Dixon ZTR 4518, ZTR 4516, ZTR 4515, 13782-0503 User Manual

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Dixon ZTR 4518, ZTR 4516, ZTR 4515, 13782-0503 User Manual

4500 Series

ZTR®

Model Year 2004

IMPORTANT - READ CAREFULLY

The Dixon® ZTR® mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator’s manual carefully and become completely familiar with the controls.

The information contained in this manual applies to all Dixon® ZTR® 4500 Series mowers. Your Dixon dealer will gladly answer any questions.

See your dealer for warranty service, parts and repairs.

INDEX

Page

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Warranty Policy. . . . . . . . . . . . . . . . . . . . . . . . . . .13

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Seat Adjustment Instructions. . . . . . . . . . . . . . . . .15

Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-18

Operation Instructions. . . . . . . . . . . . . . . . . . 19-30

Care & Maintenance. . . . . . . . . . . . . . . . . . . .31-44

Standard Service Parts List. . . . . . . . . . . . . . . 46-47

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 48-49

4500 Series

Part No. 13782-0503

3

SAFETY

RIDING LAWN MOWERS,

IF IMPROPERLY OPERATED

CAN CAUSE SERIOUS INJURY OR DEATH

The most common causes of injury to the operator or bystander...

Blade Contact

Run Over

Tip Over

Back Over

...read and understand this manual to prevent injuries.

4

SAFETY

Safety Alert Symbol

When you see this symbol, BE ALERT to the potential for injury.

Follow recommended safety precautions and safe operating practices.

DANGER

(highlighted in red) indicates an imminently hazardous

situation which, if not avoided, will result in death or serious injury.

WARNING

(highlighted in orange) indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

(highlighted in yellow) indicates a potentially hazardous situation which,

if not avoided, may result in minor or moderate injury. It may also be used to alert against

unsafe practices.

5

SAFETY

Failure to observe the following safety instructions could result in serious injury or death.

GENERAL OPERATION:

Read, understand, and follow all instructions in the manual and on the mower before starting.

Only allow responsible adults, who are familiar with the instructions, to operate the mower.

Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

Be sure the area is clear of other people before mowing. Stop mower if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while braking.

Be aware of the mower discharge direction and do not point it at anyone.

Do not operate the mower without either the entire grass catcher or the deflector in place.

Slow down before turning.

Never leave a running mower unattended. Always turn off blades, set parking brake, stop engine and remove key before dismounting.

Turn off blades when not mowing.

6

SAFETY

GENERAL OPERATION (continued):

Stop engine before removing grass catcher or unclogging chute.

Mow only in daylight or good artificial light.

Do not operate the mower while under the influence of alcohol or drugs.

Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the mower into a trailer or truck. Do not ride the mower when loading and unloading.

Always wear safety goggles or safety glasses with side shields when operating mower.

Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safety enough to protect themselves and others from serious injury.

Follow the manufacturer’s recommendation for wheel weights and counterweights.

Maintain or replace safety & instruction labels as needed.

Warning:The engine exhaust from this product contains chemicals known to the State of California to cause cancer; birth defects or other reproductive harm.

7

SAFETY

SLOPE OPERATION:

Slopes are a major factor related to loss-of-control and tip-over accidents,

which can result in severe injury or death.

All slopes requires extra caution.

If you cannot back up the slope or if you feel uneasy on it, do not mow it!

DO

Mow across the slope with your Dixon ZTR - never up or down.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide obstacles.

Use slow speed. Tires may lose traction on slopes even though the brakes are functioning properly.

Use extra care with grass catchers or other attachments. These can change the stability of the mower.

Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

8

SAFETY

SLOPE OPERATION (continued):

DO (continued):

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly down the slope.

If front wheels lift off the ground, pull the levers back to stabilize the mower.

DO NOT

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause sliding.

Do not try to stabilize the mower by putting your foot on the ground.

Do not use grass catcher on steep slopes.

9

SAFETY

SERVICE:

Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container.

Never remove fuel cap or add fuel with engine running. Allow engine to cool before refueling.

Do not smoke while refueling.

Never store the mower or fuel container inside a building where there is an open flame.

If fuel is spilled on clothing, change clothing immediately.

To prevent fire and explosion caused by static electricity:

Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

When practical, remove fuel powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, refuel such equipment on a trailer with a portable container, rather than from a fuel dispenser nozzle.

If a fuel dispenser nozzle must be used, keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lockopen device.

10

SAFETY

SERVICE (continued):

Never run a mower inside a closed area. The exhaust fumes are toxic.

Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition.

Never tamper with safety devices. Check their proper operation regularly.

Keep mower free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage. Allow mower to cool before storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

Never make adjustments or repairs with the engine running unless otherwise specified.

Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components. Replace with original equipment parts, when necessary.

Mower blades are sharp and can cut. Wrap blades or wear gloves, and use extra caution when servicing them.

Batteries contain sulfuric acid. To prevent burns avoid contact with skin, eyes and clothing. To prevent fire or explosion keep sparks and open flames away from battery.

Before disconnecting the negative (-) ground cable, make sure all switches are off.

11

SAFETY

CHILDREN:

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are attracted to lawn mowers and the mowing activity.

NEVER assume children will stay where they were last seen.

Be alert to avoid accidents.

Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn mower off if a child enters the area.

Before and during backing look BEHIND and DOWN for small children.

Never carry children. They may fall off and be seriously injured or interfere with safe mower operation.

Never allow children to operate the mower.

Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

12

DIXON LIMITED WARRANTY POLICY

RESIDENTIAL HYDRO

DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT

TO THE FOLLOWING CONDITIONS AND LIMITATIONS.

1.Home Owner Application: Dixon ZTR Residential Hydro units used only at owner’s primary place of residence are warranted for a period of two (2) years from date of purchase. Frame, body panels and fenders are warranted for the life of the mower.

2.Commercial Application: Defined as use other than, or in addition to, mowing at owner’s primary place of residence. Dixon ZTR Residential Hydro units, used in commercial application are warranted for a period of (90) days from the date of purchase.

3.Warranty applies only to original retail purchaser of new and unused mowers and accessories.

4.All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty policy and allowances. All warranty claims must be approved by Dixon Industries, Inc.

5.Battery Warranty: limited to 90 days from date of purchase.

6.Accessories Warranty (grass catchers, snow blades, covers, etc.): Limited to 90 days from date of purchase.

7.Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or alteration. The use of parts or components other than those supplied by Dixon Industries VOIDS ALL WARRANTY.

8.The following items are not covered by this warranty policy:

(a)Pick up and delivery charges for transportation of mower to and from an authorized Dixon dealer’s place of business.

(b)Routine maintenance or adjustments.

(c)Belts or blades.

(d)Engines - All engines used on Dixon ZTR mowers are warranted by each individual engine manufacturer.

(e)Any costs or expense of providing substitute equipment while repair work is being performed on a warranted mower.

9.There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose are limited to the same duration of the express warranty and to the extent permitted by law any and all implied warranties are excluded. Liabilities for consequential damages under any and all warranties are excluded.

13

 

SPECIFICATIONS

 

Model ZTR 4515, 4516 & 4518

Chassis:

Twin 12 gauge side frames and 7 gauge transmission and engine

 

base plate.

 

Body:

All body parts made of high density polyethylene. Dent and

 

corrosion resistant.

Mower Deck:

42” Deck: 13 GA stamped steel construction-42” cut width

 

50” Deck: 11 GA fabricated construction/reinforcement ribs-

 

50” cut width

Blade Drive:

Electric clutch.

Transmission:

Each rear wheel is independently driven by a Hydro Gear IZT

 

hydrostatic

drive.

Engine:

 

 

Model 4515:

15.5 HP Briggs & Stratton Vanguard, 4 cycle, single cylinder,

 

overhead valve, air cooled, gasoline, vertical cast iron cylinder,

 

pressure lube w/spin-on filter.

Model 4516:

16 HP Kohler Command 460 cc, single cylinder, overhead valve,

 

air cooled, gasoline, full pressure lube with oil filter, vertical

 

shaft, aluminum head & block with cast iron cylinder liner.

Model 4518:

18 HP Kohler Command, twin cylinder, overhead valve, air cooled,

 

gasoline, full pressure lube with oil filter, vertical shaft, aluminum

 

head & block with cast-iron cylinder liners.

Starting System: Electric-key switch operation w/safety interlock blade drive.

Tires:

Front 11 x 4.00-5 ribbed tread (16-21 PSI)

 

Rear 18 x 8.50 x 8 4 ply turf tread (8-14 PSI)

Capacities:

Fuel

2.7 gallons

 

Engine Oil

B&S 1.5 quarts

 

 

Kohler 2 quarts

Dimensions:

Width

44” maximum track width

 

Height

42” to top edge of seat

 

Length

72” hitch tab to front bumper

 

Weight

power unit: 463 lbs

 

 

with 42” deck 547 lbs

 

 

with 50” deck-603 lbs

Note: Additional information provided in service instructions under the individual component.

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE.

14

SEAT ADJUSTMENT INSTRUCTIONS

Models ZTR 4515, 4516 & 4518

1.Grasp seat slide adjuster and move it into adjustment position.

2.Slide seat forward or backward.

3.Release seat slide adjuster.

15

CONTROLS

CONTROL LEVERS

Note: For access to the seat, move control levers to neutral position and swing them outward.

TO GO FORWARD

From neutral position, gently push control levers forward.

To increase speed, move levers further forward.

TO GO BACKWARDS

From neutral position, gently pull control levers toward you.

TURNING

Turning is controlled by moving one control lever slightly forward or rearward of the other.

To turn left, move left lever rearward of the right lever.

To turn right, move right lever rearward of the left lever.

To turn on mower’s own axis (zero turning radius), stop and move one lever to reverse position and the other to forward position.

BRAKING

To brake mower, move both levers in direction opposite of travel.

LEFT TURN OPPOSITE

Note: The pressure required to operate the mower is very light.

16

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