Clevo M620NC, M621NC service manual

Notebook Computer
M62NC Series

Service Manual

Preface

Preface

I

Preface

Preface

Notice

The company reserves the right to revise this publication or to change its contents without notice. Information contained
herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent ven­dor. They assume no responsibility or liability for any errors or inaccuracies that may appear in this publication nor are
they in anyway responsible for any loss or damage resulting from the use (or misuse) of this publication.

This publication and any accompanying software may not, in whole or in part, be reproduced, translated, transmitted or
reduced to any machine readable form without prior consent from the vendor, manufacturer or creators of this publica­tion, except for copies kept by the user for backup purposes.

Brand and product names mentioned in this publication may or may not be copyrights and/or registered trademarks of
their respective companies. They are mentioned for identification purposes only and are not intended as an endorsement
of that product or its manufacturer.

Version 1.0
November 2006

Trademarks

Intel, Celeron, and Intel Core are trademarks/registered trademarks of Intel Corporation.

II

About this Manual

This manual is intended for service personnel who have completed sufficient training to undertake the maintenance and
inspection of personal computers.

It is organized to allow you to look up basic information for servicing and/or upgrading components of the M62NC series
notebook PC.

The following information is included:

Chapter 1, Introduction, provides general information about the location of system elements and their specifications.
Chapter 2, Disassembly, provides step-by-step instructions for disassembling parts and subsystems and how to upgrade
elements of the system.

Preface

Appendix A, Part Lists
Appendix B, Schematic Diagrams

Preface

III

Preface

IMPORTANT SAFETY INSTRUCTIONS

Follow basic safety precautions, including those listed below, to reduce the risk of fire, electric shock and injury to per­sons when using any electrical equipment:

1. Do not use this product near water, for example near a bath tub, wash bowl, kitchen sink or laundry tub, in a wet
basement or near a swimming pool.

2. Avoid using a telephone (other than a cordless type) durin g an ele ctrical sto rm. There may be a remote risk of elec­trical shock from lightning.

3. Do not use the telephone to report a gas leak in the vicinity of the leak.

4. Use only the power cord and batteries indicated in this manual. Do not dispose of batteries in a fire. They may
explode. Check with local codes for possible special disposal instructions.

5.

This product is intended to be supplied by a Listed Power Unit (DC Output 18.5V, 3.5A minimum AC/DC Adapter).

CAUTION

Always disconnect all telephone lines from the wall outlet before servicing or disassembling this equipment.

Preface

IV

TO REDUCE THE RISK OF FIRE, USE ONLY NO. 26 AWG OR LARGER,

TELECOMMUNICATION LINE CORD

Instructions for Care and Operation

The notebook computer is quite rugged, but it can be damaged. To prevent this, follow these suggestions:

1. Don’t drop it, or expose it to shock. If the computer falls, the case and the components could be damaged.

Preface

Do not expose the computer
to any shock or vibration.

Do not place it on an unstable
surface.

Do not place anything heavy
on the computer.

2. Keep it dry, and don’t overheat it. Keep the computer and power supply away from any kind of heating element. This
is an electrical appliance. If water or any other liquid gets into it, the co mputer could be badly damaged.

Do not expose it to excessive
heat or direct sunlight.

Do not leave it in a place
where foreign matter or mois­ture may affect the system.

Don’t use or store the com­puter in a humid environment.

Do not place the computer on
any surface which will block
the vents.

3. Follow the proper working procedures for the computer. Shut the computer down properly and don’t forget to save
your work. Remember to periodically save your data as data may be lost if the battery is depleted.

Do not turn off the power
until you properly shut down
all programs.

Do not turn off any peripheral
devices when the computer is
on.

Do not disassemble the com­puter by yourself.

Perform routine maintenance
on your computer.

Preface

V

Preface

4. Avoid interference. Keep the computer away from high capacity transformers, electric moto rs, and other strong mag-
netic fields. These can hinder proper performance and damage your data.

5. Take care when using peripheral devices.

Preface



Power Safety

Warning

Before you undertake
any upgrade proce­dures, make sure that
you have turned off the
power, and discon­nected all peripherals
and cables (including
telephone lines). It is
advisable to also re­move your battery in
order to prevent acci­dentally turning the
machine on.

Use only approved brands of
peripherals.

Unplug the power cord befor e
attaching peripheral devices.

Power Safety

The computer has specific power requirements:

• Only use a power adapter approved for use with this computer.

• Your AC adapter may be designed for international travel but it still requ ires a steady, uninterrupte d power supp ly. If you are
unsure of your local power specifications, consult your service representative or local power company.

• The power adapter may have either a 2-prong or a 3-prong grounded plug. The third prong is an important safety feature; do
not defeat its purpose. If you do not have access to a compatible outlet, have a qualified electrician install one.

• When you want to unplug the power cord, be sure to disconn ect it by the plug head, not by its wire.

• Make sure the socket and any extension cord(s) you use can support the total current load of all the connected devices.

• Before cleaning the computer, make sure it is disconnected from any external power supplies.

Do not plug in the power
cord if you are wet.

Do not use the power cord if
it is broken.

Do not place heavy objects
on the power cord.

VI

Battery Precautions

• Only use batteries designed for this computer. The wrong battery type may explode, leak or damage the computer.

• Do not continue to use a battery that has been dropped, or that appears damaged (e.g. bent or twisted) in any way. Even if the
computer continues to work with a damaged battery in place, it may cause circuit damage, which may possibly result in fire.

• Recharge the batteries using the notebook’s system. Incorrect recharging may make the battery explode.

• Do not try to repair a battery pack. Refer any battery pack repair or replacement to your service representative or qualified service
personnel.

• Keep children away from, and promptly dispose of a damaged battery. Always dispose of batteries carefully. Batteries may explode
or leak if exposed to fire, or improperly handled or discarded.

• Keep the battery away from metal appliances.

• Affix tape to the battery contacts before disposing of the battery.

• Do not touch the battery contacts with your hands or metal objects.



Battery Disposal

The product that you have purchased contains a rechargeable b attery. The battery is recycl able. At the end of
its useful life, under various state and local laws, it may be illegal to dispose of this battery into the municipal
waste stream. Check with your local solid waste officials for details i n your area for recycling options or p roper
disposal.

Preface

Preface

Caution

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommend­ed by the manufacturer. Discard used battery according to the manufacturer’s instructions.

VII

Preface

Preface

Related Documents

You may also need to consult the following manual for additional information:

User’s Manual on CD
This describes the notebook PC’s features and the procedures for operating the computer and its ROM-based setup pro­gram. It also describes the installation and operation of the utility programs provided with the notebook PC.

VIII

Contents

Preface

Introduction ..............................................1-1

Overview ......................................................................................... 1-1

System Specifications .....................................................................1-2

External Locator - Top View with LCD Panel Open ......................1-4

External Locator - Front & Rear Views ..........................................1-5

External Locator - Left & Right Side View ...................................1-6

External Locator - Bottom View .....................................................1-7

M62N Mainboard Overview - Top (Key Parts) ..............................1-8

M62N Mainboard Overview - Bottom (Key Parts) ........................1-9

M62N Mainboard Overview - Top (Connectors) .........................1-10

M62N Mainboard Overview - Bottom (Connectors) ....................1-11

Disassembly ...............................................2-1

Overview ......................................................................................... 2-1

Maintenance Tools ..........................................................................2-2

Connections .....................................................................................2-2

Maintenance Precautions .................................................................2-3

Disassembly Steps ...........................................................................2-4

Removing the Battery ......................................................................2-5

Removing the Hard Disk Drive .......................................................2-6

Removing the Optical (CD/DVD) Device Drive ..........................2-10

Removing the System Memory (RAM) ........................................2-11

Removing the Wireless LAN Module ...........................................2-13

Removing the Bluetooth Module ..................................................2-15

Removing the Keyboard ................................................................2-17

Removing the Modem Module .....................................................2-18

Part Lists .................................................A-1

Part List Illustration Location ........................................................A-2

Top (M620NC) ...............................................................................A-3

Bottom (M620NC) .........................................................................A-4

LCD (M620NC) ............................................................................. A-5

DVD Dual (M620NC) ................................................................... A-6

Combo (M620NE) ......................................................................... A-7

DVD (M620NE) ............................................................................ A-8

DVD/CD-RW (M620NE) .............................................................. A-9

1.8"HDD Case (M620NE/NC) .................................................... A-10

Schematic Diagrams................................B-1

System Block Diagram ...................................................................B-2

Yonah 1/2 ........................................................................................B-3

Yonah 2/2 ........................................................................................B-4

945GMS 1/5 HOST ........................................................................B-5

945GMS 2/5 ....................................................................................B-6

945GMS 3/5 DDR ..........................................................................B-7

945GMS 4/5 ....................................................................................B-8

945GMS 5/5 ...................................................................................B-9

DDRII SO-DIMM ........................................................................B-10

Memory Down-1 ..........................................................................B-11

Memory Down-2 ..........................................................................B-12

DDR Series Termination ..............................................................B-13

CRT, Panel, Inverter .....................................................................B-14

ICH7-M 1/4, BT ...........................................................................B-15

ICH7-M 2/4, PCI, USB, SPI .........................................................B-16

ICH7-M 3/4, FWH ........................................................................B-17

ICH7-M 4/4 ..................................................................................B-18

HDD/ODD, USB2.0 * 1 ...............................................................B-19

Clock Generator, Fan, TP .............................................................B-20

Marvell 88E8038 ..........................................................................B-21

PCI7412, 1394 ..............................................................................B-22

PCM Socket, 3 In 1 Socket ...........................................................B-23

H8/21111 ......................................................................................B-24

Preface

IX

Preface

ALC260, PC-BEEP ...................................................................... B-25

AMP, TPM, MINI PCIE .............................................................. B-26

Audio B’d, FP, MDC, Vista ......................................................... B-27

LED, HALL IC, SUS PWR .........................................................B-28

+VDD3, +VDD5, +3V, +5V ........................................................B-29

+VCORE ...................................................................................... B-30

Memory Power +1.8V, +0.9VS ...................................................B-31

VCCP +1.5VS, +1.05VS .............................................................. B-32

AC-In, Charger .............................................................................B-33

Fingerprint B’d ............................................................................. B-34

Lid SW B’d ..................................................................................B-35

Preface

X

1: Introduction

Overview

This manual covers the information you need to service or upgrade the M62NC series notebook computer. Information
about operating the computer (e.g. getting started, and the Setup utility) is in the User’s Manual. Information about driv­ers (e.g. VGA & audio) is also found in User’s Manual. That manual is shipped with the computer.

Operating systems (e.g. Windows XP, etc.) have their own manuals as do application software (e.g. word processing and
database programs). If you have questions about those programs, you should consult those manuals.

Introduction

The M62NC series notebook is designed to be upgradeable. See “Disassembly” on page 2 - 1 for a detailed description
of the upgrade procedures for each specific component. Please note the warning and safety information indicated by the
“” symbol.

The balance of this chapter reviews the computer’s technical specifications and features.

1.Introduction

Overview 1 - 1

Introduction

System Specifications

Feature Specification

1.Introduction

Processor
(CPU On Board)

Core Logic Intel 945GMS + ICH7-M Chipset
Memory 512MB On Board Memory

Security Security (Kensington® Type) Lock Slot

BIOS One 8Mb Flash ROM Phoenix™ BIOS
LCD Options 12.0" XGA (1024*768) Flat Panel TFT LCD
Video Adapter Intel 945GMS Integration

Intel® Core™ Solo Processor
FC-PGA6 Package

U1400

Intel® Celeron® M Processor
FC-PGA6 Package

ULV 423

64-bit Wide DDRII (DDR2) Data Channel
One 200 Pin SO-DIMM Sockets Supporting DDRII (DDR2) 533 MHz
Memory Expandable up to 1.5GB (256/ 512/ 1024 MB DDRII Modules)
(Note: Do Not Use Other Module Types)

Fingerprint ID Support
TPM1.2

Intel® Graphics Media Accelerator 950 (Intel® GMA 950)
Dynamic Video Memory Technology DVMT 3.0 - Supports up to 128MB of Video Memory (dynamically allocated
from system memory where needed)
Supports DualView™

65nm (65 Nanometer) Process Technology
2MB On-die L2 Cache & 533MHz FSB

1.20 GHz

65nm (65 Nanometer) Process Technology
1MB On-die L2 Cache & 533MHz FSB

1.06 GHz

BIOS Password
HDD Password Lock

Storage Optional Device Drive Bay Options:

Audio AZALIA High Definition Audio Interface

1 - 2 System Specifications

One Changeable 9.5mm(h) Optical Device (CD/DVD) Type Drive (see “Optional” on page 1 - 3 for drive options)

Hard Disk Bay:

Easy Changeable 2.5" OR 1.8", 9.5mm (h) Hard Disk (HDD) with PATA (Parallel) Interface

1 * Built-In Monaural Speaker
3D Stereo Enhanced Sound System
Sound-Blaster PRO™ Compatible

Built-In Microphone

Feature Specification

Introduction

Keyboard &
Pointing Device

PCMCIA One Type-II PCMCIA (3.3V/5V) CardBus PC Card Slot
Card Reader Embedded 4-in-1 Card Reader (MS/ MS PRO/ SD/ MMC)
Interface Three USB 2.0 Ports (1.1 Compatible)

Communication AZALIA 56K Fax Modem - V.90 & V.92 Compliant

Power Management Supports ACPI 2.0 and APM v 1.2 Supports Wake On Modem Ring

Power Full Range AC/DC Adapter - AC Input 100 ~ 240V, 50 ~ 60Hz / DC Output 18.5V, 3.5A

Environmental Spec Temperature

Winkey Keyboard Built-In TouchPad

One RJ-11 Modem Jack
One External Monitor Port
One Headphone-Out Jack
One Microphone-In Jack

10/100M Fast Ethernet LAN
Intel PRO/Wireless 3945ABG PCIe Interface Wireless LAN Module (Option)
USB (2.0) Bluetooth Module (Option)

4 Cell Smart Lithium-Ion Battery Pack, 5200mAH, 38.48W
10 Cell Smart Lithium-Ion Battery Pack, 13000mAH, 96.2W

Operating: 5°C ~ 35°C
Non-Operating: -20

°C ~ 60°C

One RJ-45 LAN Jack

One DC-in Jack

One Mini-IEEE 1394 Port

Supports Wake On LAN

Relative Humidity

Operating: 20% ~ 80%
Non-Operating: 10% ~ 90%

1.Introduction

Dimensions &
Weight

Optional Optical Device Module Options:

281mm (w) * 237mm (h) * 32 - 35mm (d) 1.2kg (with 1.8” 30GB HDD, DVD Dual & 4 Cell Battery

Dummy ODD
DVD-ROM Drive Module
DVD/CD-RW Combo Drive Module
DVD Dual - Supporting Super MULTI Drive Module

USB (2.0) Bluetooth Module (Including Bluetooth Cable)

Intel PRO/Wireless 3945ABG PCIe Interface Wireless

LAN Module (Option)

10 Cell Smart Lithium-Ion Battery Pack, 13000mAH,

96.2W

System Specifications 1 - 3

Introduction

1.Introduction

Figure 1

Top View - LCD Open

1. LCD

2. WLAN Power
Switch

3. TouchPad Power
Button

4. Power Button

5. Keyboard

6. TouchPad and
Buttons

7. Fingerprint Reader

8. LED Indicators

9. LCD Latch

External Locator - Top View with LCD Panel Open

1

2

3

4

1 - 4 External Locator - Top View with LCD Panel Open

5

6

8

9

7

Introduction

External Locator - Front & Rear Views

1

4

3

2

5

Figure 2

Front & Rear Views

1. LED Indicators

2. LCD Latch

3. RJ-11 Phone Jack

4. RJ-45 LAN Jack

5. Battery

6. DC-In Jack

1.Introduction

6

External Locator - Front & Rear Views 1 - 5

Introduction

1.Introduction

Figure 3

Left & Right Side

View

1. Vent/Fan Intake/
Outlet

2. External Monitor
Port

3. 1 * USB 2.0 Port

4. Mini-IEEE 1394
Port

5. 4-in-1 Card
Reader

6. PC Card Slot

7. Headphone-Out/
Speaker-Out Jack

8. Microphone-In
Jack

9. 2 * USB 2.0 Ports

10.Optical (CD/DVD)
Device Drive Bay

11. Security Lock Slot

External Locator - Left & Right Side View

1

9

7

8

2

9

3

4

10

5

6

11

1 - 6 External Locator - Left & Right Side View

Introduction

External Locator - Bottom View

4

Figure 4

Bottom View

1. Vent/Fan Intake/

2

3

Outlet

2. Battery

3. Optical (CD/DVD)
Device Drive
Release Cover

4. Component Bay
Cover

5. Hard Disk Drive
Bay Cover

6. Speaker

1.Introduction



5

1 1

6

External Locator - Bottom View 1 - 7

Overheating

To prevent your com­puter from overheating
make sure nothing
blocks the vent/fan in­takes while the com­puter is in use.

Introduction

1.Introduction

Figure 5

Mainboard Top

Key Parts

1. PCMCIA Controller
TI PCI7412

2. Clock Generator

3. PC Card Assembly

4. 3 IN 1 Card Reader

5. Marvell 88E8038
LAN Controller

6. On Board DDRII
Memory

7. VCORE

M62N Mainboard Overview - Top (Key Parts)

4

6

3

2

7

1 - 8 M62N Mainboard Overview - Top (Key Parts)

1

5

Introduction

M62N Mainboard Overview - Bottom (Key Parts)

2

8

4

1

5

Figure 6

Mainboard Bottom

Key Parts

1. Yonah Processor

2. North Bridge
945GMS

3. South Bridge
ICH7-M 652 BGA

7

6

4. Memory Slot DDRII
SODIMM

5. H8/2111

6. Flash ROM BIOS

7. Azalia Codec
ALC260

8. On Board DDRII
Memory

9. TPM SLB9635TT

1.Introduction

9

3

M62N Mainboard Overview - Bottom (Key Parts) 1 - 9

Introduction

1.Introduction

Figure 7

Mainboard Top

Connectors

1. Speaker (JSPK1)

2. Hard Disk (JHDD1)

3. Audio Board
(JAUDIO1)

4. TouchPad (JTP1)

5. Fingerprint Reader
(J_FP)

6. Keyboard (JKB1)

7. Internal
Microphone
(JINTMIC1)

8. Inverter (JINV1)

9. Power Cable
(JPWRIN1)

10.LDC (JLCD1)

11. Fan (JFAN1)

M62N Mainboard Overview - Top (Connectors)

7

5

1

4

11

10

1 - 10 M62N Mainboard Overview - Top (Connectors)

8

3

2

6

9

Introduction

M62N Mainboard Overview - Bottom (Connectors)

4

Figure 8

Mainboard Bottom

Connectors

1. Battery (JBAT1)

2. Network (JLAN1)

3. Modem (JMDC1)

4. Bluetooth (JBT1)

5. Mini Card for WLAN
Module(JMINI1)

1.Introduction

5

3

1

2

M62N Mainboard Overview - Bottom (Connectors) 1 - 11

1.Introduction

Introduction

1-12

2: Disassembly

Overview

This chapter provides step-by-step instructions for disassembling the M62NC series notebook’s parts and subsystems.
When it comes to reassembly, reverse the procedures (unless otherwise indicated).

We suggest you completely review any procedure before you take the computer apart.

Disassembly

Procedures such as upgrading/replacing the RAM, CD device and hard disk are included in the User’s Manual but are
repeated here for your convenience.

To make the disassembly process easier each section may have a box in the page margin. Information contained under
the figure # will give a synopsis of the sequence of procedures involved in the disassembly procedure. A box with a 
lists the relevant parts you will have after the disassembly process is complete. Note: The parts listed will be for the dis­assembly procedure listed ONLY, and not any previous disassembly step(s) required. Refer to the part list for the previ­ous disassembly procedure. The amount of screws you should be left with will be listed here also.

A box with a  will also provide any possible helpful information. A box with a  contains warnings.

An example of these types of boxes are shown in the sidebar.

2.Disassembly



Information



Warning

Overview 2 - 1

Disassembly

NOTE: All disassembly procedures assume that the system is turned OFF, and disconnected from any power supply (the
battery is removed too).

Maintenance Tools

The following tools are recommended when working on the notebook PC:

• M3 Philips-head screwdriver

• M2.5 Philips-head screwdriver (magnetized)

• M2 Philips-head screwdriver

• Small flat-head screwdriver

• Pair of needle-nose pliers

• Anti-static wrist-strap

Connections

Connections within the computer are one of four types:

2.Disassembly

2 - 2 Overview

Locking collar sockets for ribbon connec­tors

Pressure sockets for multi-wire connectors To release this connector type, grasp it at its head and gently rock it from side to

Pressure sockets for ribbon connectors To release these connectors, use a small pair of needle-nose pliers to gently lift the

Board-to-board or multi-pin sockets To separate the boards, gently rock them from side to side as you pull them apart.

To release these connectors, use a small flat-head screwdriver to gently pry the
locking collar away from its base. When replacing the connection, make sure the
connector is oriented in the same way. The pin1 side is usually not indicated.

side as you pull it out. Do not pull on the wires themselves. When replacing the
connection, do not try to force it. The socket only fits one way.

connector away from its socket. When replacing the connection, make sure the
connector is oriented in the same way. The pin1 side is usually not indicated.

If the connection is very tight, use a small flat-head screwdriver - use just enough
force to start.

Maintenance Precautions

The following precautions are a reminder. To avoid personal injury or damage to the computer while performing a re­moval and/or replacement job, take the following precautions:

Disassembly



Power Safety

Warning

1. Don't drop it. Perform your repairs and/or upgrades on a stable surface. If the computer falls, the case and other
components could be damaged.

2. Don't overheat it. Note the proximity of any heating elements. Keep the computer out of direct sunlight.

3. Avoid interference. Note the proximity of any high capacity transformers, electric motors, and other strong mag-
netic fields. These can hinder proper performance and damage components and/or data. You should also monitor
the position of magnetized tools (i.e. screwdrivers).

4. Keep it dry. This is an electrical appliance. If water or any other liquid gets into it, the computer could be badly
damaged.

5. Be careful with power. Avoid accidental shocks, discharges or explosions.

•Before removing or servicing any part from the computer, turn the computer off and detach any power supplies.

•When you want to unplug the power cord or any cable/wire, be sure to disconnect it by the plug head. Do not pu ll on the wir e.

6. Peripherals – Turn off and detach any peripherals.

7. Beware of static discharge. ICs, such as the CPU and main support chips, are vulnerable to static electricity.
Before handling any part in the computer, discharge any static electricity inside the computer. When handling a
printed circuit board, do not use gloves or other materials which allow static electricity buildup. We suggest that
you use an anti-static wrist strap instead.

8. Beware of corrosion. As you perform your job, avoid touching any connector leads. Even the cleanest hands pro­duce oils which can attract corrosive elements.

9. Keep your work environment clean. Tobacco smoke, dust or other air-born particulate matter is often attracted
to charged surfaces, reducing performance.

10. Keep track of the components. When removing or replacing any part, be careful not to leave small part s, such as
screws, loose inside the computer.

Before you undertake
any upgrade proce­dures, make sure that
you have turned off the
power, and discon­nected all peripherals
and cables (including
telephone lines). It is
advisable to also re­move your battery in
order to prevent acci­dentally turning the
machine on.

2.Disassembly

Cleaning

Do not apply cleaner directly to the computer, use a soft clean cloth.
Do not use volatile (petroleum distillates) or abrasive cleaners on any part of the computer.

Overview 2 - 3