Electrolux Professional TRS1V-07 Installation Manual

Refer to the numbered drawings that relate to the numbered paragraphs in the instruction manual
Contents
Introduction 1 Installation 1 Use and safety 3 Cleaning, hygiene and storage 5 Fault-fi nding 5
Introduction
GB
10/2011
Maintenance 6 Compliance with regulations 7 Parts list - exploded view A Electrical diagrams C
The User Manual contains useful information for the user on how to work correctly and in complete safety, and is designed to make it easier to use the machine (called “machine” or “ap­pliance” below).
What follows is in no case intended to be a long list of warnings and constraints, but rather as a series of instructions meant to improve the service provided by the machine in every respect, and particularly to avoid a series of injuries or damage to equi­pment that might result from inappropriate procedures for use and management.
It is essential that all the people responsible for transporting, installing, commissioning, using, maintaining, repairing or dismant­ling the machine should consult this manual and read it carefully before proceeding with the various operations, in order to avoid any incorrect or inappropriate handling that might be result in damage to the machine or put people’s safety at risk.
Introduction
1.1 DESCRIPTION
This multi-purpose vegetable slicer is used for slicing, fi ne slicing, stripping, grating, cutting into chips and cubes various food products (preparation of crudités, vegetables, fruits, cheeses, etc.).
With its varied cutting equipment which provides high hourly outputs, this is the professional vegetable slicer for restaurants, community kitchens and small industries.
Installation
It is just as important that the Manual should always be available to the operator and it should be kept carefully where the machine is used ready for easy and immediate consultation in case of any doubt, or in any case, whenever the need arises.
If after reading the Manual, there are still any doubts concerning how to use the machine, please do not hesitate to contact the Manufacturer or approved After Sales Service provider, who is constantly available to ensure quick and careful service for improved machine operation and optimum effi ciency.
Note that the safety, hygiene and environmental protection stan­dards currently applicable in the country where the machine is installed must always be applied during all phases of machine operation. Consequently it is the user’s responsibility to ensure that the machine is operated and used solely under the optimum safety conditions laid down for people, animals and property.
A Pusher
1.1
B Ram C Hopper D Casing E Base F Stand G Body H Control panel I Locking pin
ATTENTION!!
Machine storage: -25°C to +50°C Ambient temperature during operation: +4°C to +40°C This machine is for professional use and must be used by staff trained to use, clean and maintain it, in terms or reliability and
safety. Use the machine in adequately lit premises (See applicable technical standard for the country of use. In Europe, refer to standard
EN 12464-1) When handling the machine, always check that the parts taken hold of are not mobile elements: risk of dropping and injury to the
lower limbs. The machine is not designed for use in explosive atmospheres.
2.1 DIMENSIONS - WEIGHT (INDICATION ONLY)
• Packaging dimensions in mm: L: 580 W: 300 H: 600
2.2 POSITION AND ORGANISATION
• On a table of a maximum height of between 700 and 900 mm, the vegetable slicer takes a standard tub of a max. height of 200 mm.
• On a functional moveable base (supplied as an option).
2.2
• Appliance dimensions:
• Appliance weight:
• With tubs of large dimensions, place the vegetable slicer on the table edge or use the moveable base.
1
2.1
2.1
TR2S GB 01 07
2.3 ELECTRICAL CONNECTION
ATTENTION!!
Connection to the electrical power supply must be done according to proper professional practice by a qualifi ed and authorised person (see current standards and legislation in the country of installation).
If an adapter is used on the socket, a check must be made that the electrical characteristics of this adapter are not lower than those of the machine.
Do not use multiple plugs The AC power supply to the machine must comply with the following conditions;
- Maximum voltage variation: ±5%
- Maximum frequency variation: ±1% on a continuous basis, ± 2% over short periods
ATTENTION: the electrical installation must comply (for design, creation and maintenance) with the legal and standard requirements in the country where used.
- Check that the electric mains voltage, the value shown on the specifi cation plate and the label on the power cable are the same.
- The machine’s electrical power supply must be protected against voltage surges (short-circuits and excess voltages) by using fuses or thermal relays of the appropriate gauge relative to the place of installation and machine specifi cations – see the spe­cifi cations shown in column G of fi gure 2.3a
ATTENTION: Concerning protection against indirect contact (depending on the type of power supply provided and connection of the exposed conductive parts to the equipotential protection circuit), refer to point 6.3.3 of EN 60204-1 (IEC 60204-1) with the use of protection devices for automatic shut-off of power in the event of an insulation fault with a TN or TT, system, or for the IT system, with the use of a permanent insulation or differentials controller for automatic shut-off. The requirements of IEC 60364-4-41, 413.1 must apply for this protection.
For example: in a TT system, a differential circuit breaker must be installed upline of the power supply, with a suitable power cut-off (e.g.: 30 mA) on the earthing installation for the place where it is planned to install the machine.
ATTENTION: Failure to comply with these instructions means the customer runs the risk of machine failure and/or acci­dents due to direct or indirect contacts.
• Check that the electric mains voltage and the value shown on the specifi cation plate and the label on the power cable are the same.
• The machine must be protected by a residual current device (RCD) and a fuse of a rating shown in column F of the specifi ­cations.
• Motor specifi cations: A Number of phases (1 single phase or 3 three-phase) B Nominal voltage in volts (value, range or commutation) C Frequency (Hertz) D Nominal rating (Watts) E Nominal current (Amperes) F Rating of the fuse protecting the electric line
(Amperes)
1) Dual-voltage three-phase motor.
• A standardised 3-phase + Earth wall socket rated at 20A will be required and a relevant sealed plug to be fi tted onto the power lead.
Must be earthed with a green/yellow wire.
• Check the direction of rotation with the ejector fi tted in the machine.
- Remove the pusher after unlocking it (anti-clockwise direction ).
- Press the "On" button.
- Make a visual check on the ejector's rotation via the pusher tube. The ejector should turn in an anti-clockwise direction .
• I f the direction of rotation is reversed, change over the 2 phase
wires on the power socket.
• Connection is made at the upper voltage (e.g. 400V).
To connect at a lower voltage, (e.g. 230V), proceed as follows:
- Disconnect the appliance and turn it over.
- Remove the 4 case retaining screws.
2.3
- Change the integral plate wire by moving the cable connection terminal marked as upper voltage (400V) onto that marked as lower voltage (230V).
- Change the motor wire connections (see electrical diagram).
- Refi t the casing, then check the direction of rotation.
2) Single phase motor.
A standardised 2-pole + Earth wall socket rated at 10/16A will be required.
• Warning to the installer:
This electronic variable-speed vegetable slicer is fi tted with an integral fi lter without going via the variator. To be effective, the system’s earth must be of good quality, otherwise interference may pass via the variator and damage it.
Must be earthed by green/yellow wire.
• No earth connection = no protection = risk of failure +
DANGER for the user!
Note: The earth values are defi ned according to the residual differential current (See standard NFC 15100 and PROMOTELEC guide) and must be checked by an electrician.
Damage caused by a lack of earth will not be covered by the warranty
In certain cases, depending on the sensitivity of the protective RCD, SI-type (Super Immunity) devices may need to be fi tted to prevent unwanted tripping.
To PAT test the Electrolux Range of Food Preparation Equipment, the PCB board needs to be disconnected before any test is done. This is due to the fact that the boards are fi tted with a grounding diode that can give incorrect result during such a test. Also on a standard appliance a fl ash test of 25 amps and up to 3000v is used but, as you would expect, to use this on equipment, which has a printed circuit, board would be quite destructive to that board. We would recommend the use of a PAT tester approved for computer systems which use a lower rate of amps.
The appliance is perfectly safe and is CE certifi cated. There are two ways to get overcome this problem.
· Disconnect the board as instructed and test using test for PC’s,
· Or install the mixer on a fused spur (no plug) as this takes it
away from being a portable appliance and the PAT test is then not needed.
TR2S GB 10 08
2
Use and safety
Clean the machine properly prior to its fi rst use
Uncontrolled closure of the lid or ram press involves a risk of crushing the fi ngers.
Never put a hand in the ejection area while the machine is in operation; risk of injury. It is strictly forbidden to put the safety systems out of action or modify them: Risk of permanent injury!!!!
Check that the safety devices operate correctly each time before using (see paragraph on «safety system adjustments»). Never put a hand, a hard or frozen object
For health and safety reasons, always use a washable or disposable strong head covering that covers the hair completely.
ATTENTION: All operations, whether using, cleaning or maintenance, present risks of cuts; never force and always keep hands a reasonable distance from cutting edges.
Always use appropriate protective equipment when carrying out these operations.
3.1 THE USER'S SAFETY IS GUARANTEED BY:
- The motor braked stop when the lever-ram is opened for risk­free loading.
- The impossibility of starting the motor in the absence of the hopper / ram.
- The dimensions of the long vegetable small hopper.
ATTENTION!!
into the hopper with the machine on.
- The absence of risk by access to the ejection chute linked to the design of the cutting chamber, the ejector and the plates.
- Compliance with the instructions in this manual for using, cleaning and maintaining the appliance.
3.2 CHOICE OF CUTTING EQUIPMENT
3.2a
C slicer plates: 1 to 14 mm straight cut.
Note: The C14 plate is only to be used with the FT or MT grids.
CW slicer plates: 2 to 6 mm crinkle cut for:
- Vegetables: potatoes, carrots, aubergines, beetroot, celery, cabbage, mushrooms, cucumbers, courgettes, chicory, fennel, onions, leaks, radish, etc.
- Fruits: almonds, bananas, apples, etc.
3.2b
CC curved plates: 1 to 5 mm cutting of delicate and stringy
products.
- Recommended for tomatoes, citrus fruit, mushrooms, salad chif­fonnades and also all the other products described opposite.
3.2c
AS stripping plates: cutting into 2 to 4 mm sticks.
- AS 2: fi ne 2 x 2 mm
- AS 3: medium 3 x 3 mm
- AS 4: large 4 x 4 mm for matchstick potatoes
patatas paja, apio, zanahoria
3.2d
• J - P - K grater plates
J2 fi ne J3 medium J4 large J7 very large J9 very large.
- Vegetables: carrots, “straw“ potatoes, celeriac salad, red cabbage, beetroot, black radishes, horseradish and rœsti.
- Cheese: Gruyere and mozzarella.
- Other: walnuts, almonds, breadcrumbs, chocolate, etc.
P: For parmesan, breadcrumbs, almonds, black radish and
chocolate.
K: Special grating of raw potatoes (Knödeln).
3.2e
FT chip grids: 6 to 12 mm thick cut when combined with a
C/CW plate of the same thickness.
3.2f
MT dicing grid: cutting into 5 to 20 mm square
sections when combined with a C/CW plate for:
- Cubes or parallelepipeds: diced vegetables or fruits, mixed
diced vegetables, minestrones, sautéed or deep-fried potatoes and soups.
To use the MT05 grid, only the small hopper with removable pusher should be used.
Indication of output (kg / hr):
Crisps with C 2 250 Potatoes C 3 300 Grated carrots J 3 250 Chips C 10 + FT 10 500 Sautéed potatoes C 14 + MT 20 600 Diced vegetables C 8 + MT 8 450
3
TR2S GB 12 08
3.3 SETTING UP / USING
3.6
There is a risk of cuts with all these operations. Never force and keep the hands at a reasonable distance from the knives.
• The vegetable slicer is supplied with the ejector fi tted on the drive shaft. Press the cover latch upwards and raise the cover up to the clip stop to remove the ejector.
Before starting any work, always make sure the cutting chamber, the drive shaft, the ejector, the plate and the grid are clean.
1) For slicing, thin slicing, grating and stripping
• Fit the cutting chamber.
• Fit the ejector onto the drive shaft fl at.
• Install the required plate (slicer, stripper or grater).
- Turn the plate in a clockwise direction to fi nd the bayonet opening, then continue in the same direction until the pin stop.
- Close the cover and make sure it is locked.
- To remove the plate, turn in the opposite direction and raise it using the fi nger grips on its outside. If it remains stuck, see §
5.3.
2) For cutting chips or cubes
• Fit the cutting chamber.
• Fit the ejector (see § above).
• Place the chosen grid in its housing making sure that it does
not wobble (cleanliness of the supports).
3.3
• Then install the chosen plate and close the cover.
Recommendation: For cutting products of different hardnesses
with an MT grid, start by cutting the soft products, as these cannot push cubes of hard products held in the grid. For hard products of the carrot or celery type, or very adherent products of the cheese type, it is recommended that the small hopper is used.
3) Operating
• Control panel:
A "Off" button. B 1 speed "On" button C Pulse-operation "On" button D 2 speed "On" button E - F Speed selection button. Variable-speed model. G Speed display.
The slicer can be operated if:
- the hopper is locked
- the ram is lowered a) Continual operation:
- start by pressing B: speed 1
- start by pressing D: speed 2 (depending on model) b) Pulse operation:
- start by pressing C c) Variable speed:
- Speed selection on G by pressing buttons E and F.
Note: In the event of a prolonged stop over several days, disconnect the appliance so that the electronic variable speed unit is not left live.
d) Stopping:
- Button A must be used when the work is fi nished.
3.2c
3.4 HOPPER SELECTION AND FUNCTIONS
1) Large hopper with hinged lever-ram. A Cutting into slices B Stripping C Grating
- Processing large dimension products (Maximum 160 x 80 mm, corresponding to 1/4 cabbage).
• Manual loading is by introducing the products either singly or in handfuls, making sure they are correctly positioned to prevent any incorrect cutting. Rest "delicate" products (tomatoes, citrus fruit, etc.) against the side wall.
2) Small hopper with removable pusher.
• For cutting long products into slices (carrots, chicory, cucum­bers, leaks, etc.) maximum opening Ø 52 mm.
3.4b
3.4a
3.4c
3.5 USING THE LARGE HOPPER AND THE LEVER-RAM
The vegetable will only operate if the cover is closed.
- Keep the pusher inside of the lever-ram as this prevents pro­ducts from coming back up.
- Press the ON button.
- Raise the lever-ram
- When the ram comes out of the hopper, the motor immediately stops, which means that products can be changed in complete safety.
-
On lowering the lever, the vegetable slicer starts automati­cally.
3.5c
3.5b
3.5a
For cutting into slices, always present long products by their tips.
• Manual loading is by introducing the products vertically into the small hopper, either singly or in handfuls.
• Recommendations to prevent:
- A sloping, uneven cut: arrange fi ne products "head-to-tail".
- Jamming: cut the vegetable ends.
For thin slicing and slicing.
- Using the lever-ram, follow the products into the hopper as far as the lower stop, using gradual force on the lever-ram.
- Raise the lever-ram and start a new cycle.
- When the work is fi nished, press the OFF button.
Note: Use gradual force to follow through with the lever-ram depending on:
- the product to be processed (soft product = light force),
- the cutting equipment selected (a grater requires more force than a slicing plate).
3.6 USING THE SMALL HOPPER AND THE PUSHER
- Leave the lever-ram in the down position and unlock the pusher.
- Press the ON button to start.
- Remove the pusher with one hand and load the products with the other.
TR2S GB 10 06
- Push the products with the pusher and start a new cycle.
- When the work is fi nished, press the OFF button. Never introduce the hand or a hard body into the hopper with
the machine on.
4
Cleaning, hygiene and storage
ATTENTION!!
Before dismantling any part, disconnect the appliance from the power supply. Before using any cleaning product, be sure to read the instruction and safety instructions accompanying the product and use
appropriate protective equipment. Do not wash the machine using a pressure washer, a spray or by immersion Take care when handling screens and plates. (Risk of CUTS – ELECTRIC SHOCK).
4.1 BETWEEN TWO SESSIONS
- Remove the cutting equipment (plate, grid and ejector) and the pusher.
- Remove the cutting chamber.
- Remove the hopper-cover and the lever-ram, following the instructions below:
4.1
Raise the ram up to the clipped position.
(This is the only position in which the pin can be locked/un-
locked).
Unlock the pin by pulling it out approximately 2 cm. Lower the ram to facilitate withdrawal of the assembly. Completely remove the pin.The hopper-cover and cover-ram assembly can be wi-
- Wash the equipment in hot water, rinse and dry.
- Clean the body with a clean, damp sponge.
• The cutting chamber, hopper and lever-ram can be washed in a dish-washer.
4.2 AFTER USE
- Refer to § 4.1.
- Clean the removable elements in hot water with the addition of detergent-degreaser-disinfectant which is compatible with the materials.
- Rinse with clean water and leave to dry.
Recommendation: for MT grids, push any trapped cubes using a carrot. Metal instruments are not to be used.
-
Note:
- Do not use abrasive detergents as these scratch the surfaces,
4.2
4.3 STORAGE
- After cleaning, put all the cutting equipment away carefully in the storage case fi xed to the wall.
4.3
thdrawn.
Clean the outside of the vegetable slicer with a damp sponge and a mild detergent and then rinse using a clean sponge.
or bleach-based detergents as these tarnish the aluminium.
Fault-fi nding
5.1 IF THE APPLIANCE WILL NOT START, CHECK THAT:
• The machine is plugged in.
• The electrical power supply to the socket is correct.
• The hopper is properly locked.
5.2 ABNORMAL NOISE:
• Stop the appliance.
• Check that the plate, grid and ejector are properly in place.
• Remove, clean if necessary and refi t.
5.3 JAMMED PLATE:
- Unplug the appliance.
- Place one hand fl at on the ejector and stop it rotating.
5.3a
• The lever-ram is down.
• The pin is locked.
• If the noise persists and the appliance lacks power, check that:
- The three-phase motor is not running on 2 phases.
- The drive belt is not worn or needs tightening (see § 6.1).
- With the other hand, hold the plate on the outside and using the fi nger grips turn sharply in an anti-clockwise direction .
- Raise it using a to-and-fro rotation movement.
5.3b
5
TR2S GB 10 06
5.4 WORK QUALITY
• Stop the machine before starting any work on it.
• I f the products are not being ejected properly, check that:
- The ejector is fi tted properly.
- Products in the reception tray are not obstructing the outlet.
- There is no accumulation of products in the cutting chamber.
• I f the cutting is not of suffi cient quality, check:
- The direction of rotation (anti-clockwise seen from above).
Maintenance
Maintenance may only be carried out by persons who are qualifi ed, trained and authorised.
6.1 MECHANISM
• The vegetable slicer requires only minimum maintenance (the motor and mechanism bearings are greased for life).
• It is recommended that the tension and wear of the drive belt is checked at least once a year.
To check it, proceed as follows:
- Turn the appliance over.
- Remove the 4 casing retaining screws
• To tighten the drive belt
- Unscrew (1 turn) the 3 motor support retaining screws A (10 mm pipe wrench) .
- Use a screwdriver as a lever between the pulley and the motor support plate.
Tighten the 2 screws located at the front of the motor support.
-
6.1
- The correct speed has been selected (depending on model).
- The correct cutting equipment has been selected (see § 3.2).
- The condition of the cutting equipment.
- The choice of hopper.
- The presentation of the products in the hopper (see § 3-4) If the incident persists, contact your local dealer's service
department.
- Check the drive belt tension by pressing on it between the motor support and the large pulley with the thumb. A defl ection of approximately 3 mm is sought.
- Tighten screw A located at the rear of the motor support.
- Remove any drive belt particles found on the inside of the casing.
- Check the condition of the electrical connections.
- Refi t the casing.
• Access to the electrical components:
- Disconnect the machine.
Residual voltage at the capacitor terminals.
• T he capacitors may remain electrically charged.
In order to avoid any risk when working on the machine, it is recommended that they are discharged by connecting across their terminals with an insulated conductor (a screwdriver, for example).
6.2 MAINTENANCE OF THE CUTTING EQUIPMENT
• Slicer plates: sharpening the knives
- Remove the retaining screws,
- Use a wet grindstone making sure to maintain the cutting angle.
• Chip grids.
The blades cannot be changed as they are mould-cast and tensioned for life.
- Rework the blade wire where necessary using a soft stone.
6.3 ADJUSTMENT OF THE SAFETY DEVICES
• The correct operation of the safety devices should be checked
frequently. The motor should stop in less than 2 seconds:
- On opening the cover. The motor should not start if the cover is not properly closed (latch clipped),
- On raising the lever-ram, dimension F at max. 45 mm from the edge of the hopper.
6.3
6.4 ELECTRICAL COMPONENTS
See electrical diagram.
• Wire colour identifi cation:
- Power circuit : (F) black
- Control circuit : (A) red
- Motor : U1 - V1 - W1
- Phases : L1 / L2 / L3
- Neutral : N
- Earth : B/C yellow/green.
• Component identifi cation:
- C.C. : Control card
- S2 : Hopper safety device
• Dicing grids. The blades cannot be changed as they are mould-cast and
tensioned for life.
- Rework where necessary using a small fi le if the blades have been damaged after a blow.
• Graters.
The graters cannot be sharpened.
- If there is signifi cant wear in the grater holes, change the fi t­ting.
• If either of the two safety functions does not work:
- Do not use the appliance.
- Have it adjusted by your dealer's service department.
- S3 : Temperature sensor (depending on model)
- S5 : Ram safety device
- M : Motor
- C.Pu. : Power card
- B1 : Terminal block
- C D : Start capacitor
- C P : Running capacitor
- C b : Brake capacitor
- K1 : Start relay
- V : Variable speed control
- Fur : Spare fuse
- X : Power supply cord
TR2S GB 06 08
6
6.5 ADDRESS FOR SERVICE REQUIREMENTS
We advise you fi rst to contact the dealer who sold you the machine.
For any requests for information or orders for spare parts, specify the type of machine, the serial number and the electrical specifi cations.
Dealer's stamp
The manufacturer reserves the right to modify and make impro­vements to its products without notice.
Compliance with regulations
The machine has been designed and manufactured in com­pliance with:
- Machine directive 2006/42 CEE.
- CEM directive 2004/108 CEE.
- Low voltage directive 2006/95/CEE,
- Machine recycling directive 2002/95/CEE
- directive " WEEE " 2002/96/CEE The “ ”symbol on the product indicates that this product
should not be considered as household rubbish. Instead, it should be taken to a recycling area for electric and electronic equipment. By making sure that the product is correctly dis­posed of in this way, you are assisting in preventing damage to the environment and to the health of persons which may result following uncontrolled disposal of this product. For further information on recycling this product, please contact the sales department or the product retailer, the after-sales department or the waste treatment department in question.
- directive " Waste " 2006/12/CEE The machine is designed in such a way that it does not contri-
bute, or contributes as little as possible, to increasing the quantity or noxiousness of waste and the risks of pollution.
Make sure you respect the recycling conditions.
- directive "Packaging and packaging waste "94/62/CEE The machine packaging is designed in such a way that it
does not contribute, or contributes as little as possible, to increasing the quantity or noxiousness of waste and the risks of pollution.
Make sure you eliminate the various parts of the packaging in
the appropriate recycling points.
- To European standards:
EN 6O 204-1-2006 machine electrical equipment. EN 1678-1998 vegetable slicer, integral safety.
Date of purchase: ...............................................
This compliance is certifi ed by:
- The CE conformity mark, affi xed on the machine,
- The relevant CE declaration of conformity, associated with the warranty.
- This instruction manual, which must be given to the opera­tor.
Acoustic specifi cations:
- The acoustic pressure level measured in accordance with the test code EN ISO 3744 and EN ISO 11201 is 73 dBA under the conditions specifi ed in standard EN 1678 : 1998 (use of a fi ne grater for processing raw, unpeeled potatoes). When empty the level is < 70 dBA.
Protection indices according to the standard EN 60529­2000:
- IP55 electrical controls
- IP24 overall machine
Integral safety:
- The machine has been designed and manufactured respecting the regulations and standards relating to it indicated above.
- The operator must be trained before using the machine and informed of any residual risks.
Food hygiene:
The machine is made from materials that conform to the following regulations and standards:
- Directive 1935/2004/CEE: materials and objects in contact with foodstuffs,
- Standards EN 601-2004: cast aluminium alloys in contact with foodstuffs.
- Directive EN 1672-2-2005 : Prescriptions relating to hygiene
The surfaces of the food area are smooth and easy to clean. Use detergents that are approved for food hygiene and respect the instructions for their use.
Vibration
The maximum level of vibration measured on the handle during use is: <2.5 m/s²
7
TR2S GB 10 2011
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