Thank you for choosing DELTA’s high-performance VFD-E Series. The VFD-E Series is manufactured with high-quality components and materials and incorporate the latest microprocessor technology available.
This manual is to be used for the installation, parameter setting, troubleshooting, and daily maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC motor drive. Keep this operating manual at hand and distribute to all users for reference.
To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor drive are to do installation, start-up and maintenance. Always read this manual thoroughly before using VFD-E series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes.
Failure to comply may result in personal injury and equipment damage. If you have any questions, please contact your dealer.
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.
DANGER!
1.AC input power must be disconnected before any wiring to the AC motor drive is made.
2.A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power has been turned off. To prevent personal injury, please ensure that power has turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels.
3.Never reassemble internal components or wiring.
4.The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3 directly to the AC mains circuit power supply.
5.Ground the VFD-E using the ground terminal. The grounding method must comply with the laws of the country where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.
6.VFD-E series is used only to control variable speed of 3-phase induction motors, NOT for 1- phase motors or other purpose.
7.VFD-E series shall NOT be used for life support equipment or any life safety situation.
WARNING!
1.DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive easily damage by high-voltage.
2.There are highly sensitive MOS components on the printed circuit boards. These components are especially sensitive to static electricity. To prevent damage to these components, do not touch these components or the circuit boards with metal objects or your bare hands.
3.Only qualified persons are allowed to install, wire and maintain AC motor drives.
CAUTION!
1.Some parameters settings can cause the motor to run immediately after applying power.
2.DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight, high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles.
3.Only use AC motor drives within specification. Failure to comply may result in fire, explosion or electric shock.
4.To prevent personal injury, please keep children and unqualified people away from the equipment.
5.When the motor cable between AC motor drive and motor is too long, the layer insulation of the motor may be damaged. Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the motor. Refer to appendix B Reactor for details.
6.The rated voltage for AC motor drive must be ≤ 240V (≤ 480V for 460V models) and the short circuit must be ≤ 5000A RMS (≤10000A RMS for the ≥ 40hp (30kW) models).
DeviceNet is a registered trademark of the Open DeviceNet Vendor Association, Inc. Lonwork is a registered trademark of Echelon Corporation. Profibus is a registered trademark of Profibus International. CANopen is a registered trademark of CAN in Automation (CiA). Other trademarks belong to their respective owners.
Preface ............................................................................................................. |
i |
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Table of Contents .......................................................................................... |
iii |
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Chapter 1 Introduction................................................................................ |
1-1 |
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1.1 |
Receiving and Inspection ................................................................... |
1-2 |
1.1.1 Nameplate Information................................................................ |
1-2 |
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1.1.2 Model Explanation ...................................................................... |
1-2 |
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1.1.3 Series Number Explanation ........................................................ |
1-3 |
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1.1.4 Drive Frames and Appearances ................................................. |
1-3 |
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1.1.5 Remove Instructions ................................................................... |
1-6 |
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1.2 |
Preparation for Installation and Wiring ............................................... |
1-8 |
1.2.1 Ambient Conditions..................................................................... |
1-8 |
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1.2.2 DC-bus Sharing: Connecting the DC-bus of the AC Motor Drives in |
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Parallel............................................................................................... |
1-11 |
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1.3 |
Dimensions....................................................................................... |
1-12 |
Chapter 2 Installation and Wiring .............................................................. |
2-1 |
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2.1 |
Wiring ................................................................................................. |
2-2 |
2.2 |
External Wiring ................................................................................. |
2-12 |
2.3 |
Main Circuit ...................................................................................... |
2-13 |
2.3.1 Main Circuit Connection............................................................ |
2-13 |
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2.3.2 Main Circuit Terminals .............................................................. |
2-16 |
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2.4 |
Control Terminals ............................................................................. |
2-17 |
Chapter 3 Keypad and Start Up .................................................................. |
3-1 |
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3.1 |
Keypad ............................................................................................... |
3-1 |
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3.2 |
Operation Method ............................................................................... |
3-2 |
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3.3 |
Trial Run ............................................................................................. |
3-3 |
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Chapter 4 Parameters.................................................................................. |
4-1 |
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4.1 |
Summary of Parameter Settings......................................................... |
4-2 |
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4.2 |
Parameter Settings for Applications.................................................. |
4-32 |
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4.3 |
Description of Parameter Settings .................................................... |
4-37 |
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4.4 |
Different Parameters for VFD*E*C Models ..................................... |
4-152 |
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Chapter 5 Troubleshooting ......................................................................... |
5-1 |
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5.1 |
Over Current (OC) .............................................................................. |
5-1 |
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5.2 |
Ground Fault....................................................................................... |
5-2 |
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5.3 |
Over Voltage (OV) .............................................................................. |
5-2 |
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5.4 |
Low Voltage (Lv)................................................................................. |
5-3 |
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5.5 |
Over Heat (OH)................................................................................... |
5-4 |
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5.6 |
Overload ............................................................................................. |
5-4 |
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5.7 |
Keypad Display is Abnormal ............................................................... |
5-5 |
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5.8 |
Phase Loss (PHL)............................................................................... |
5-5 |
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5.9 |
Motor cannot Run ............................................................................... |
5-6 |
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5.10 |
Motor Speed cannot be Changed ..................................................... |
5-7 |
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5.11 |
Motor Stalls during Acceleration ....................................................... |
5-8 |
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5.12 |
The Motor does not Run as Expected .............................................. |
5-8 |
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5.13 |
Electromagnetic/Induction Noise ...................................................... |
5-9 |
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5.14 |
Environmental Condition................................................................... |
5-9 |
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5.15 |
Affecting Other Machines................................................................ |
5-10 |
Chapter 6 Fault Code Information and Maintenance................................ |
6-1 |
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6.1 Fault Code Information....................................................................... |
6-1 |
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6.1.1 Common Problems and Solutions............................................... |
6-1 |
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6.1.2 Reset .......................................................................................... |
6-6 |
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6.2 Maintenance and Inspections............................................................. |
6-6 |
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Appendix A Specifications ........................................................................ |
A-1 |
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Appendix B Accessories ........................................................................... |
B-1 |
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B.1 |
All Brake Resistors & Brake Units Used in AC Motor Drives.............. |
B-1 |
B.1.1 Dimensions and Weights for Brake Resistors ............................ |
B-4 |
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B.2 |
No-fuse Circuit Breaker Chart ............................................................ |
B-8 |
B.3 |
Fuse Specification Chart .................................................................... |
B-9 |
B.4 |
AC Reactor ...................................................................................... |
B-10 |
B.4.1 AC Input Reactor Recommended Value................................... |
B-10 |
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B.4.2 AC Output Reactor Recommended Value................................ |
B-11 |
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B.4.3 Applications .............................................................................. |
B-12 |
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B.5 |
Zero Phase Reactor (RF220X00A) .................................................. |
B-14 |
B.6 |
Remote Controller RC-01................................................................. |
B-15 |
B.7 |
PU06................................................................................................ |
B-16 |
B.7.1 Description of the Digital Keypad VFD-PU06 ........................... |
B-16 |
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B.7.2 Explanation of Display Message............................................... |
B-16 |
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B.7.3 Operation Flow Chart ............................................................... |
B-17 |
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B.8 |
KPE-LE02 ........................................................................................ |
B-18 |
B.8.1 Description of the Digital Keypad KPE-LE02............................ |
B-18 |
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B.8.2 How to Operate the Digital Keypad .......................................... |
B-20 |
B.8.3 Reference Table for the 7-segment LED Display of the Digital |
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Keypad ............................................................................................... |
B-21 |
B.9 Extension Card................................................................................ |
B-22 |
B.9.1 Relay Card................................................................................ |
B-22 |
B.9.2 Digital I/O Card ......................................................................... |
B-23 |
B.9.3 Analog I/O Card ........................................................................ |
B-23 |
B.9.4 Communication Card ................................................................ |
B-23 |
B.9.5 Speed Feedback Card .............................................................. |
B-24 |
B.10 Fieldbus Modules .......................................................................... |
B-24 |
B.10.1 DeviceNet Communication Module (CME-DN01) ................... |
B-24 |
B.10.1.1 Panel Appearance and Dimensions ................................ |
B-24 |
B.10.1.2 Wiring and Settings ......................................................... |
B-25 |
B.10.1.3 Mounting Method ............................................................ |
B-25 |
B.10.1.4 Power Supply .................................................................. |
B-26 |
B.10.1.5 LEDs Display................................................................... |
B-26 |
B.10.2 LonWorks Communication Module (CME-LW01) ................... |
B-26 |
B.10.2.1 Introduction ..................................................................... |
B-27 |
B.10.2.2 Dimensions ..................................................................... |
B-27 |
B.10.2.3 Specifications .................................................................. |
B-27 |
B.10.2.4 Wiring .............................................................................. |
B-28 |
B.10.2.5 LED Indications ............................................................... |
B-28 |
B.10.3 Profibus Communication Module (CME-PD01)....................... |
B-28 |
B.10.3.1 Panel Appearance........................................................... |
B-29 |
B.10.3.2 Dimensions ..................................................................... |
B-30 |
B.10.3.3 Parameters Settings in VFD-E ........................................ |
B-30 |
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B.10.3.4 Power Supply.................................................................. |
B-30 |
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B.10.3.5 PROFIBUS Address ....................................................... |
B-30 |
B.10.4 CME-COP01 (CANopen)........................................................ |
B-31 |
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B.10.4.1 Product Profile ................................................................ |
B-31 |
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B.10.4.2 Specifications.................................................................. |
B-31 |
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B.10.4.3 Components ................................................................... |
B-32 |
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B.10.4.4 LED Indicator Explanation & Troubleshooting ................ |
B-33 |
B.11 DIN Rail.......................................................................................... |
B-35 |
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B.11.1 MKE-DRA............................................................................... |
B-35 |
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B.11.2 MKE-DRB............................................................................... |
B-36 |
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B.11.3 MKE-EP.................................................................................. |
B-36 |
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Appendix C How to Select the Right AC Motor Drive.............................. |
C-1 |
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C.1 |
Capacity Formulas............................................................................. |
C-2 |
C.2 |
General Precaution............................................................................ |
C-4 |
C.3 |
How to Choose a Suitable Motor ....................................................... |
C-5 |
Appendix D How to Use PLC Function..................................................... |
D-1 |
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D.1 |
PLC Overview.................................................................................... |
D-1 |
D.1.1 Introduction ................................................................................ |
D-1 |
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D.1.2 Ladder Diagram Editor – WPLSoft ............................................. |
D-1 |
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D.2 |
Start-up .............................................................................................. |
D-2 |
D.2.1 The Steps for PLC Execution ..................................................... |
D-2 |
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D.2.2 Device Reference Table............................................................. |
D-3 |
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D.2.3 WPLSoft Installation ................................................................... |
D-4 |
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D.2.4 Program Input............................................................................. |
D-5 |
D.2.5 Program Download .................................................................... |
D-5 |
D.2.6 Program Monitor ........................................................................ |
D-6 |
D.2.7 The Limit of PLC ........................................................................ |
D-6 |
D.3 Ladder Diagram ................................................................................ |
D-8 |
D.3.1 Program Scan Chart of the PLC Ladder Diagram...................... |
D-8 |
D.3.2 Introduction................................................................................ |
D-8 |
D.3.3 The Edition of PLC Ladder Diagram ........................................ |
D-11 |
D.3.4 The Example for Designing Basic Program ............................. |
D-14 |
D.4 PLC Devices ................................................................................... |
D-19 |
D.4.1 Summary of DVP-PLC Device Number ................................... |
D-19 |
D.4.2 Devices Functions ................................................................... |
D-20 |
D.4.3 Value, Constant [K] / [H] .......................................................... |
D-21 |
D.4.4 The Function of Auxiliary Relay ............................................... |
D-22 |
D.4.5 The Function of Timer.............................................................. |
D-22 |
D.4.6 The Features and Functions of Counter .................................. |
D-23 |
D.4.7 Register Types......................................................................... |
D-24 |
D.4.8 Special Auxiliary Relays .......................................................... |
D-25 |
D.4.9 Special Registers..................................................................... |
D-26 |
D.4.10 Communication Addresses for Devices (only for PLC2 mode) .. D- 27
D.4.11 Function Code (only for PLC2 mode) .................................... |
D-28 |
D.5 Commands...................................................................................... |
D-28 |
D.5.1 Basic Commands..................................................................... |
D-28 |
D.5.2 Output Commands................................................................... |
D-29 |
D.5.3 Timer and Counters ................................................................. |
D-29 |
D.5.4 Main Control Commands.......................................................... |
D-29 |
D.5.5 Rising-edge/falling-edge Detection Commands of Contact ...... |
D-29 |
D.5.6 Rising-edge/falling-edge Output Commands............................ |
D-30 |
D.5.7 End Command ......................................................................... |
D-30 |
D.5.8 Explanation for the Commands ................................................ |
D-30 |
D.5.9 Description of the Application Commands................................ |
D-45 |
D.5.10 Explanation for the Application Commands............................ |
D-46 |
D.5.11 Special Application Commands for the AC Motor Drive ......... |
D-58 |
D.6 Error Code ....................................................................................... |
D-65 |
Appendix E CANopen Function ................................................................. |
E-1 |
E.1 Overview............................................................................................ |
E-2 |
E.1.1 CANopen Protocol...................................................................... |
E-2 |
E.1.2 RJ-45 Pin Definition.................................................................... |
E-3 |
E.1.3 Pre-Defined Connection Set....................................................... |
E-3 |
E.1.4 CANopen Communication Protocol ............................................ |
E-4 |
E.1.4.1 NMT (Network Management Object) .................................. |
E-4 |
E.1.4.2 SDO (Service Data Object)................................................. |
E-6 |
E.1.4.3 PDO (Process Data Object)................................................ |
E-7 |
E.1.4.4 EMCY (Emergency Object)................................................. |
E-9 |
E.2 How to Control by CANopen ............................................................ |
E-13 |
This page intentionally left blank
The AC motor drive should be kept in the shipping carton or crate before installation. In order to retain the warranty coverage, the AC motor drive should be stored properly when it is not to be used for an extended period of time. Storage conditions are:
CAUTION!
1.Store in a clean and dry location free from direct sunlight or corrosive fumes.
2.Store within an ambient temperature range of -20 °C to +60 °C.
3.Store within a relative humidity range of 0% to 90% and non-condensing environment.
4.Store within an air pressure range of 86 kPA to 106kPA.
5.DO NOT place on the ground directly. It should be stored properly. Moreover, if the surrounding environment is humid, you should put exsiccator in the package.
6.DO NOT store in an area with rapid changes in temperature. It may cause condensation and frost.
7.If the AC motor drive is stored for more than 3 months, the temperature should not be higher than 30 °C. Storage longer than one year is not recommended, it could result in the degradation of the electrolytic capacitors.
8.When the AC motor drive is not used for longer time after installation on building sites or places with humidity and dust, it’s best to move the AC motor drive to an environment as stated above.
Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 |
1-1 |
Chapter 1 Introduction|
This VFD-E AC motor drive has gone through rigorous quality control tests at the factory before shipment. After receiving the AC motor drive, please check for the following:
Check to make sure that the package includes an AC motor drive, the User Manual/Quick Start and CD.
Inspect the unit to assure it was not damaged during shipment.
Make sure that the part number indicated on the nameplate corresponds with the part number of your order.
Example for 1HP/0.75kW 3-phase 230V AC motor drive
AC Drive Model |
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MODEL:VFD007E23A |
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Input Spec. |
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INPUT :3PH 200-240V 50/60Hz 5.1A |
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Output Spec. |
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OUTPUT :3PH 0-240V 4.2A 1.6kVA 0.75kW/1HP |
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Output Frequency Range |
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FREQUENCY RANGE : 0.1~400Hz |
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Serial Number & Bar Code |
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Software Version Power Board |
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01.03 |
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007E23A0T5011230 |
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Control Board |
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02.03 |
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VFD 007 E 23 A
A: Standard drive C: CANopen
P: Cold plate drive (frame A only) Version Type T: Frame A, built-in brake chopper
Mains Input Voltage |
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11:115V Single phase |
21:230V Single phase |
23:230V Three phase |
43:460V Three phase |
E Series |
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Applicable motor capacity |
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002: 0.25 HP(0.2kW) |
037: 5 HP(3.7kW) |
004: 0.5 HP(0.4kW) |
055: 7.5 HP(5.5kW) |
015: 2 HP(1.5kW) |
110: 15 HP(11kW) |
022: 3 HP(2.2kW) |
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Series Name (Variable Frequency Drive)
1-2 |
Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 |
Chapter 1 Introduction|
007E23A 7T 7 01
Production number Production week Production year 2007 Production factory
T: Taoyuan, W: Wujiang
230V 3-phase 1HP(0.75kW)
Model
If the nameplate information does not correspond to your purchase order or if there are any problems, please contact your distributor.
0.25-2HP/0.2-1.5kW (Frame A)
Input terminals (R/L1, S/L2, T/L3)
Case body
Keypad cover
Control board case
Control board cover
Output terminals (U/T1, V/T2, W/T3)
Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 |
1-3 |
Chapter 1 Introduction|
1-15HP/0.75-11kW (Frame B&C)
Input terminals cover
(R/L1, S/L2, T/L3)
Keypad cover
Case body
Control board cover
Output terminals cover (U/T1, V/T2, W/T3)
Internal Structure
READY: power indicator
RUN: status indicator
FAULT: fault indicator
1. Switch to ON for 50Hz, refer to P 01.00 to P01.02 for details
2. Switch to ON for free run to stop refer to P02.02
3. Switch to ON for setting frequency source to ACI (P 02.00=2)
ACI terminal (ACI/AVI2 switch )
NPN/PNP
Mounting port for extension card
RS485 port (RJ-45)
NOTE
The LED “READY” will light up after applying power. The light won’t be off until the capacitors are
discharged to safe voltage levels after power off.
1-4 |
Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 |
Chapter 1 Introduction|
RFI Jumper Location
Frame A: near the output terminals (U/T1, V/T2, W/T3)
Frame B: above the nameplate
Frame C: above the warning label
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Frame |
Power range |
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Models |
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A |
0.25-2hp (0.2-1.5kW) |
VFD002E11A/21A/23A, VFD004E11A/21A/23A/43A, |
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VFD007E21A/23A/43A, VFD015E23A/43A |
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VFD002E11C/21C/23C, VFD004E11C/21C/23C/43C, |
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VFD007E21C/23C/43C, VFD015E23C/43C |
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VFD002E11T/21T/23T, VFD004E11T/21T/23T/43T, |
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VFD007E21T/23T/43T, VFD015E23T/43T |
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Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 |
1-5 |
Chapter 1 Introduction|
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Frame |
Power range |
Models |
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VFD002E11P/21P/23P, VFD004E11P/21P/23P/43P, |
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VFD007E21P/23P/43P, VFD015E23P |
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VFD007E11A, VFD015E21A, VFD022E21A/23A/43A, |
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B |
1-5hp (0.75-3.7kW) |
VFD037E23A/43A, VFD007E11C, VFD015E21C, |
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VFD022E21C/23C/43C, VFD037E23C/43C |
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C |
7.5-15hp (5.5-11kW) |
VFD055E23A/43A, VFD075E23A/43A, VFD110E43A, |
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VFD055E23C/43C, VFD075E23C/43C, VFD110E43C |
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RFI Jumper
RFI Jumper: The AC motor drive may emit the electrical noise. The RFI jumper is used to suppress the interference (Radio Frequency Interference) on the power line.
Main power isolated from earth:
If the AC motor drive is supplied from an isolated power (IT power), the RFI jumper must be cut off. Then the RFI capacities (filter capacitors) will be disconnected from ground to prevent circuit damage (according to IEC 61800-3) and reduce earth leakage current.
CAUTION!
1.After applying power to the AC motor drive, do not cut off the RFI jumper. Therefore, please make sure that main power has been switched off before cutting the RFI jumper.
2.The gap discharge may occur when the transient voltage is higher than 1,000V. Besides, electro-magnetic compatibility of the AC motor drives will be lower after cutting the RFI jumper.
3.Do NOT cut the RFI jumper when main power is connected to earth.
4.The RFI jumper cannot be cut when Hi-pot tests are performed. The mains power and motor must be separated if high voltage test is performed and the leakage currents are too high.
5.To prevent drive damage, the RFI jumper connected to ground shall be cut off if the AC motor drive is installed on an ungrounded power system or a high resistance-grounded (over 30 ohms) power system or a corner grounded TN system.
1-6 |
Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 |
|
Chapter 1 Introduction| |
Remove Keypad |
Remove Front Cover |
1.Press and hold in the tabs on each side of the cover.
2.Pull the cover up to release.
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Step 1 |
Step 2 |
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Remove RST Terminal Cover |
Remove UVW Terminal Cover |
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(For Frame B and Frame C) |
(For Frame B and Frame C) |
For frame A, it doesn’t have cover and can be |
For frame A, it doesn’t have cover and can be |
wired directly. |
wired directly. |
Remove Fan |
Remove Extension Card |
Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 |
1-7 |
Chapter 1 Introduction|
Install the AC motor drive in an environment with the following conditions:
Air Temperature:
Relative Humidity:
Atmosphere
Operation pressure: Installation Site Altitude:
Vibration:
-10 ~ +50°C (14 ~ 122°F) for UL & cUL
-10 ~ +40°C (14 ~ 104°F) for side-by-side mounting
<90%, no condensation allowed
86 ~ 106 kPa
<1000m
<20Hz: 9.80 m/s2 (1G) max
20 ~ 50Hz: 5.88 m/s2 (0.6G) max
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Temperature: |
-20°C ~ +60°C (-4°F ~ 140°F) |
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Storage |
Relative Humidity: |
<90%, no condensation allowed |
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Transportation |
Atmosphere |
86 ~ 106 kPa |
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pressure: |
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Vibration: |
<20Hz: 9.80 m/s2 (1G) max |
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20 ~ 50Hz: 5.88 m/s2 (0.6G) max |
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Pollution |
2: good for a factory type environment. |
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Degree |
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Minimum Mounting Clearances
Frame A Mounting Clearances
Option 1 (-10 to +50°C)
120mm
50mm50mm
120mm
Option 2 (-10 to +40°C) |
Air flow |
120mm |
Air Flow |
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50mm |
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50mm |
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120mm |
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1-8 |
Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 |
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Chapter 1 Introduction| |
Frame B and C Mounting Clearances |
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Option 1 (-10 to +50°C) |
Option 2 (-10 to +40°C) |
Air flow |
150mm |
150mm |
Air Flow |
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50mm |
50mm |
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50mm |
50mm |
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150mm |
150mm |
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For VFD-E-P series: heat sink system example
Air-extracting apparatus
Control panel
AC motor drive
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User's heat sink should comply |
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Duct temperature 40 C |
with following conditions: |
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Air flow speed 2m/sec |
1. Flatness <0.1mm |
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2. Roughness <6um |
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3. Grease 10um~12um |
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dust collector |
4. Screw torque: 16Kgf-cm |
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5. Recommended temperature <80C |
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fan |
CAUTION!
1.Operating, storing or transporting the AC motor drive outside these conditions may cause damage to the AC motor drive.
2.Failure to observe these precautions may void the warranty!
3.Mount the AC motor drive vertically on a flat vertical surface object by screws. Other directions are not allowed.
4.The AC motor drive will generate heat during operation. Allow sufficient space around the unit for heat dissipation.
Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 |
1-9 |
Chapter 1 Introduction|
5.The heat sink temperature may rise to 90°C when running. The material on which the AC motor drive is mounted must be noncombustible and be able to withstand this high temperature.
6.When AC motor drive is installed in a confined space (e.g. cabinet), the surrounding temperature must be within 10 ~ 40°C with good ventilation. DO NOT install the AC motor drive in a space with bad ventilation.
7.Prevent fiber particles, scraps of paper, saw dust, metal particles, etc. from adhering to the heatsink.
8.When installing multiple AC more drives in the same cabinet, they should be adjacent in a row with enough space in-between. When installing one AC motor drive below another one, use a metal separation between the AC motor drives to prevent mutual heating.
Installation with Metal Separation |
Installation without Metal Separation |
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120mm |
150mm |
120mm |
150mm |
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A |
B |
120mm |
150mm |
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120mm |
Air flow 150mm |
A |
B |
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120mm |
150mm |
120mm |
150mm |
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Frame A |
Frame B and C |
Frame A |
Frame B and C |
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1-10 |
Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 |
Chapter 1 Introduction|
1.This function is not for VFD-E-T series.
2.The AC motor drives can absorb mutual voltage that generated to DC bus when deceleration.
3.Enhance brake function and stabilize the voltage of the DC bus.
4.The brake module can be added to enhance brake function after connecting in parallel.
5.Only the same power system can be connected in parallel.
6.It is recommended to connect 5 AC motor drives in parallel (no limit in horsepower).
power s hould be applied at the same time
(only the same power sy stem can be connected in parallel) Power 115/208/220/230/380/440/480 (depend on models)
U V W |
U V W |
U V W |
U V W |
Brak e |
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module |
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IM |
IM |
IM |
IM |
For frame A, terminal + (- ) is c onnec ted to the terminal + ( -) of the brak e module.
For frame B and C, terminal + /B1 (- ) is c onnec ted to the terminal + ( -) of the brak e module.
Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 |
1-11 |
Chapter 1 Introduction| |
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1.3 Dimensions |
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(Dimensions are in millimeter and [inch]) |
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W |
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D |
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W1 |
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H |
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H1 |
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D |
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Frame |
W |
W1 |
H |
H1 |
D |
Ø |
ØD |
A |
72.0[2.83] |
60.0[2.36] |
142.0[5.59] |
120.0[4.72] |
152.0[5.98] |
5.2[0.04] |
7.6[0.06] |
B |
100.0[3.94] |
89.0[3.50] |
174.0[6.86] |
162.0[6.38] |
152.0[5.98] |
5.5[0.22] |
9.3[0.36] |
C |
130.0[5.12] 116.0[4.57] 260.0[10.24] |
246.5[9.70] |
169.2[6.66] |
5.5[0.22] |
9.8[0.38] |
NOTE
Frame A: VFD002E11A/21A/23A, VFD004E11A/21A/23A/43A, VFD007E21A/23A/43A, VFD015E23A/43A, VFD002E11C/21C/23C, VFD004E11C/21C/23C/43C, VFD007E21C/23C/43C, VFD015E23C/43C, VFD002E11T/21T/23T, VFD004E11T/21T/23T/43T, VFD007E21T/23T/43T, VFD015E23T/43T
Frame B: VFD007E11A, VFD015E21A, VFD022E21A/23A/43A, VFD037E23A/43A, VFD007E11C,
VFD015E21C, VFD022E21C/23C/43C, VFD037E23C/43C
Frame C: VFD055E23A/43A, VFD075E23A/43A, VFD110E43A, VFD055E23C/43C,
VFD075E23C/43C, VFD110E43C
1-12 |
Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 |
Chapter 1 Introduction|
Dimensions for VFD-E-P series
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W |
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W1 |
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D |
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D1 |
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H2 H1 |
H |
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W2 |
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Unit: mm [inch] |
W |
W1 |
W2 |
H |
H1 |
H2 |
D |
D1 |
Ø |
72.0 |
56.0 |
30.0 |
155.0 |
143.0 |
130.0 |
111.5 |
9.5 |
5.3 |
[2.83] |
[2.20] |
[1.18] |
[6.10] |
[5.63] |
[5.12] |
[4.39] |
[0.37] |
[0.21] |
NOTE
Frame A: VFD002E11P/21P/23P, VFD004E11P/21P/23P/43P, VFD007E11P/21P/23P/43P,
VFD015E23P/43P
Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 |
1-13 |
Chapter 1 Introduction|
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1-14 |
Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 |
After removing the front cover, check if the power and control terminals are clear. Be sure to observe the following precautions when wiring.
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General Wiring Information |
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Applicable Codes |
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All VFD-E series are Underwriters Laboratories, Inc. (UL) and Canadian Underwriters |
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Laboratories (cUL) listed, and therefore comply with the requirements of the National |
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Electrical Code (NEC) and the Canadian Electrical Code (CEC). |
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Installation intended to meet the UL and cUL requirements must follow the instructions |
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provided in “Wiring Notes” as a minimum standard. Follow all local codes that exceed UL |
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and cUL requirements. Refer to the technical data label affixed to the AC motor drive and |
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the motor nameplate for electrical data. |
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The "Line Fuse Specification" in Appendix B, lists the recommended fuse part number for |
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each VFD-E Series part number. These fuses (or equivalent) must be used on all |
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installations where compliance with U.L. standards is a required. |
CAUTION!
1.Make sure that power is only applied to the R/L1, S/L2, T/L3 terminals. Failure to comply may result in damage to the equipment. The voltage and current should lie within the range as indicated on the nameplate.
2.All the units must be grounded directly to a common ground terminal to prevent lightning strike or electric shock.
3.Please make sure to fasten the screw of the main circuit terminals to prevent sparks which is made by the loose screws due to vibration.
4.Check following items after finishing the wiring:
A.Are all connections correct?
B.No loose wires?
C.No short-circuits between terminals or to ground?
Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 |
2-1 |
Chapter 2 Installation and Wiring|
DANGER!
1.A charge may still remain in the DC bus capacitors with hazardous voltages even if the power has been turned off. To prevent personal injury, please ensure that the power is turned off and wait ten minutes for the capacitors to discharge to safe voltage levels before opening the AC motor drive.
2.Only qualified personnel familiar with AC motor drives is allowed to perform installation, wiring and commissioning.
3.Make sure that the power is off before doing any wiring to prevent electric shock.
Users must connect wires according to the circuit diagrams on the following pages. Do not plug a modem or telephone line to the RS-485 communication port or permanent damage may result. The pins 1 & 2 are the power supply for the optional copy keypad only and should not be used for RS-485 communication.
2-2 |
Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 |
Chapter 2 Installation and Wiring|
Figure 1 for models of VFD-E Series
VFD002E11A/21A, VFD004E11A/21A, VFD007E21A, VFD002E11C/21C, VFD004E11C/21C, VFD007E21C, VFD002E11P/21P, VFD004E11P/21P, VFD007E21P
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BR |
brake resi stor |
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BUE |
(opti onal) |
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brake unit |
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(optional) |
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Fus e/NFB(None Fuse Breaker) |
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+ |
- |
Motor |
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R(L1) |
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R(L1) |
U(T1) |
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IM |
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S(L2) |
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S(L2) |
V(T2) |
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W(T3) |
3~ |
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E |
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E |
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SA |
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Recommended Circui t |
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RB |
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MC |
RA |
Multi-function contact output |
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when power suppl y |
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RC |
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is turned O FF by a |
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OFF |
ON |
RB |
Refer to c hapter 2.4 for details . |
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fault output |
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Factory setting is |
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MC |
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malfunction indication |
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RC |
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+24V |
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Factory setting: |
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FWD/Stop |
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MI1 |
MO1 |
Fac tory setting: |
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REV/Stop |
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NPN Mode |
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MI2 |
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Drive is in operation |
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NPN |
Factory |
Multi-step 1 |
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MI3 |
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48V50mA Max. |
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Sw1 |
setting |
Multi-step 2 |
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MI4 |
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Multi-function |
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PNP |
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Multi-step 3 |
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MI5 |
MCM |
Photocoulper Output |
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Please refer to Figur e 7 |
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for wiring of NPN |
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Multi-step 4 |
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MI6 |
AFM |
Analog Multifunc tion Output |
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mode and PNP |
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Digital Si gnal Common |
Ter minal |
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mode. |
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DCM |
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factory setti ng: Analog freq. |
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E |
ACM |
/ current meter 0~1 0VDC/2 mA |
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Analog S ignal common |
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E |
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Fac tory setting: output frequency |
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+10V |
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RS-485 serial interface |
Factory setting: |
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3 |
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Power supply |
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+10V 20m A |
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(NOT for VFD*E*C models) |
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ACI Mode |
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5K |
2 |
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AVI |
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1: Reserv ed |
AVI |
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Master Frequency |
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2: EV |
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Sw2 |
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1 |
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0 to 10V 47K |
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3: G ND |
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ACI |
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ACI |
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4: SG - |
ACI/AVI switch |
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4-20mA/0-10V |
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5: SG + |
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ACM |
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6: Reserv ed |
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When switching to AVI, |
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8 1 |
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it indicates AVI2 |
Analog S ignal Common |
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7: Reserv ed |
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E |
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8: Reserv ed |
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For VFD*E*C models, |
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please refer to figure 8. |
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Main c ircui t (power) terminals |
Control c ircuit terminals |
Shielded l eads & Cable |
Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11 |
2-3 |