM (United States)
Vmax = 30 VDC Imax = 150 mA Pi = 1.25 W Ci = 0 nF Li = 0 mH
- - - T6 (Tamb 71°C)
- - - T6 (Tamb 71°C)
- - - T6 (Tamb 71°C)
T4 (Tamb 71°C) T5 (Tamb 62°C) T6 (Tamb 47°C)
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ATEX
Standards Used for Certification
EN 60079-0: 2012 EN 60079-31: 2009
EN 60079-1: 2007 EN 61241-0: 2006
EN 60079-11: 2012 EN 61241-1: 2004
EN 60079-15: 2010 EN 61241-11: 2006
Special Conditions for Safe Use
Intrinsically Safe
This equipment is intrinsically safe and can be used in potentially explosive atmospheres.
The electrical parameters of certified equipment which can be connected to the device must not exceed one of these following values:
Uo 30 Vdc ; Io 150 mA ; Po 1.25 W
Ambient temperature:
T6, at Tamb = 47_C ; T5, at Tamb = 62_C ; T4, at Tamb = 71_C
Flameproof
The flame path is other than required by EN 60079‐1. Contact the manufacturer for information on the dimensions of the flameproof joints.
Electrical connections are typically made using either cable or conduit.
D If using a cable connection, the cable entry device shall be certified in type of explosion protection flameproof
enclosure “d”, suitable for the conditions of use and correctly installed.
For ambient temperatures over 70_C, cables and cable glands suitable for at least 90_C shall be used.
D If using a rigid conduit connection, an Ex d certified sealing device such as a conduit seal with setting compound
shall be provided immediately to the entrance of the enclosure.
For ambient temperatures over 70_C, the wiring and setting compound in the conduit seal shall be suitable for at least 90_C.
Type n
No special conditions for safe use.
Refer to table 6 for additional information.
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3582, 582i, and 3583
February 2015
Table 6. Hazardous Area Classifications for Fisher 582i Converter
Certificate Certification Obtained Entity Rating Temperature Code
II 1 G & D
Intrinsically Safe Gas Ex ia IIC T4/T5/T6 Ga
Dust Ex ia IIIC Da T109 °C (Tamb 71°C) / T100 °C (Tamb v 62°C) / T85 °C (Tamb 47°C)
II 2 G & D
ATEX
1.These hazardous area classification also apply to 3582i positioners.
Flameproof Gas Ex d IIC T6 Gb
Dust Ex tb IIIC T74 °C Db (Tamb ≤ 71°C)
II 3 G & D
Type n Gas Ex nA IIC T6 Gc
Dust Ex tc IIIC Dc T85°C (Tamb 71°C)
(1)
—ATEX
Ui = 30 VDC Ii = 150 mA Pi = 1.25 W Ci = 0 nF Li = 0 mH
- - - T6 (Tamb 71°C)
- - -
T4 (Tamb 71°C) T5 (Tamb 62°C) T6 (Tamb 47°C)
- - -
- - -
T6 (Tamb 71°C)
- - -
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3582, 582i, and 3583
February 2015
IECEx
Conditions of Certification
Intrinsically Safe
WARNING
Substitution of components may impair intrinsic safety.
-40_C Ta +71_C; T6 (Ta +47_C); T5 (Ta +62_C); T4 (Ta +71_C)
Entity Parameters
Ui = 30 V, li = 150 mA, Pi = 1.25 W, Ci = 0 nF, Li = 0 mH
Flameproof
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D200138X012
WARNING
Disconnect power before opening.
-40_C Ta +71_C; T6 (Ta +71_C)
Type n
WARNING
Disconnect power before opening.
-40_C Ta +71_C; T6 (Ta +71_C)
Refer to table 7 for approval information.
(1)
Table 7. Hazardous Area Classifications for Fisher 582i Converter
Certificate Certification Obtained Entity Rating Temperature Code
Intrinsically Safe Gas Ex ia IIC T4/T5/T6 Ga
IECEx
1.These hazardous area classification also apply to 3582i positioners.
Flameproof Gas Ex d IIC T6 Gb
Type n Gas Ex nA IIC T6 Gc
—IECEx
Ui = 30 VDC Ii = 150 mA Pi = 1.25 W Ci = 0 nF Li = 0 mH
- - - T6 (Tamb 71°C)
- - - T6 (Tamb 71°C)
T4 (Tamb 71°C) T5 (Tamb 62°C) T6 (Tamb 47°C)
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3582, 582i, and 3583
February 2015
Mounting
Key numbers used in this procedure are shown in figure 2 except where indicated.
1. Figure 2 shows the various mounting parts required for mounting on Fisher actuators. Mounting parts for actuators that require spacers have the spacers (key 50) included. 657 and 667 actuators, sizes 70 through 100, with or without a side‐mounted handwheel, use spacers (keys 97 and 102) between the stem connector and the connector arm (key 48). On all other actuators that use spacers, place the spacers (key 50) between the mounting plate (key 63) and the actuator mounting boss.
When mounting the valve positioner or valve stem position transmitter on an actuator by another manufacturer, provide spacers, if necessary, by cutting sections from 1/2 or 3/8‐inch pipe so that the “X” dimension matches the value given in figure 3.
Figure 2. Mounting Assembly
657, 657MO, 667, 667MO SIZE 80 UP TO 51 mm (2 IN) TRAVEL
657 SIZE 70, 87 UP TO 51 mm (2 IN) TRAVEL
657, 657MO, 667, 667MO SIZE 100 ALL TRAVEL 657, 657MO, 667, 667MO SIZE 80 52 TO 76 mm (2.0625 TO 3 IN) TRAVEL 657MO, 667MO SIZE 70, 87 78 TO 102 mm (3.0625 TO 4 IN) TRAVEL 657‐4MO, 667‐4MO SIZE 70, 87 102 mm (4 IN) TRAVEL
NOTE: KEY 55 (TUBING CONNECTOR) NOT SHOWN
41B8569‐D SHT 1 AND 2
657MO, 667MO SIZE 70, 87 UP TO 78 mm (3 IN) TRAVEL
67CFR
513 SIZE 32 656 ALL SIZES 657MO SIZE 34, 45, 50, 60 657‐4, 667‐4 SIZE 70, 87 102 mm (4 IN) TRAVEL 657, 667 SIZE 70, 87 78 TO 102 mm (3.0625 TO 4 IN) TRAVEL 667 SIZE 70, 87, 52 TO 78 mm (2.0625 TO 3 IN) TRAVEL
13
3582, 582i, and 3583
February 2015
Instruction Manual
D200138X012
2. As shown in figures 2 and 4 attach the connector arm (key 48) to the stem connector so that the connector arm extends through the yoke legs on the side of the lower mounting boss.
3. Attach the valve positioner or valve stem position transmitter to the mounting plate (key 63) using the holes shown in figure 5.
4. Mount the 67CFR regulator:
D3582 valve positioners (except 3582NS) and 3583 valve stem position transmitters, mount the regulator on the
integral boss on the bypass block.
D3582NS valve positioners, use the mounting plate with provision for separately mounting the 67CFR regulator.
Separately mount the positioner and the regulator on the mounting plate.
D3582i valve positioners, mount the regulator on the integral boss that is part of the 582i converter housing.
5. As shown in figure 5, the mounting bracket has four sets of holes for mounting the assembly to the actuator. Refer to table 8 to determine which set of mounting holes to use, then attach the assembly to the lower mounting pad on the actuator.
CAUTION
To avoid equipment damage, be certain the connector arm clears the valve positioner or valve stem position transmitter case as the actuator moves through its complete stroke.
6. Position the actuator to its mid‐travel position using a handwheel or manual loading regulator.
7. Slip the round end of the travel pin (key 60) into the rotary shaft arm (key 2) slot as shown in figure 4.
8. Slide the square end of the travel pin into the pin holder and pin lock (keys 61 and 59). Place the pin lock and holder into the slot in the connector arm (key 48). Screw the cap nut (key 62) onto the pin lock (key 59), but do not tighten.
9. With the actuator at its mid‐travel position, lift the rotary shaft arm so that the 0‐degree index marks on the rotary shaft arm are aligned with the case index marks as shown in figure 6.
CAUTION
Never set the travel pin at a setting that is less than the actual actuator stroke. Setting the travel pin at a setting that is less than the actual actuator stroke will cause the cam to rotate more than 60 degrees, causing damage to the cam or other parts.
10. Position the travel pin so that it is perpendicular to the connector arm and aligns with the correct actuator stem travel index on the rotary shaft arm. Tighten the cap nut to a torque of 10.6 N•m (94 in•lbf) (key 62 in figure 4).
11. Check the travel pin setting using the following procedures:
DFor standard travel pin setting (that is, with the travel pin setting equal to total actuator travel). Stroke the
actuator to each end of its travel. At each end of travel, the 30‐degree index marks on the rotary shaft arm should align with the case index marks. If the index marks are not in line, loosen the cap nut (key 62) and slide the travel pin (key 60) in the rotary shaft arm slot until the 30‐degree index marks align with the case index marks. Be sure the travel pin remains perpendicular to the connector arm. After making this adjustment, tighten the cap nut and re‐check the arm at the mid‐travel position. If the 0‐degree index marks do not align, repeat this procedure.
DFor special travel pin setting (that is, with the travel pin setting greater than total actuator travel). Check the
index marks using a procedure similar to the standard settings procedure. The arm will not rotate a full 60
14
Instruction Manual
3582, 582i, and 3583
D200138X012
degrees as the actuator is stroked, and the 30‐degree index marks on the cam will be short of aligning with the case index marks. If necessary, adjust the travel pin position so that the 30‐degree marks are the same distance from the respective case index mark at each end of actuator travel.
Figure 3. Spacing for Mounting on Other than Fisher Actuators
February 2015
STEM TRAVEL
29 or less 38 51 64 76
89 102
1.125 or less
1.5 2
2.5 3
3.5 4
X
9.5 mm (0.375 Inch) Stem 12.7 mm (0.5 Inch) Stem 19.1 mm (0.75 Inch) Stem
Millimeters
81
90 102 113 124
135 146
Inches
3.19
3.56
4.00
4.44
4.88
5.31
5.75
X
30_ MAX.
87
97 108 119 130
141 152
3.44
3.81
4.25
4.69
5.12
5.56
6.00
100 109 121 132 143
154 165
3.94
4.31
4.75
5.19
5.62
6.06
6.50
11B6520‐F
30_ MAX.
15
3582, 582i, and 3583
Instruction Manual
February 2015
Figure 4. Isometric View Showing Motion Feedback Arrangement and Typical Stem Connection
D200138X012
ACTUATOR STEM
STEM CONNECTOR
CONNECTOR ARM (KEY 48)
CAP NUT (KEY 62)
ROTARY SHAFT ARM (KEY 2)
CV1768-C A1397‐2
TRAVEL PIN (KEY 60)
POSITIONER
YOKE VALVE PLUG STEM
Figure 5. Mounting Plates Used with Fisher 3582 Valve Positioners and 3583 Valve Stem Position Transmitters
SET NO. 1
SET NO. 2
SET NO. 3
HOLES FOR MOUNTING PLATE TO ACTUATOR
HOLES FOR MOUNTING POSITIONER TO PLATE
BF2635-B
HOLES FOR MOUNTING REGULATOR
MOUNTING PLATE FOR MOUNTING POSITIONER
WITH INTEGRALLY MOUNTED FILTER REGULATOR
SET NO. 4
HOLES FOR MOUNTING PLATE TO ACTUATOR
HOLES FOR MOUNTING POSITIONER TO PLATE
MOUNTING PLATE FOR MOUNTING POSITIONER WITH
SEPARATELY MOUNTED FILTER REGULATOR
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Instruction Manual
D200138X012
Figure 6. Rotary Shaft Arm and Case Index Marks
30 DEGREES
1
CASE INDEX MARKS
0‐DEGREE ARM INDEX MARKS
3582, 582i, and 3583
February 2015
2
30 DEGREES
1
30‐DEGREE ARM INDEX MARKS
ARM AT MID‐TRAVEL POSITION
NOTES:
.........MAXIMUM ROTATION FROM MID‐TRAVEL POSITION.
1
.........ALIGN INDEX MARKS AS SHOWN FOR MID‐TRAVEL POSITION.
2
70CA0750‐C A2452‐2
ACTUATOR STEM TRAVEL INDEXES
Table 8. Fisher 3582 and 3583 Mounting Information
ACTUATOR
MAXIMUM
TRAVEL
Type Size mm Inch Type Size mm Inch 657 667
513 & 513R
656
203219190.75
30
51
40
89
60
102
0.75
2
3.5 4
MOUNTING
HOLES
(1)
SET NO.
2 2
4 4 4
TRAVEL PIN
POSITION
Normal Normal
Inverted Inverted Inverted
(2)
ACTUATOR
30 34 40
45 45 50 60
657‐4 Without
Side‐Mounted
Handwheel
657‐4 With
Side‐Mounted
Handwheel
657‐8
667‐4 Without
Side‐Mounted
Handwheel
1. The indicated set number should be considered a reference point only, due to the variables related to making up the stem connection.
2. Normal position is shown in figure 4.
3. Travel pin position for 657 is normal.
4. Travel pin position for 667 is normal.
70 102 4 3 Inverted 70
7087102
102
30
54
34
54
40
79
40
89
46
79
46
105
47
79
47
105
60
105
70
105
7087102
102
4 4
2.125
2.125
3.125
3.5
3.125
4.125
3.125
4.125
4.125
4.125
4 4
2 1
3 3 3 3
2 2 2
1 4 2
1 1
Inverted Inverted
Normal Normal Normal Normal
Normal Normal
Inverted Inverted
Inverted Inverted
Normal Normal
657 & 667
Without
Side‐Mounted
Handwheel
100 102 4 4 4 Inverted
657 & 667
With
Side‐Mounted
Handwheel
80 76 3 2 2 Normal
87
34 40 45
50 60 70 80
87 76
MAXIMUM
MOUNTING HOLES
TRAVEL
19 19 38
19 51 51 51
51
52-76
78-102
51
52‐76
78‐102
19 38 51
51 51
102
76
0.75
1.125
1.5
0.75 2 2 2
2
2.0625‐3
3.0625‐4
2
2.0625‐3
3.0625‐4
0.75
1.5 2
2 2 4 3
78-10233.0625‐422
3 3 2
1 1 1 1
2 3 3
2 2 3
2 1 1
4 3 2 2
SET NO.
4 2 3
4 1 2 2
1 2 1
2 2 1
2 2 4
1 1 2 2
2 1
TRAVEL PIN
POSITION
Normal Normal Normal
(3)
Inverted
Normal Normal Normal
Normal Normal
(4)
Inverted
Normal Normal
(4)
Inverted
Normal Normal Normal
(4)
Inverted
(4)
Inverted
Inverted
Normal Normal
Inverted
(2)
(1)
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