Page 1
X143IP Intermediate Power Generator
Quick Start Instructions
X143IP Intermediate Power Generator Mounting Instructions
X143IP Power Generator Retrofit Kit
The pre-assembled X143IP Intermediate Power Generator
Retrofit Kit contains the following component assemblies,
and is shipped ready to mount on a Cla-Val Automatic
Control Valve.
• X143IP Power Generator
• 3/4-inch inlet piping assembly
• 3/4-inch outlet piping assembly
for technical assistance, call
800.942.6326 or log-on to
www.cla-val.com
pre-assembled
retrofit kit
outlet
Install in the body
tappings on the opposite
side of pilot system
inlet
correct
installation
X143IP
bypass
isolation valve
outlet piping
SAFETY PRECAUTION
Isolate the control valve using main line isolation
valves and bleed pressure before removing body plugs
Step 1: Unthread inlet and outlet piping from pre-assembled
retrofit kit
inlet piping
outlet
inlet
Step 2: Thread inlet piping into inlet tapping and outlet
piping into outlet tapping
Step 3: Install X143IP Power generator onto outlet piping
Step 4: Make electrical connections as described in the
Wiring Instructions on page 2; Proceed with Start-Up as
described on page 3
Page 2
X143IP Intermediate Power Generator
Quick Start Instructions
Wiring Instructions
IMPORTANT SAFETY PRECAUTION
Before making any wiring connections in the electrical box,
please take the following precautions:
• Ensure that the isolation valve on the bypass is closed
so that the turbine cannot be engaged
• Confirm that the battery is disconnected
• Confirm that the LED on the PCB is not blinking
• Terminal 1: +12 VDC; Terminal 2: 0V
• Terminal 3: +24 VDC; Terminal 4: 0V
• Terminal 5 and Terminal 6: Alarm battery (dry contact relay closure)
Figure 1: X143IP
Make electrical
connections as shown
in Figure 2.
Figure 3:
The removable terminal strip with
Terminals 1 - 10 makes
connections easier
12 VDC
- 0 VDC
+12 VDC
1
24 VDC
- 0 VDC
2
+24 VDC
34
Max 250
VAC
5
contact
relay
6
Figure 2: Terminal Connections
2
Page 3
X143IP Intermediate Power Generator
Quick Start Instructions
Start-Up Instructions
• Once the electrical connection is complete, connect the battery:
• Red cable to Terminal +
• Blue cable to Terminal -
• Open the isolation valve on the bypass directly after connecting the battery.
• The turbine will start to run and the differential pressure controller will
start to regulate
• Check that the LED inside the Control Box flashes either red or green (see Figure 4).
• The first minute is a starting cycle where the solenoid discharges to
atmosphere two times
• Check that the X143IP Power Generator is powering the desired electronic devices
• Close the electrical box with the six screws provided
• The X143IP Intermediate Power Generator is commissioned and ready to be used
Measuring differential pressure across the turbine
• Close the isolation valve in the bypass to stop the turbine
• Remove the removable terminal block with Terminals 1 to 10 (see page 2, Figure 3)
• Remove the solenoid connector using a screwdriver (see Figure 5)
• Switch the solenoid with a 9 Volt 6LR61 battery as shown (see Figure 6)
• Open the isolation valve on the bypass to engage the turbine
• Measure the AC voltage of the turbine as shown (see Figure 7)
• See page 4, Figure 8 for proper oeprational parameters
Figure 4: LED
Figure 5: Solenoid Connector
888.8
V
WARNING
High AC
Voltage
A
OFF
COM
Figure 6: Battery Connection
Pole -
Pole +
Figure 7: Measuring AC Voltage
Use extreme caution
when operating the
A
X143IP with Control
Box cover open
3
Page 4
X143IP Intermediate Power Generator
40
60
80
100
120
140
160
180
200
220
AC volta
g
e [VAC]
Differential pressure across the turbine (psi)
Differential Pressure across the Cla-Val Automatic Control Valve (psi)
21
18
15
12
9
6
3
0
1.5 2.9 4.4 5.8 7.3 8.7 10.2 11.6 13.1 14.5
0.0
0.2
0.5
0.7
1.0
1.2
1.5
1.7
Power (w)
Current (A)
1.42 2.84 4.27 5.69 7.11 8.53 9.95
Quick Start Instructions
Attaining Optimal Performance
• For optimum functioning of the X143IP Power Generator, the AC voltage of the turbine should be
between 185 and 200 VAC
• If the AC voltage is lower, please refer to the chart below see (Figure 8) to find your differential
pressure across the turbine
• This differential pressure allows you to know the maximum power delivered from the X143IP Power
Generator. With this information, you can evaluate power generated versus power consumed
Figure 8 Differential Pressure Across X143IP Turbine
Output
Voltage
Amp Continuous
(60 min/h)
12 V
24 V
(step-up)
Typical Installations: Underground Vault/Pressure Reducing Stations
1.2 A
14 W
0.6 A
14 W
Amps Low Peak
(10 min/h)
Amps High Peak
(1 min/h)
3 A
36 W
1.5 A
36 W
4
5 A
60 W
2.5 A
60 W
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