Elmo CBL-DFDBK-5, CBL-MTRENC2-5, CBL-CELIO2-5, CBL-MTRENC2, CBL-DFDBK, CBL-CELAUX-5, CBL-MTRPWRCEL, CBL-CELIO1-5, CBL-MTRENC4-5, CBL-CEL24-5, CBL-MTRENC4 User Manual

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Cello

Digital Servo Drive Cable Kits

Main Feedback:

CBL-DFDBK

Encoder:

CBL-MTRENC2

(general purpose) CBL-DFDBK-5

(for SAR, SA,SB,SC)

CBL-MTRENC2-5

 

 

 

 

Encoder:

CBL-MTRENC4

Aux. Feedback:

CBL-CELAUX

(for SE)

CBL-MTRENC4-5

 

CBL-CELAUX-5

 

 

 

 

General I/O:

CBL-CELIO1

General I/O:

CBL-CELIO2

(J1)

 

CBL-CELIO1-5

(J2)

CBL-CELIO2-5

 

 

 

 

Aux. Power:

CBL-CEL24

Motor Power Cable:

CBL-MTRPWRCEL

 

 

CBL-CEL24-5

(General Purpose)

CBL-MTRPWRCEL-5

 

 

 

 

 

Motor Power:

 

CBL-MTRPWR1CEL

Motor Power:

CBL-MTRPWR2CEL

(for SAR, SA,SB,SC)

CBL-MTRPWR1CEL-5

(for SE)

CBL-MTRPWR2CEL-5

 

 

 

 

RS-232 Com.:

CBL-RJ452321

CAN Com.:

CBL-RJ45CAN1

 

CBL-RJ452321-5

 

CBL-RJ45CAN1-5

 

 

 

 

 

 

 

CAN Com.:

CBL-RJ45CAN2

 

 

 

 

CBL-RJ45CAN2-5

 

 

 

 

 

 

Important Notice

This guide is delivered subject to the following conditions and restrictions:

This guide contains proprietary information belonging to Elmo Motion Control Ltd. Such information is supplied solely for the purpose of assisting users of Elmo’s Cello servo drives in assembling the required cables for their drive.

The text and graphics included in this manual are for the purpose of illustration and reference only. The specifications on which they are based are subject to change without notice.

Information in this document is subject to change without notice.

Doc. No. MAN-CBLKIT-CEL

Copyright ©2004

Elmo Motion Control Ltd.

All rights reserved.

Revision History

Document version 1.0: November 2004 (MAN-CBLKIT-CEL.pdf)

Elmo Motion Control Inc.

Elmo Motion Control GmbH

 

1 Park Drive, Suite 12

Steinbeisstrasse 41

 

Westford, MA 01886

D-78056, Villingen-Schwenningen

 

USA

Germany

 

Tel: +1 978 399-0034

Tel: +49 07720 8577-60

 

Fax:+1 978 399-0035

Fax:+49 07720 8577-70

www.elmomc.com

info-us@elmomc.com

info-de@elmomc.com

Cello Cable Kits

MAN-CBLKIT-CEL (Ver. 1.0)

Contents

1.

Introduction .............................................................................................................................

1

 

1.1

Cello Connectors..........................................................................................................................................

1

 

1.2

Cable Cross-Reference................................................................................................................................

2

2.

Cable Kits .................................................................................................................................

3

3.

Main Feedback Cables ............................................................................................................

4

 

3.1 Gen.-Purpose Main Feedback Cable (CBL-DFDBK-5).........................................................................

4

 

3.2

Encoder Cable (CBL-MTRENC2-5 for SAR, SA, SB, SC).................................................................

5

 

3.3

Encoder Cable (CBL-MTRENC4-5 for SE)...........................................................................................

6

4.

Auxiliary Feedback Cable (CBL-CELAUX-5).......................................................................

7

5.

General I/O J1 (CBL-CELIO1-5) ............................................................................................

8

6.

General I/O J2 (CBL-CELIO2-5) ............................................................................................

9

7.

Auxiliary Power Cable (CBL-CEL24-5)................................................................................

10

8.

Motor Power Cables...............................................................................................................

10

 

8.1

Motor Power Cable (CBL-MTRCEL-5)...............................................................................................

10

 

8.2

Motor Power Cable (CBL-MTRPWR1CEL-5)...................................................................................

11

 

8.3

Motor Power Cable (CBL-MTRPWR2CEL-5)...................................................................................

11

9.

Communication Cables .........................................................................................................

12

 

9.1

RS-232 Option (CBL-RJ452321-5)..........................................................................................................

12

 

9.2

CAN Option (CBL-RJ45CAN1-5).........................................................................................................

13

 

9.3

CAN Option (CBL-RJ45CAN2).............................................................................................................

14

Cello Cable Kits

1

MAN-CBLKIT-CEL (Ver. 1.0)

 

 

 

1. Introduction

This document provides the wiring details for the cables used to connect Cello digital servo drives with the end-user application. The servo drive-side pinouts are provided in Chapter 3 of the drive’s installation guide.

The cables come in two lengths: 2 meters (6 ½ feet) and 5 meters (16 ½ feet). The cable length is indicated in the cable part number by use of an extended suffix to indicate 5 meter length. For example, cable CBL-CELAUX is a 2 meter cable while CBL-CELAUX-5 is a 5 meter cable.

CBL-RJ45CAN2, is an exception, it is only 20 cm long.

1.1 Cello Connectors

The following connectors are used for wiring the Cello.

Type

Function

Port

Connector Location

5-pin

Power

VP+, PR

 

 

Pheonix (1st

 

 

 

 

 

 

 

 

two pins)

 

 

 

 

 

 

 

 

(provided)

 

 

 

 

5-pin

Motor

M1, M2,

 

 

Pheonix

 

M3

 

 

(last 3 pins)

 

 

 

 

(provided)

 

 

 

 

3 ground

Ground

PE, PE,

 

 

screws

 

PE

 

 

2-pin

Optional

24 VDC

 

 

Pheonix

Back-up

 

 

 

(provided)

Supply

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Optional

Ground

Power & Motor

Back-up Supply

 

 

 

 

Table 1-1: The Cello’s Power Connectors

Type

Function

Port

Connector Location

15-pin D-

Feedback A

Feedback A

 

 

 

Sub

 

 

 

 

 

15-pin D-

General I/O

J1

 

 

 

Sub (high-

 

 

J2: I/O

J1: I/O

Feedback A

density)

 

 

 

 

 

 

 

15-pin D-

General I/O

J2

 

 

 

Sub (high-

 

 

 

 

 

density)

 

 

 

 

 

 

Table 1-2: The Cello’s I/O and Feedback A Connectors

 

Cello Cable Kits

2

MAN-CBLKIT-CEL (Ver. 1.0)

 

 

 

Type

Function

Port

 

Connector Location

 

8-pin RJ-45

CANopen

CAN

 

 

 

 

8-pin RJ-45

CANopen

CAN

 

 

 

 

15-pin D-Sub

Feedback B

Feedback B

 

 

 

 

(high-density)

 

 

 

 

 

 

8-pin RJ-45

RS-232

RS-232

CANopen

Feedback B RS-232

 

Table 1-3: The Cello’s Communications and Feedback B Connectors

 

1.2 Cable Cross-Reference

 

 

 

 

 

 

 

 

No. of

Label on

pg

Cable Application

 

Cable Part. No.

 

Pins

Cello

Main Feedback (gnrl-purpose)

CBL-DFDBK-5

 

15

 

4

Encoder (for SAR, SA, SB, SC)

CBL-MTRENC2-5

 

15

FEEDBACK A

5

Encoder (for SE)

 

CBL-MTRENC4-5

 

15

 

6

Auxiliary Feedback

 

CBL-CELAUX-5

 

15

FEEDBACK B

7

General I/O 1

 

CBL-CELIO1-5

 

15

J1

8

General I/O 2

 

CBL-CELIO2-5

 

15

J2

9

Auxiliary Power

 

CBL-CEL24-5

 

2

24v

10

Motor Power (gnrl-purpose)

CBL-MTRPWRCEL-5

 

4

PE/M1

10

Motor Power (for SAR, SA, SB, SC)

CBL-MTRPWR1CEL-5

4

11

/M2/M3

Motor Power (for SE)

CBL-MTRPWR2CEL-5

4

11

 

RS-232 Communications

CBL-RJ452321-5

 

8

RS232

12

CAN Communications

CBL-RJ45CAN1-5

 

8

CAN

13

CAN Communications

CBL-RJ45CAN2-5

 

8

CAN

14

Cello Cable Kits

3

MAN-CBLKIT-CEL (Ver. 1.0)

 

 

 

2. Cable Kits

Several Cable Kits can be purchased from Elmo. Each contain a set of 8 cables. The -5 suffix on the kits and on the cables (CBL-DFDBK-5 for example) indicate that the cables are 5m long. Cables and kits without that suffix are 2m long (except for CBL-RJ45CAN2 which is 20cm long). Customers may purchase cables in kits, or individually in multiples of 10 each. The contents of the kits are listed below:

 

 

 

CBL-CELKIT01

CBL-CELKIT02

 

Cable Application

Cable Part. No.

 

-CELKIT01-5

-CELKIT02-5

 

Main Feedback (gnrl-purpose)

CBL-DFDBK-5

1

 

Encoder (for SAR, SA, SB, SC)

CBL-MTRENC2-5

 

1

 

Encoder (for SE)

CBL-MTRENC4-5

 

-

 

Auxiliary Feedback

CBL-CELAUX-5

 

1

1

 

General I/O 1

CBL-CELIO1-5

 

1

1

 

General I/O 2

CBL- CELIO2-5

 

1

1

 

Auxiliary Power

CBL-CEL24-5

 

1

1

 

Motor Power (general-purpose)

CBL-MTRPWRCEL-5

1

-

 

Motor Power (SAR, SA, SB, SC)

CBL-MTRPWR1CEL-5

 

1

 

Motor Power (for SE)

CBL-MTRPWR2CEL-5

 

-

 

RS-232 Communications

CBL-RJ452321-5

 

1

1

 

CAN Communications

CBL-RJ45CAN1-5

 

1

1

 

CAN Communications

CBL-RJ45CAN2-5

-

-

 

Cello Cable Kits

4

MAN-CBLKIT-CEL (Ver. 1.0)

 

 

 

3. Main Feedback Cables

The main feedback cables are made of 24-AWG shielded cable. There are 3 types of feedback cables, all use a 15-pin D-sub plug which connects to the FEEDBACK A port on the Cello.

The General-Purpose Main Feedback Cable (CBL-DFDBK) is open on the motor side so that it can be connected to customer-specific connectors.

Encoder Cable CBL-MTRENC2 has a 15-pole socket on the motor side for Metronix APM-SAR, SA, SB and SC motors.

Encoder Cable CBL-MTRENC4 has a 17-pole Amphenol socket on the motor side for Metronix APM-SE motors.

3.1 Gen.-Purpose Main Feedback Cable (CBL-DFDBK-5)

Pin

 

 

 

No.

Color

Pairs

 

1

Green

pair

15 Pin

 

 

10

Yellow

D-sub

 

 

Plug

 

 

 

2

Pink

 

 

3

White

pair

 

4

Brown

 

 

 

5

Orange

pair

 

6

Cyan

 

 

 

7

Blue

pair

 

8

Red

 

 

 

9

 

The specific

11

 

 

functionality of each pin

12

 

is fully outlined in the

 

Cello Installation Guide.

13

 

 

 

14

Black

pair

 

15

Purple

 

 

 

Figure 1: Single-sided Main Feedback Cable (Part No. CBL-DFDBK-5)

Cello Cable Kits

5

MAN-CBLKIT-CEL (Ver. 1.0)

 

 

 

3.2 Encoder Cable (CBL-MTRENC2-5 for SAR, SA, SB, SC)

D-Type

 

Socket

 

 

 

Pin

 

Pin

Signal

 

 

No.

Color

No.

Pair

Description

1

Green

11

HC

pair

Hall sensor C input

10

Yellow

9

HB

Hall sensor B input

 

2

Pink

7

HA

 

Hall sensor A input

3

White

14

SUPRET

 

Supply return

4

Brown

13

+5V

pair

Encoder\Hall supply

 

 

 

 

 

+5 V

5

Orange

2

CHA-

 

Channel A

 

 

 

 

pair

complement

6

Cyan

1

CHA

 

Channel A

7

Blue

6

INDEX-

pair

Index complement

8

Red

5

INDEX

Index

 

9

 

11

 

 

 

12

 

 

 

13

 

 

 

14

Black

4

CHB-

 

Channel B

 

 

 

 

pair

complement

15

Purple

3

CHB

 

Channel B

15 Pin

D-sub

Plug

Pin No.5

Socket

Connector

Pin No.1

Figure 2: Encoder Cable (Part No. CBL-MTRENC2-5 for Metronix SAR, SA, SB, SC motors)

Cello Cable Kits

 

 

 

 

 

6

MAN-CBLKIT-CEL (Ver. 1.0)

 

 

 

 

 

 

 

 

 

 

 

3.3 Encoder Cable (CBL-MTRENC4-5 for SE)

 

D-Type

 

Socket

 

 

 

 

Pin

 

Pin

Signal

 

 

 

No.

Color

No.

 

Description

 

1

Green

P

HC

pair

Hall sensor C input

15 Pin

10

Yellow

M

HB

Hall sensor B input

D-sub

 

Plug

2

Pink

K

HA

 

Hall sensor A input

 

3

White

G

SUPRET

pair

Supply return

 

4

Brown

H

+5V

Encoder\Hall supply

 

 

 

 

 

 

 

 

+5 V

 

5

Orange

B

CHA-

pair

Channel A

 

 

 

 

 

complement

 

 

 

 

 

 

 

6

Cyan

A

CHA

 

Channel A

 

7

Blue

F

INDEX-

pair

Index complement

17 Pin

 

 

 

 

 

 

 

 

 

 

 

8

Red

E

INDEX

 

Index

Amphenol

 

Socket

 

 

 

 

 

 

9

 

 

11

 

 

12

 

 

13

 

 

14

Black

D

CHB-

pair

Channel B

 

 

 

 

 

complement

 

 

 

 

 

 

 

15

Purple

C

CHB

 

Channel B

 

-

Drain

J

PE

 

Drain Wire

 

Wire

 

Connection

 

 

 

 

 

 

Figure 3: Encoder Cable (Part No. CBL-MTRENC4-5 for Metronix SE motors)

Cello Cable Kits

7

MAN-CBLKIT-CEL (Ver. 1.0)

 

 

 

4. Auxiliary Feedback Cable (CBL-CELAUX-5)

The auxiliary feedback cable is a 24-AWG shielded cable. It is connected using an 15-pin Hi-density D-sub plug which connects to the Cello’s FEEDBACK B port.

Four options — described in the Auxiliary Feedback section of the Cello Installation Guide

are available for auxiliary feedback: Main encoder buffered outputs Differential encoder inputs Single-ended encoder input Pulse-and-direction input

The general pinout of the auxiliary feedback cable is as follows:

Port

Pin

Color

Pair

Description

Pin Position

B1

1

Cyan

pair

see Installation Guide

B1

2

Orange

 

 

B1

3

Purple

pair

see Installation Guide

B1

4

Black

 

 

B1

5

Red

pair

see Installation Guide

B1

10

Blue

 

 

B2

6

Pink

pair

see Installation Guide

B2

7

Grey

 

 

PWR

8

Brown

pair

+5V

PWR

9

White

SUPRET

 

B2

11

Yellow

pair

see Installation Guide

B2

12

Green

 

 

B2

13

White/Red

pair

see Installation Guide

B2

14

White/Black

 

 

PWR

15

White/Yellow

 

see Installation Guide

 

 

 

 

 

15 Pin high density D-Sub Plug

The specific functionality of each pin is fully outlined in the Cello Installation Guide.

Figure 4: Auxiliary Feedback Cable (Part No. CBL-CELAUX-5)

Cello Cable Kits

8

MAN-CBLKIT-CEL (Ver. 1.0)

 

 

 

5. General I/O J1 (CBL-CELIO1-5)

The digital input cable is a 24-AWG shielded cable. It is connected using an 15-pin HiDensity D-sub socket.

Pin

Color

Signal

Pair

Function

Pin Position

1

Orange

IN1

pair

Programmable input 1

15 Pin

2

Cyan

IN2

Programmable input 2

 

D-sub

3

Purple

IN3

 

Programmable input 3

Socket

pair

 

8

Black

IN8

Programmable input 8

 

 

 

4

Gray

OUT2

pair

Programmable output 2

 

5

Pink

OUT3

Programmable output 3

 

 

 

6

Blue

IN4

pair

Programmable input 4

 

7

Red

IN7

Programmable input 7

 

 

 

9

White/

INRET

 

General input return

 

Yellow

 

 

 

 

 

 

 

10

White/

OUTRET2-3

 

Programmable output

 

Red

 

return 2 & 3

 

 

 

 

 

11

Yellow

OUT4

pair

Programmable output 4

 

13

Green

OUT5

Programmable output 5

 

 

 

12

White/

OUTRET4-5

 

Programmable output

 

Black

 

return 4 & 5

 

 

 

 

 

14

Brown

OUT1

 

Programmable output 1

 

15

White

OUTRET 1

pair

Programmable output

 

 

return 1

 

 

 

 

 

 

Figure 5: General Purpose I/O Cable (Part No. CBL-CELIO1-5)

Cello Cable Kits

9

MAN-CBLKIT-CEL (Ver. 1.0)

 

 

 

6. General I/O J2 (CBL-CELIO2-5)

The digital output cable is a 26-AWG shielded cable. It is connected using a 15-pin HiDensity D-sub plug.

Pin

Color

Signal

Pair

Function

1

Orange

IN5

pair

Programmable input 5

 

 

 

 

6

Cyan

INRET5

Programmable input return 5

 

2

Purple

IN6

pair

Programmable input 6

 

 

 

 

7

Black

INRET6

Programmable input return 6

 

3

Blue

IN9

pair

Programmable input 9

8

Red

INRET9

Programmable input return 9

 

4

Pink

IN10

pair

Programmable input 10

9

Gray

INRET10

Programmable input return 10

 

5

Yellow

ANLIN1+

pair

Analog input 1

10

Green

ANLIN1-

Analog input 1

 

11

Brown

ANLIN2+

pair

Analog input 2

12

White

ANLIN2-

Analog input 2

 

13

White/

ANLRET

 

Analog return

Black

 

 

 

pair

 

 

 

 

 

14

White/

ANLRET

Analog return

 

Red

 

 

 

 

 

15

White/

SUPRET

 

Supply return

Yellow

 

 

 

 

 

 

 

 

 

 

Pin Position

15 Pin

Hi-Density

D-sub

Plug

Figure 6: General Purpose I/O Cable (Part No CBL-CELIO2-5)

Cello Cable Kits

10

MAN-CBLKIT-CEL (Ver. 1.0)

 

 

 

7. Auxiliary Power Cable (CBL-CEL24-5)

The auxiliary power cable is a 24-AWG shielded cable terminated by pins on the SimplIQ side. The pins are screwed into the 2-pole Pheonix Terminal Block provided with the Cello.

 

 

Twisted &

 

 

Pin

 

Shielded

 

 

No.

Color

Wire

Signal

Description

1

Red

Pair

+24VDC

+24 VDC auxiliary power supply

2

Black

RET24VDC

Return (common) of 24 VDC auxiliary power supply

 

 

 

 

 

 

Figure 7: Auxiliary Power Cable (Part No. CBL-CEL24-5)

8. Motor Power Cables

There are three types of power cables:

8.1Motor Power Cable (CBL-MTRPWRCEL-5)

CBL-MTRPWRCEL is a general-purpose motor power cable. It is made from four 14-AWG shielded wires with pin terminals on the Cello drive. The pins are connected to the Pheonix Terminal Block supplied with the Cello. The other end is open so that it can be attached to a customer-specific connector.

Color

Signal

Description

 

White

M1

Motor Phase 1 (U)

Black

M2

Motor Phase 2

(V)

Red

M3

Motor Phase 3

(W)

Green

PE

Ground

 

Figure 8: General-Purpose Motor Power Cable (Part No. CBL-MTRPWRCEL-5)

Cello Cable Kits

11

MAN-CBLKIT-CEL (Ver. 1.0)

 

 

 

8.2Motor Power Cable (CBL-MTRPWR1CEL-5)

CBL-MTRPWR1CEL-5 is a 24-AWG shielded cable in which each wire, on the SimplIQ drive side, is connected to a pin terminal and the wires on the motor side are connected to a 4-pole socket. This cable is designed for connecting a Cello to a Metronix APM-SAR, SA, SB or SC motor.

 

Signal

 

 

 

AMP Pin No.

Color

Drive Side

Description

 

 

Motor Side

Brown & White

M1

Motor Phase 1 (U)

1

Pink & Grey

M2

Motor Phase 2

(V)

2

Blue & Red

M3

Motor Phase 3

(W)

3

Green & Yellow

PE

Ground

 

 

4

Figure 9: SAR, SA, SB, SC-type Motor Power Cable (Part No. CBL-MTRPWR1CEL-5)

8.3Motor Power Cable (CBL-MTRPWR2CEL-5)

CBL-MTRPWR2CEL is designed to provide power to Metronix SE motors. It is made from four 14-AWG shielded wires with pin terminals on the Cello side. The other end has an Amphenol 4-pole socket so that it can be attached to an Amphenol plug on the motor.

 

Signal

 

 

Amphenol

 

 

 

Pin No.

Color

Drive Side

Description

 

Motor Side

White

M1

Motor Phase 1 (U)

A

Black

M2

Motor Phase 2

(V)

B

Red

M3

Motor Phase 3

(W)

C

Green

PE

Ground

 

D

Figure 10: SE-type Motor Power Cable (Part No. CBL-MTRPWR2CEL-5)

Cello Cable Kits

12

MAN-CBLKIT-CEL (Ver. 1.0)

 

 

 

9. Communication Cables

The communication cables use 26-AWG twisted pair shielded cable. They are connected using an 8-pin RJ-45 plug. Elmo drives can communicate using the following options:

RS-232, full duplex CANopen

9.1 RS-232 Option (CBL-RJ452321-5)

RJ45

 

D-type

 

 

 

Pin

 

Female

Signal

 

 

No.

Color

Pin No.

Description

 

3

Brown

2

Tx

RS-232 transmit

 

 

 

 

 

 

 

5

White

5

COMRET

Communication

 

return

 

 

 

 

 

 

6

Green

3

Rx

RS-232 receive

 

 

 

 

 

 

 

body

Drain

body

shield

 

1

Wire

cable shield

 

 

 

 

 

 

 

 

 

 

 

 

The shields of the RJ-45 and D-type plugs are connected to each other through the cable braid.

Figure 11: RS-232 Communications Cable (Part No. CBL-RJ452321-5)

Cello Cable Kits

13

 

MAN-CBLKIT-CEL (Ver. 1.0)

 

 

 

9.2

CAN Option (CBL-RJ45CAN1-5)

 

RJ45

 

D-type

 

 

 

Pin

 

Female

Signal

 

 

No.

Color

Pin No.

Description

 

1

Green

7

CAN-H

CAN_H bus line

 

2

Yellow

2

CAN_L

CAN_L bus line

 

3

White

3

CAN_GND

CAN ground

 

4

 

5

 

7

1

8

 

body

Drain

body

shield

cable shield

 

Wire

 

 

 

 

 

 

 

The shields of the RJ-45 and D-type plugs are connected to each other through the

 

cable braid.

 

 

 

 

Figure 12: CAN Cable (Part No. CBL-RJ45CAN1-5)

Cello Cable Kits

14

MAN-CBLKIT-CEL (Ver. 1.0)

 

 

 

9.3 CAN Option (CBL-RJ45CAN2)

Cable CBL-RJ45CAN2 is 20 cm long, it is used for “daisy-chaining” CAN nodes. On the Harmonica this cable is connected to the External Dual Can Port.

RJ45

 

RJ45

 

 

 

Pin

 

Pin

Signal

Description

 

No.

Color

No.

 

1

Green

1

CAN-H

CAN_H bus line

 

2

Yellow

2

CAN_L

CAN_L bus line

 

3

White

3

CAN_GND

CAN ground

 

4

 

5

 

7

 

8

1

 

Drain

 

 

 

body

body

shield

cable shield

 

Wire

 

 

 

 

 

 

The shields of the two RJ-45 plugs are connected to each other through the cable braid.

Figure 13: CAN Cable (Part No. CBL-RJ45CAN2)