Datasheet ICS05S23F15A2IO Specification

IBS04, ICS05 IO-Link 3-wire DC

Miniaturized proximity inductive sensors with IO-Link communication

Benets

• A complete family. Available in Ø4 and M5 male

thread robust stainless steel housings with an operating
distance of 0.8 to 1.3 mm.

• High speed detection. IBS04 and ICS05 inductive

proximity sensors can reach an operating frequency of

up to 6 kHz.

• Easy to install. The active face can be installed ush

with the surrounding area. The user can choose between
2 m PVC cable and M8-disconnect plug versions.

• High precision. The onboard advanced microcontroller

ensures better stability with respect to environmental

inuences, with highly reliable repeatable measurements

between -25 and +70°C.

• Easy customization to specic OEM requests:

di󰀨erent cable lengths and materials, special labelling,

customized pig-tail solutions with special cables and
connectors are possible on request.

Description

The IBS04 and ICS05 series represent the optimal
solution for industrial automation equipment in
applications where space is limited, including tool­selection, robotic position-sensing and control of
micro-mechanisms. The advanced electronics
is enclosed in a robust stainless steel housing.
The availability of the M8-plug and 2m-PVC cable

connection allow exible mounting.

On-board IO-Link communication opens up many

possibilities, such as easy conguration and set-

Only for IO-Link sensors

• The output can be operated either as a switching output

or in IO-Link mode.

• Fully congurable via IO-Link v1.1. Electrical outputs

can be congured as PNP/NPN/Push-pull, normally

open or normally closed.

• Timer functions can be set, such as switch-on and

switch-o󰀨 delay

• Adjustable sensing distance and hysteresis: sensing

distance can be set to 62% or 100% of the maximum

sensing distance

• Temperature monitoring: over or under-run temperature

alarms can be set

up of the devices and advanced parameter setting.

•

Applications

• Non contact detection of metal objects in general position-sensing and presence-sensing in industrial applications

• Particularly suitable for rotational speed monitoring thanks to the high operating frequency

Main functions

• Integrated diagnostic function with ashing LED in the event of a short circuit or overload

IBS04, ICS05 IO-Link 3-wire DC DS EN10/07/2018

Carlo Gavazzi Automation S.p.A.

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IBS04, ICS05 IO-Link 3-wire DC

IO-Link sensors

• The devices can be operated in IO-Link mode once connected to an IO-Link master, or in standard I/O mode.

• In IO-Link mode the switching signals of the sensor are made available in the process data via the IO-Link interface.

• Several sensor functions can be set via the IO-Link interface:

► Adjustable switching distance: 62% or 100% of the maximum switching distance.
► Adjustable hysteresis: standard or increased value.
► Divider function: the sensor gives a signal after a specied number of actuation pulses has been

reached.

► Switch-on delay: the switching pulse is generated after the sensor actuation.
► Switch-o󰀨 delay: the generation of the switch signal is delayed by the set time after sensor actuation.
► Temperature error: temperature is out of specications.
► Temperature over-run and under-run: temperature is out of the limits dened by the user.

References

Order code

I S F

Enter the code option instead of

Code Option Description

I - Inductive sensor

B Cylindrical housing with smooth barrel
C Cylindrical housing with threaded barrel

S - Stainless steel housing

F - Flush

04 Ø4 housing
05 M5 housing

S Short housing with smooth barrel

S23 Short housing with thread length of 23 mm

08 Sensing distance 0.8mm

15 Sensing distance 1.3mm
M5 M8 plug
A2 2 m PVC cable
NO NPN – normally open output
NC NPN – normally closed output
PO PNP – normally open output
PC PNP – normally closed output

IO IO-Link programmable version

Additional characters can be used for customized versions.

IBS04, ICS05 IO-Link 3-wire DC DS EN10/07/2018

Carlo Gavazzi Automation S.p.A.

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Selection guide

Ø4 Standard and extended range, short housing

IBS04, ICS05 IO-Link 3-wire DC

Con-

nec-

tion

Cable 0.8 mm IBS04SF08A2NO IBS04SF08A2PO IBS04SF08A2NC IBS04SF08A2PC

Plug 0.8 mm IBS04SF08M5NO IBS04SF08M5PO IBS04SF08M5NC IBS04SF08M5PC

Cable 1.3 mm IBS04SF15A2NO IBS04SF15A2PO IBS04SF15A2NC IBS04SF15A2PC

Plug 1.3 mm IBS04SF15M5NO IBS04SF15M5PO IBS04SF15M5NC IBS04SF15M5PC

Rated

operating

distance

Sn

Ordering no.

NPN,

Normally open

Ordering no.

PNP,

Normally open

Ordering no.

NPN,

Normally closed

Ordering no.

PNP,

Normally closed

M5 Standard and extended range, short housing

Con-

nec-

tion

Cable 0.8 mm ICS05S23F08A2NO ICS05S23F08A2PO ICS05S23F08A2NC ICS05S23F08A2PC

Plug 0.8 mm ICS05S23F08M5NO ICS05S23F08M5PO ICS05S23F08M5NC ICS05S23F08M5PC

Cable 1.3 mm ICS05S23F15A2NO ICS05S23F15A2PO ICS05S23F15A2NC ICS05S23F15A2PC

Plug 1.3 mm ICS05S23F15M5NO ICS05S23F15M5PO ICS05S23F15M5NC ICS05S23F15M5PC

Rated

operating

distance

Sn

Ordering no.

NPN,

Normally open

Ordering no.

PNP,

Normally open

Ordering no.

NPN,

Normally closed

Ordering no.

PNP,

Normally closed

IO-Link types

Con-

nec-

tion

Cable Ø4

Plug Ø4 IBS04SF15M5IO

Cable M5 ICS05S23F15A2IO

Plug M5 ICS05S23F15M5IO

Body

style

IBS04, ICS05 IO-Link 3-wire DC DS EN10/07/2018

Rated operating distance

Sn

Congurable: 0.8 or 1.3mm

Factory setting: 1.3mm

Output type Ordering no.

Congurable: NPN/PNP/push-pull

NO/NC

Factory setting: PNP, NO

IBS04SF15A2IO

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A

A

A

B B

B

C

C

Structure

IBS04

IBS04, ICS05 IO-Link 3-wire DC

Element Component Function

A Sensing face Flush

B LED

C M8, 3 pin, male connector For plug versions only

ICS05

A AB B

Element Component Function

A Sensing face Flush
B 2 nuts For sensor mounting

C LED

D M8, 3 pin, male connector For plug versions only

C C D

Yellow LED: Output ashing: short circuit or

overload indication

A

B

C

D

Yellow LED: Output ashing: short circuit or

overload indication

IBS04, ICS05 IO-Link 3-wire DC DS EN10/07/2018

Carlo Gavazzi Automation S.p.A.

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Y

S

T

Distance [Thou]

[Thou]

[mm]

Distance [mm]

-4 412202836445260

-118

-94,4

-70,8

-47,2

-23,6

0

23,6

47,2

70,8

94,4

118

-3

-2,5

-2

-1,5

-1

-0,5

0

0,5

1,5

2,5

3

-0,1 00,1 0,20,3 0,40,5 0,60,7 0,80,9 11,1 1,21,3 1,41,5 1,6

Distance [Thou]

[Thou]

[mm]

Distance [mm]

1

2

S

T

Sensing

Detection

IBS04, ICS05 IO-Link 3-wire DC

Rated operating distance S

n

0.8 mm standard range or 1.3 mm extended range

The operating distance is measured according to IEC 60947-5-2, using a

standard target moving axially.

This target is square shape 1 mm thickness, made of steel e.g. type Fe 360

Reference target

as dened in ISO 630 and it shall be of the rolled nish.

The length of the side of the square is equal to

– the diameter of the circle inscribed on the active surface of the sensing face,

or

– three times the rated operating distance Sn whichever is greater

Assured operating sensing distance
(Sa)

0 ≤ Sa ≤ 0.81 x Sn (e.g. with Sn of 1.3 mm, Sa is 0 ... 1.053 mm)

E󰀨ective operating distance (Sr) 0.9 x Sn ≤ Sr ≤ 1.1 x S
Usable operating distance (Su) 0.9 x Sr ≤ Su ≤ 1.1 x S

Temperature drift ≤ +/-10%
Hysteresis (H) 1...20%

X

-3,9 03,9 7,811,715,619,523,427,331,235,1

2,5

2

1,5

1

0,5

0

S

-0,5

-1

-1,5

-2

-2,5

-0,1 00,1 0,20,3 0,40,5 0,60,7 0,80,9

T

98,4

73,8

49,2

24,6

0

-24,6

-49,2

-73,8

-98,4

S: sensor
T: target

n

r

Fig. 1 Ø4 standard range Fig. 2 Ø4 extended range

IBS04, ICS05 IO-Link 3-wire DC DS EN10/07/2018

Carlo Gavazzi Automation S.p.A.

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Distance [Thou]

[Thou]

[mm]

Distance [mm]

Distance [Thou]

[Thou]

[mm]

Distance [mm]

-3,9 03,9 7,811,715,619,523,427,331,235,1

3

2,5

2

1,5

1

0,5

0

S

-0,5

-1

-1,5

-2

-2,5

-3

-0,1 00,1 0,20,3 0,40,5 0,60,7 0,80,9

Fig. 3 M5 standard range Fig. 4 M5 extended range

Sensors with IO-Link communication

T

118

94,4

70,8

47,2

23,6

0

-23,6

-47,2

-70,8

-94,4

-118

IBS04, ICS05 IO-Link 3-wire DC

-4 412202836445260

3,5

3

2,5

2

1,5

1

0,5

0

S

-0,5

-1

-1,5

-2

-2,5

-3

-3,5

-0,1 00,1 0,20,3 0,40,5 0,60,7 0,80,9 11,1 1,21,3 1,41,5 1,6

T

138

115

92

69

46

23

0

-23

-46

-69

-92

-115

-138

Rated operating distance S

n

Programmable via IO-Link: 62% or 100% of the maximum Sn=1.3mm

Hysteresis (H) Programmable via IO-Link: standard or increased

Correction factors

The specic operating distance Sn refers to dened measuring conditions. The following data have to be

considered as general guidelines.

Fe360 : Steel

CrNi : Chrome-nickel

CuZn : Brass
Al : Aluminium
Cu : Copper

Sr : E󰀨ective operating distance

Fig. 5 The rated operating distance is reduced by
the use of metals and alloys other than Fe360. The
most important reduction factors for inductive prox-

imity sensors are shown in the gure.

Accuracy

Repeat accuracy (R) ≤ 5%

IBS04, ICS05 IO-Link 3-wire DC DS EN10/07/2018

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IBS04, ICS05 IO-Link 3-wire DC

Features

Power Supply

Rated operational voltage (Ub) 10 to 30 VDC (ripple included)
Ripple (U
No load supply current (Io) ≤ 15 mA
Power ON delay (tv) ≤ 50 ms

Output functions NPN or PNP by sensor type

Output conguration N.O. and N.C. by sensor type

Output current (Ie) ≤ 100 mA
OFF-state current (Ir)

(only for PNP or NPN output)
Voltage drop (Ud) Max. 1.2 VDC @ 100 mA
Protection Short-circuit, reverse polarity and transients
Voltage transient 1 kV/0.5 J

) ≤ 10%

rpp

Outputs

Standard sensors IO-Link sensors

Congurable via IO-Link: PNP, NPN

or push-pull

Factory setting: PNP
Congurable via IO-Link: N.O. or N.C.

Factory setting: N.O.

≤ 100 μA

Response times

Operating frequency (f)

≤ 6 KHz Ø4, M5 standard range (Sn: 0.8mm)
≤ 4.5 KHz Ø4, M5 extended range (Sn: 1.3mm)

Indication

Standard IO mode:

Yellow LED Output Description

OFF OFF

ON ON

Blinking

f: 2Hz Short-circuit or overload
f: 1Hz Temperature alarm (if enabled)

N.O. output, target not present
N.C. output, target present

N.O. output, target present
N.C. output, target not present

IO-Link mode:

• LED is ON for 0.75 s and OFF for 0.075 s

IBS04, ICS05 IO-Link 3-wire DC DS EN10/07/2018

Carlo Gavazzi Automation S.p.A.

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• Possibility to disable the LED

Environmental

IBS04, ICS05 IO-Link 3-wire DC

Ambient temperature

Ambient humidity

Vibration

Shock 30 G /11 ms. 10 shocks in X, Y and Z direction IEC 60068-2-27
Degree of protection IP67 IEC 60529; EN 60947-1

Operating: -25° to +70°C (-13° to +158°F)
Storage: -30° to +80°C (-22° to +176°F)
Operating: 35% to 95%
Storage: 35% to 95%
10 to 55 Hz, amplitude 1.0 mm; sweep cycle 5

min; in X, Y and Z direction

IEC 60068-2-6

Compatibility and conformity

8 kV air discharge
4 kV contact discharge

3 V/m

3 V

30 A/m

EMC protection

MTTF

d

Approvals

IEC 61000-4-2 Electrostatic discharge

IEC 61000-4-3 Radiated radiofre­quency

IEC 61000-4-4 Burst immunity 2 kV
IEC 61000-4-6 Conducted radio fre-

quency
IEC 61000-4-8 Power frequency mag-

netic elds
4467 years @ 50°C (122°F)

®

CCC is not required for products rated ≤ 36 V

Mechanical data

Weight (including 2 nuts and the
packaging) max.

Mounting Flush mountable

Material

Max tightening torque

(for ICS05 only)

Cable version: Ø4: 33.1g; M5: 35.4g
Plug version: Ø4: 5.6g; M5: 7.6g

Housing: stainless steel AISI304
Front cap: nylon polymite 66 (PA66)

1.5 Nm

Electrical connection

Cable Ø4 and M5: 2m, 3 x 0.13 mm2, Ø3.2 mm, PVC, grey, oil proof

Plug M8 x 1 quick disconnect, 3 pin, male connector

IO-Link version only

Communication Via IO-Link V1.1 or via standard I/O

IBS04, ICS05 IO-Link 3-wire DC DS EN10/07/2018

Carlo Gavazzi Automation S.p.A.

8

+

-

+

-

+

-

1 BN

4 BK

3 BU

+

-

+

-

1 BN

4 BK

3 BU

Out/IO-Link

Connection Diagrams

IBS04, ICS05 IO-Link 3-wire DC

1 BN

4 BK

3 BU

Fig. 6 NPN - Normally open Fig. 7 NPN - Normally closed

1 BN

4 BK

3 BU

1 BN

4 BK

3 BU

Fig. 8 PNP - Normally open

BN: brown BK: black BU: blue

Fig. 10 IO-Link

Colour code

Fig. 9 PNP - Normally closed

IBS04, ICS05 IO-Link 3-wire DC DS EN10/07/2018

Carlo Gavazzi Automation S.p.A.

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4Ø

Ø

4Ø

17.7

2 x Lock washer

2 x Lock washer

Dimensions [mm]

IBS04 [mm]

IBS04, ICS05 IO-Link 3-wire DC

4
1

17.7

28.2

Ø1

5 LED

.

5 LED

23.2 3.9

3.2

17.7

38.2

Ø1

.

6.9

Fig. 11 Short body, ush version, cable Fig. 12 Short body, ush version, plug

ICS05 [mm]

4

5 LED

.

1

2.5 SW 7

x 5.0
5

M

23

28.2

Ø1

5 LED

.

Ø3.2

x 5.0
5M

17.7

2.5 SW 7

Ø1

23

38.2

Fig. 13 Short body, ush version, cable Fig. 14 Short body, ush version, plug

3.9

6.9

3

x1
8M

3

x1
8M

IBS04, ICS05 IO-Link 3-wire DC DS EN10/07/2018

Carlo Gavazzi Automation S.p.A.

10

ddd

≥ 6 x Sn

Installation

Ø4, M5 ush

IBS04, ICS05 IO-Link 3-wire DC

≥ 3 x Sn

Fig. 15 Flush sensor, when installed in damping

Sensors installed opposite each other

Fig. 17 For sensors installed opposite each other, a minimum space of 6 x Sn (the nominal sensing dis-

d

material

**

Fig. 16 Flush sensors, when installed together in

damping material

tance) must be observed

** Free zone or non-damping material

Sn: nominal sensing distance
d: sensor diameter: 4 mm for IBS04, 5 mm for ICS05

IBS04, ICS05 IO-Link 3-wire DC DS EN10/07/2018

Carlo Gavazzi Automation S.p.A.

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IBS04, ICS05 IO-Link 3-wire DC

Delivery contents and compatible components

Delivery contents

• Inductive proximity switch

• 2 xing nuts (only for ICS05)

• 2 lock washers (only for ICS05)

• Packaging: plastic bag

CARLO GAVAZZI compatible components

• Connector type: CONB53... series to be purchased separately

Further reading

Information Where to nd it QR

IO-Link manual http://www.productselection.net/MANUALS/UK/IOL_IM.pdf

Connectors http://www.productselection.net/Pdf/UK/CONB5.pdf

COPYRIGHT ©2018

Content subject to change. Download the PDF: www.productselection.net

IBS04, ICS05 IO-Link 3-wire DC DS EN10/07/2018

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