Emerson CAT 100, CAT 200 User Manual

Instruction Manual

HAS9xE-IM-ATEX 05/2007

Instruction Manual

CAT 100 & CAT 200

Continuous Analyzer Transmitter Addendum for Hazardous Area Applications

3rd Edition 05/2007

www.EmersonProcess.com

CAT 100 & CAT 200 Addendum for	Instruction Manual
Hazardous Area Applications	HAS9XE-IM-ATEX
	05/2007

ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Emerson Process Management (Rosemount Analytical) designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions MUST be adhered to and integrated into your safety program when installing, using and maintaining Emerson Process Management (Rosemount Analytical) products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

•Read all instructions prior to installing, operating, and servicing the product.

•If you do not understand any of the instructions, contact your Emerson Process Management (Rosemount Analytical) representative for clarification.

•Follow all warnings, cautions, and instructions marked on and supplied with the product.

•Inform and educate your personnel in the proper installation, operation, and maintenance of the product.

•Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources.

•To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product.

•When replacement parts are required, ensure that qualified people use replacement parts specified by Emerson Process Management (Rosemount Analytical). Unauthorized parts and procedures can affect the product’s performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike substitutions may result in fire, electrical hazards, or improper operation.

•Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury.

The information contained in this document is subject to change without notice. Misprints reserved.

1st Edition 07/2004

2nd Edition 07/2005

3rd Edition 05/2007

© 2004-2007 by Emerson Process Management

Emerson Process Management

GmbH & Co. OHG

Industriestrasse 1

D-63594 Hasselroth

Germany

T [phone]

F [phone]

Internet: www.EmersonProcess.com

Instruction Manual

HAS9xE-IM-ATEX 05/2007

CAT

Preface

This instruction manual provides information about installing, operating and maintaining/servicing CAT series gas analyzers in hazardous (classified) areas and shall be read in conjunction with the standard analyzer instruction manual only!

This instruction manual covers all analyzer variations and and therefore may describe configurations and/or options not part of your specific instrument.

Definitions

The following definitions apply to WARNINGS, CAUTIONS and NOTES found throughout this publication.

Highlights an operation or maintenance procedure, practice, condition, statement, etc.

If not strictly observed, could result in injury, death, or long-term health hazards of personnel.

Highlights an operation or maintenance procedure, practice, condition, statement, etc.

If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness.

NOTE

Highlights an essential operating procedure, condition or statement.

Further graphical symbols may be used within this manual:

Elektrostatic discharge (ESD)

Explosion Hazard!

Heavy Instrument!

Harmful (to Health)!

Toxic!

Disconnect from Mains!

All graphical symbols used in this product are from one or more of the following standards: EN61010-1, IEC417, and ISO3864.

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Safety Instructions

Safety Instructions

Intended use statement

CAT series gas analyzers are intended to be used as analyzers for industrial purposes. They must not be used in medical, diagnostic or life support applications, and no independent agency certifications or approvals are to be implied as covering such applications!

safety summary

If this equipment is used in a manner not specified in these instructions, protective systems may be impaired.

Authorized personnel

To avoid explosions, loss of life, personal injury and damage to this equipment and on-site property, do not install, operate or service this instrument before reading and understanding this instruction manual and receiving appropriate training. Save these instructions.

Additional literature

This manual covers aspects specific for using CAT analyzers in hazardous (classified) areas, only.

To install, start-up, operate and maintain/service the instrument in a safe manner it is mandatory to read all additional instruction manuals shipped together with the instrument!

The following instruction manuals are available and/or referenced within this manual at hand:

CAT 100:
HAS1xE-IM-HS	Instruction manual BINOS 100 series
CAT 200:
HAS3xE-IM-HW	Hardware instruction manual NGA MLT series

HAS3xE-IM-SW39 Instruction NGA MLT software V 3.9.x

(Software instruction manual depends on currently installed analyzer software of the internal NGA MLT module)

Contact your local service center or sales office when missing documents. Save all instructions for future use!

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Safety Instructions

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Possible hazardS

Make sure to understand and observe all additional warnings given in the assoziated analyzer instruction manual!

Possible explosion hazard

When installing these instruments all legislative requirements must be taken into consideration! Take care of the special conditions given within the instruction drawing in the manual on hand!

explosion hazard by modification

Any addition, substitution, or replacement of components installed on or in this device, must be certified to meet the hazardous area classification that the device was certified to prior to any such component addition, substitution, or replacement. In addition, the installation of such device or devices must meet the requirements specified and defined by the hazardous area classification of the unmodified device. Any modifications to the device not meeting these requirements, will void the product certification(s).

PARTS INTEGRITY AND UPGRADES

Tampering with or unauthorized substitution of components may adversely affect the safety of this instrument. Use only factory approved components for repair.

Because of the danger of introducing additional hazards, do not perform any unauthorized modification to this instrument.

Contact your local sales office for return Authorization.

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Safety Instructions

POSSIBLE EXPLOSION HAZARD Do not open instrument when energized.

Ensure that external circuitry is disconnected or de-energized before opening the instrument.

Ensure that all gas connections are made as labeled and are leak free. Improper gas connections could result in explosion and death.

Possible explosion hazard

The CAT analyzer may utilize not only sample gas but one or more pressurized carrier gases and/or calibration gases.

Ifaninternalflowmeterisnotused,anexternalflowmeterisrequiredfor flow control. Legislative requirements and instructions for installation in hazardous (classified) areas must be considered.

How to stay in compliance with the european directive 94/9/EC („ATEX“) when Performing

gas analysis within a flameproof enclosure.

Special conditions apply to using a flameproof enclosure analyzer under the scope of the

„European Directive for Equipment used in Explosive Atmosphere“ (Directive 94/9/EC; ATEX).

To stay compliant to the directive please consider the following clarification sheet released by the European ATEX Notified Body Group:

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Compliances

Compliances

This product is certified by several agencies for the use in hazardous (classified) areas. The following certification marks show up on the product‘s nameplate label:

Zone classification:
USA	Class I Zone 1, AEx d e m IIB + H2 T4 X
Canada	Class I Zone 1, Ex d e m IIB + H2 T4 X
European Union	ATEX, Category 2, Zone 1, Ex demb IIB + H2 T4 X

USA/Canada

Certified by the Canadian Standards Association, an „OSHA Nationally Recognized Testing Laboratory“ (NRTL) for USA and Kanada. CSA certificate no.: 1477442.

European Union (EU)

Conforms with the provisions of the EMC Directive 89/336/EEC, Potentially Explosive Atmospheres Directive 94/9/EC and CE Directive 93/68/EEC.

EC ATEX Type Examination Certificate: LCIE 00 ATEX 6009 X.

EMERSON Process Management submitted samples for type examination of conformance to a independent Notified Body (Laboratoire Central des Industries Electriques; LCIE), which issued a type examination certificate.

Analyzer markings:

See appendix for a copy of the ATEX type examination certificate.

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Compliances

Special CSA approved versions with extended temperature range are available, too.

These versions show different markings:

CAT

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