Desa CRL3124P, CGD3924P, CGD3930P, CCL3018PT, CCL3924P User Manual

UNVENTED (VENT-FREE) PROPANE/LP

GAS LOG HEATER

OWNER’S OPERATION AND INSTALLATION

MANUAL

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18", 24", and 30" Variable			18", 24", and 30"
Manually-Controlled Models			Thermostatically-Controlled
CGD3018P	CCL3924P		Models
CGD3924P	CRL2718P		CGD3924PT	CGD3930PT
CGD3930P	CRL3124P		CGD3018PT	CCL3018PT
CCL3018P			CCL3924PT	CCL3930PTA

(Smoky Mountain Oak Model Shown)

BILTMORE SPLIT OAK, SEASONAL OAK

AND SMOKY MOUNTAIN OAK LOGS

Variable Manually-Controlled Models Also Design-Certified

Patent Pending

As Vented Decorative Appliances

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.

—Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

—WHAT TO DO IF YOU SMELL GAS

•Do not try to light any appliance.

•Do not touch any electrical switch; do not use any phone in your building.

•Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

•If you cannot reach your gas supplier, call the fire department.

—Installation and service must be performed by a qualified installer, service agency, or the gas

WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.

WARNING: This appliance is for installation only in a solid-fuel burning masonry or UL127 factory-built fireplace, or in an approved ventless firebox. It is designcertified for these installations in accordance with ANSI Z21.11.2. Exception: Do not install this appliance in a factorybuilt fireplace that includes instructions stating it has not been tested or should not be used with unvented gas logs.

WARNING: This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to

Air for Combustion and Ventilation section on page 4 of this manual.

This appliance may be installed in an aftermarket,* permanently located, manufactured (mobile) home, where not prohibited by local codes.

This appliance is only for use with type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.

* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer

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TABLE OF CONTENTS 2 SAFETY INFORMATION

TABLE OF CONTENTS
SAFETY INFORMATION ............................................................	2
PRODUCT IDENTIFICATION .....................................................	3
LOCAL CODES ...........................................................................	4
UNPACKING ...............................................................................	4
PRODUCT FEATURES ..............................................................	4
AIR FOR COMBUSTION AND VENTILATION ...........................	4
INSTALLATION ...........................................................................	7
OPERATING HEATER ..............................................................	19
INSPECTING BURNERS ..........................................................	22
CLEANING AND MAINTENANCE ............................................	23
TROUBLESHOOTING ..............................................................	24

OPTIONAL POSITIONING OF THERMOSTAT
SENSING BULB ...................................................................		27
REPLACEMENT PARTS ..........................................................		28
SERVICE HINTS .......................................................................		28
TECHNICAL SERVICE .............................................................		28
ACCESSORIES ........................................................................		28
SPECIFICATIONS ....................................................................		29
ILLUSTRATED PARTS BREAKDOWN AND PARTS LIST .......		30
PARTS CENTRAL .....................................................................		40
OWNER'S REGISTRATION FORM ..........................................		41
WARRANTY INFORMATION ......................................	Back Cover

SAFETY INFORMATION

WARNINGS

IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.

DANGER: Carbon monoxide poisoning may lead to death!

Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.

Propane/LP Gas: Propane/LP gas is odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.

Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.

WARNING: Any change to this heater or its controls can be dangerous.

WARNING: Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can cause sooting.

WARNING: Do not use a blower insert, heat exchanger insert, or other accessory not approved for use with this heater.

Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.

Do not place clothing or other flammable material on or near the appliance. Never place any objects on the heater.

Heater base assembly becomes very hot when running heater. Keep children and adults away from hot surface to avoid burns or clothing ignition. Heater will remain hot for a time after shutdown. Allow surface to cool before touching.

Carefully supervise young children when they are in the room with heater.

You must operate this heater with a fireplace screen in place. Make sure fireplace screen is closed before running heater.

Keep the appliance area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

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107124-01E

SAFETY INFORMATION	3
PRODUCT IDENTIFICATION

SAFETY INFORMATION

Continued

1.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.

2.Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors.

3.To prevent performance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.

4.If you smell gas

•shut off gas supply

•do not try to light any appliance

•do not touch any electrical switch; do not use any phone in your building

•immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions

•if you cannot reach your gas supplier, call the fire department

5.This heater shall not be installed in a bedroom or bathroom unless installed as a vented appliance (Variable Manually-Controlled Models Only) (see Installing Damper Clamp Accessory for Vented Operation, page 10).

6.Before installing in a solid fuel burning fireplace, the chimney flue and firebox must be cleaned of soot, creosote, ashes and loose paint by a qualified chimney cleaner. Creosote will ignite if highly heated. Inspect chimney flue for damage. If damaged, operate heater with flue damper closed.

7.If fireplace has glass doors, never operate this heater with glass doors closed. If you operate heater with doors closed, heat buildup inside fireplace will cause glass to burst. Also if fireplace opening has vents at the bottom, you must open the vents before operating heater.

8.This log heater is designed to be smokeless. If logs ever appear to smoke, turn off heater and call a qualified service person. Note: During initial operation, slight smoking could occur due to log curing and heater burning manufacturing residues.

9.To prevent the creation of soot, follow the instructions in Cleaning and Maintenance, page 23.

10.Before using furniture polish, wax, carpet cleaner, or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls or furniture.

11.This heater needs fresh, outside air ventilation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if not enough fresh air is available. See Air for Combustion and Ventilation, pages 4 through 6. If heater keeps shutting off, see Troubleshooting, pages 24 through 26.

12.Do not run heater

•where flammable liquids or vapors are used or stored

•under dusty conditions

13.Do not use this heater to cook food or burn paper or other objects.

14.Do not use heater if any part has been exposed to or under water. Immediately call a qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.

15.Do not operate heater if any log is broken. Do not operate heater if a log is chipped (dime-sized or larger).

16.Turn heater off and let cool before servicing. Only a qualified service person should service and repair heater.

17.Operating heater above elevations of 4,500 feet could cause pilot outage.

18.Provide adequate clearances around air openings.

PRODUCT IDENTIFICATION

	Crossover	Back Log
	Log

Front Log

Log

	Burner
Piezo	Base
Ignitor	Grate
Control Knob

Figure 1 - Vent-Free Gas Log Heater - Dual Burner (Logs May Vary by Model - Smoky Mountain Oak Model Shown)

Crossover Log	Back Log
Front Log

Burner

Piezo Ignitor

Control Knob

Figure 2 - Vent-Free Gas Log Heater - Single Burner (Logs May Vary by Model - Seasonal Oak Model Shown)

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107124-01E

LOCAL CODES 4 UNPACKING

PRODUCT FEATURES

AIR FOR COMBUSTION AND VENTILATION

Providing Adequate Ventilation

LOCAL CODES

Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code, ANSI Z223.1/NFPA 54*.

*Available from:

American National Standards Institute, Inc.

1430 Broadway

New York, NY 10018

National Fire Protection Association, Inc.

Batterymarch Park

Quincy, MA 02269

Note: Where listed vented decorative logs are required, thermostat operation is not permitted.

UNPACKING

CAUTION: Do not remove the data plates from the grate assembly. The data plates contain important product information.

1.Remove logs and heater base assembly from carton. Note: Do not pick up heater base assembly by burners. This could damage heater. Always handle base assembly by grate.

2.Remove all protective packaging applied to logs and heater for shipment.

3.Check all items for any shipping damage. If damaged, promptly inform dealer where you bought heater.

PRODUCT FEATURES

OPERATION

This heater is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by realistic dancing, yellow flames. This heater is designed for vent-free operation with flue damper closed. It has been tested and approved to ANSI Z21.11.2 standard for unvented heaters. State and local codes in some areas prohibit the use of vent-free heaters. This heater may also be operated as a vented decorative (ANSI Z21.60) product by opening the flue damper (non-thermostat operation only).

SAFETY PILOT

This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for ventfree room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.

PIEZO IGNITION SYSTEM

This heater has a piezo ignitor. This system requires no matches, batteries, or other sources to light heater.

AIR FOR COMBUSTION AND VENTILATION

WARNING: This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.

Today’s homes are built more energy efficient than ever. New materials, increased insulation, and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.

While it is good to make your home energy efficient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.

Exhaust fans, fireplaces, clothes dryers, and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.

PROVIDING ADEQUATE VENTILATION

The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation.

All spaces in homes fall into one of the three following ventilation classifications:

1.Unusually Tight Construction

2.Unconfined Space

3.Confined Space

The information on pages 4 through 6 will help you classify your space and provide adequate ventilation.

Unusually Tight Construction

The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.

Unusually tight construction is defined as construction where:

a.walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of one perm (6x10-11 kg per pa-sec-m2) or less with openings gasketed or sealed and

b.weather stripping has been added on openable windows and doors and

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107124-01E

AIR FOR COMBUSTION AND VENTILATION	5
Providing Adequate Ventilation (Cont.)
Determining Fresh-Air Flow for Heater Location

AIR FOR COMBUSTION AND

VENTILATION

Continued

c.caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings.

If your home meets all of the three criteria above, you must provide additional fresh air. See Ventilation Air From Outdoors, page 6.

If your home does not meet all of the three criteria above, proceed to Determining Fresh-Air Flow for Heater Location, below.

Confined and Unconfined Space

National Fuel Gas Code, ANSI Z223.1/NFPA 54 defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconfined space.

* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.

DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION

Determining if You Have a Confined or Unconfined Space

Use this work sheet to determine if you have a confined or unconfined space.

Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.

1.Determine the volume of the space (length x width x height). Length x Width x Height = ___________ cu. ft. (volume of space)

Example: Space size 20 ft. (length) x 16 ft. (width) x 8 ft. (ceiling height) = 2560 cu. ft. (volume of space)

If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.

2.Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.

__________ (volume of space) x 20 = (Maximum Btu/Hr the space can support)

Example: 2560 cu. ft. (volume of space) x 20 = 51,200 (maximum Btu/Hr the space can support)

3.Add the Btu/Hr of all fuel burning appliances in the space.

Vent-free heater		_____________ Btu/Hr
Gas water heater*		_____________ Btu/Hr
Gas furnace		_____________ Btu/Hr
Vented gas heater		_____________ Btu/Hr
Gas fireplace logs		_____________ Btu/Hr
Other gas appliances* +		_____________ Btu/Hr
Total	=	_____________ Btu/Hr

* Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.

Example:
Gas water heater		40,000	Btu/Hr
Vent-free heater	+	39,000	Btu/Hr
Total	=	79,000	Btu/Hr

4.Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.

__________________ Btu/Hr (maximum the space can support)

__________________ Btu/Hr (actual amount of Btu/Hr used)

Example: 51,200 Btu/Hr (maximum the space can support) 79,000 Btu/Hr (actual amount of Btu/Hr used)

The space in the above example is a confined space because the actual Btu/ Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:

A.Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See Ventilation Air From

Inside Building, page 6.

B.Vent room directly to the outdoors. See Ventilation Air From Outdoors, page 6.

C.Install a lower Btu/Hr heater, if lower Btu/Hr size makes room unconfined.

If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.

WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the

National Fuel Gas Code, ANSI Z223.1/NFPA 54 Section 5.3 or applicable local codes.

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107124-01E

AIR FOR COMBUSTION AND VENTILATION

6 Ventilation Air

AIR FOR COMBUSTION AND VENTILATION

Continued

VENTILATION AIR

Ventilation Air From Inside Building

This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 3). You can also remove door into adjoining room (see option 3, Figure 3). Follow the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts.

Ventilation Air From Outdoors

Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts.

IMPORTANT: Do not provide openings for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.

			12"
	Ventilation		Ventilation Grills
	Grills
	Into Adjoining	Or	Into Adjoining Room,
	Room,		Option 2
		Remove
	Option 1
		Door into
		Adjoining
		Room,
		Option
		3
			12"

Figure 3 - Ventilation Air from Inside Building

Ventilated

Outlet Attic

Air

Outlet

Air

To Attic

To

Crawl

Space

Inlet

Air

		Inlet Air		Ventilated
				Crawl Space

Figure 4 - Ventilation Air from Outdoors

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107124-01E

INSTALLATION	7
Check Gas Type
Installation and Clearances for Vent-Free Operation

INSTALLATION

NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using log heater. This will help circulate the heat from your log heater throughout the house. In the event of a power outage, you can use this heater as your primary heat source.

WARNING: A qualified service person must install heater. Follow all local codes.

NOTICE: State or local codes may only allow operation of this appliance in a vented configuration. Check your state or local codes.

WARNING: Before installing in a solid fuel burning fireplace, the chimney flue and firebox must be cleaned of soot, creosote, ashes, and loose paint by a qualified chimney cleaner. Creosote will ignite if highly heated. A dirty chimney flue may create and distribute soot within house. Inspect chimney flue and firebox for damage. If damaged, operate heater with flue damper closed.

WARNING: Seal any fresh air vents or ash cleanout doors located on floor or wall of fireplace. If not, drafting may cause pilot outage or sooting. Use a heatresistant sealant. Do not seal chimney flue damper.

WARNING: Never install the heater

•in a bedroom or bathroom unless installed as a vented appliance (Variable Manually-Controlled Models Only) (see page 10)

•in a recreational vehicle

•where curtains, furniture, clothing, or other flammable objects are less than 42 inches from the front, top, or sides of the heater

•in high traffic areas

•in windy or drafty areas

CAUTION: This heater creates warm air currents. These currents move heat to wall surfaces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning fluids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.

IMPORTANT: Vent-free heaters add moisture to the air. Although this is beneficial, installing heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See

Air for Combustion and Ventilation, pages 4 through 6.

CHECK GAS TYPE

Use only propane/LP gas. If your gas supply is not propane/LP, do not install heater. Call dealer where you bought heater for proper type heater.

INSTALLATION AND CLEARANCES

(Vent-Free Operation Only)

WARNING: Maintain the minimum clearances. If you can, provide greater clearances from floor, ceiling, and adjoining wall.

MINIMUM FIREPLACE CLEARANCE

TO COMBUSTIBLE MATERIALS

Log Size	Side Wall	Ceiling
18", 24", 30"	16"	42"

LOG SIZING REQUIREMENTS

	Minimum Firebox Size
Log			Front	Rear*
Size	Height	Depth	Width	Width
18"	17"	14"	24"	20"
24"	17"	14"	28"	21"
30"	17"	14"	34"	24"

*Measured at 14" depth

Carefully follow the instructions below. This will ensure safe installation into a masonry, UL127-listed manufactured fireplace, or certified vent-free firebox.

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107124-01E

INSTALLATION

8 Installation and Clearances for Vent-Free Operation (Cont.)

INSTALLATION

Continued

Minimum Clearances For Side Combustible Material, Side Wall, and Ceiling

If Using Mantel

You must have noncombustible material(s) above the fireplace

A.Clearances from the side of the fireplace cabinet to any comopening. Noncombustible materials (such as slate, marble, tile, etc.) bustible material and wall should follow diagram in Figure 5. must be at least 1/2 inch thick. With sheet metal, you must have

Example: The face of a mantel, bookshelf, etc. is made of combustible material and protrudes 3 1/2" from the wall. This combustible material must be 4" from the side of the fireplace opening (see Figure 5).

Note: When installing your gas logs into a manufactured firebox, follow firebox manufacturer’s instructions for minimum clearances to combustible materials.

B.Clearances from the top of the fireplace opening to the ceiling should not be less than 42 inches.

Example

*

*Minimum 16 inches from Side Wall

Figure 5 - Minimum Clearance for Combustible to Wall

NOTICE: Manual control heaters may be used as a vented product. If so, you must always run heater with chimney flue damper open. If running heater with damper open, noncombustible material above fireplace opening is not needed. Go to Installing Damper Clamp Accessory for Vented Operation, page 10.

noncombustible material behind it. Noncombustible material must extend at least 8" up (for all models). If noncombustible material is less than 12", you must install the fireplace hood accessory (24" and 30" models only). Even if noncombustible material is more than 12", you may need the hood accessory to deflect heat away from your mantel shelf. See Figure 6 and Figures 7 and 8 on page 9 for minimum clearances.

IMPORTANT: If you cannot meet these minimum clearances, you must operate heater with chimney flue damper open. Go to Installing Damper Clamp Accessory for Vented Operation, page 10.

Noncombustible	Requirements for
Material Distance (A)	Safe Installation
12" or more	Noncombustible material okay.
Between 8" and 12"	24" or 30" Models: Install
	fireplace hood accessory
	(GA6050, GA6052, or
	GA6053 see Accessories,
	page 28).
	18" Model: Noncombustible
	material okay.
Less than 8"	Noncombustible material
	must be extended to at least
	8". See Between 8" and 12",
	above. If you cannot extend
	material, you must operate
	heater with flue damper open.

Minimum Noncombustible Material Clearances

If Not Using Mantel

Note: If using a mantel, proceed to If Using Mantel. If not using a mantel, follow the information below.

You must have noncombustible material(s) above the fireplace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2 inch thick. With sheet metal, you must have noncombustible material behind it. Noncombustible material must extend at least 8" up (for all models). If noncombustible material is less than 12", you must install the fireplace hood accessory (24" and 30" models only). See Figure 6 for minimum clearances.

IMPORTANT: If you cannot meet these minimum clearances, you must operate heater with chimney flue damper open. Go to Installing Damper Clamp Accessory for Vented Operation, page 10.

Heat Resistant

Material

(A)

Figure 6 - Heat Resistant Material (Slate, Marble, Tile, etc.) Above Fireplace

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107124-01E

INSTALLATION	9
Mantel Clearances
Floor Clearances

INSTALLATION

Continued

MANTEL CLEARANCES

In addition to meeting noncombustible material clearances, you must also meet required clearances between fireplace opening and mantel shelf. If you do not meet the clearances in Figure 7, you will need a hood.

Determining Minimum Mantel Clearance

If you meet minimum clearance between mantel shelf and top of fireplace opening, a hood is not required (see Figure 7).

Determining Minimum Mantel Clearance When

Using a Hood

If minimum clearances in Figure 7 are not met, you must have a hood. When using a hood there are still certain minimum mantel clearances required. Follow minimum clearances shown in Figure 8 when using hood.

NOTICE: Surface temperatures of adjacent walls and mantels become hot during operation. Walls and mantels above the firebox may become hot to the touch. If installed properly, these temperatures meet the requirement of the national product standard. Follow all minimum clearances shown in this manual.

NOTICE: If your installation does not meet the minimum clearances shown, you must do one of the following:

•operate the logs only with the flue damper open

•raise the mantel to an acceptable height

•remove the mantel

		10"	Mantel Shelf
							Underside of
		8"
							Mantel Shelf
		6"
		2 1/2"
							All minimum
							distances are
							in inches
	Minimum Non-	(A)
	Combustible						Log Set
	Material
		12"	18"	20"	22"	24"	24"/30" Models
		8"	8"	14"	17"	20"	18" Model
							Top of Fireplace
							Opening
		Minimum Non-		Distances to
		Combustible		Underside of
		Material Height		Mantel

Mantel Shelf

12"

Underside of

	10"							Mantel Shelf
	8"
	6"
	2 1/2"							All minimum
								distances are
Minimum Non-								in inches
Combustible									Log Set
Material			8"	12"	15"	18"	20"		All Models
								18", 24", 30"
			Min.						Models

Top of Fireplace

Opening

	Hood	Distances to
	(GA6050,, GA6052,)
		Underside of
	and GA6053)
		Mantel

Figure 8 - Minimum Mantel Clearances When Using Hood

FLOOR CLEARANCES

A.If installing appliance on the floor level, you must maintain the minimum distance of 14" to combustibles (see Figure 9).

B.If combustible materials are less than 14" to the fireplace, you must install appliance at least 5" above the combustible flooring (see Figure 10).

Combustible

14" Material

Min.

Noncombustible Material

Figure 9 - Minimum Fireplace Clearances if Installed at Floor Level

Hearth

Combustible

Material

5"

Min.

Figure 10 - Minimum Fireplace Clearances Above Combustible Flooring

Figure 7 - Minimum Mantel Clearances Without Using Hood

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107124-01E

10	INSTALLATION
	Installing Damper Clamp Accessory for Vented Operation
	Installing Heater Base Assembly

INSTALLATION

Continued

INSTALLING DAMPER CLAMP ACCESSORY FOR VENTED OPERATION

Note: When used as a vented heater, appliance must be installed only in a solid-fuel burning fireplace with a working flue and constructed of noncombustible material.

If your heater is a manually controlled model, you may use this heater as a vented product. There are three reasons for operating your heater in the vented mode.

1.The fireplace does not meet the clearance to combustibles requirements for vent-free operation.

2.State or local codes do not permit vent-free operation.

3.You prefer vented operation.

If reasons number 1 or 2 above apply to you, you must permanently open chimney flue damper. You must install the damper clamp accessory (to order, see Accessories, page 28). This will insure vented operation (see Figure 11). The damper clamp will keep damper open. Installation instructions are included with clamp accessory.

See chart below for minimum permanent flue opening you must provide. Attach damper clamp so the minimum permanent flue opening will be maintained at all times.

Chimney	Minimum Permanent
Height (ft.)	Flue Opening (sq. ins.)
6' to 15'	39 sq. inches
15' to 30'	29 sq. inches

Area of Various Standard
Round Flues
Diameter (ins.)	Area (sq. ins.)
5"	20 sq. inches
6"	29 sq. inches
7"	39 sq. inches
8"	51 sq. inches

Damper Clamp

Damper Clamp

Damper	Damper	Damper

Masonry Fireplace

Manufactured Fireplace

Figure 11 - Attaching Damper Clamp

INSTALLING HEATER BASE ASSEMBLY

CAUTION: Do not remove the data plates attached to the heater base assembly. The data plates contain important warranty and safety information.

WARNING: You must secure this heater to fireplace floor. If not, heater will move when you adjust controls. Moving heater may cause a gas leak.

WARNING: If installing in a sunken fireplace, special care is needed. You must raise the fireplace floor to allow access to heater control panel. This will insure adequate air flow and guard against sooting and controls being damaged. Raise fireplace floor with noncombustible material. Make sure material is secure.

CAUTION: Do not pick up heater base assembly by the burner. This could damage heater. Only handle base assembly by grates.

IMPORTANT: Make sure the heater burners are level. If heater is not level, heater will not work properly. For thermostat models, avoid damage to thermostat bulb. Avoid nicks or sharp bends in thermostat bulb wire. Keep thermostat bulb in mounting bracket until ready to mount base to floor. See Optional Positioning Of Thermostat Sensing Bulb, page 27.

Installation Items Needed

•hardware package (provided with heater)

•approved flexible gas hose (not provided) (if allowed by local codes)

•sealant resistant to propane (propane/LP) gas, not provided

•electric drill with 3/16" drill bit

•flathead screwdriver

1.Apply pipe joint sealant lightly to male threads of the fitting to be threaded into gas regulator. Connect approved flexible gas hose to gas regulator of heater (see Figure 12).

IMPORTANT: Hold gas regulator with wrench when connecting flexible gas hose.

2.Locate masonry screws in hardware package.

3.Position heater base assembly in fireplace.

4.Place logs in their proper position on heater base, see Installing Logs on pages 13 through 18.

5.Center heater base and logs front-to-back and side-to-side in fireplace.

6.Carefully remove logs without moving heater base.

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107124-01E

INSTALLATION	11
Installing Heater Base Assembly (Cont.)
Connecting to Gas Supply

INSTALLATION

Continued

7.Mark screw locations through holes in mounting brackets (see Figure 13 and 14). If installing in a brick-bottom fireplace, mark screw locations in mortar joint of bricks.

8.Remove heater base from fireplace.

9.Drill holes at marked locations using 3/16" drill bit.

10.Attach base assembly to fireplace floor using two masonry screws (in hardware package) (see Figure 13 or 14).

Flexible Gas Hose (if allowed by local

codes)

Heater Gas

Regulator

Fitting

Figure 12 - Attaching Flexible Gas Hose to Heater Gas Regulator

Masonry

Screw

Mounting

Bracket

Figure 13 - Attaching Base Assembly to Fireplace Floor - Dual Burner Model

Masonry

Screw

Mounting

Bracket

Figure 14 - Attaching Base Assembly to Fireplace Floor - Single Burner Model

CONNECTING TO GAS SUPPLY

WARNING: This appliance requires a 1/2" NPT (National Pipe Thread) inlet connection to the pressure regulator.

WARNING: A qualified service person must connect heater to gas supply. Follow all local codes.

CAUTION: Never connect heater directly to the propane/LP supply. This heater requires an external regulator (not supplied). Install the external regulator between the heater and propane/LP supply.

Installation Items Needed

Before installing heater, make sure you have the items listed below.

•external regulator (supplied by installer)

•piping (check local codes)

•sealant (resistant to propane/LP gas)

•equipment shutoff valve *

•test gauge connection *

•sediment trap

•tee joint

•pipe wrench

* A CSA design-certified equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional CSA design-certified equipment shutoff valve from your dealer. See Accessories, page 28.

The installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11 and 14 inches of water. If you do not reduce incoming gas pressure, heater regulator damage could occur. Install external regulator with the vent pointing down as shown in Figure 15. Pointing the vent down protects it from freezing rain or sleet.

Propane/LP

Supply Tank External

Regulator

Vent Pointing

Down

Figure 15 - External Regulator With Vent Pointing Down

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107124-01E

12	INSTALLATION
	Connecting to Gas Supply (Cont.)
	Checking Gas Connections

INSTALLATION

Continued

CAUTION: Use only new, black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to heater. If pipe is too small, undue loss of volume will occur.

Installation must include an equipment shutoff valve, union, and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 16).

IMPORTANT: Install equipment valve in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.

Check your building codes for any special requirements for locating equipment shutoff valve to fireplaces.

Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.

		CSA Design-Certified
	From External	Equipment Shutoff Valve
		With 1/8" NPT Tap*
	Regulator
	(11" W.C.** to	Approved Flexible Gas
	14" W.C.	Hose (if allowed by
	Pressure)	local codes)
	Tee Joint	3" Minimum
	Pipe Nipple
		Gas
	Cap
		Regulator
	Sediment Trap

Figure 16 - Gas Connection

*Purchase the optional CSA design-certified equipment shutoff valve from your dealer. See Accessories, page 28.

**Minimum inlet pressure for purpose of input adjustment.

WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.

We recommend that you install a sediment trap in supply line as shown in Figure 16. Locate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and heater. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into heater controls. If sediment trap is not installed or is installed wrong, heater may not run properly.

CAUTION: Avoid damage to regulator. Hold gas regulator with wrench when connecting it to gas piping and/or fittings.

CHECKING GAS CONNECTIONS

WARNING: Test all gas piping and connections for leaks after installing or servicing. Correct all leaks at once.

WARNING: Never use an open flame to check for a leak. Apply a noncorrosive leak detection fluid to all joints. Bubbles forming show a leak. Correct all leaks at once.

CAUTION: Make sure external regulator has been installed between propane/LP supply and heater. See guidelines under Connecting to Gas Supply, page 11.

Pressure Testing Gas Supply Piping system

Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)

1.Disconnect appliance with its appliance main gas valve (control valve) and equipment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig will damage heater regulator.

2.Cap off open end of gas pipe where equipment shutoff valve was connected.

3.Pressurize supply piping system by either using compressed air or opening propane/LP supply tank valve.

4.Check all joints of gas supply piping system. Apply a noncorrosive leak detection fluid to all joints. Bubbles forming show a leak.

5.Correct all leaks at once.

6.Reconnect heater and equipment shutoff valve to gas supply. Check reconnected fittings for leaks.

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107124-01E

INSTALLATION	13
Checking Gas Connections (Cont.)
Installing Logs

INSTALLATION

Continued

Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)

1.Close equipment shutoff valve (see Figure 17).

2.Pressurize supply piping system by either using compressed air or opening propane/LP supply tank valve.

3.Check all joints from propane/LP supply tank to equipment shutoff valve (see Figure 18). Apply a noncorrosive leak detection fluid to all joints. Bubbles forming show a leak.

4.Correct all leaks at once.

Pressure Testing Heater Gas Connections

1.Open equipment shutoff valve (see Figure 17).

2.Open propane/LP supply tank valve.

3.Make sure control knob of heater is in the OFF position.

4.Check all joints from equipment shutoff valve to control valve (see Figure 18). Apply a noncorrosive leak detection fluid to all joints. Bubbles forming show a leak.

5.Correct all leaks at once.

6.Light heater (see Operating Heater, pages 19 and 20 [manu- ally-controlled models] or pages 20 and 21 [thermostaticallycontrolled models]). Check all other internal joints for leaks.

7.Turn off heater (see To Turn Off Gas to Appliance, page 20 [manually-controlled models] or page 21 [thermostatically-con- trolled models]).

OpenON

POSITION

Equipment

Shutoff

Valve

		OFF
		Closed
		POSITION
	Figure 17 - Equipment Shutoff Valve
	Propane/LP	Equipment
		Shutoff Valve
	Supply Tank
		Thermostat Gas Valve or
		Control Valve Location
	Figure 18 - Checking Gas Joints

INSTALLING LOGS

CAUTION: After installation and periodically thereafter, check to ensure that no flame comes in contact with any log. With the heater set to high, check to see if flames contact any log. If so, reposition logs according to the log installation instructions in this manual. Flames contacting logs will create soot.

Dual Burner Smoky Mountain Oak Models

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury.

Each log is marked with a number. These numbers will help you identify the log when installing. It is very important to install these logs exactly as instructed. Do not modify logs. Only use logs supplied with heater.

1.Locate pins on the bottom of back log (#1). Slide these pins into the holes in the grate base behind the burner (see Figure 19).

Back Log (#1)

Pin

Hole in

Grate Base

Burner

Figure 19 - Installing Back Log (#1)

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107124-01E

14	INSTALLATION
	Installing Logs (Cont.)

INSTALLATION

Continued

2.Place the base of the middle log (#2) in the U-shaped slots of the grate base in front of the back log. The cutout on the right of the middle log should fit over the burner (see Figure 20). Make sure the front of the middle log is resting on the tabs of the grate base and the cutout area is centered over the burner “U” bend.

3.Locate the recesses on the back of the front log (#3). Fit these recesses between the posts of the grate base (see Figure 21).

4.Locate the notches in the bottom of the crossover log (#4). Place the crossover log on top of the middle log and front log. Make sure the notches of the crossover log lines up with rectangular knobs on top of the middle and front logs (see Figure 22).

5.Place lava rock around base of heater if desired. Do not put lava rock on logs on burner.

Middle Log (#2)

Tab

Burner

Cutout

“U” Bend

U-Shaped Slot

Figure 20 - Installing Middle Log (#2)

Front Log (#3)

Recess

Notches	Crossover Log (#4)

Rectangular

Knobs

Figure 22 - Installing Crossover Log (#4)

Dual Burner Premium Aged Split Oak Models

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury.

Each log is marked with a number. These numbers will help you identify the log when installing. It is very important to install these logs exactly as instructed. Do not modify logs. Only use logs supplied with heater.

1.Place the base of the middle log (#1) in the U-shaped slots of the grate base. The cutout on the right of the middle log should fit over the burner (see Figure 23). Make sure the front of the middle log is resting on the tabs of the grate base and the cutout area is centered over the burner “U” bend.

Middle Log (#1)

3

Post

Post

Figure 21 - Installing Front Log (#3)

Tab

Burner

“U” Bend

U-Shaped Slot

Figure 23 - Installing Middle Log (#1)

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107124-01E