Datasheet FL48-75250, FL48-200500, FL48-150500, FL5-75250, FL5-200400 Datasheet (VICOR)

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Page 1

Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280 FlatPAC-EN Rev. 1 Page 1 of 8

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Features

• EN 61000-3-2 harmonic current compliance

• Low profile package (1.4"/35,6mm)

• Output power to 500W (425W for EN compliance)

• Up to 4 user specifiable outputs

• "Autosense" feature

• Compliant to EN 55022, Class A, EN 55022, Class B (may require optional in-line filter), EN 61000-4-4 and EN 61000-4-5

• Rugged: Meets MIL-STD-810E for vibration

• Drop-in upgrade to our “2up” FlatPAC

• RS-232 microcontroller interface

• Safety agency approvals: TÜV, cULus, CE

Overview

With a power density greater than 7W/in3, Westcor’s FlatPAC-EN is an ultra low profile, compact, EN compliant autoranging AC-DC switcher. It is capable of providing up to 500 Watts from up to 4 isolated outputs.

For maximum versatility and flexibility, the FlatPAC-EN can be configured with standard Vicor DC-DC converter modules - full, half and quarter brick sizes. These modules cover the entire range of outputs from 1 to 100Vdc and 25 to 500 Watts, as well as an array of non-standard voltages. The optimum FlatPACEN solution can be factory configured based on your exact voltage and power requirements.

For conducted EMI, the FlatPAC-EN conforms with FCC Class Aand B, and EN 55022, Class Aand B. Some configurations may require our optional external in-line filter to meet EN 55022 Class B. Further, besides meeting the cULus, TÜV and CE safety agency approvals, the FlatPAC-EN complies with harmonic current limits per EN 61000-3-2, Electrical Fast Transient/Burst per EN 61000-4-4 and Surge Immunity per EN 61000-4-5. For harmonic current compliance to EN 61000-3-2, do not exceed input current of 3.33 Arms at 230Vac, 50 Hz.

Data Sheet

FlatPAC-EN

EN Compliant, Autoranging Switcher

1.4"H x 5.0"W x 9.2"L

35,6 x 127,0 x 233,7 mm

Up to 500W

1 to 4 Outputs

Product Prefix

FL FlatPAC-EN

Number of

1st Gen modules

Number of

2nd Gen modules

Factory

Assigned

FL X

-X

-XXX-E

Number of

Output

Voltages

Autosense Feature

This is a new feature implemented in all converter slots in the FlatPAC-EN. If remote sense connections are not needed or are inadvertently not made, no local sense connections are necessary. Simply connect the output(s) to the load and the converter(s) will automatically operate in the local sense mode. If remote sense connections are made, the unit will operate in remote sense mode.

Applies to outputs utilizing Maxi or Mini size converters.

Part Numbering

Extended

Temperature

Range Version

(Optional)

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Available Power (W) per Package Size

Maxi Mini Micro

2nd Gen 1st Gen 2nd Gen 1st Gen 2nd Gen

2Vdc 160 80 60 100 40 30 50

3.3Vdc 264 132 99 150 66 50 75 5Vdc 400 200 150 200 100 75 100

12Vdc 500 200 150 250 100 75 150 15Vdc 500 200 150 250 100 75 150 24Vdc 500 200 150 250 100 75 150 28Vdc 500 200 150 250 100 75 150 48Vdc 500 200 150 250 100 75 150

Output

Voltage

FlatPAC-EN Configurations

Vicor’s DC–DC converter modules are used to populate the FlatPAC-EN. There are several configurations available depending on module size, power limitation and location of the MiniHAM*. The two-output FlatPAC-EN contains

1 Maxi and 1 Mini. The three-output FlatPAC-EN contains 3 Minis. The four output FlatPAC-EN contains 1 Mini and 3 Micros. See below.

Note: The FlatPAC-EN is limited to a maximum output power of 500W regardless of the module capability. For example, if three Mini modules are used, the maximum output power for the FlatPAC-EN is still 500W irrespective of the maximum output power of the modules. For EN 61000-3-2 harmonic current compliance, input current of 3.33 Arms should not be exceeded.

* The MiniHAM is a passive harmonic attenuator specifically designed for EN compliance. Unlike active PFC solutions, the MiniHAM generates no EMI, greatly simplifying and reducing system noise filtering requirements. It is also considerably smaller and more efficient than active alternatives and improves the unit’s MTBF. It will provide harmonic current compliance at 230Vac input at up to 425W of output power.

** For a single output configuration either M1 or M2 is used.

DC Output Selections

The tables below show a sampling of some of the most popular standard outputs that can be configured into the FlatPAC-EN.

MiniHAM

Maxi

MiniHAM

Mini

MiniHAM

Mini

Mini Mini

Micro Micro Micro

M2 M3

M1 M2 M3 M4

FlatPAC-EN Configurations

Maximum Total Output Power = 500W (425W for EN61000-3-2 Compliance)

2 Output

3 Output

4 Output

M1 M2 M1 M2

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INPUT CHARACTERISTICS

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Parameter Typ Units Notes

AC Input

Voltage 90-132/180-264 Vac Derates to 260W @ 90Vac, 400W @ 180Vac Frequency 47-63 Hz

DC Input 250-380 Vdc Line Regulation 0.2 % From low line to high line

Inrush Current

@ 115Vac 8 A rms @ 230Vac 8 A rms

Ride Through Time

@ 115Vac 12/15 ms @ 230Vac 16/18 ms @ Load 500/400 W

Conducted EMI/RFI FCC Class A, EN 55022 Class A

FCC Class B, EN 55022 Class B EN 55022 Class B may need external

optional in-line filter

Power Factor > 0.70 >75% load Harmonic Current Limits EN 61000-3-2/A14 Input current of 3.33A rms max. at 230Vac, 50Hz Transient Burst Immunity EN 61000-4-4 Surge Immunity EN 61000-4-5 Voltage Dips EN 61000-4-11 Criteria B

Dielectric Withstand

Primary to Chassis GND 1,500 Vrms Primary to Secondary 3,000 Vrms

Secondary to Chassis GND 500 Vrms

Performance Specifications

The following are typical performance specifications at room ambient temperature, nominal line voltage (115/230Vac) and 75% load on all outputs, unless specified otherwise. For detail specifications, consult the FlatPAC-EN Design Guide available online at (vicorpower.com).

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Performance Specifications Cont.

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Parameter Typ Units Notes

Setpoint Accuracy 0.5 % Of Vnom Load Regulation 0.2 % No Load to full load Temperature Regulation 0.005 %/°C -20°C to +65°C Long T erm Drift

0.02 %/khr

Output Ripple & Noise

≤10Vout 100 mV 20MHz band width >10Vout 1.0 % 20MHz band width

Voltage Trim Range

1st Gen Modules 50-110 %Vout ±10% on 10 – 15 Vout 2nd Gen Modules

10-110 %Vout Preload may be required Remote Sense Compensation 0.5 Vdc Autosense (See page 1) OVP Set Point 125 %Vout Not available on 1st Gen Minis

Current Limit 115 %Imax Autorecovery

OUTPUT CHARACTERISTICS

Parameter Typ Units Notes

Storage Temperature

-20 to +100 °C Standard version

-40 to +100 °C Extended range option*

Operating Temperature(standard and extended)*

Ambient Air -20 to +70 °C See derating curves in Design Guide Case Temperature -20 to +90 °C 75° for 1st Gen Maxi modules

Vibration see note

MIL-STD-810E, Category 10 Minimum Integrity T est

Safety Approvals cULus, TÜV, CE

ENVIRONMENTAL CHARACTERISTICS

Parameter Typ Units Notes

Weight

3.4 lbs

1.5 kg

Overall Dimensions

9.2 x 5.0 x 1.4 in L x W x H

233,7 x 127,0 x 35,6 mm L x W x H

MECHANICAL CHARACTERISTICS

*Extended temperature range option includes module burn-in and temperature cycling.

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MATING CONNECTOR: HOUSING: MOLEX (50-57-9412) SOCKET CRIMP 24-30 AWG: MOLEX (16-02-0097) CRIMP TOOL: MOLEX (11-01-0209)

MATING CONNECTOR: HOUSING: MOLEX (39-01-4051) SOCKET CRIMP 16 AWG: MOLEX (39-00-0090) CRIMP TOOL: MOLEX (11-01-0199)

MBJ1 A/C INPUT

PIN REF DESCRIPTION

CBJ1 SGND SIGNAL GROUND CBJ2 N/C N/C CBJ3 ACOK AC POWER OK CBJ4 TX TRANSMIT CBJ5 RX RECEIVE CBJ6 E/D-4 ENABLE/DISABLE CBJ7 E/D-3 ENABLE/DISABLE CBJ8 E/D-2 ENABLE/DISABLE CBJ9 E/D-1 ENABLE/DISABLE CBJ10 GSD GENERAL SHUTDOWN CBJ11 N/C N/C CBJ12 +5VS +5V @ 300mA

CBJ1 E/D INTERFACE CONNECTOR

CBJ1 (12 PIN)

MBJ1

OUTPUTS

M1 & M2

9,53

0.38 215,90

8.500

12,70

0.50

101,60

4.000

4X #8-32 x 0.125 OR M4 x 3mm MAX LG FROM OUTSIDE OF POWER SUPPLY

MOUNTING HOLES

138,43

5.450

147,96

5.825

5,56

0.219

115,89

4.563

AIR

FLOW

MOUNTING HOLES 4X #8-32 x 0.250 OR M4 x 6mm MAX LG FROM OUTSIDE OF POWER SUPPLY

QUADRUPLE OUTPUT See page 6 and 7 for detailed output connection information.

PIN 1

N/C

L2/N

0,77

0.03

35,59

1.40

9.20

233,69

REFERENCE DESIGNATION

NOTES: UNLESS OTHERWISE SPECIFIED

MB MOTHER BOARD CB CONTROL BOARD

CONNECTOR PART NUMBERS SPECIFIED ARE MOLEX OR EQUIVALENT

A COMPLETE SET OF MATING CONNECTORS CAN BE PURCHASED FROM WESTCOR BY SPECIFYING CONNECTOR KIT P/N 19-130044

OUTPUTS M3 & M4

CBJ4 AND CBJ5 ARE PART OF THE RS-232 MICROCONTROLLER FUNCTIONS. SEE FLATPAC-EN DESIGN GUIDE (AVAILABLE ONLINE AT VICORPOWER.COM) FOR DETAILED INFORMATION.

Mechanical Diagram

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FlatPAC-EN OUTPUT CONNECTORS

1 N/C 2 N/C 3 N/C 4 N/C 5 N/C 6 TRIM M1 7 +V OUT M1 8 +V OUT M1 9 -V OUT M1

10 N/C 11 N/C 12 N/C 13 + SENSE M1 14 N/C 15 - SENSE M1 16 +V OUT M1 17 - V OUT M1 18 - V OUT M1

MATING CONNECTOR: 18 PIN HOUSING: MOLEX (39-01-2180) TERMINAL FEM CRIMP 18-24 AWG: MOLEX (39-00-0039) USE CRIMP TOOL: MOLEX (11-01-0197)

PIN DESCRIPTION PIN DESCRIPTION

10-32 OUTPUT STUDS

TRIM

J1/J2 SENSE/TRIM PIN CONNECTOR

- SENSE

+ SENSE

MATING CONNECTOR: HOUSING: MOLEX P/N 50-57-9403 TERMINALS: MOLEX P/N 16-02-0103 USE CRIMP TOOL: MOLEX P/N 11-01-0208

B. TRIPLE OUTPUT Output M1 (Using 1 Mini)

A. SINGLE OR DUAL OUTPUT

J2 (18 PIN OUTPUT, SENSE AND TRIM PIN CONNECTOR)

-V OUT

+V OUT

Outputs M2 and M3 (Using 2 Minis)

1 +V OUT M3 2 -V OUT M3 3 -V OUT M3 4 + SENSE M3 5 - SENSE M3 6 TRIM M2 7 +V OUT M2 8 +V OUT M2 9 -V OUT M2

10 +V OUT M3 11 +V OUT M3 12 -V OUT M3 13 + SENSE M2 14 TRIM M3 15 - SENSE M2 16 +V OUT M2 17 - V OUT M2 18 - V OUT M2

PIN DESCRIPTION PIN DESCRIPTION

J3 (18 PIN OUTPUT, SENSE AND TRIM PIN CONNECTOR)

OUTPUT M1

OUTPUT M2

10-32 STUDS

SINGLE OR DUAL OUTPUT

OUTPUTS M2 & M3

OUTPUT M1

TRIPLE OUTPUT

–

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The following accessories are available for the FlatPAC-EN:

Connector Kits

FlatPAC-EN 19-130044

Current Share Boards

Used for increased output power or redundancy

FlatPAC-ENs with 1st Gen Modules CSB01 FlatPAC-ENs with 2nd Gen Modules CSB02

In-line Filter

In-line Filter IF1232

FLATPAC-EN OUTPUTCONNECTORS (continued)

FLA TP AC-EN ACCESSORIES

MATING CONNECTOR: 18 PIN HOUSING: MOLEX (39-01-2180) TERMINAL FEM CRIMP 18-24 AWG: MOLEX (39-00-0039) USE CRIMP TOOL: MOLEX (11-01-0197)

C. QUADRUPLE OUTPUT Outputs M1 and M2 (Using 2 Micros)

Outputs M3 and M4 (Using 1 Micro and 1 Mini)

1 +V OUT M4 2 -V OUT M4 3 -V OUT M4 4 + SENSE M4 5 - SENSE M4 6 TRIM M3 7 +V OUT M3 8 +V OUT M3 9 -V OUT M3

10 +V OUT M4 11 +V OUT M4 12 -V OUT M4 13 + V OUT M3 14 TRIM M4 15 - V OUT M3 16 +V OUT M3 17 - V OUT M3 18 - V OUT M3

PIN DESCRIPTION PIN DESCRIPTION

J3 (18 PIN OUTPUT, SENSE AND TRIM PIN CONNECTOR)

1 +V OUT M2 2 -V OUT M2 3 -V OUT M2 4 +V OUT M2 5 - V OUT M2 6 TRIM M1 7 +V OUT M1 8 +V OUT M1 9 -V OUT M1

10 +V OUT M2 11 +V OUT M2 12 -V OUT M2 13 + V OUT M1 14 TRIM M2 15 - V OUT M1 16 +V OUT M1 17 - V OUT M1 18 - V OUT M1

PIN DESCRIPTION PIN DESCRIPTION

J2 (18 PIN OUTPUT, SENSE AND TRIM PIN CONNECTOR)

OUTPUTS M1 & M2

OUTPUTS M3 & M4

QUADRUPLE OUTPUT

Note: Additional technical information including temperature derating curves, installation instructions, mounting holes, in-line filter, RS-232 microcontroller features covered in the FlatPAC-EN Design Guide available online at vicorpower.com.

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Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280 FlatPAC-EN P/N 26318 Rev. 1 3/03/10M

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Westcor, a division of Vicor, designs and builds configurable power supplies incorporating Vicor’s high density DC-DC converters and accessory components. Westcor’s product line includes:

See Design Guides for detailed information about all Westcor products. They can be downloaded in PDF format from the website.

Vicor Corporation

25 Frontage Road, Andover, MA, 01810

978-470-2900, Fax: 978-475-6715

WestcorDivision of Vicor

560 Oakmead Parkway, Sunnyvale, CA94085

800-735-6200, 408-522-5280, Fax: 408-774-5555

vicorpower.com

• PFC Mini

• PFC Micro

• PFC MicroS

• Autoranging MegaPAC

• Mini MegaPAC

• PFC MegaPAC

• PFC MegaPAC-EL(/Low Noise)

• 3 Phase/4kW MegaPAC

• 3 Phase/4kW MegaPAC-EL (Low Noise)

• ConverterPACs

• FlatPAC-EN

Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems.

Information furnished is believed to be accurate and reliable. However, no responsibility is assumed for its use. No license is granted by implication or otherwise under any patent or patent rights. Products are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to our standard Terms and Conditions of Sale, which are available upon request.

Specifications are subject to change without notice.

The latest data is available on the Vicor website at vicorpower.com.