Datalogic Scanning CBX100 User Manual

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Datalogic Scanning CBX100 User Manual

CBX100

Installation Manual

The CBX100 is a connection box which can be used as an accessory to facilitate system connections for installation and device replacement of several Datalogic family reading devices.

System cabling is made through spring clamp terminal blocks inside the CBX100 while the reading device is connected to the CBX100 through a 25pin connector on the housing.

A 9-pin connector placed inside the CBX100 facilitates connection between an external PC and the auxiliary serial interface of the reading device for configuration or data monitoring.

CBX100 can also house an accessory Backup and Restore Module to make system maintenance extremely quick and easy.

GENERAL VIEW

CBX100

1

2

3

 

 

 

4

 

 

Figure A

1

Indicator LEDs

3

Compression Connectors (4)

2

Cover Screws (2)

4

25-pin Device Connector

5 6

4

3

7

 

2

 

1

 

8

 

11

10

9

 

 

 

 

Figure B

1

Power switch (ON/OFF)

7

Spring Clamp Terminal Blocks

2

Auxiliary Port Connector

8

RS485 Termination

3

Mounting Holes (2)

 

Resistance Switch

9

Power Source Selector

4

ID-NET™Termination

 

Resistance Switch

10 Shield to Protection Earth Selector

5

Indicator LEDs

11 Chassis Grounding Selector

6

Backup Module Connector

 

 

SAFETY PRECAUTIONS

ATTENTION: READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT

POWER SUPPLY

This product is intended to be installed by Qualified Personnel only.

This device is intended to be supplied by a UL Listed NEC Class 2 power source.

 

Total power consumption is given by adding the

 

CBX100 power consumption to that of all the devices

 

powered through the CBX100 (reading device, P.S.,

 

I/O). Refer to the manual of the connected devices for

CAUTION

details about minimum/maximum supply voltage and

power consumption.

Each CBX100 supports only 1 single reading device + system accessories.

SUPPORTED READING DEVICE MODELS

The CBX100 can be directly connected to the following readers through the 25-pin connector illustrated in Figure A.

 

Linear Scanners

 

2D Readers

DS2100N

DS2400N

DS4800

DS6300

MATRIX-1000 MATRIX-2000

DS6400

DX6400

DS8100A

DX8200A

MATRIX 400

 

CBX100 is backward compatible with DS4600A,

 

DS2100N/DS2400N (black body), and DS1100/DS2200

 

10-30 Vdc model reading devices using the ADP-MM1

NOTE

25-pin

gender

changer. See the Gender Changer

documentation for the relative CBX100 pinout.

 

OPENING THE CBX100

To install the CBX100 or during normal maintenance, it is necessary to open it by unscrewing the two cover screws:

The CBX100 must be disconnected from the power supply during this operation.

CAUTION

MECHANICAL INSTALLATION

CBX100 can be mounted to various wooden or plastic surfaces using the two self-threading screws (3.9 x 45 mm) and washers provided in the package.

Mounting to other surfaces such as concrete walls or metallic panels requires user-supplied parts (screws, screw anchors, nuts, etc). A mounting template is included in the package to facilitate hole drilling alignment.

CBX100 can also be mounted to a DIN rail or a Bosch Frame using the following mounting accessories: BA100 (93ACC1821), BA200 (93ACC1822).

The diagram below gives the overall dimensions of the CBX100 and shows the two mounting through-holes.

 

62

[2.4]

 

 

 

 

30.8

[1.21]

 

 

 

 

 

138

 

Mounting

 

41.4

 

 

 

[1.63]

4

[5.4]

 

Holes

 

 

 

 

 

 

 

 

[0.16]

 

 

 

 

 

 

 

128

[5.0]

113.5

[4.47]

4

[0.16]

43.3

[1.71]

Figure 1 - Overall Dimensions

ELECTRICAL CONNECTIONS AND SETUP

The following figure shows a typical layout.

 

 

 

 

 

 

 

 

 

PWR

PS, I/O, Main Interface

 

 

Scanner

 

 

 

 

 

 

 

 

 

Auxiliary

 

 

 

 

 

 

 

 

 

 

 

CBX100

 

Scanner

 

 

Interface

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reading Device

Configuration PC

Figure 2 – System Layout

The dotted line in the figure refers to an optional (temporary) hardware configuration in which a portable PC can be quickly connected to the CBX100 (and consequently to the reading device auxiliary interface) through the internal 9-pin connector. This allows monitoring of the data transmitted by the reading device or configuration through the utility program (see the reading device Installation Manual for more details). The reading device auxiliary interface signals are also available on the internal spring clamp connectors.

After making system cabling and switch settings, connect the reading device to the 25-pin connector on the CBX100 housing.

Switch ON the CBX100 power switch (see Figure 3). The Power LED turns on (blue) when the power connection has the correct polarity. The Power LED turns on (red) in case of wrong polarity.

After system functioning has been verified, close the CBX100 using the 2 cover screws.

POWER SUPPLY

Power is supplied to the CBX100 through the Vdc and GND pins provided on the spring clamp connector.

The power switch (see Figure 3) switches the power supply ON or OFF for both the CBX100 and the connected reading device.

The power switch does not control power to the Vdc/GND, +V/-V spring clamps, therefore any devices connected to these signals (i.e. external trigger, encoder, etc.), are live and are not protected from

CAUTION polarity inversion. Disconnect the power supply when working inside the CBX100.

CBX100

POWER SUPPLY

Vdc

V+ (10 - 30 Vdc)

 

GND

 

GND

OFF

Earth

ON

 

Earth Ground

Figure 3 - Power Switch ON/OFF Positions and Connections

Vdc is electrically connected to +V, just as GND is electrically connected to -V. This is useful for supplying external trigger, inputs and outputs from the CBX100 power source, however +V and -V signals should not be

NOTE used as power supply inputs to the CBX100.

The power supply must be between 10 and 30 Vdc only.

To avoid electromagnetic interference:

-Connect CBX100 Protection Earth (Earth) to a good earth ground.

-Connect the reading device chassis to earth ground

NOTE

-

through the jumper, (default setting, see Figure 7).

Connect the Network Cable Shield (Shield) to Filtered

 

 

 

Earth through the jumper (default setting, see Figure 6).

SYSTEM WIRING

The connection and wiring procedure for CBX100 is described as follows:

1)Open the CBX100 by unscrewing the 2 cover screws.

2)Verify that the CBX100 power switch is off (see Figure 3).

3)Unscrew the compression connectors and pass all the system cables through them into the CBX100 housing.

4)To connect the power and input/output signals:

Prepare the individual wires of the system cables by stripping the insulation back approximately 1 cm.

Using a device such as a screwdriver, push down on the lever directly next to the clamp (see Figure 4).

Insert the wire into the clamp and release the lever.

The wire will now be held in the spring clamp.

5)Tighten the compression connector nuts so that the internal glands seal around the cables.

Figure 4 - System Cable Connections

Flexible stranded wire should be used and must meet the following specifications.

All positions:

24 - 16 AWG

0.2 - 1.5 mm²

The CBX100 spring clamp connector pinouts are indicated in the Pinout table.

Refer to the reading device Installation Manual for signal details.

 

 

 

Pinouts

 

Group

Name

Function

 

 

Input

Vdc

Power Supply Input Voltage +

 

GND

Power Supply Input Voltage -

 

Power

 

Earth

Protection Earth Ground

 

 

 

External

+V

Power Source – External Trigger

 

I1A

External Trigger A

(polarity insensitive)

 

Trigger

 

I1B

External Trigger B

(polarity insensitive)

 

Input

 

-V

Power Reference – External Trigger

 

 

 

 

+V

Power Source – Inputs

 

Generic

I2A

Input 2 A

(polarity insensitive)

 

Input

I2B

Input 2 B

(polarity insensitive)

 

 

-V

Power Reference – Inputs

 

 

+V

Power Source – Outputs

 

 

-V

Power Reference – Outputs

 

Outputs

O1+

Output 1 +

 

 

O1-

Output 1 -

 

 

 

 

 

 

 

 

 

 

O2+

Output 2 +

 

 

 

O2-

Output 2 -

 

 

 

 

Auxiliary

TX

Auxiliary Interface TX

 

RX

Auxiliary Interface RX

 

Interface

 

SGND

Auxiliary Interface Reference

 

 

 

ID-NET™

REF

Network Reference

 

 

ID+

ID-NET™ Network +

 

 

ID-

ID-NET™ Network -

 

Network

Shield

Network Cable Shield

 

 

 

RS232

 

RS485FD

RS485HD

 

 

TX

 

 

TX+

RTX+

Main

 

RTS

 

TX-

RTX-

 

RX

 

 

*RX+

 

Interface

 

 

 

 

 

CTS

 

*RX-

 

 

 

 

 

 

 

SGND

 

SGND

SGND

The input power signals Vdc, GND and Earth as well as the network signals REF, ID+, ID- and Shield are repeated to facilitate system cabling. In this way the power and network busses can enter and exit the CBX100 from different spring clamps but be physically connected together.

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