DeLuxe Stitcher StitchMaster SM-A25, StitchMaster SM-CE25, StitchMaster SM-A2125, StitchMaster SM-CE2125 Operation And Maintenance

DeLuxe Stitcher

company inc.

Machine Model : Serial Number :

Head Serial Number :

Date Purchased /Installed :

StitchMaster

OPERATION AND MAINTENANCE MANUAL

SM-A25.....StitchMaster....115 V....25 Wire

SM-CE25..StitchMaster...230 V....25 Wire

(with Stitcher Head 2001ASMHD251/2)

SM-A2125......StitchMaster....115 V....21x25 Wire

SM-CE2125....StitchMaster....230 V....21x25 Wire

(with Stitcher Head 2001ASMHD21251/2)

Before using this Stitcher, all operators must study this manual and follow the safety
warnings and instructions. Keep these instructions with the Stitcher for future
reference. If you have any questions, contact your local DeLuxe Stitcher Representative
or Distributor.

WARNING!

StitchMaster

Machine operators and others in the work area should always wear

safety glasses to prevent serious eye injury from

fasteners and flying debris when loading, operating,

or unloading this machine.

Do not operate this stitcher without all guards in place.

The stitcher will not operate without the front guard

closed properly. Do not modify the guards in any way.

Always disconnect the power supply before removing

any guards for servicing.

Never operate the machine with wire feeding through

the head unless there is stock above the clinchers,

otherwise serious damage may result.

Always turn power off when making adjustments. Always

disconnect the power cord before any disassembly work.

2

Table of Contents

Introduction ......................................................................................................... 4

Specifications .....................................................................................................5

Installation .......................................................................................................6

Pre-Inspection ................................................................................6

Inspection ......................................................................................6

Mounting ........................................................................................6

Assembly .......................................................................................7

Operation ........................................................................................................9

Wire Threading ..............................................................................9

Wire Straightening .........................................................................9

Adjustments and Settings ............................................................. 11

Stitching Process .............................................................................................14

Saddle vs. Flat Stitching ................................................................14

Stops ..............................................................................................15

Trip Modes .....................................................................................16

Troubleshooting .............................................................................17

Maintenance ......................................................................................................18

Lubrication ....................................................................................18

Cleaning ........................................................................................19

How to Order Spare Parts .............................................................20

Replacing Spare Parts ...................................................................20

Modifications .....................................................................................................24

Clincher Arm Adjustment ...............................................................24

Timing ............................................................................................26

Appendices ......................................................................................................27

Exploded Drawings ........................................................................27

Wiring Schematic ...........................................................................37

Part Number/Description Cross Reference ..................................38

Optional Equipment .......................................................................41

Registration Card .............................................................................44

Wear/Replacement Parts .............................................................................. 45

Warranty .......................................................................................................46

Declaration of Conformity ..............................................................................47

3

Introduction

The DeLuxe Stitcher StitchMaster is the Graphic Arts Industry’s premier, por­table, high-quality stitcher. It is quiet, fast and very dependable, in addition to being
affordable. The StitchMaster is constructed in such a way that two machines may be
mounted side-by-side to effectively create a dual-head stitcher at a cost
considerably below that of a traditional multi-head stitcher.

There are two StitchMaster models; the SM-A which operates on 115VAC and the
SM-CE which operates on 230VAC and conforms to all pertinent CE standards. All
other performance characteristics of both models are the same.

The StitchMaster comes standard with parts for 25 gauge or smaller round wire.
However, any StitchMaster can be modified to accommodate the following wire sizes:
23 or 24 gauge round or 21 x 25 flat.

The StitchMaster has a capacity from two sheets up to 1/4” (6.4mm), or sixty
sheets of 20 pound bond paper. It accommodates both Flat and Saddle stitching. The
StitchMaster has side stops which are easily adjusted from 2.5” to 26” wide. There
are also pop-up pins for convenient corner stitching. In addition, the StitchMaster has
movable clinchers for a tight stitch and one knob adjustment for both work thickness
and centering the stitch.

The Stitchmaster has a rear contact trip and a foot switch for easy operation and
single or continuous stitch modes can be accomplished at the touch of a button. It
can clamp either to your own work table or to a heavy duty floor stand, which adjusts
vertically from 28” to 42”. The stand is an optional piece of equipment which can be
purchased through your DeLuxe Stitcher Graphic Arts Representative.

The StitchMaster can be plugged into any standard wall outlet.

The StitchMaster has a 5” (12.7 cm) throat depth for flat or horizontal stitching and
a depth of 9” (22.9 cm) for saddle stitching. The heavy-duty work table is 16” (40.6
cm) wide and adjusts easily for flat or saddle work. The overall height
combined is 24” (61.0 cm), the depth is 15” (38.1 cm) and the width is 16” (40.6 cm)
with the table and 4” (10.2 cm) without the table.

For either the SM-A or the SM-CE, the machine itself weighs 28 lbs. (12.7 kgs.).
The shipping weight including the wire spool, foot switch and tables is 50 lbs.
(22.7 kgs.).

4

Specifications

Weight

Shipping Weight ..............55 lbs (25 kg)

StitchMaster Machine Unit

SM -A25 ...........28 lbs. (13 kgs)

SM -CE25 ..........28 lbs. (13 kgs)

Wire Spool ..................5 lbs. (2.3 kgs)

Foot Switch .................4.5 lbs. (2.0 kgs)

Tables ...................4.7 lbs. (2.1 kgs)

Physical Dimensions

Height ...................24” (61.0 cm)

Width

With Tables .........16” (40.6 cm)

Without Tables ......4” (10.2 cm)

Depth ...................15” (38.1 cm)

Stitching Capacity ..................Two Sheets to 1/4” (6.4 mm)

Wire Types ...................23 through 28 round or 21 x 25 flat

( 25 gauge round standard )

Throat Depths

Flat (Horizontal) ..............5” (12.7 cm)

Saddle (Diagonal) .............9” (22.9 cm)

Side Stops ...................2” - 14” (5.1 - 35.6 cm)

Power Requirements

SM-A ...................115VAC 50/60 Hz

SM-C.E. ...................230VAC 50/60 Hz

Minimum Recommended Circuit Capacity

SM-A ...................1.0 A

SM-C.E. ...................0.7 A

5

Installation

Pre-Inspection

Carefully inspect the condition of the shipping container before unpacking your StitchMaster. If the
container is broken or damaged and there is evidence that the machine may be damaged, immediately
notify the carrier who delivered the stitcher and the DeLuxe Stitcher Graphic Arts Representative from
whom the machine was purchased.

Inspection

As you carefully unpack the machine, check to make sure all components were delivered and are in
good working order. Use Figure 2 in this manual for reference to the following pieces:

 •StitchMastercompletewith26-styleHeadandmanual
 •FootSwitchwithaGuardandCord(PG10230)
 •WireSpool(25G5or2125G5-optional)onaSpoolShaft(MG10110)
 •SpoolCradle(MG10113)
 •TripSwitchAssembly(MG10106A)
 •WireGuideSpring(MG10009A)
 •FrontTable(MG10083A)withSideStopRodGuides(PG10081andPG10082)and

Self Lock Pins (PG10242)

 •RearTable(MG10091A)
 •DriverReleasePin(5160)
 •1/8”HexKeyWrench(PG10293)
 •Stitchsamples

Note: Check the nameplate on the back of the
stitcher to verify the operating voltage meets your
requirements.

Mounting (Figure1)

You may mount the StitchMaster by clamping it
to a secure work-table or to a StitchMaster Floor
Stand (an optional purchase) as shown. Make
sure that the table you choose is sturdy and heavy
enough to support the weight of the StitchMaster.
Tables which are not suitable will have a ten­dency to tip forward onto the operator. Place the
machine where the operator will have sufficient
light and working space. Make sure the Clincher

ArmKnob(P3793)isturnedtightlytosecurethe

Machine to the work surface.

P3793

FSK1

Figure 1 - Mounting

6

Assembly (Figure 2)

25G5 OR 2125G5

MG10110

MG10044B

MG10097

MG10001A

5160

UA3804.7 (2)

MG10113

MG10009A

MG10063

PG10247

MG10091A

PG10246

MG10083A

PG10248

MG10106A

MG10098

PG10230

PG10293

MG10052A

Figure 2 - Assembly

!

!

CAUTION

Always disconnect the power cord before

assembling the StitchMaster or making any adjustments.

Assemble the components of the StitchMaster as needed. Use Figure 2 for part number reference.
The Wire Spool Cradle (MG10113) mounts with the two (2) screws (UA3804.7) on the top of the

cover(MG10044B).Usethesupplied1/8”HexKeyWrench(PG10293)toremovethescrewsand

then secure the Cradle to the Cover. The Wire Spool (25G5 or 2125G5) comes assembled on the
Spool Shaft (MG10110) which slips into the slots in the cradle. Pay attention to the payoff direction
of the wire, see Figure 2, so that it matches the above drawing.

7

The Wire Guide Spring (MG10009A) slides into the slot in the Wire Guide Spring Bracket
(MG10001A) on the top of the Head located at the front of the machine.

The Foot Switch (PG10230) plugs into the Foot Switch Receptacle (PG10226) which is located in
the rear of the machine.

The Rear Work Table (MG10091A) mounts to the rear of the Clincher Arm (MG10052A) using a
Rear Table Pivot Pin (PG10247) and a Table Pivot Pin Clip (PG10248). Pay attention to the direction
of the Pivot Pin Clip to avoid hitting the Trip Switch Assembly (MG10106A). Assemble the Front
Table (MG10083A) to the Clincher Plate Mounting Block (MG10063) after pulling the Adjustment
Handle (MG10097) to the left and out of the way. The Adjustment Nut (MG10098) should spring
into one of the two holes in the bottom of the right pivot plate on the Front Table. The hole chosen
determines whether the StitchMaster will be set up for Flat or Saddle Stitching. Slide a Clevis Pin
(PG10247) into the hole in the top of the Front Table, through the Clincher Plate Mounting Block
(MG10063) and out the other side. Secure the Clevis Pin with a Table Pivot Pin Clip (PG10248) to
keep it in position.

The Trip Switch Assembly (MG10106A) mounts in the slots on the Rear Work Table (MG10091A)
after removing the Lock Nut (MG10105) and the Lock Nut Washer (P2126). Refer to Figure 3 for
the Trip Switch mounting. If positioned correctly, the Trip Switch Assembly should use the mounting
or right slot on the back of the table and the fingers of the Trip Lever (MG10100) should be visible
through the two center slots. Once the Trip Switch Assembly is in place, replace the washer and the
lock nut. After the assembly is completed, the entire assembly should slide freely front to back when
the lock nut is loosened and remain in place when it is tightened.

Plug the Trip Switch Plug

Assembly (MG10049A)

MG10091A

into the Table Trip Jack
(PG10227) on the

of the machine on the

side

under-

left.

Once the assembly is com-

MG10105

plete, turn the machine
over by hand a few times
using the Shaft Extension
Handle (PG10211) located

P2126

at the rear of the unit. All
parts must operate free-

Figure 3 - Trip Switch Assembly

ly before turning on the

power. Push and turn the
handle counter-clockwise (looking from the rear of the machine) to manually rotate the machine. You
are ready to plug in your StitchMaster, but do not turn on the main power yet.

8

Operation

Wire Threading (Figure 4)

Before the machine is turned on, disengage the
Swivel Operating Spring (9046A) and remove the
Swivel Assembly (9038M or 9038A). Thread the
wire from the Spool through the Wire Guide Spring
(MG10009A), between the Wire Straightener Rollers
(9103) and the Wire Straightener Bushing (9065)
on the Wire Guide Spring Bracket (MG10001A)
as well as between the Wire Straightener Bushing
and the Wire Straightener Rollers on the Face Plate
(2132BA). Continue to pull the wire through the
Tension Pawl (9098) and through the hole in the
Face Plate, in the top of the Wire Cutter (9048)
Holder and through the Swivel Holder (9043B).
At this point, do not worry if the wire is not fed
between the Grip (9015) and the Grip Holder area.

Note: The Tension Pawl will hold the wire in
the groove in the Wire Straightener Roller (9103).
This will allow the wire to feed through the Head
but not allow it to “back-up.”

Pull enough wire through the bottom of the
Head to clear away what was bent in the threading
process. With the Swivel still removed, power the
StitchMaster on and switch the Trip Mode Switch
(PG10232), found on the back of the Machine, to
single mode stitching. Trip either the Foot or the
Hand switch to allow the wire to automatically
thread between the Grip and the Grip Holder. This
will also cut off any excess wire below the Cutters.

9046A

9103 (2)

9098

9048 (2)

9043B

Figure 4 - Wire Threading

MG1009A

MG10001A

9065

2132BA

9103

9015

9038M or

9038A

Wire Straightening (Figure 5)

Wire straightness is important so that the stitches are loaded, driven and clinched properly. Although
straightness is set at the factory, every roll of wire has varying degrees of twist which makes it neces­sary for the user to properly straighten the wire prior to production. Easy steps for straightening the
wire are listed below.

9

Make sure the Swivel has been removed
before tripping the StitchMaster to avoid

jams and the chipping of parts.

Switch the Trip Mode Switch (PG10232), found on the back
of the Machine, to continuous stitching and activate the Foot
Switch (PG10230). Watch the feeding of the Wire through the
Swivel Holder (9043B) and notice the direction the Wire is
moving. To compensate for some of the Wire Spool’s (25G5
or 21256G5) natural curve, the wire optimally should be feed­ing slightly to the right. Use the Wire Straightener Eccentric
Nut (9067) on the Face Plate (2132BA) to adjust the wire.

Right-to-Left Adjustment

!

WARNING

MG10001A

9067

9070

Look through the Swivel Holder (9043B) at the Wire being

9067

fed through the Head. If the Wire is feeding to the left or per­fectly straight up and down, adjust the Wire Straightener Nut
(9067) so that the Wire Straightener Pointer (9070) turns coun­ter-clockwise. Remember, the StitchMaster works optimally if

2132BA

the Wire curves slightly to the right. Allow enough Wire to
be fed through the Head so that an accurate assessment can
be made. After an adjustment is made it takes approximately
four to six stitches to take effect. If the Wire is feeding too far

9043B

to the right, adjust the Wire Straightener Nut so that the Wire
Straightener Pointer turns clockwise.

Front-to-Back Adjustment

Look at the Wire feeding through the Head from the side

Figure 5 - Wire Straightening

and make sure that it is straight front-to-back. The Wire
Straightener Eccentric (9067) on the Wire Guide Spring
Bracket (MG10001A) adjusts the curve if it is not straight. Setting the Wire Straightener Pointer
(9070) at a position comparable to 7:00 on the face of a clock is a good place to start. If the Wire
is feeding too far to the front, adjust the Wire Straightener Eccentric so that the Wire Straightener
Pointer turns clockwise. Allow enough Wire to be fed through the Head, about four to six stitch­es, to make an accurate assessment. If the Wire is feeding too far to the back, adjust the Wire
Straightener Eccentric so that the Wire Straightener Pointer turns counter-clockwise.

10

Adjusting the Length of the Left Leg (Figure 6)

Once the StitchMaster has been threaded and the wire straightness has been obtained, it is time
to begin stitching. Replace the Swivel Assembly (9038M or 9038A) and secure it with the Swivel
Operating Spring (9046A). Set the Trip Mode Switch (PG10232), found on the back of the Machine,
to single stitching.

Note: The continuous Trip Mode is used primarily for oiling
and wire straightness adjustment.

Activate the Trip (MG10106A) or Foot
Switch (PG10230) once to load a piece of
wire into the Swivel. Even though the
StitchMaster has been tested at the factory, the
wire draw adjusted and the legs equalized, the
following are directions to make these adjust­ments if necessary. One control, the Face

PlateAdjustment Knob (MG10013) controls

both the length of the left leg and wire draw.

MG10013

9075

Adjusting the Stitch’s Left Leg

If after a few stitches, the length of the
stitch’s left leg is too short compared to
that of the right, you will need to adjust
the Face Plate (2132BA). Loosen the Wire
Guide Spring Bracket Screw (9075) found
on the side of the Head. Turn the Face Plate

Adjustment Knob clockwise and tighten the

screw. If the length of the left leg is too long,
loosen the Wire Guide Spring Bracket Screw

and turn the Face Plate Adjustment Knob

counter-clockwise. After the length of the
stitch’s left leg is satisfactory make sure to
tighten the screw again.

Do not operate the StitchMaster Stitcher

until all guards are in place

9799

9046A

2601R

Figure 6 - Adjusting the Left Leg and Wire Draw

!

!

CAUTION

2132BA

9015

9038A or

9038M

11

Adjusting the Wire Draw (Figure 6)

The overall length of the stitch is controlled
by the amount of wire that is drawn from the
spool after each stroke of the StitchMaster.
To change the overall length of the stitch,
loosen the Face Plate Adjusting Lock Screw
(9799) on the front of the Head. Turn the

Face Plate Adjustment Knob clockwise to

raise the Face Plate which draws more wire ­making the overall length of the stitch longer.
If the overall length is too long, turn the Face

PlateAdjustmentKnobcounter-clockwiseto

lower the Face Plate and decrease the draw
of wire pulled from the Wire Spool. Once
the correct length of wire has been achieved,
tighten the Face Plate Adjusting Lock Screw.
As a rough gauge, the distance the Face Plate
is above the Bonnet (2601R) should be equal
to the work thickness.

Note: If the Face Plate is adjusted too high
(turning the Face Plate Adjustment Knob too
far clockwise) the Grip (9015) will lock in an
open position and draw no more wire. The
StitchMaster has a capacity of 1/4” and will
allow no more than that amount of wire to be
drawn from the spool.

MG10020BA

MG10031A

9083A OR

Figure 7 - Adjusting the Clincher Points

9083C

MG10067

MG10072

MG10070

9009-25 or

9009-21X25

9800A or

9800B

MG10062

Always disconnect the power cord before

making any adjustments or servicing the StitchMaster

12

WARNING

!

Adjusting the Clincher Points (Figure 7)

Note: The standard StitchMaster accepts only 25 gauge and smaller round wire. If other wire sizes
are required contact your local DeLuxe Stitcher Graphic Arts Representative for information.

If the clinch on the staple is not tight enough, the Clincher Points (9083A or 9083C) have to be
raised. The Clincher Rod (MG10070) controls the height of the Clincher Points. First remove
the Cover (MG10044B) from the Frame (MG10020BA). Release the Clincher Rod from the Cam
Lever (MG10067) by pressing down on the bend of the Clincher Rod. Turn the Clincher Rod Stud
(MG10072) clockwise to lower the Clincher Slide (MG10062), which lowers the Clincher Points.
Engage the Clincher Rod with the Cam Lever again to test the clinch. If the Clincher Points are too
low, adjust the Clincher Rod Stud counter-clockwise to raise the Clincher slide, which in turn raises
the Clincher Points. Be sure to always re-insert the Clincher Rod and Clincher Rod Stud into the Cam
Lever before testing the height of the Clincher Points.

The final position of the Clincher Points should be flush (or slightly above flush) with the Clincher
Plate (9800A). The best way to see the position of the Clincher Points is to manually turn the
StitchMaster over. When the Driver (9009-25 or 9009-21x25) is at the lowest position of its stroke,
the Clincher Points are at their highest position. Turn the Crank (MG10031A) just past this point to
reveal the Clincher Points’ position. To be sure that the Points are at the best position possible, test
the StitchMaster after turning the Clincher Rod Stud 1/2 turn each way. Replace the Cover.

Note: This adjustment is very sensitive - one half turn should affect the clinching considerably.

Do not operate the StitchMaster Stitcher

until all guards are in place

13

!

!

CAUTION

Stitching Process

The StitchMaster has been designed to accommodate a variety of jobs. For this reason, adjustable
work tables and work stops have been installed on the StitchMaster. The following is a brief explana­tion of the options available on the machine.

Saddle Stitching (Figure 8)

Push the Springs back into the holes in the underside of the Front Table (MG10083A) with your
thumbs, allowing the Rear Work Table (MG10091A) to drop out of the way. Be sure that the Trip
Switch Assembly (MG10106A) is adjusted just inside the Rear Work Table so that it does not hit the
Front Work Table or the Clincher Arm (MG10052A) as the Rear Work Table is lowered. After the
Rear Work Table is out of the way, pull the Table Adjustment Handle (MG10097) to the left and drop
the Front Work Table into the saddle position.

Flat Stitching (Figure 8)

Pull the Table Adjustment Handle to the left and lift the Front Work Table to the flat position. Pull
the Rear Work Table up until the spring pops into the holes in the back of the Front Work Table.

Note: You may have to push the springs, slightly to clear the Front Table. (see Figure 8)

MG10091A

MG10083A

MG10097

SPRING

MG10052A



MG10106A

SPRING



Figure 8 - Saddle and Flat Stitching

14

Side Stops (Figure 9)

Loosen the Stop Rod Screws (PG10243) on the front of the Front Work Table (MG10083A) and
slide the Left and Right Side Stops (MG10081 and MG10082) out to the necessary distance from the
Stitcher Head to position the work under the StitchMaster where you will stitch.

Corner Stitch Stops (Figure 9)

Corner Stitch Stops are applicable to flat work only. Push the Corner Stitch Pins (PG10242) up
from the bottom of the Front Work Table (MG10083A) until they lock into place. One or both of the
Corner Stops may be used to locate the accurate stitch position.

PG10242

MG10082

MG10083A

PG10243

MG10081

Figure 9 - Side and Corner Stops

Solid Backstop

The Solid Backstop is an optional assembly which can be ordered from your DeLuxe Stitcher

GraphicArtsRepresentative-ordertheSMK2BackstopKit.TheBackstopismountedontheRear

Table of your StitchMaster and locates the depth of the stitch.

15

Trip Switch (Figure 10)

The Trip Switch Assembly only
works for flat stitching. Loosen the
Lock Nut (MG10105) and slide the
Trip Switch Assembly (MG10106A),
front or back to the desired position on
the Rear Work Table (MG10091A).
Use the Backstop Gauge Sticker
(PG10214) on the Rear Work Table
as a guide. When the correct locating
position has been determined, tighten
the lock nut.

MG10106A

MG10105

MG10091A

PG10214

Figure 10 - Trip Switch

Stitch Mode

The Stitch Mode Switch (PG10232) is found on the back of the StitchMaster. (The switch on the left,
looking from the rear of the machine.) There are two modes; single or continuous stitching. Single
stitching is used for production. In the single trip mode only one stitch will be released at a time, no
matter how long the trip switches are activated, whereas the continuous stitch mode the machine will
continue to deliver stitches as long as one of the trip switches is activated. The continuous stitch mode
is used only for testing and trouble-shooting.

Trip Mode

The Trip Mode Switch (PG10232) is also found on the back of the StitchMaster. (The switch on the
right, looking from the rear of the machine.) Either the foot trip or the table trip mode can be selected.
The table trip mode or Trip Switch Assembly (MG10106A) can be used only for flat work. The Trip
Switch Assembly plugs into the underside of the StitchMaster, on the left. For all saddle stitch work
the foot trip mode must be used. Be sure that the Foot Switch (PG10230) is plugged into the rear of
the StitchMaster and the Trip Mode Switch is toggled for this mode.

16

Trouble Shooting (Figure 11)

The following is a brief list of problems and solutions which should cover the majority of situations
encountered when stitching with the StitchMaster. Most problems with stitches are due to incorrect
adjustments on the machine or to the normal wear of parts.

problem: The machine does not cycle and the Main Power Switch (PG1022B) is on.
solution: Make sure the Power Cord (P2581 or PG10410) is properly plugged into a live receptacle.

Check to see if the Circuit Breaker (PG10234 or PG10406) has been tripped. If so, push it to reset. If
it still does not cycle, make sure the Foot Switch (PG10230) or Trip Switch Assembly (MG10106A) is
plugged in and the corresponding Trip Switch position is selected. The Head Guard (PG10003) must
be in place to fully depress the safety interlock, otherwise the StitchMaster will not function.

Note: if the Head Guard moves enough to lose contact with the Safety Switch (PG10229) the Head
Guard must be rotated upward to clear the Safety Switch and re-closed.

!

!

CAUTION

Do not operate the StitchMaster Stitcher

until all guards are in place

Figure 11 - Troubleshooting

problem: Right Leg Short

solution: Shorten the left leg and then lengthen both of the stitch’s legs.

(See pages 11 - 12)

problem: Left Leg Short
solution: Lengthen the left leg. Check the Grip for wear and rotate or

replace it if needed. (See pages 11 and 12)

problem: Corner Buckled
solution: Check the Driver for a chipped corner and rotate or replace it

if needed. (See pages 25 and 26)

problem: Leg(s) Buckled
solution: Check the Wire Cutters for wear and rotate or replace if needed.

(See pages 23 and 24)

17

problem: Crown Buckled
solution: Check Supporter Spring (9032) tension. If it is too loose

adjust it.

problem: Stitch in Pieces
solution: Clean and lubricate the Swivel. (See page 21)

problem: Corners of the Crown are Rounded
solution: Replace the worn Swivel.

problem: Loose Clinch
solution: Raise the Clincher Points. (See pages 13 and 14)

problem: Legs are Spread or Contracted
solution: Readjust the Wire Straightener Eccentrics. (See pages 10 and 11)

Check the Wire Cutters for wear and rotate or replace if needed. (See pages

23 and 24) Check the Bender Bar for wear in the grooves and

replace if needed.

Figure 11 - Troubleshooting

Maintenance

Lubrication (Figure 12)

Your StitchMaster has been fully lubricated at the factory, but regular preventative maintenance
will result in superior performance and longer life of the machine. A good rule of thumb is to oil the
StitchMaster’s critical points every five pound wire spool change or every month, whichever comes
first. Use one drop of any standard S.A.E #10 oil in the following lubrication points:

!

!

Always disconnect the power cord

before any maintenance or adjustments are

made to the StitchMaster

CAUTION

18

•atthetopoftheBonnet(2601R)on

either side of the Wire Guide Spring
Bracket (MG10001A)

•theoilholeintheSwivelOperating

Hub (9163)

•theoilholesintheFacePlate(2132BA)

•ontheBenderBarLatch(9014)andon

the Grip (9015)

•theoilholeintheDrivingShaft

Connection Link (2215)

9046A

9163

2215

MG10001A

9129B

9065

•theopeningintheSwivelHolder

9098

2132BA

(9043B)

9015

• where the Clincher Points (9083A or

9083C) pivot

•theWireCutterOperatingSlideslot

(9049)

•ontheWireStraightenerRolls(9065)

and Tension Pawl (9098)

9083A or

9083C

Figure 12 - Lubrication and Cleaning

9014

9049

9043B

9038A or

9038M

Cleaning (Figure 12)

In addition to proper lubrication, routine cleaning is important for the maintenance of your
StitchMaster. The following areas should be cleaned every three months:

•Swivel Assembly (9038M or 9038A): remove and wash in an oil-dissolving solvent, dry
and relubricate.

•Swivel Holder (9043B): clean inside the Swivel hole.

•Swivel Operating Lever and Stud: remove the Swivel Operating Spring (9046A) and

Lever (9163). Clean the Swivel Operating Spring Stud (9129B) and the holes in the Lever,
relubricate and replace.

Note: Use care when replacing the Swivel Operating Lever to avoid serious damage being

done to the head.

•Anywhere that dust, oil or pieces of wire and paper have built up - for example: the Grip,
Clincher Points and around the Wire Straightener Rollers.

19

Ordering Spare Parts

In time, you will need to replace some parts in your StitchMaster. When this happens, first locate the
needed part in one of the following diagrams. Then locate the DeLuxe Stitcher part number and con­tact your Graphic Arts Representative to order the part by the part number, description and quantity.

!

!

Always disconnect the power cord

before any maintenance or adjustments are

made to the StitchMaster

CAUTION

Replacing Spare Parts

The following are some
of the more common wear
parts which will need to be
removed and replaced in
your StitchMaster. Most
replacements require the
Stitcher Head to be removed
from the StitchMaster. This
explanation and instructions
to do so will be given first,
then a more specific descrip­tion for each common wear
part will follow.

General Maintenance

and Repair (Figure 13)

While some adjustments
can be made to the
StitchMaster and the stitcher
head, most maintenance and
general repairs have to be
made with the stitcher head
removed from the machine.
Cut the wire from the
wire spool just below the
Wire Guide Spring Bracket
(MG10001A).

MG10011A

2137A

9115

9026A

9013BA-25 or

9013BA-21X25

9012A

UA2305.2

9050B

9049

MG10001A

9014

9009-25 or

9009-21X25

9003A

0084

9022

9075

9015

9023

2132BA

Figure 13 - Removing & Disassembling the Stitcher Head

20

Pull the remaining wire, from the stitcher head, out from the bottom. Remove the Wire Guide
Spring (MG10009A) from the Wire Guide Spring Bracket (MG10001A).
Loosen the Bonnet Clamp Eccentric Handle (9003A) and remove the Stitcher Head from the
StitchMaster. Place the Head on a clean work area. Be aware that the Driving Shaft Connection Link
(2215) is removed from either the Driving Slide Assembly (2137A) or the Crank (MG10031A).

!

!

Always disconnect the power supply before

assembling the StitchMaster or making any adjustments.

CAUTION

Removing and Replacing the Wire Cutters (Figure 14)

The Wire Cutters (9048) have
two cutting surfaces, each of which

2132BA

may be used by reversing the ends
and positioning in the Face Plate
(2132BA). To change or reverse
the Wire Cutters, remove them

UA2305.2

9171

from the Face Plate. Loosen the
Screws (UA2305.2) in the Face
Plate Clips (9056) and the Screw

9056

9049

(0084) in the Solid Face Plate Clip
(9171). Once the clips are loos­ened, the Face Plate can be tilted
away from the Bonnet (2601R) to
remove the Wire Cutters. Slide the

9048 (2)

existing or new Wire Cutters into
the cutter holder in the Face Plate

Figure 14 - Removing the Wire Cutters

- with the tongue of the upper cut­ter facing the front and the tongue
of the lower cutter facing back. Before tightening the Face Plate Clip Screws (UA2305.2) and the
Solid FacePlate Clip Screw (0084), make sure that each Cutter has slipped into position in the Face
Plate and in the Wire Cutter Operating Slide. (9049) Press the Face Plate under the Face Plate Clips
and tighten the Face Plate Clip Screws. Always rotate the StitchMaster manually before switching
the power on to ensure free mechanical movement. This will prevent serious damage to the Head.

21

Removing and Replacing the Grip (Figure 15)

The Grip (9015) can be used in two
positions so that when the gripping teeth
show signs of wear, it may be reversed to
extend the life of the part. Loosen the Grip
Retaining Clip Screw (9020) and swing the
Grip Retaining Clip (9023) out of the way.
Remove the Grip and reverse its position
within the Grip Holder. If both edges are
worn, replace the part.

Always disconnect the power supply before

assembling the StitchMaster or making any adjustments.

9020

9023

Figure 15 - Replacing the Grip

!

!

CAUTION

9015

Removing and Replacing the Tension Pawl (Figure

16)

The Tension Pawl (9098) is double-ended so that when
one end is worn, it can be reversed, increasing the life of
the part by providing a new gripping surface. To remove
the Tension Pawl, disengage the Tension Pawl Spring
(9134) from the Tension Pawl and remove the Wire
Straightener Roll Clip (9124). Flip the Tension Pawl over
so that a new surface is in contact with Wire Straightener
Roller (9103) and replace the E-clip. Make sure that the
Tension Pawl is under the flange in the Wire Straightener
Roll before re-engaging the Tension Pawl Spring. If both
ends of the Pawl are worn, replace the part.

22

9124 (2)

9103

9098

9134

Figure 16 - Replacing the Tension Pawl

Removing and Replacing the Driver
(Figure 17)

The Driver (9009-25 or 9009­21x25) is also double-ended so that
when it is worn, it can be reversed
to provide a new driving surface and

PG10211

increase the life of the part. The
Driver can be removed and replaced
without having to remove the Head

9010

5160

from the StitchMaster. Rotate the
Shaft Extension Handle (PG10211)
manually until the Driver is at the top

9013BA25 or
9013BA2125

of its stroke. Insert the supplied Driver
Release Pin (5160) into the hole in the
Driver. This will depress the Driver
Retaining Spring (9010) so that you
will be able to push the Driver down
along the Bender Bar (9013BA-25 or

Figure 17 - Replacing the Driver

9009-25 or

9009-21X25

9013BA-21x25) until it can be pulled
out from the bottom of the Head. Either reverse the existing Driver or replace it with a new one.
Slide the Driver back up through the Bender Bar until you hear the Driver Retaining Spring click,
indicating that the Driver is in its correct position.

Changing the Clincher Points (Figure 18)

The Clincher Points (9083A or 9083C)
are double-edged and may be reversed
when worn or chipped, which doubles
their life. Loosen the Screw (UA3804.7)
and rotate the Clincher Arm Cover
(MG10075) until all internal components
are visible. Release the Clincher Slide
Retaining Screw (UA3804.7) and remove
the Washer (PW10). Pull the Clincher
Slide (MG10062) off the Clincher Lever
(MG10061) and slip it out of the Clincher
Plate (9800A). Swing the Clincher Points
upward and pull them out of the Clincher
Plate. Either reverse the existing Points or
replace them with new Points. Insert the
Clincher Slide back into the Clincher Plate
and over the Clincher Lever. Replace the
Washer and the Screw on the Clincher Slide
and replace the Clincher Arm Cover with
its Screw.

9083A or

9083C

9800A

MG10062

MG10075

MG10061

PW10

UA3804.7

UA3804.7

Figure 18 - Changing the Clincher Points

23

!

!

Always disconnect the power supply before

assembling the StitchMaster or making any adjustments.

Replacing the Stitcher Head (Figure 13)

Once the replacement parts have been installed or the existing wear parts have been reversed, the
Stitcher Head can be mounted back on the StitchMaster. The following steps will make the process
easier: Make sure that the upper end of the Driving Shaft Connection Link (2215) is attached to
the Crank (MG10031A) with the oil hole up and the lower end is attached to the Driving Slide Pin
(2103B). Position the Bonnet Clamp Eccentric (9003A) at an 11:00 position and slide the Head onto
the Bonnet Clamp Block (9002) against the Head Mounting Plate (MG10026). Once the Head is
lined up, pull the Bonnet Clamp Eccentric down, to approximately a 9:00 position, or until the Head
is firmly fastened.

CAUTION

Modifications

Clincher Arm Alignment (Figure 19)

!

Always disconnect the power supply before

making any adjustments or servicing the StitchMaster

All of the StitchMaster’s adjustments, including the alignment, are set at the factory. However,
sometimes it becomes necessary to change these adjustments. The Clincher Arm Alignment is prob­ably the easiest of all the adjustments, but the most crucial. Without correct alignment, a good stitch
can never be achieved. There are three separate adjustments necessary to align the Clinchers with the
Stitcher Head.

Remove the Wire Spool (25G5 or 2125G5) and Cradle (MG10113) from the top of the StitchMaster.

ReleasetheStitchMasterfromitsworktableorstandusingtheClincherArmClampKnob(P3793)

and flip the entire StitchMaster over. Loosen the four Screws (UA4110.1) on the base of the Frame
(MG10020A) to release the Clincher Arm (MG10052A). Align the groove in the Bender Bar (9013BA­25 or 9013BA-21x25) or the groove for the Driver (9009-25 or 9009-21x25) with the center of the

24

WARNING

Clincher Points (9083A or 9083C)
in the Clincher Plate (9800A) by
manually turning the StitchMaster
over. Adjust the Clincher Arm to
the correct position, checking both
the side-to-side straightness and the
front-to-back straightness. Once the
correct position has been achieved,
tighten the four screws on the base
of the frame. The screws should be
tightened slightly in a clockwise
motion until the Arm is secure.
Turn the StitchMaster back over and
secure to the work table or stand.

9009-25 or

9009-21X25

MG10020A

9083A or

9083C

9800A

Once the Clincher Arm is aligned
with the Stitcher Head, the Clincher
Plate Mounting Block (MG10063)

UA4110.1 (4)

MG10063

UA3812.2 (2)

MG10060

can be better aligned. The two
Screws (UA4808.3) securing the
Clincher Plate Mounting Block can
be loosened to allow the Mounting
Block and Clincher Plate to be

P3793

UA4808.3 (2)

MG10062

adjusted up or down. Ideally, the
Clincher Plate should be touching
the Driver when the Driver is at the
lowest point of its stroke.

MG10052A

If even more fine tuning is neces­sary, the two Screws (UA3812.2)
in front of the Clincher Strap

Figure 19 - Clincher Arm Alignment

(MG10060) can be loosened. These
screws secure the Clincher Plate to
the Clincher Plate Mounting Block. Once loosened, the Clincher Slide (MG10062) and Clincher
Plate can be adjusted to the right or to the left to better align the Clincher Points with the Stitcher
Head.

25

Timing (Figure 20)

The timing in a StitchMaster deter­mines the knock-off point of the Crank
(MG10031A). The timing is set before the
StitchMaster leaves the factory, but the fol­lowing instructions can be used if the timing
has to be changed or re-adjusted. The end
of the Crank without the Screw (UA3808.1)
should stop at a position comparable to
11:00 or 12:00 o’clock on a face of a clock.
To adjust this position, loosen the Screw
(PG10326) in the Control Cam (MG10032)
and rotate it in the direction opposite to
the way the Crank needs to move to stop
between 11:00 or 12:00 o’clock. Trip the
StitchMaster to double-check this position.
Remember to tighten the Screw (PG10326)
after the adjustments have been made.

PG10326

MG10032

MG10031A

Figure 20 - Timing

26

Frame Assembly

PG10229

* NOTE:

TO GROUND

PG10268

PG10228B

MG10014A (115V)

PG10007B

PG10007C

UA2406.1 (3)

MG10014C (220V)

PG10216 (4)

P2930

MG10028A

P5106 (2)

PG10291 *

P7651 (2)

SW10 *

PG10203 (2)

(220V only)

PG10407 (2)

PG10227

PG10209B (2)

P6794 (4)

MG10200A

NOTE: All parts of the

are not shown for clarity

MG10014A & C Assemblies

PG10227

PG10232 (2)

(220V only)

PG10407 (2)

PG10226

PG10406A or

PG10413 (115V)

PG10419A

27

G30173 (2)

PG10421 (115V)

PG10410 (220V)

Cam Switch Assembly

HN1420

UA3806.3 (3)

PG10205 (2)

PG10257 (2)

UA3803

PG10261

PG10326

PG10229

P7651 (2)

MG10030

LW14

MG10027

MG10068

MG10069

MG10067

MG10032

PG10238 (2)

UA3808.1

PG10207

MG10041

PG10206

P2152

PG10211

PG10208

MG10040

28

Gear Motor Assembly

2601R

UA4812.7 (6)

MG10026

MG10035A (2)

MG10037

MG10031A

PG10261

2215

PG10202

UA3808.1

HN440.3

HN440.4

PG10203

MG10034

UA1304.1 (2)

PG10003

PG10006

PG10006B

PG10289

PG10290

29

Clincher Arm Assembly - Assembly Part Number MG10051A

MG10098

UA3812.2 (2)

MG10060

UA3804.7

PW10

MG10062

MG10072

PG10246

PG10248 (2)

MG10070

MG10071

MG10077

PG10247

PW10.3 (4)

PG10249

9083A (Round) 9083C (Flat)

LW14 (4)

9800A

UA4110.1 (4)

MG10063

MG10076

PG10262

MG10061

MG10052A

PW10.3 (2)

LW14 (2)

UA3804.7 (2)

85018 (2)

MG10075 (2)

MG10064

P6477

MG10097

UA4808.3 (2)

30

P3793

Tables and Trip Assemblies

PG10252

25G5

2125G5

MG10091A

UA3804.7 (6)

MG10113

MG10083A

MG10082

PG10243 (2)

MG10081

PG10242 (2)

MG10106A

MG10044B

MG10112 (2)

PG10270

PG10230

MG10110

PG10251

PG10271

31

The StitchMaster

32

33

The 26 Stitcher Head - Bonnet Assembly

9075

9002

9109

UA3806.1

UA3812.4

2157

9058

LW8

2601R

9127

9051

9050

UA2305.2 (3)

9003A

9056 (3)

9110

9034

0084

9163

9171

9049

9044B

9037

9081 (2)

9032

9033

9043B

9046A

9036A

9035

9079 (2)

9030 (2)

34

The 26 Stitcher Head - Face Plate Assemblies

2132BA

9103 (3)

9066

9129B (2)

9098

9124 (4)

9065

9070

9069

9068

9067

9048 (2)

9134

35

The 26 Stitcher Head - Sub Assemblies

MG10009A

850699(2)

9019

9026A

9115

MG10001A

9113

MG10013

9066

2215

9020

9112

9123 (2)

MG10011A

2137A

9103(2)

9065

9068

9025

2606

9067

9069

9070

9022

9799

9014

9013BA-25

9013BA-21X25

5160

9023

9029

9015

9024

9012A

9009-25

9009-21X25

36

Internal Wiring Schematic

37

Part Number / Description Cross-Reference

PART NO. DESCRIPTION QUANTITY PART NO. DESCRIPTION QUANTITY

0084 Solid Face Plate Clip Screw 1

2001ASMHD251/2 StitchMaster Head 1

2001ASMHD21251/2

2103B Driving Slide Pin 1

2110B Wire Guide Spring Stud 4

2125G5 5lb Wire Spool - Flat 1

2132BA Face Plate 1

2137A Driving Slide Assembly Link 1

2144 Driving Slide Spring Plunger 1

2157 Supporter Lever Lock Shoe 1

2159 Supporter Spring Screw Washer 1

2214 Driving Slide Crank Pin 1

2215 Driving Shaft Connection Link 1

2228 Driving Slide Pin Washer 2

257 Block Rivet 3

25G5 5 lb Wire Spool - Round 1

2601R Bonnet 1

2606 Face Plate Lock Clamp 1

2626 Driving Slide Spring 1

5037 Retaining Clip Rivet 1

5160 Driver Release Pin 1

85018 Wire Straightener Roll Clip 2

850699 Wire Straightener Roll Clip 2

85199 Ring Terminal 1

9002 Bonnet Clamp Block 1

9003A Bonnet Clamp Handle 1

9006 Driving Slide Spring 1

9009-25 Driver - 1/2” 1

9009-21x25 Driver - 1/2” 1

9010 Retaining Clip 1

9012A Driver Bar Assembly - 1/2” 1

9013BA-25 Bender Bar - 1/2” 1

9013BA-2125 Bender Bar - 1/2” 1

9014 Latch 1

9015 Grip 1

9017 Bender Bar Carriage 1

9019 Grip Spring 1

9020 Grip Spring Retaining Screw 1

9022 Grip Release Slide 1

9023 Grip Retaining Clip 1

9024 Grip Retaining Clip Screw 1

9025 Release Slide Lever 1

9026A Supporter Assembly 1

9029 Supporter Pivot Pin 1

StitchMaster Head 1

9030 Supporter Guide Plate 2

9032 Supporter Spring 1

9033 Roll Pin 1

9034 Supporter Spring Lever Screw 1

9035 Supporter Spring Lever Roll 1

9036A Supporter Spring Lever Assembly 1

9037 Supporter Spring Lever Bushing 1

9038M Swivel Assembly - Magnetic 1

9042 Swivel Safety Pin 1

9043B Swivel Holder 1

9044B Swivel Holder Screw 1

9046A Swivel Operating Spring 1

9047 Swivel Operating Spring Pin 1

9048 Wire Cutter 2

9049 Wire Cutter Operating Slide 1

9050 Wire Cutter Oper. Slide Friction Plug 1

9051 Wire Cutter Oper. Slide Friction Spring 1

9052 Wire Cutter Operating Slide Stop Pin 1

9056 Face Plate Retaining Clip 3

9058 Swivel Operating Lever Screw 1

9059 Swivel Operating Lever Stud 1

9064 Tension Pawl Stud 1

9065 Wire Straightener Eccentric Roll 2

9066 Wire Straightener Eccentric 2

9067 Wire Straightener Eccentric Nut 2

9068 Wire Straightener Eccentric Bushing 2

9069 Wire Straightener Eccentric Spring 2

9070 Wire Straightener Eccentric Pointer 2

9075 Wire Guide Spring Bracket Screw 1

9079 Supporter Guide Plate Dowel 2

9081 Screw 2

9082 Driving Slide Spring Lock Pin 1

9083A Clincher Point 2

9083C Clincher Point - Thick, Flat 2

9097 Grip Release Lever Pin 1

9098 Tension Pawl 1

9103 Wire Straightener Roller 5

9112 Bender Bar Friction Plug 1

9113 Bender Bar Friction Spring 1

9115 Bender Bar Friction Bushing 1

9123 Wire Straightener Roll Stud 5

9124 Wire Straightener Roll Clip 4

9127 Swivel Operating Lever Stud 1

9129B Swivel Operation Spring Stud 1

38

Part Number / Description Cross-Reference

PART NO. DESCRIPTION QUANTITY PART NO. DESCRIPTION QUANTITY

9130 Tension Pawl Rivet 1

9132B Rivet 2

9133 Rivet 1

9134 Tension Pawl Spring 1

9139 Swivel Operating Stop Pin 2

9140 Swivel Operating Spring Pin Washer 1

9144C Wire Cutter Holder 1

9163 Swivel Operating Hub 1

9164B Driving Slide Swivel Operating Pin 1

9166 Wire Cutter Locating Pin 1

9171 Solid Face Plate Clip 1

9799 Face Plate Locating Screw 1

9800A Clincher Plate - Movable 1

FSK1 Floor Stand 1 (optional)

G30173 Self Tap Screw 8x3/8 2

HN1032 Nut 10-32 1

HN1213 Bonnet Stud Nut 1

HN1420 Nut 1/4 - 20 1

HN440.3 Nylon Insert Lock Nut 1

HN440.4 Hex Nut 1

HN1420 Nut 1/4 - 20 1

LW8 Lock Washer 1

LW14 Lock Washer 1/4” 6

MG10001A Wire Guide Spring Bracket Assembly 1

MG10006BA C.E. Motor Assembly 1

MG10009A Wire Guide Spring Assembly 1

MG10011A Face Plate Adjustment Slide Assembly 1

MG10012 Face Plate Adjustment Rod 1

MG10013 Face Plate Adjustment Nut 1

MG10014B Wiring Assembly (110V) 1

MG10014C Wiring Assembly - CE (220V) 1

MG10021B Base Plate 1

MG10022B Side Panel 1

MG10023 Main Switch Panel 1

MG10024 Safety Switch Panel 1

MG10026 Head Mounting Plate 1

MG10027 Cam Switch Mounting Plate 1

MG10028A Circuit Board Platform 1

MG10030 Clincher Cam 1

MG10031A Crank Assembly 1

MG10032 Control Cam 1

MG10034 Safety Trip 1

MG10035A Guard Arm Assembly 2

MG10037 Guard Spring Rod 1

MG10040 Shaft Extension Tube 1

MG10041 Shaft Extension 1

MG10044B Cover 1

MG10049A Trip Switch Plug Assembly 1

MG10051A Clincher Arm Assembly 1

MG10052A Clincher Arm 1

MG10060 Clincher Slide Strap 1

MG10061 Clincher Lever 1

MG10062 Clincher Slide 1

MG10063 Clincher Plate Mounting Block 1

MG10064 Clincher Lever Pivot Pin 1

MG10067 Cam Lever 1

MG10068 Cam Roller 1

MG10069 Cam Lever Spacer 1

MG10070 Clincher Rod 1

MG10071 Clincher Rod Sleeve 1

MG10072 Clincher Rod Stud 1

MG10075 Clincher Arm Cover 2

MG10076 Clincher Arm Clamp Rod 1

MG10077 Clincher Arm Clamp Pad 1

MG10081 Left Side Stop Rod 1

MG10082 Right Side Stop Rod 1

MG10083 Front Work Table 1

MG10083A Front Work Table Assembly 1

MG10084 Left Pivot Plate 1

MG10085 Right Pivot Plate 1

MG10086 Switch Pin Sleeve 2

MG10087 Side Stop Rod Guide 1

MG10091 Rear Work Table 1

MG10091A Rear Work Table Assembly 1

MG10092 Rear Work Table Spring 2

MG10093 Spring Backing Plate 2

MG10094 Rear Table Pivot Block 2

MG10097 Front Table Adjustment Handle 1

MG10098 Work Table Adjustment Nut 1

MG10100 Trip Lever 1

MG10101A Trip Switch Plate Assembly 1

MG10104 Trip Lever Pivot Pin 1

MG10105 Lock Nut 1

MG10106A Trip Switch Assembly 1

MG10107 Trip Switch Cover 1

MG10110 Spool Shaft 1

MG10112 Wire Spool Washer 2

MG10113 Wire Spool Cradle 1

39

Part Number / Description Cross-Reference

PART NO. DESCRIPTION QUANTITY PART NO. DESCRIPTION QUANTITY

MG10200A C.E. Power Kit 1

MG10202A Receptacle Kit 1

P2126 Lock Nut Washer 1/4 1

P2152 Washer 1/2” 1

P2930 Nut 8-32 1

P3793 Clincher Arm Clamp Knob 1

P5106 Screw 6-32x3/8 2

P6477 Clincher Lever Spring Pin 1

P6794 Screw 10-24 x 5/8 4

P7651 Nut 6-32 4

PG10003 Head Guard 1

PG10006 Gear Motor 115V 1

PG10006B Gear Motor -CE 220V 1

PG10007B Circuit Board (110V) 1

PG10007C Circuit Board - CE (220V) 1

PG10017 Face Plate Adjustment Rod Pin 1

PG10202 Tension Spring 1

PG10203 Screw 4-40x1/2 3

PG10205 Spirol Pin 1/8x3/4 2

PG10206 Nylon Bushing 9/16 1

PG10207 Screw 8-32x1/2 1

PG10208 Shaft Extension Spring 1

PG10209B Vibration Pad 2

PG10211 Shaft Extension Handle 1

PG10216 Circuit Board Spacer 4

PG10219 Terminal 1/4x90 4

PG10220 Straight Terminal 3/16 10

PG10226 2 Prong Receptacle 1

PG10227 Phone Jack 141 2

PG10228 B On/Off Switch 1

PG10229 Snap Switch 3

PG10230 Foot Switch w/ Guard 1

PG10232 Trip Mode Switch 2

PG10233 Adhesive Wire Clamp 5

PG10238 Cam Roller Screw 2

PG10242 Self Lock Pin 3/16x1 2

PG10243 Stop Rod Screw 2

PG10246 Front Table Pivot Pin 1

PG10247 Clevis Pin 1/4x1-1/2 1

PG10248 Table Pivot Pin Clip 2

PG10249 Front Table Adjustment Spring 1

PG10251 Spool Friction Spring 1

PG10252 Spool Clip 1

PG10257 Cam Switch Screw 2

PG10259 10 Pin Connector 1

PG10261 Square Key 1/8 x 1/2 2

PG10262 Clincher Lever Spring 1

PG10268 On/Off Switch - 220V 1

PG10270 Retaining Ring 1

PG10271 Washer 9/16 1

PG10289 Brush Assembly 1

PG10290 Brush Holder 1

PG10291 Screw 10 - 24 x 1/4 1

PG10292 Terminal 1/16x90 8

PG10293 1/8 Hex Nut Wrench 1

PG10326 Screw, 8 - 32 x 1/8 2

PG10406A 2 Pole Circuit Breaker 1

PG10407 Shoulder Washer 1/4 2

PG10410 Power Cord and Plug 1

PG10411 RFI Filter 1

PG10419A 1 Pole Circuit Breaker 1

PW10 Washer #10 1

PW10.3 Washer 3/16 6

SMK3 Double Head Conversion Kit 1 (optional)

SMK4 Double Head Mounting Plate 1 (optional)

SMK6 Circuit Board Kit 1 (optional)

SW10 Lock Washer 1

UA1304.1 Safety Trip Screw 2

UA2305.2 Face Plate Retaining Clip Screw 3

UA2406.1 Screw 8 - 32 x 3/8 3

UA3803 Screw 10 - 32 x 3/16 1

UA3804.7 Screw 10-32x1/4 9

UA3806.1 Supporter Lever Lock Screw 1

UA3806.3 Screw 10 - 32 3/8 3

UA3808.1 Screw 10 - 32 1/2 2

UA3812.2 Screw 10 -32 x 3/4 2

UA3812.4 Supporter Lever Stop Screw 1

UA4110.1 Screw 1/4 - 20x5/8 4

UA4808.3 Screw 1/4 - 20 x 1/2 2

UA4812.7 Screw 1/4 - 20 x 3/4 6

UB2111.2 Supporter Guide Pin 1

40

Optional Equipment

In addition to the standard features offered with the StitchMaster, optional equipment items can be
purchased to better accommodate your stitching needs. The following kits can be purchased from
your Graphic Arts Representative.

FSK1

This heavy duty Floor Stand allows you to place your StitchMaster wherever it is needed and adjusts

from28”to42”, securely mountingyourStitchMaster.The Floor StandKitcomescomplete with

easy to follow instructions and all the parts needed for assembly.
Place the Base Weldment (MG10131A) on the floor with the three screw holes up. Use the Leveling
Screw (P6110) on the bottom right leg to level the Base. Attach the Post Weldment (MG10132A)
using the three Screws (P9132) and Lock Washers (LW12.2) provided. Place the Slide Weldment
(MG10133A) over the Post and lock it into the desired position using the Clamp Handle (MG10155).
To finish, attach the four (4) Plugs (PG10267) to the bottom of the Base.

!

To avoid risk of personal injury never loosen clamp

handle unless load on stand is supported.

WARNING

SMK2 (Figure 21)

TheSMK2BackstopKitisforusewiththeflatworktableofyourstitcher.Thekitcomponentscan

be assembled in various ways to fit specific applications. Choose the diagram which best fits your
current needs and follow the instructions listed below.
Attach the Back Stop Clamp Blocks (MG10125) to the slots in your table by inserting the Carriage
Bolts (PG10244) up through the slots in your work table and through the holes in the Clamp Block.
Place the Lock Nuts (MG10105) on the ends of the Carriage Bolts. Slide the Back Stop Rod
(MG10123) through the Clamp Blocks and Backstop Blocks (MG10124) as desired. Use the Nylon
Stop Rod Screws (PG10243) to hold the Rod and Blocks in place.

PG10243

MG10125

MG10105

MG10124

PG10244

MG10123

Figure 21 - SMK2 Backstop Kit

41

PG10248 (2)

MG10122

SMK3 (Figure 22)

PG10214

Figure 22 - SMK3 Dual-Head Kit

MG10121A

MG10120A

PG10296

TheSMK3Dual-HeadKitisforusewithtwoStitchMastersmountedside-by-sideonaworktable
oronanFSK1AdjustableFloorStandwithaSMK4DoubleHeadMountingPlateAssemblyKit,both
soldseparately.InstalltheDual-HeadKitbyfollowingthestepslistedbelow.

Mount the two StitchMasters side-by-side (4”- 8” center-to-center) with the standard tables removed
and the power off. Slip the Front Work Table (MG10120A) over both Clincher Plate Mounting
Blocks (MG10063) and lock the right Clamp Handle (MG10155) in place. Install the Table Pivot
Rod (MG10122) in the pivot hole and lock it into place with the Table Pivot Pin Clip (PG10248).
Remove these parts from one of your standard tables. Place the the other Table Pivot Rod through
the left-most Pivot Plate, the left Clincher Plate Mounting Block and the second Pivot Plate as shown.
Lock into place with the Clips.
Install the Rear Work Table (MG10121A) using the same Pins and Clips as on the Front Work Table.
The machines must be parallel to each other so the tables do not cause binding. It may be necessary
to loosen the clamp on one of the two machines to align them properly. Install the Side Stop Rods,
Locking Screws and Corner Stitching Pins. Install the Table Trip Assembly and plug it into the bot-

Be sure that both StitchMasters are off before you

plug in or unplug the Connector Cord. If not, one

or both machines may cycle unexpectedly.

!

WARNING

42

tom of the machine on the right. Plug the ends of the Cordset Phone Plug (PG10296) into the back
receptacles on each machine marked “crossover.” Install the Foot Switch into the receptacle on the
right machine.
Turn both machines on. Use either the Foot Switch or the Table Trip Switch to operate both
StitchMasters. Make sure the Trip Mode Switch on the machine on the right is set for the switch you
plan to use (Foot or Table). Set both Stitch Mode Switches to single stitch mode.

Note: In order to use only one StitchMaster, simply turn the machine you choose not to use off and
use the other machine as you would a single machine.

SMK4 (Figure 23)

TheSMK4Dual-HeadMountingPlateAssemblyKitisforusewithanFSK1AdjustableFloor

Stand and two StitchMasters mounted side-by-side. To mount the Assembly, follow the instructions
below.
Remove the StitchMaster from the Floor Stand, if it is already mounted. Remove the four (4)

Screws(P2089)fromtheSMK4DoubleHeadMountingPlate(MG10147).PlacetheMounting

Plate on top of the Stand and align the screw holes. The front of the Mounting Plate should be flush
with the front of the Stand. Place the four screws through the holes, from the bottom and tighten
with a wrench. Mount your StitchMasters on the Mounting Plate, side-by-side.

Do not tighten the Clamp on an uneven surface.

Figure 24 - SMK4 Dual-Head Mounting Plate Assembly

43

!

!

CAUTION

MG10147

P2089 (4)

To better service your wire stitching needs, please

take a moment to fill out and return this registration card.

Name :

( First ) ( Middle Initial ) ( Last )

Company :

Street Address :

City : State/Province : Zip :

Country :

Phone : Fax : E-mail :

registration

customerproduct

Machine(s) Purchased :

Serial Number(s) :

With Head(s) :

( Type/Quantity Purchased )

Serial Number(s) :

Head(s) Purchased :

Serial Number(s) :

Date Received :

Dealer Name :

Country :

Dealer Street Address :

City : State/Province : Zip :

Dealer Phone :

Other Bindery Products Used :

dealer

Would you like information sent to you about new products

that would benefit your company?  Yes  No

mail it to DeLuxe Stitcher Company, Inc..

Please take a moment to fill out the attached card and

to assist when making further inquiries.

product

Machine(s) Purchased :

Serial Number(s) :

With Head(s) :

( Type/Quantity Purchased )

Serial Number(s) :

Head(s) Purchased :

Serial Number(s) :

In addition, duplicate the information for your records

de luxe stitcHer grapHic arts representative

Date Received :

Dealer Name :

Dealer Street Address :

City : State/Province : Zip :

Country :

Dealer Phone :

place

Here

stamp

company, inc.

DeLuxe Stitcher

6635 West Irving Park Road

Chicago, Illinois 60634-2410 U.S.A.

Attn: Customer Service

Common Replacement Parts

Description Item Number

Driver 9009-25

Grip 9015

Grip Retaining Clip 9023

Below is a list of the most common wear/replacement parts for the

StitchMaster. This guide should help you when ordering

replacement parts. If the part you need is not listed below, please

refer to the more detailed parts list on pages 46- 48 in this manual.

Clincher Points 9083A

Grip Retaining Screw 9024

45

Bender Bar Latch 9014

Grip Spring 9019

Grip Spring Retaining Screw 9020

Swivel Operating Spring 9046A

Swivel 9038M

Wire Cutter 9048

Motor Brush Assembly PG10289

Clincher Plate 9800A

Driver Bar 9012A

Supporter -1/2” 9026A

LIMITED WARRANTY

DeLuxe Stitcher Company, Inc. warrants to the original retail purchaser

that this product is free from defects in material and workmanship and

agrees to repair or replace, at DeLuxe Stitcher’s option, any defective

product within 90 days from the date of purchase. This warranty is not

transferable. It covers damage resulting only from defects in material or

workmanship and does not cover conditions or malfunctions resulting from

normal wear, neglect, abuse or accident.

This warranty is in lieu of all other express warranties. Any warranty of

merchantability or fitness for a particular purpose is limited to the duration

of this warranty. DeLuxe Stitcher shall not be liable for any incidental or

consequential damages.

Some states do not allow limitations on how long an implied warranty lasts,

or the exclusion or limitation of incidental or consequential damages, so
the above limitations or exclusions may not apply to you. This warranty
gives you specific legal rights and you may also have other rights which

vary from state to state.

To obtain warranty service you must return the product, at your expense,

together with proof of purchase to an authorized

DeLuxe Stitcher Company Graphic Arts Dealer.

Always use genuine DeLuxe Stitcher parts. When ordering parts, please identify the

part number, the part name, the wire size and crown size of your Stitcher.

DeLuxe Stitcher Company, Inc.

Chicago, Illinois 60634-2410

Phone: [phone]

Fax: [phone]

E-mail: [e-mail]

Web Site: http://www.deluxestitcher.com

46

Declaration of Conformity

We, DeLuxe Stitcher Company, Inc.

6635 West Irving Park Road

Chicago, Illinois 60634-2410 U.S.A

Telephone [phone]

Facsimile 773-777-0156

hereby declare under our sole responsibility that the

SM-CE Stitching /Stapling Machines

to which this declaration relates is in conformity with the

following European product safety directives:

Machinery Safety Directive

(89/392/EEC and amendments

91/368/EEC, 93/44/EEC, 93/68/EEC)

Electromagnetic Compatibility Directive

(89/336/EEC and amendments

91/C162/08, 92/31/EEC, 93/68/EEC)

as is verified by compliance with the following standards:

EN 60204 -1:1992 prEN 894 -1:1992 prEN 953:1992
EN 294 :1992 prEN 894 -3 :1992 EN 55014 :1193
prEN 614 -1:1991 prEN 1050:1993 EN 55104:1995

Executed for DeLuxe Stitcher Company, Inc.

By

Frank P. Cangelosi

Title

this day of in the year

President

first January 2009

Signature

DBSSM-1208