Dixon KODIAK ZTR 52 21 KAW, KODIAK ZTR, 52 HONDA, 52 20 KOH, 52 25 KOH User Manual

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KODIAK® ZTR®

Operator’s manual

KODIAK 52, 21 KAW/968999576, KODIAK 52, HONDA/968999577, KODIAK 52, 20 KOH/968999578, KODIAK 52, 25 KOH/968999579, KODIAK 60, 25 KOH/968999580, KODIAK 60, 25 B&S/968999581

Please read the operator’s manual carefully

 

and make sure you understand the

English

instructions before using the unit.

IMPORTANT - READ CAREFULLY

The Dixon® ZTR® mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read this Operator’s Manual carefully. It contains valuable information that is necessary for the safe operation of the machine. Observe all safety rules and become completely familiar with the controls.

The information contained in this manual applies to all Dixon® Kodiak® ZTR® mowers.

See your authorized Dixon® dealer for warranty service, parts and repairs or to answer any questions you may have about your new Dixon® ZTR®.

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TABLE OF CONTENTS

 

Page

SAFETY & WARNING....................................

4-15

WARRANTY........................................................

16

SPECIFICATIONS.............................................

17

SEATADJUSTMENT.........................................

18

CONTROLS..................................................

19-21

OPERATION INSTRUCTIONS....................

22-32

CARE & MAINTENANCE............................

33-45

TROUBLESHOOTING..................................

46-47

STANDARD SERVICE PARTS LIST...............

48

KODIAK®

Part Number 114518Rir - 11/07/06

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Dixon KODIAK ZTR 52 21 KAW, KODIAK ZTR, 52 HONDA, 52 20 KOH, 52 25 KOH User Manual

SAFETY

RIDING LAWN MOWERS,

IF IMPROPERLY OPERATED

CAN CAUSE SERIOUS INJURY OR DEATH

Pictured below are the most common causes of injury to the operator or bystander. Please read and understand this manual to prevent injuries.

Blade Contact

Tip Over

Run Over

Back Over

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SAFETY

Safety Alert Symbol

When you see this symbol, BE ALERT to the potential for injury.

Follow the recommended safety precautions and safe operating practices.

DANGER

(highlighted in red) indicates an imminently hazardous

situation which, if not avoided, will result in death or serious injury.

WARNING

(highlighted in orange) indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

(highlighted in yellow) indicates a potentially hazardous situation which,

if not avoided, may result in minor or moderate injury. It may also be used to alert against

unsafe practices.

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WARNING

Failure to observe the following safety instructions could result in serious injury or death.

GENERAL OPERATION:

Read, understand, and follow all instructions in this manual and on the mower before starting.

Only allow responsible adults, who are familiar with the instructions, to operate the mower.

Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

Be sure the area is clear of other people before mowing. Stop mower if anyone enters the area.

Be aware of the mower discharge direction and do not point it at anyone. Mower blades can throw rocks or other debris.

Do not operate the mower without either the entire grass catcher or the deflector in place. This will decrease the possibility of injury from objects being thrown by the mower blades.

Never carry passengers. They may fall off and become seriously injured or interfere with safe operation of the mower.

Mowing in reverse is not recommended because it is difficult to maintain a clear vision of the mowing path. However, should it become necessary to back up, remember to look down and behind before and while backing.

6

WARNING

Failure to observe the following safety instructions could result in serious injury or death.

GENERAL OPERATION (continued):

Never leave a running mower unattended. Always turn off blades, set parking brake, stop engine and remove key before dismounting.

Turn off blades when not mowing. Injury could occur from contact with moving parts.

Under no circumstances should you place hands or feet under the mower deck or in the chute while blades or impeller are still running.

To avoid personal injury from accidental clutch engagement, stop engine before removing grass catcher or unclogging chute.

Mow only in daylight or good artificial light.

Do not operate the mower while under the influence of alcohol or drugs.

Slow down before turning to reduce the risk of tip-over.

Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the mower into a trailer or truck. Push, do not ride the mower when loading and unloading.

7

WARNING

Failure to observe the following safety instructions could result in serious injury or death.

GENERAL OPERATION (continued):

Never dismount mower without applying parking brake or stopping engine.

Protect your eyes. Always wear safety goggles or safety glasses with side shields when operating mower.

Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

To protect against possible tip-over, follow the manufacturer’s recommendation for wheel weights, counterweights and R.O.P.S.

Maintain or replace safety & instruction labels as needed.

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

8

WARNING

Failure to observe the following safety instructions could result in serious injury or death.

SLOPE OPERATION:

Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death.

All slopes require extra caution. If you feel uneasy on a slope, do not mow it!

DO

Mow across the slope with your Dixon® ZTR® -- never up or down. This will decrease the risk of tip-over.

Remove obstacles such as rocks, tree limbs, wires and other foreign objects that can be thrown by mower blades.

Watch for holes, ruts, roots and bumps. Uneven terrain could overturn the mower. Tall grass can hide such obstacles.

Use slow speed. Tires may lose traction on slopes even though the brakes are functioning properly.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly down the slope.

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WARNING

Failure to observe the following safety instructions could result in serious injury or death.

SLOPE OPERATION (continued):

DO (continued):

Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

Use extreme caution when operating the mower with attachments to prevent tip-over or roll-over.

If front wheels lift off the ground, pull levers back to stabilize the mower. Discontinue mowing the slope!

When operating on slopes over 15 degrees, the unit must be equipped with an approved, dealerinstalled R.O.P.S. and Seat Belt Kit.

R.O.P.S. should be in the upright, operating position (not folded-down) at all times when operating mower.

Always use seat belt on any mower equipped with a R.O.P.S.

10

WARNING

Failure to observe the following safety instructions could result in serious injury or death.

SLOPE OPERATION (continued):

DO NOT

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Rapid uphill turns may cause tip-over.

Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause sliding.

Do not try to stabilize the mower by putting your foot on the ground.

Do not use grass catcher or other attachments on steep slopes (over 15 degrees). The added weight may change the stability of the mower thus creating the potential for tip-over.

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WARNING

Failure to observe the following safety instructions could result in serious injury or death.

FIRE HAZARDS:

Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive.

Store all fuel in approved containers specifically designed for that purpose.

Allow engine to cool before refueling. Never remove fuel cap or add fuel with engine running.

Do not smoke while refueling or operating the mower.

To reduce fire hazard, keep mower free of grass, leaves and other debris build-up.

If gasoline is spilled, do not attempt to start the engine. Move mower away from the area of the spill. Do not create any source of ignition until gas vapors have dissipated. Wipe up spilled fuel and dispose of waste properly.

If fuel is spilled on clothing, change clothing immediately.

Before storing, allow mower to cool. Clean fuel and oil spillage.

Never store the mower or fuel container inside a building where there is an open flame.

12

WARNING

Failure to observe the following safety instructions could result in serious injury or death.

FIRE HAZARDS (continued):

To prevent fire or explosion, keep sparks and open flames away from battery.

Keep electrical connections clean and tight. Inspect them often. Loose connections and corrosion increase fire risk.

Before disconnecting the negative ground cable, make sure all switches are off. This decreases the chance of sparking and fire.

Use care when backing to avoid pushing the grass bags into the frame or “hot” exhaust muffler of the engine. Fire could result.

To prevent fire and explosion caused by static electricity:

Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

When practical, remove fuel powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, refuel such equipment on a trailer with a portable container, rather than from a fuel dispenser nozzle.

If a fuel dispenser nozzle must be used, keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

13

WARNING

Failure to observe the following safety instructions could result in serious injury or death.

CHILDREN:

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are attracted to lawn mowers and the mowing activity.

NEVER assume children will stay where they were last seen.

Be alert to avoid accidents.

Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn mower off if a child enters the area.

Before and during backing look BEHIND and DOWN for small children.

Never carry children. They may fall off and be seriously injured or interfere with safe mower operation.

Never allow children to operate the mower.

Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

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WARNING

Failure to observe the following safety instructions could result in serious injury or death.

SERVICE:

Never run a mower inside a closed area or without proper ventilation.

Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition.

Never tamper with safety devices. Check their proper operation regularly.

Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

Never make adjustments or repairs with the engine running unless otherwise specified.

Grass catcher components are subject to wear, damage and deterioration which could expose moving parts or allow objects to be thrown. Frequently check components. Replace with original equipment parts when necessary.

Mower blades are sharp and can cut. Wrap blades or wear gloves, and use extra caution when servicing them.

Batteries contain sulfuric acid. To prevent burns, avoid contact with skin, eyes and clothing.

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