Delfield 18648 PTB Installation Manual

0 (0)

18000 Series and CTP-NB

Service and Installation Manual

Please read this manual completely before attempting to install or operate this equipment! Notify carrier of damage! Inspect all components immediately. See page 3.

CTP-NB

18000-BUC

18000-PTB

Countertop Condiment Rail

Work Tables

Pizza Tables with Raised Rail

CAUTION

 

 

INFORMATION

 

 

 

USE

 

SAVE

THESE

INSTRUCTIONS!

PLEASE

 

 

 

 

 

 

Effective May 2003

18000 and CTP-NB Series Service and Installation Manual

CONTENTS

SPECIFICATIONS

2

RECEIVING & INSPECTING EQUIPMENT

3

NSTALLATION

3

OPERATION

 

18000

PTB Series

4

18000

BUC Series

4

CTP-NB Series

4

REFG. CHARGES & PRESSURE CONTROL SETTINGS

5

WIRING DIAGRAM

 

18000

PTB Series

6

18000

BUC Series

6

CTP-NB Series

6

REFRIGERATION SYSTEM

 

18000

PTB Series

7

18000

BUC Series

7

CTP-NB Series

8

PARTS REPLACEMENT LIST

8

STANDARD WARRANTIES

10-1

AUTHORIZED PARTS DEPOTS

back cover

SERIAL NUMBER INFORMATION

The serial number on 18000 PTB & 18000 BUC Series units is located on the electrical specifications tag affixed inside the compressor section next to the pressure control.

The serial number on CTP-NB Series units is located on the front of the unit.

Always have the serial number of your unit available when calling for parts or service. A complete list of authorized Delfield parts depots is shown on the back cover of this manual.

Warranty may be deemed invalid if other than authorized OEM (original equipment manufacture) replacement parts are used in Delfield equipment.

©2003 The Delfield Company. All rights reserved. Reproduction without written permission is prohibited.

“Delfield” is a registered trademark of The Delfield Company.

SPECIFICATIONS

MODEL

# OF

# OF

SHELF

STORAGE

BTU LOAD

BTU SYSTEM

H.P.

AMPS

NEMA

SHIP WEIGHT

NUMBER

DOORS

SHELVES

AREA

CAPACITY

BASE/RAIL

CAP. BASE/RAIL

PLUG

LBS/KG

 

 

18000 PTB series pizza tables with raised rail

18648 PTB

(1) 27"

1

3.36 ft2

 

8.39 ft3

470/441

 

1903/971

1/4

10.0

5-15P

520/236

18660 PTB

19" & 27"

2

5.63 ft2

 

14.31 ft3

694/617

 

2314/1121

1/3

12.0

5-15P

575/260

18672 PTB

(2) 27"

2

7.72 ft2

 

16.77 ft3

776/794

 

3097/1544

1/2

14.0

5-20P

635/288

18691 PTB

(2) 27" & (1) 19"

3

9.99 ft2

 

22.82 ft3

1062/1058

3807/1839

1/2

14.0

5-20P

770/350

18699 PTB

(3) 27"

3

11.58 ft2

 

25.87 ft3

1144/1147

5286/2191

3/4

16.0

5-20P

805/365

186114 PTB

(4) 24"

4

13.22 ft2

 

30.9 ft3

1297/1323

5286/2411

3/4

16.0

5-20P

927/420

MODEL

NUMBER OF

 

# OF

 

SHELF

STORAGE

BTU

 

BTU

H.P.

AMPS

NEMA

SHIP WEIGHT

NUMBER

DOORS

 

SHELVES

 

AREA

CAPACITY

LOAD

SYS. CAP.

PLUG

LBS/KG

 

 

 

 

18000 BUC series work tables

 

 

 

 

 

 

 

 

 

 

 

 

18648 BUC

(1) 27"

 

1

3.95 ft2

9.77 ft3

475

 

1462

1/5

8.0

5-15P

390/177

18660 BUC

19" & 27"

 

2

6.51 ft2

14.31 ft3

686

 

1462

1/5

8.0

5-15P

435/197

18672 BUC

(2) 27"

 

2

7.90 ft2

17.79 ft3

856

 

2261

1/4

10.0

5-15P

495/225

18691 BUC

(2) 27" & (1) 19"

3

10.29 ft2

23.05 ft3

1169

 

2261

1/4

10.0

5-15P

535/243

18699 BUC

(3) 27"

 

3

11.85 ft2

25.82 ft3

1220

 

2591

1/3

12.0

5-15P

594/269

186114 BUC

(4) 24"

 

4

14.42 ft2

27.58 ft3

1373

 

2591

1/3

12.0

5-15P

685/310

MODEL

1/6 PAN SIZE

 

# OF

 

BTU

BTU

 

H.P.

AMPS

 

NEMA

 

SHIP WEIGHT

NUMBER

CAPACITY

 

ADAPTER BARS

LOAD

SYS. CAP.

 

 

PLUG

 

LBS/KG

 

 

 

 

 

 

CTP-NB Counter top condiment rail

 

 

 

 

 

 

 

 

 

 

 

CTP8146-NB

8

 

5

 

305

523

 

1/5

4.0

 

5-15P

 

121/54.9

CTP8160-NB

12

 

7

 

462

653

 

1/5

4.0

 

5-15P

 

158/71.7

CTP8175-NB

16

 

9

 

609

742

 

1/5

4.0

 

5-15P

 

197/89.4

Volts/Hertz/Phase for all CTP-NB, 18000 PTB & 18000 BUC Series units is 115/60/1

2For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfi eld.com

18000 and CTP-NB Series Service and Installation Manual

Even though most equipment is shipped crated, care should be taken during unloading so the equipment is not damaged while being moved into the building.

1.Visually inspect the exterior of the package and skid or container. Any damage should be noted and reported to the delivering carrier immediately.

2.If damaged, open and inspect the contents with the carrier.

3.In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the equipment notify the carrier. Notification should be made verbally as well as in written form.

4.Request an inspection by the shipping company of the damaged equipment. This should be done within 10 days from receipt of the equipment.

5.Check the lower portion of the unit to be sure legs or casters are not bent.

6.Also open the compressor compartment housing and visually inspect the refrigeration package. Be sure lines are secure and base is still intact.

7.Freight carriers can supply the necessary damage forms upon request

8.Retain all crating material until an inspection has been made or waived.

Uncrating the Equipment

First cut and remove the banding from around the crate. Remove the front of the crate material, use of some tools will be required. If the unit is on legs remove the top of the crate and lift the unit off the skid. If the unit is on casters it can be "rolled" off the skid.

INSTALLATION

Location

Be sure the location chosen has a floor strong enough to support the total weight of the cabinet and contents. A fully loaded 72” long model may weigh as much as 2000 pounds. Reinforce the floor as necessary to provide for maximum loading.

For the most efficient refrigeration, be sure to provide good air circulation inside and out.

Inside cabinet: Do not pack refrigerator so full that air cannot circulate.

Outside cabinet: Be sure that the unit has access to ample air. Avoid hot corners and locations near stoves and ovens.

t is recommended that the unit be installed no closer than 1 inch from any wall.

Leveling

A level cabinet looks better and will perform better because the drain pan will drain properly, the doors will line up with the frames properly, and the cabinet will not be subject to undue strain.

Some models have casters for your convenience, for ease of cleaning underneath and for mobility. It is important that the unit be installed in a stable condition with the front casters locked before operating.

Plumbing

Self-contained models are standard with a condensate evaporator. f, for some reason, a unit does not have a condensate evaporator, or the evaporator fails, the unit’s drain must have an outlet to an appropriate drainage area or container.

Moisture collecting from improper drainage can create a slippery surface on the floor and a hazard to employees. It is the owner’s and operator’s

CAUTION responsibility to provide a container or outlet for drainage.

Electrical connection

Refer to the amperage data on page 2, the serial tag, your local code or the National Electrical Code to be sure the unit is connected to the proper power source. A protected circuit of the correct voltage and amperage must be run for connection of the line cord, or permanent connection to the unit.

Self-contained units with cord and plug have an ON/OFF switch located directly behind the louvered machine compartment door.

Simply turn the switch to ON to begin operation.

The power switch must be turned to OFF and the unit disconnected from the power source whenever performing service or maintenance functions. Never operate the unit without the louvered panel in place!

For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfi eld.com

3

18000 and CTP-NB Series Service and Installation Manual

OPERATION: 18000 PTB SERIES

Product should be loaded into the unit with care. Failure to heed these recommendations could result in damage to the interior of the cabinet or the blower coil.

This unit is equipped with two on/off switches located behind the louvered machine compartment door. The unit’s compressor and all evaporator fans will begin operating when this switch is turned to the “on” position. Temperature ranges for the base are 36° to 40° F.

The switch labeled rail is for the raised rail. Turning this switch to the “on” position will activate the refrigeration for the rail. Temperature ranges for the raised rail are 33°F to 41°F.

Product located in the rail must be removed to the refrigerated base at the end of day. This allows you to turn the rail off at night to save energy and the rail will have time to defrost as needed. It also helps to maintain product quality.

A minimum of one hour of off time per day with the pans

removed from the rail is required to properly defrost the rail. If pans are left in the rail, it may take up to four hours to defrost under

the pans. Product left in the rail during a four hour off period will experience a significant rise in temperature and may not be suitable for use.

Be sure to turn the rail switch to the “on” position in the morning when you return the pans to the raised rail.

The power must be turned to OFF and the unit disconnected from the power source whenever performing service or maintenance functions.

Never operate the unit without the louvered panel in place!

All R404A models have a high pressure limiting device. Under severe overloading conditions, or in the event of a condenser fan failure or a plugged or blocked condenser, this device may shut down the refrigeration system. This device will automatically reset, but determining the cause of the high pressure condition should be investigated by a qualified refrigeration technician.

OPERATION: 18000 BUC SERIES

After turning the ON/OFF switch to ON, the units compressor will begin operating. Delfield refrigerated bases are designed to maintain an operational temperature of 36°F to 40°F.

OPERATION: CTP-NB SERIES

The unit is equipped with one on/off switch located on the right end of the unit. The unit’s compressor will begin operating when this switch is turned to the “on” position. Temperature ranges for the rail are 33° to 41° F.

Product located in the rail must be removed at the end of day. This allows you to turn the rail off at night to save energy and the rail will have time to defrost as needed. It also helps to maintain product quality.

Product should be loaded into the unit with care. Failure to heed these recommendations could result in damage to the interior of the cabinet or the blower coil.

Overloading the storage area, restricting the air flow and continuous opening and closing of the doors and drawers will hamper the units ability to maintain operational temperature

A minimum of one hour of off time per day with the pans removed from the rail is required to properly defrost the rail. If pans are left in the rail, it may take up to four hours to defrost under the pans.

Product left in the rail during a four hour off period will experience a significant rise in temperature and may not be suitable for use.

Be sure to turn the rail switch to the “on” position in the morning when you return the pans to the raised rail.

The power switch must be turned to OFF and the unit disconnected from the power source whenever performing service or maintenance functions. Never operate the unit without the louvered panel in place!

4For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfi eld.com

Delfield 18648 PTB Installation  Manual

18000 and CTP-NB Series Service and Installation Manual

REFRIGERANT CHARGES AND PRESSURE CONTROL SETTINGS

Refrigerant Charges For 18000 Series Units:

18648-PTB

16 oz.

18648-BUC

16 oz.

18660-PTB

24 oz.

18660-BUC

16 oz.

18672-PTB

32 oz.

18672-BUC

16 oz.

18691-PTB

32 oz.

18691-BUC

16 oz.

18699-PTB

48 oz.

18699-BUC

24 oz.

186114-PTB

48 oz.

186114-BUC

24 oz.

Refrigerant Charges For CTP-NB Series Units:

CTP8146-NB

8 oz.

CTP8160-NB

8 oz.

CTP8175-NB

8 oz.

PRESSURE CONTROL SETTINGS

Pressure Control Settings

The factory recommended low-pressure control settings for 18000-PTB’s are: 55# cut-in and 30# cut-out to maintain proper temperature for product in the rail. The interior temperature is controlled by the thermostat mounted on the evaporator coil housing.

The factory recommended low-pressure control settings for 18000-BUC’s are: 82# cut-in and 57# cut-out to maintain proper temperature.

All Delfield refrigerated models come equipped with 115-volt, 60 cycle, single phase refrigeration units. The refrigeration valves are open and ready to operate as soon as the power supply cord is plugged into the standard 115volt, grounded electrical outlet.

Pressure Control

The temperature is controlled by an adjustable pressure control located in the machine compartment. An adjustable control has the word COLDER near the knob, with an arrow to indicate the adjustment direction. These controls are field adjustable and do not require a service agent. If you have any questions, feel free to contact the Delfield Service

Department.

In attempting to adjust the pressure control, you can do damage to your unit by accidentally adjusting the differential. Please make small incremental adjustments if a temperature adjustment is necessary, please contact the service department at Delfield (800) 733-8821 or your local service agent. Delfield is not responsible for charges incurred while having the pressure control adjusted.

For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfi eld.com

5

Loading...
+ 11 hidden pages