CBX100
Installation Manual
The CBX100 is a connection box which can be used as an accessory to facilitate system connections for installation and device replacement of several Datalogic family reading devices.
System cabling is made through spring clamp terminal blocks inside the CBX100 while the reading device is connected to the CBX100 through a 25pin connector on the housing.
A 9-pin connector placed inside the CBX100 facilitates connection between an external PC and the auxiliary serial interface of the reading device for configuration or data monitoring.
CBX100 can also house an accessory Backup and Restore Module to make system maintenance extremely quick and easy.
GENERAL VIEW
CBX100
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Figure A |
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1 |
Indicator LEDs |
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Compression Connectors (4) |
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Cover Screws (2) |
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25-pin Device Connector |
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Figure B |
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1 |
Power switch (ON/OFF) |
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Spring Clamp Terminal Blocks |
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2 |
Auxiliary Port Connector |
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RS485 Termination |
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Mounting Holes (2) |
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Resistance Switch |
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9 |
Power Source Selector |
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4 |
ID-NET™Termination |
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Resistance Switch |
10 Shield to Protection Earth Selector |
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Indicator LEDs |
11 Chassis Grounding Selector |
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Backup Module Connector |
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SAFETY PRECAUTIONS
ATTENTION: READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT
POWER SUPPLY
This product is intended to be installed by Qualified Personnel only.
This device is intended to be supplied by a UL Listed NEC Class 2 power source.
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Total power consumption is given by adding the |
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CBX100 power consumption to that of all the devices |
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powered through the CBX100 (reading device, P.S., |
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I/O). Refer to the manual of the connected devices for |
CAUTION |
details about minimum/maximum supply voltage and |
power consumption. |
Each CBX100 supports only 1 single reading device + system accessories.
SUPPORTED READING DEVICE MODELS
The CBX100 can be directly connected to the following readers through the 25-pin connector illustrated in Figure A.
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Linear Scanners |
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2D Readers |
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DS2100N |
DS2400N |
DS4800 |
DS6300 |
MATRIX-1000 MATRIX-2000 |
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DS6400 |
DX6400 |
DS8100A |
DX8200A |
MATRIX 400 |
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CBX100 is backward compatible with DS4600A, |
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DS2100N/DS2400N (black body), and DS1100/DS2200 |
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10-30 Vdc model reading devices using the ADP-MM1 |
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NOTE |
25-pin |
gender |
changer. See the Gender Changer |
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documentation for the relative CBX100 pinout. |
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OPENING THE CBX100
To install the CBX100 or during normal maintenance, it is necessary to open it by unscrewing the two cover screws:
The CBX100 must be disconnected from the power supply during this operation.
CAUTION
MECHANICAL INSTALLATION
CBX100 can be mounted to various wooden or plastic surfaces using the two self-threading screws (3.9 x 45 mm) and washers provided in the package.
Mounting to other surfaces such as concrete walls or metallic panels requires user-supplied parts (screws, screw anchors, nuts, etc). A mounting template is included in the package to facilitate hole drilling alignment.
CBX100 can also be mounted to a DIN rail or a Bosch Frame using the following mounting accessories: BA100 (93ACC1821), BA200 (93ACC1822).
The diagram below gives the overall dimensions of the CBX100 and shows the two mounting through-holes.
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62 |
[2.4] |
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30.8 |
[1.21] |
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138 |
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Mounting |
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41.4 |
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[1.63] |
4 |
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[5.4] |
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Holes |
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[0.16] |
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128 |
[5.0] |
113.5 |
[4.47] |
4 |
[0.16] |
43.3
[1.71]
Figure 1 - Overall Dimensions
ELECTRICAL CONNECTIONS AND SETUP
The following figure shows a typical layout.
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PWR |
PS, I/O, Main Interface |
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Scanner |
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Auxiliary |
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CBX100 |
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Scanner |
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Interface |
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Reading Device
Configuration PC
Figure 2 – System Layout
The dotted line in the figure refers to an optional (temporary) hardware configuration in which a portable PC can be quickly connected to the CBX100 (and consequently to the reading device auxiliary interface) through the internal 9-pin connector. This allows monitoring of the data transmitted by the reading device or configuration through the utility program (see the reading device Installation Manual for more details). The reading device auxiliary interface signals are also available on the internal spring clamp connectors.
After making system cabling and switch settings, connect the reading device to the 25-pin connector on the CBX100 housing.
Switch ON the CBX100 power switch (see Figure 3). The Power LED turns on (blue) when the power connection has the correct polarity. The Power LED turns on (red) in case of wrong polarity.
After system functioning has been verified, close the CBX100 using the 2 cover screws.
POWER SUPPLY
Power is supplied to the CBX100 through the Vdc and GND pins provided on the spring clamp connector.
The power switch (see Figure 3) switches the power supply ON or OFF for both the CBX100 and the connected reading device.
The power switch does not control power to the Vdc/GND, +V/-V spring clamps, therefore any devices connected to these signals (i.e. external trigger, encoder, etc.), are live and are not protected from
CAUTION polarity inversion. Disconnect the power supply when working inside the CBX100.
CBX100 |
POWER SUPPLY |
Vdc
V+ (10 - 30 Vdc)
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GND |
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GND |
OFF |
Earth |
ON |
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Earth Ground |
Figure 3 - Power Switch ON/OFF Positions and Connections
Vdc is electrically connected to +V, just as GND is electrically connected to -V. This is useful for supplying external trigger, inputs and outputs from the CBX100 power source, however +V and -V signals should not be
NOTE used as power supply inputs to the CBX100.
The power supply must be between 10 and 30 Vdc only.
To avoid electromagnetic interference:
-Connect CBX100 Protection Earth (Earth) to a good earth ground.
-Connect the reading device chassis to earth ground
NOTE |
- |
through the jumper, (default setting, see Figure 7). |
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Connect the Network Cable Shield (Shield) to Filtered |
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Earth through the jumper (default setting, see Figure 6). |
SYSTEM WIRING
The connection and wiring procedure for CBX100 is described as follows:
1)Open the CBX100 by unscrewing the 2 cover screws.
2)Verify that the CBX100 power switch is off (see Figure 3).
3)Unscrew the compression connectors and pass all the system cables through them into the CBX100 housing.
4)To connect the power and input/output signals:
•Prepare the individual wires of the system cables by stripping the insulation back approximately 1 cm.
•Using a device such as a screwdriver, push down on the lever directly next to the clamp (see Figure 4).
•Insert the wire into the clamp and release the lever.
The wire will now be held in the spring clamp.
5)Tighten the compression connector nuts so that the internal glands seal around the cables.
Figure 4 - System Cable Connections
Flexible stranded wire should be used and must meet the following specifications.
All positions: |
24 - 16 AWG |
0.2 - 1.5 mm² |
The CBX100 spring clamp connector pinouts are indicated in the Pinout table.
Refer to the reading device Installation Manual for signal details.
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Pinouts |
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Group |
Name |
Function |
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Input |
Vdc |
Power Supply Input Voltage + |
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GND |
Power Supply Input Voltage - |
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Power |
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Earth |
Protection Earth Ground |
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External |
+V |
Power Source – External Trigger |
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I1A |
External Trigger A |
(polarity insensitive) |
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Trigger |
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I1B |
External Trigger B |
(polarity insensitive) |
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Input |
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-V |
Power Reference – External Trigger |
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+V |
Power Source – Inputs |
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Generic |
I2A |
Input 2 A |
(polarity insensitive) |
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Input |
I2B |
Input 2 B |
(polarity insensitive) |
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-V |
Power Reference – Inputs |
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+V |
Power Source – Outputs |
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-V |
Power Reference – Outputs |
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Outputs |
O1+ |
Output 1 + |
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O1- |
Output 1 - |
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O2+ |
Output 2 + |
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O2- |
Output 2 - |
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Auxiliary |
TX |
Auxiliary Interface TX |
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RX |
Auxiliary Interface RX |
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Interface |
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SGND |
Auxiliary Interface Reference |
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ID-NET™ |
REF |
Network Reference |
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ID+ |
ID-NET™ Network + |
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ID- |
ID-NET™ Network - |
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Network |
Shield |
Network Cable Shield |
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RS232 |
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RS485FD |
RS485HD |
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TX |
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TX+ |
RTX+ |
Main |
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RTS |
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TX- |
RTX- |
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RX |
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*RX+ |
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Interface |
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CTS |
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*RX- |
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SGND |
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SGND |
SGND |
The input power signals Vdc, GND and Earth as well as the network signals REF, ID+, ID- and Shield are repeated to facilitate system cabling. In this way the power and network busses can enter and exit the CBX100 from different spring clamps but be physically connected together.