DeVillbiss D23757 User Manual

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Air Compressor

OPERATOR’S MANUAL

Permanently Lubricated Portable

SAFETY ASSEMBLY OPERATION MAINTENANCE STORAGE

TROUBLESHOOTING ESPAÑOL FRANÇAIS

Register your product on line at www.devap.com

Read Operator’s Manual. Do not operate equipment until you have read this Operator’s Manual for Safety, Assembly, Operation, and Maintenance

Instructions.

D23757 Rev. 0 4/27/01

TABLE OF CONTENTS

SAFETY GUIDELINES-DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . .2 IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . .2-7

ON-RECEIPT INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 DUTY CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-14 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 SERVICE AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . .15-16 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-19 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 ESPAÑOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21-40 FRANÇAIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41-60

SAFETY GUIDELINES - DEFINITIONS

This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indicates an immi-

 

 

 

 

 

 

Indicates a potential-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

nently hazardous sit-

 

 

 

 

 

 

ly hazardous situa-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

uation which, if not avoided, will

 

 

tion which, if not avoided, may

 

 

result in death or serious injury.

 

 

result in minor or moderate injury.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Used without the

 

 

 

 

 

Indicates a potential-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ly hazardous situa-

 

 

 

 

 

 

 

safety alert symbol

 

 

 

 

 

 

 

 

 

 

 

 

 

tion which, if not avoided, could

 

 

indicates a potentially hazardous

 

result in death or serious injury.

 

 

situation which, if not avoided, may

 

 

 

 

 

 

 

 

 

result in property damage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IMPORTANT SAFETY INSTRUCTIONS

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals

known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:

lead from lead-based paints

crystalline silica from bricks and cement and other masonry products

arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.

When using air tools, basic safety precautions should always be followed to reduce the risk of of personal injury.

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IMPORTANT SAFETY INSTRUCTIONS

Save these instructions

Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment.

HAZARD

WARNING: Risk of explosion or fire

What Could Happen

It is normal for electrical contacts within the motor and pressure switch to spark.

If electrical sparks from compressor come into contact with flammable vapors, they may ignite, causing fire or explosion.

Restricting any of the compressor ventilation openings will cause serious overheating and could cause fire.

Unattended operation of this product could result in personal injury or property damage. To reduce the risk of fire, do not allow the compressor to operate unattended.

How To Prevent It

Always operate the compressor in a well ventilated area free of combustible materials, gasoline, or solvent vapors.

If spraying flammable materials, locate compressor at least 20 feet away from spray area. An additional length of hose may be required.

Store flammable materials in a secure location away from compressor.

Never place objects against or on top of compressor. Operate compressor in an open area at least 12 inches away from any wall or obstruction that would restrict the flow of fresh air to the ventilation openings.

Operate compressor in a clean, dry well ventilated area. Do not operate unit indoors or in any confined area.

Always remain in attendance with the product when it is operating.

Always disconnect electrical power by moving pressure switch lever to the off position and drain tank daily or after each use.

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D23757

HAZARD

WARNING: Risk of Bursting

Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury.

What Could Happen

How To Prevent It

1. Failure to properly drain con-

Drain tank daily or after each use. If

densed water from tank, causing

tank develops a leak, replace it immedi-

rust and thinning of the steel tank.

ately with a new tank or replace the entire

 

compressor.

2. Modifications or attempted repairs

Never drill into, weld, or make any modi-

to the tank.

fications to the tank or its attachments.

3.Unauthorized modifications to the unloader valve, safety valve, or any other components which control tank pressure.

4.Excessive vibration can weaken The tank is designed to withstand specific

the air tank and cause rupture or

operating pressures. Never make adjust-

explosion

ments or parts substitutions to alter the

 

factory set operating pressures.

ATTACHMENTS & ACCESSORIES:

For essential control of air pressure, you

Exceeding the pressure rating of air

must install a pressure regulator and

tools, spray guns, air operated acces-

pressure gauge to the air outlet (if not

sories, tires, and other inflatables can

equipped) of your compressor. Follow the

cause them to explode or fly apart, and

equipment manufacturers recommenda-

could result in serious injury.

tion and never exceed the maximum

 

allowable pressure rating of attachments.

 

Never use compressor to inflate small

 

low pressure objects such as children’s

 

toys, footballs, basketballs, etc.

HAZARD

WARNING: Risk from Flying Objects

WHAT CAN HAPPEN

The compressed air stream can cause soft tissue damage to exposed skin and can propel dirt, chips, loose particles, and small objects at high speed, resulting in property damage or personal injury.

HOW TO PREVENT IT

Always wear ANSI Z87.1 approved safety glasses with side shields when using the compressor.

Never point any nozzle or sprayer toward any part of the body or at other people or animals.

Always turn the compressor off and bleed pressure from the air hose and tank before attempting maintenance, attaching tools or accessories.

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HAZARD

WARNING: Risk of Electrical Shock

WHAT CAN HAPPEN

Your air compressor is powered by electricity. Like any other electrically powered device, If it is not used properly it may cause electric shock.

Repairs attempted by unqualified personnel can result in serious injury or death by electrocution.

Electrical Grounding: Failure to provide adequate grounding to this product could result in serious injury or death from electrocution.

See grounding instructions.

HOW TO PREVENT IT

Never operate the compressor outdoors when it is raining or in wet conditions.

Never operate compressor with protective covers removed or damaged.

Any electrical wiring or repairs required on this product should be performed by authorized service center personnel in accordance with national and local electrical codes.

Make certain that the electrical circuit to which the compressor is connected provides proper electrical grounding, correct voltage and adequate fuse protection.

HAZARD

WARNING: Risk to Breathing

WHAT CAN HAPPEN

The compressed air directly from your compressor is not safe for breathing. The air stream may contain carbon monoxide, toxic vapors, or solid particles from the tank. Breathing these contaminants can cause serious injury or death.

Sprayed materials such as paint, paint solvents, paint remover, insecticides, weed killers, may contain harmful vapors and poisons.

HOW TO PREVENT IT

Air obtained directly from the compressor should never be used to supply air for human consumption. In order to use air produced by this compressor for breathing, suitable filters and in-line safety equipment must be properly installed. In-line filters and safety equipment used in conjunction with the compressor must be capable of treating air to all applicable local and federal codes prior to human consumption.

Work in an area with good cross ventilation. Read and follow the safety instructions provided on the label or safety data sheets for the materials you are spraying. Use a NIOSH/ MSHA approved respirator designed for use with your specific application.

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D23757

DeVillbiss D23757 User Manual

HAZARD

WARNING: RISK OF BURNS

WHAT CAN HAPPEN

Touching exposed metal such as the compressor head or outlet tubes, can result in serious burns.

HOW TO PREVENT IT

Never touch any exposed metal parts on compressor during or immediately after operation. Compressor will remain hot for several minutes after operation.

Do not reach around protective shrouds or attempt maintenance until unit has been allowed to cool.

HAZARD

WARNING: RISK FROM MOVING PARTS

WHAT CAN HAPPEN

HOW TO PREVENT IT

Moving parts such as the pulley, flywheel,

Never operate the compressor with

and belt can cause serious injury if they

guards or covers which are damaged or

com into contact with you or your cloth-

removed.

ing.

 

 

 

Attempting to operate compressor with

Any repairs required on this product

damaged or missing parts or attempting

should be performed by authorized

to repair compressor with protective

service center personnel.

shrouds removed can expose you to mov-

 

ing parts and can result in serious injury.

 

 

 

HAZARD

WARNING: RISK OF FALLING

WHAT CAN HAPPEN

A portable compressor can fall from a table, workbench, or roof causing damage to the compressor and could result in serious injury or death to the operator.

HOW TO PREVENT IT

Always operate compressor in a stable secure position to prevent accidental movement of the unit. Never operate compressor on a roof or other elevated position. Use additional air hose to reach high locations.

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