CLA-VAL 60-31, 660-31 Installation, Operation And Maintanance Manual

60-31/660-31

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CVCL

1 @ 3 4

DIST

CODE

002

SHEET

1

DRAWING

NO.

91325

BOOSTER PUMP CONTROL VALVE

WITH

HY-CHECK

(4"

AND LARGER ONLY)

DESIGN
DRAWN
CHK'D
APV'D

- - - -

NOT

FURNISHED

BY

CLA-VAL

CO.

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- - - - -

OPTIONAL

FEAlURES

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INLET

~

~

OUTLET

B

........

•USE

CV

FLOW

CONTROLS

ON

6" & SMALLERlQ(60-3}

1

*USE

CV

FLOW

CONTROLS

ON

8" & SMALLER

VALVES

(660-31)

1

1:1

BASIC

COMPONENTS

QTY

L

1

100-04

HY-CHECK

(60-31)

MAIN

VALVE

1

100-23

HY-CHECK

(660-31)

MAIN

VALVE

8 CK2

COCK

(ISOLATION VALVE)

2

102C-3H

3-WAY

HYTROL

W/PIPE

PLUG

3

CS3SM

SOLENOID

CONTROL

4 X105LCW LIMIT

SWITCH

ASSEMBLY 1

5

CDC

CHECK

VALVE 1

6 CDC/CSC

CHECK

VALVE 1

7 *CV

FLOW

CONTROL/CNA

NEEDLE

VALVE 2

OPTIONAL

FEATURE

SUFFIX

ADDED

TO

CATALOG

NUMBER

A X46A

FLOW

CLEAN

STRAINER

1

B CK2

COCK

(ISOLATION VALVE) 3

P

X141

PRESSURE

GAUGE

ASSEMBLY 3

Y X43

"y"

STRAINER

1

OF

4

IREV

p

4-4-80
5-5-80

5-19-80

--7B

"lllS

DRAWING

IS

11£

PRa'ERlY

Cl'

a..A-VAl

CO.

AND

SAME

AND

COPIES

MADE

lHERECI',

IF

ANY,

SHAl.l

BE

REMNED

TO

IT~

DEMAND.

DELMRY

AND

DISQ.OSURE

HERE<I'

ARE

MADE

sa.n.Y ~ C<NllllOO

lHAT

lHE

SAME

SHAl.l

NOT

BE

USED,

COPIED

OR

REPROOUCED,

NOR

SHAl.l

lHE

SUB.ECT

HERE<I'

BE

DISQ.OSED

IN

ANY

MANNER

TO

ANYl*E

FOR

ANY

PURPOSE,

EXCEPT

AS

HEREIN

AUlHORIZED,

WllHOUT

PRIOR

WlllTTEN

APPROVAl

Cl'

a.A-VAL

CO.

lHIS

DRAWNG

IS

SUBllTIED

CMIDENllAl.lY

AND

llAY

NOT

BE

USED

IN

lHE

llANUFACME

Cl'

ANY

llA1ERIAL

OR

PROOIJCT

OlHER

lHAN

SUQl

llA1ERIAl.S

AND

PRODUClS

FURNISHED

TO

a..A-VAl

CO.

WllE11£R

OR

NOT

lHE

EQUIPMENT

OR

INFORllAllOO

SHO\ltl

HEREOO

IS

PAlENTED

OR

OlHERWISE

PROlECTED

FUil

1Tn.E

AND

C<l'YRIGilS.

IF

AN't'.

IN

AND

TO

lHIS

DRAWING

AND/OR

INFORllAllOO

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OR

SUBlllTIED

ARE

FULlY

RESER\fll

BY

a..A-VAl

CO.'

>-

CD

1-

w
w

I

Ul

w

w

Ul

CVCL

1 @ 3 4

DIST

CODE

002

SHEET

2

OF

4

DRAWING

NO.

IREV

p

91325

DESIGN

BOOSTER

PUMP

CONTROL

VALVE

WITH

HY-CHECK

(4"

AND

LARGER

ONLY)

DRAWN

MGR

4-4-80

CHK'D

KD

5-5-80

APV'D

CH

5-19-80

OPERATING

DATA

I.

SOLENOID

CONTROL

FEATURE:

SOLENOID

CONTROL

(3)

IS A DIRECT

ACTING,

3-WAY

SOLENOID

CONTROL

THAT

CHANGES

POSITION

WHEN

THE

COIL

IS

DE-ENERGIZED

OR

ENERGIZED.

THIS

APPLIES

OR

RELIEVES

PRESSURE

IN

THE

COVER

CHAMBER

OF

THREE-WAY

CONTROL

(2),

PROVIDING

THE

OPERATION

SHOWN

IN

THE

FOLLOWING

TABLE:

SOLENOID

CONTROL

(3)

POSITION

ENERGIZED

DE-ENERGIZED

PORTS

CONNECTED

1 & 2

1

& 3

3-WAY

HYTROL

(2)

POSITION

COM.

TO

N.O.

COM.

TO

N.C.

MAIN

VALVE

(1)

POSITION

OPEN

CLOSED

NOTE:

SOLENOID

CONTROL

(3)

IS

EQUIPPED

WITH

A MANUAL

ACTUATOR

WHICH

CAN

BE

USED

TO

OPERATE

THE

SOLENOID

WITHOUT

ELECTRICAL

POWER.

AFTER

MANUAL

ACTUATION,

ALWAYS

RETURN

THE

ACTUATOR

TO

ITS

ORIGINAL

POSITION

OR

THE

SOLENOID

WILL

NOT

RETURN

TO

THE

DE-ENERGIZED

POSITION.

II.

CHECK

VALVE

FEATURE:

THE

MAIN

VALVE

(1)

HAS

AN

INTEGRAL

CHECK

FEATURE.

WHEN

OUTLET

PRESSURE

EXCEEDS

INLET

PRESSURE,

THE

MAIN

VALVE

CLOSES

PREVENTING

REVERSE

FLOW.

CHECK

VALVE

(6)

OPENS

AND

CHECK

VALVE

(5)

CLOSED.

THIS

PERMITS

OUTLET

PRESSURE

TO

FLOW

INTO

THE

MAIN

VALVE

COVER

CHAMBER

AND

THE

DIAPHRAGM

ASSEMBLY

MOVES

TO

THE

DOWN

POSITION.

Ill.

CLOSING

SPEED

CONTROL:

CV

/CNA

FLOW

CONTROL

(7

A)

CONTROLS

THE

CLOSING

SPEED

OF

THE

MAIN

VALVE.

TURN

THE

ADJUSTING

STEM

CLOCKWISE

TO

MAKE

THE

MAIN

VALVE

CLOSE

SLOWER.

DO

NOT

CLOSE

VALVE

(7A)

COMPLETELY

OR

THE

MAIN

VALVE

WILL

NOT

CLOSE.

(SUGGESTED

INITIAL

SETTING

OF

NEEDLE

VALVE

IS

1/4

TO

1

/2

TURN

OPEN.)

"lllS

DRAWING

IS

11£

PRa'ERlY

Cl'

a..A-VAl

CO.

AND

SAME

AND

COPIES

MADE

lHERECI',

IF

ANY,

SHAl.l

BE

REMNED

TO

IT~

DEMAND.

DELMRY

AND

DISQ.OSURE

HERE<I'

ARE

MADE

sa.n.Y ~ C<NllllOO

lHAT

lHE

SAME

SHAl.l

NOT

BE

USED,

COPIED

OR

REPROOUCED,

NOR

SHAl.l

lHE

SUB.ECT

HERE<I'

BE

DISQ.OSED

IN

ANY

MANNER

TO

ANYl*E

FOR

ANY

PURPOSE,

EXCEPT

AS

HEREIN

AUlHORIZED,

WllHOUT

PRIOR

WlllTTEN

APPROVAl

Cl'

a.A-VAL

CO.

lHIS

DRAWNG

IS

SUBllTIED

CXN'IDENllAl.lY

AND

llAY

NOT

BE

USED

IN

lHE

llANUFACME

Cl'

ANY

llAlERIAl

OR

PROOIJCT

OlHER

lHAN

SUQl

llAlERIAl.S

AND

PRODIJClS

FURNISHED

TO

a..A-VAl

CO.

WllE11£R

OR

NOT

lHE

EQUIPMENT

OR

INFORllAllOO

SHO\ltl

HEREOO

IS

PAlENTED

OR

OlHERWISE

PROlECTED

FUil

1Tn.E

AND

C<l'YRIGilS.

IF

AN't'.

IN

AND

TO

lHIS

DRAWING

AND/OR

INFORllAllOO

DEU\fRED

OR

SUBlllTIED

ARE

FULlY

RESER\fll

BY

a..A-VAl

CO.'

CVCL

1 @ 3 4

DIST

CODE

002

BOOSTER

PUMP

CONTROL

VALVE

WITH

HY-CHECK

(4"

AND

LARGER

ONLY)

OPERATING

DATA-CONTINUED

IV.

OPENING

SPEED

CONTROL:

SHEET

3

DRAWING

NO.

91325

DESIGN
DRAWN

MGR

CHK'D

KD

APV'D

CH

CV

/CNA

FLOW

CONTROL

(7B)

CONTROLS

THE

OPENING

SPEED

OF

THE

OF

4

IREV

p

4-4-80
5-5-80

5-19-80

MAIN

VALVE

TURN

THE

ADJUSTING

STEM

CLOCKWISE

TO

MAKE

THE

MAIN

VALVE

OPEN

SLOWER.

DO

NOT

CLOSE

VALVE

(7B)

COMPLETELY

OR

THE

MAIN

VALVE

WILL

NOT

OPEN.

(SUGGESTED

INITIAL

SETTING

OF

NEEDLE

VALVE

IS 1 /4

TO

1

/2

TURN

OPEN).

V.

SWITCH

ASSEMBLY

FEATURE:

SWITCH

ASSEMBLY

(4)

IS

ACTUATED

BY A STEM

EXTENSION

ATTACHED

TO

THE

MAIN

VALVE

STEM.

THE

SWITCH

ASSEMBLY

IS

FACTORY

ADJUSTED

TO

ACTUATE

A SINGLE-POLE DOUBLE-THROW

SWITCH

WHEN

THE

MAIN

VALVE

IS

ALMOST

CLOSED.

WHEN

THE

MAIN

VALVE

STARTS

TO

OPEN,

THE

SPRING

LOADED

SWITCH

ACTUATING

LEVER

IS

RELEASED

AND

RETURNS

THE

SWITCH

TO

ITS

NORMAL

POSITION.

VI.

OPTIONAL

FEATURE

OPERATING

DATA:

I=!

SUFFIX A (FLOW

CLEAN

STRAINER):

~

A SELF-CLEANING

STRAINER

IS

INSTALLED

IN

THE

MAIN

VALVE

INLET

BODY

BOSS

WHICH

PROTECTS

THE

PILOT

SYSTEM

FROM

FOREIGN

PARTICLES.

>-

CD

1-

w
w

I

Ul

w

w

Ul

SUFFIX B (ISOLATION

VALVES):

CK2

COCKS

(B)

ARE

USED

TO

ISOLATE

THE

PILOT

SYSTEM

FROM

MAIN

LINE

PRESSURE.

THESE

VALVES

MUST

BE

OPEN

DURING

NORMAL

OPERATION.

SUFFIX P (PRESSURE

GAUGE):

PRESSURE

GAUGES

(P1

), (P2),

AND

(P3)

PROVIDE

PRESSURE

READING

IN

THE

INLET,

OUTLET,

AND

COVER

CONNECTIONS.

SUFFIX

y CY-STRAINER):

A Y-PATTERN

STRAINER

IS

INSTALLED

IN

THE

PILOT

SUPPLY

LINE

TO

PROTECT

THE

PILOT

SYSTEM

FROM

FOREIGN

PARTICLES.

THE

STRAINER

SCREEN

MUST

BE

CLEANED

PERIODICALLY.

"lllS

DRAWING

IS

11£

PRa'ERlY

Cl'

CLA-VAl

CO.

AND

SAME

AND

COPIES

MADE

lHERECI',

IF

ANY,

SHAl.l

BE

REMNED

TO

IT~

DEMAND.

DELMRY

AND

DISQ.OSURE

HERE<I'

ARE

MADE

sa.n.Y ~ COOTION

lHAT

lHE

SAME

SHAl.l

NOT

BE

USED,

COPIED

OR

REPROOUCED,

NOR

SHAl.l

lHE

SUB.ECT

HERE<I'

BE

DISQ.OSED

IN

ANY

MANNER

TO

ANYl*E

FOR

ANY

PURPOSE,

EXCEPT

AS

HEREIN

AUlHORIZED,

WllHOUT

PRIOR

WlllTTEN

APPROVAl

Cl'

a.A-VAL

CO.

lHIS

DRAWNG

IS

SUBllTIED

CMIDENllAl.lY

AND

llAY

NOT

BE

USED

IN

lHE

llANUFACME

Cl'

ANY

llAlERIAl

OR

PROOIJCT

OlHER

lHAN

SUQl

llAlERIAl.S

AND

PRODUClS

FURNISHED

TO

CLA-VAl

CO.

WllE11£R

OR

NOT

lHE

EQUIPMENT

OR

INFORMATION

SHO\ltl

HEREON

IS

PAlENTED

OR

011£RWISE

PROlECTED

FUil

1Tn.E

AND

C<l'YRIGilS.

IF

AN't'.

IN

AND

TO

lHIS

DRAWING

AND/OR

INFORMATION

DEU\fRED

OR

SUBlllTIED

ARE

FULlY

RESER\fll

BY

CLA-VAl

CO.'

>-

CD

1-

w
w

I

Ul

w

w

Ul

CVCL

1 @ 3 4

DIST

CODE

002

BOOSTER

PUMP

CONTROL

VALVE

WITH

HY-CHECK

(4"

AND

LARGER

ONLY)

OPERATING

DATA-CONTINUED

VII.

CHECK

LIST

FOR

PROPER

OPERATION:

( )

SYSTEM

VALVES

OPEN

UPSTREAM

AND

DOWNSTREAM.

SHEET

4

OF

4

DRAWING

NO.

IREV

p

91325

DESIGN
DRAWN

MGR

4-4-80

CHK'D

KD

5-5-80

APV'D

CH

5-19-80

( )

AIR

REMOVED

FROM

THE

MAIN

VALVE

COVER

AND

PILOT

SYSTEM

AT

ALL

HIGH

POINTS.

( )

PERIODIC

CLEANING

OF

STRAINER

(Y)

IS

RECOMMENDED

(OPTIONAL

FEATURE).

( )

CV

FLOW

CONTROLS

(7

A)

AND

(7B)

OPEN

AT

LEAST 4 TURNS

(OPTIONAL

FEATURE).

( )

NEEDLE

VALVES

(7A)

AND

(7B)

OPEN

AT

LEAST

1/4

TURN.

( )

CORRECT

VOLTAGE

TO

SOLENOID

CONTROL

(3).

( ) MANUAL

OPERATOR

OF

SOLENOID

CONTROL

(3)

DISENGAGED.

( )

LIMIT

SWITCH

ASSEMBLY

(4)

PROPERLY

WIRED.

( )

CK2

COCK

(8)

OPEN

DURING

NORMAL

OPERATION.

( )

CK2

COCKS

(B)

OPEN

(OPTIONAL

FEATURE).

"lllS

DRAWING

IS

11£

PRa'ERlY

Cl'

a..A-VAl

CO.

AND

SAME

AND

COPIES

MADE

lHERECI',

IF

ANY,

SHAl.l

BE

REMNED

TO

IT~

DEMAND.

DELMRY

AND

DISQ.OSURE

HERE<I'

ARE

MADE

sa.n.Y ~ C<NllllOO

lHAT

lHE

SAME

SHAl.l

NOT

BE

USED,

COPIED

OR

REPROOUCED,

NOR

SHAl.l

lHE

SUB.ECT

HERE<I'

BE

DISQ.OSED

IN

ANY

MANNER

TO

ANYl*E

FOR

ANY

PURPOSE,

EXCEPT

AS

HEREIN

AUlHORIZED,

WllHOUT

PRIOR

WlllTTEN

APPROVAl

Cl'

a.A-VAL

CO.

lHIS

DRAWNG

IS

SUBllTIED

CXN'IDENllAl.lY

AND

llAY

NOT

BE

USED

IN

lHE

llANUFACME

Cl'

ANY

llAlERIAl

OR

PROOIJCT

OlHER

lHAN

SUQl

llAlERIAl.S

AND

PRODIJClS

FURNISHED

TO

a..A-VAl

CO.

WllE11£R

OR

NOT

lHE

EQUIPMENT

OR

INFORllAllOO

SHO\ltl

HEREOO

IS

PAlENTED

OR

OlHERWISE

PROlECTED

FUil

1Tn.E

AND

C<l'YRIGilS.

IF

AN't'.

IN

AND

TO

lHIS

DRAWING

AND/OR

INFORllAllOO

DEU\fRED

OR

SUBlllTIED

ARE

FULlY

RESER\fll

BY

a..A-VAl

CO.'

• Built-in Automatic Check Valve

• Drip Tight, Positive Seating

• Globe or Angle Pattern

• Service Without Removal From Line

• Every valve factory-tested

The C la- Val M ode l 100 -04 Hy-C hec k Val ve is a
hydraulically operated diaphragm valve with a built-in check
feature to prevent return flow. Available in globe or angle
pa ttern, it con si st s of a body, co ve r and diaphragm
assembly. The diaphragm assembly which is guided top
and botto m by a precisi on machined stem is the only
moving part.

A synthetic rubber disc retained on three and one half sides
forms a drip-tight seal wi th the renewable seat when
operating pressure is applied a bove the no n-wicking
di aphragm . W hen pressu re above th e d iaphragm i s
relieved, the valve opens wide. The rate of closing or
opening can be controlled by modulating the flow into or out
of the cover chamber. When a pressure reversal occurs the
split stem will immediately allow the disc retainer assembly
to check cl osed reg ar dless of the posi ti on of t he

diaphragm.

The Model 100-04 is used on system applications such as
remote control, pressure regulation, solenoid control, etc.;
wherever a positive check feature is necessary to prevent
reverse flow. Its packless construction and simplicity of
desig n mini miz es mai ntena nce an d as su res a long
dependable service life.

100-04

Hy-Check Valve

Full Open Operation

When pre ssure in th e cov er
chamber is relieved to a zone of
lower pressure, the line pressure at
th e valve inl et opens the v alve,
allowing full flow.

Check Action

When a static condition or pressure
reversal occurs, the split stem design
allows the valve to instantly check
closed. Re turn flo w is preven te d
regar dle ss of

the d ia phr agm's

position.

Tight Closing Operation

When pressure from the valve inlet
is applied to the cover chamber, the
valve closes drip-tight.

On-Off Control

On-Off Control

Modulating

Control

Principle of Operation

Note: For optimum operation of built-in check feature, installation with stem vertically up is recommended.

MODEL

see page 2 for

approvals

Epoxy Coating - suffix KC

This opti on N SF 6 1 Li st ed and F DA
approved, fusion bonded epoxy coating is
for use with cast iron, ductile iron or steel
valves. This coating is resistant to various
water conditions, certain acids, chemicals,
solvents and alkalies.

Epoxy coatings are
applied in accordance with AWWA coating
specifications C116-03.
Do not use with temperatures above

175° F

/80

°C.

Viton

®

Rubber Parts- suffix KB

Op tional diaphrag m, disc and o-ring
fabricated with Viton®synthetic rubber. Viton

®

is well suited for use with mineral acids, salt
solutions, chlorinated hydrocarbons, and
petroleum oils; and is primarily used in high
temperature applications up to 250°F/120°C.
Do not use with epoxy co ating ab ov e
175°F/80° C.

For assistance in selecting appropriate
valve options or valves manufactured
with spe cial des ign requ ire ments ,
pleas e co nta ct o ur R egion al S ale s
Office or Factory.

Options

S

pecifications

M

odel 100-04

O

perating Temp. Range

Available Sizes

Pattern Flanged

Globe

2" - 16"

50 - 400 mm

Angle

3" - 16"

80 - 400 mm

Fluids

-40° to 180° F

-40° to 82° C

Component Standard Material Combinations

Body & Cover Ductile Iron Cast Steel Bronze

Available Sizes (inches) 2" - 16" 2" - 16" 2" - 16"

Available Sizes (mm) 50 - 400 mm 50 - 400 mm 50 - 400 mm

Disc Retainer &
Diaphragm Washer

Cast Iron Cast Steel Bronze

Trim: Disc Guide,
Seat & Cover Bearing

Bronze is Standard

Stainless Steel is optional

Disc Buna-N®Rubber

Diaphragm Nylon Reinforced Buna-N®Rubber

Stem, Nut & Spring Stainless Steel

For material options not listed, consult factory.
Cla-Val manufactures valves in more than 50 different alloys.

Materials

B

OLT/HEX NUT (TYP)

C

OVER BEARING

UPPER DIAPHRAGM WASHER

S

EAT

STUD/BOLT (TYP)

BODY

INLET

PIPE PLUG (TYP)

OUTLET

SEAT-O-RING

DISC GUIDE

DIAPHRAGM

UPPER STEM NUT

COVER

PIPE PLUG (TYP)

UPPER STEM

DISC GUIDE SCREW (TYP)

L

OCK WASHER

LOWER STEM NUT

SPRING

LOWER STEM

S

PRING

LOWER DIAPHRAGM WASHER

DISC

DISC RETAINER

Valve Body & Cover

Pressure Class

Flanged Threaded

Grade Material

ANSI

Standards*

150

Class

300

Class

End‡

Details

ASTM A536 Ductile Iron B16.42 250 400 400

ASTM A216-WCB Cast Steel B16.5 285 400 400

UNS 87850 Bronze B16.24 225 400 400

Note: * ANSI standards are for flange dimensions only.
Flanged valves are available faced but not drilled.
‡ End Details machined to ANSI B2.1 specifications.

Valves for higher pressure are available; consult factory for details

Pressure Ratings

(Recommended Maximum Pressure - psi)

NSF International
recognizes Cla-Val
as complying with
NSF/ANSI 61 and all
applicable
requirements.

NSF/ANSI 372:
National Lead Free
Mandate “Reduction
of Lead in Drinking
Water Act”

Approvals

V

alve Size

Inches 2 3 4 6 8 10 12 14 16

m

m.

50 80 100 150 200 250 300 350 400

C

V

Factor

Globe

Pattern

Gal./Min. (gpm.)

54 115 200 440 770 1245 1725 2300 3130

L

itres/Sec. (l/s.)

13 27.6 48 105.6 184.8 299 414 552 706

Angle

P

attern

G

al./Min. (gpm.)

61 139 240 541 990 1575 2500* 3060* 4200*

Litres/Sec. (l/s.)

14.6 33.4 58 130 238 378 600 734.4 1008

Equivalent

Length

of

Pipe

G

lobe

P

attern

F

eet (ft.)

51 85 116 211 291 347 467 422 503

M

eters (m.)

15.5 25.9 35.3 64.2 88.6 105.8 142.4 128.6 153.6

A

ngle

Pattern

Feet (ft.)

40 58 80 139 176 217 222* 238* 247*

M

eters (m.)

12.1 17.8 24.5 42.5 53.6 66.1 67.8 72.7 75.2

K

Factor

Globe Pattern

5.6 6.0 5.9 6.2 6.1 5.8 6.1 5.0 4.6

Angle Pattern

4.4 4.1 4.1 4.1 3.7 3.6 2.9 2.8 2.6

Liquid Displaced from

C

over Chamber When

V

alve Opens

F

l. Oz

— — — — — — — — —

U.S. Gal.

0.3 .08 .17 .53 1.26 2.51 4.0 6.5 9.6

m

l

121 303 643 — — — — — —

Litres

— — — 2.0 4.8 9.5 15.1 24.6 36.2

10 20 30 40 60 80 100 200 500 1000 2000 5000 10,000 20,000 50,000

1

2

3

4

6

8

10

20

30

40

60

80

100

53

Angle Valve Sizes (Inches)

Globe Valve Sizes (Inches)

4

6

810

12

12

46810

14

16

16

Pr

essure Drop — psi

14

Flow Rate gpm (water)

3

3

2

2

Model 100-04 Flow Chart (Based on normal flow through a wide open valve)

K =

894d

4

C

2

v

L =

K

12 f

K Factor (Resistance Coefficient)

The Value of K is calculated from the formula:
(U.S. system units)

Equivalent Length of Pipe

Equivalent lengths of pipe (L) are determined from the formula:
(U.S. system units)

Fluid Velocity

Fluid velocity can be calculated from the following formula:
(U.S. system units)

d

V =

.4085 Q

2

d

C

V

Factor

Formulas for computing C Factor, Flow (Q) and Pressure Drop

V

( P):

C

V

=

Q

P

C

V

=

Q

P

C

V

=

Q

P

2

V

Where:

U.S. (gpm) @ 1 psi differential at 60 F water

(l/s) @ 1 bar (14.5 PSIG) differential

or

at 15 C water

inside pipe diameter of Schedule 40 Steel Pipe (inches)

friction factor for clean, new Schedule 40 pipe

(dimensionless) (from Cameron Hydraulic Data,

18th Edition, P 3-119)

Resistance Coefficient (calculated)

Equivalent Length of Pipe (feet)

Flow Rate in U.S. (gpm) or (l/s)

Fluid Velocity (feet per second) or (meters per second)

Pressure Drop in (psi) or (bar)

=

=

=

=

=

=

=

=

=

P

V

Q

L

K

f

d

C

Functional Data

Model 100-04

*Estimated

CLA-VAL

1701 Placentia Ave • Costa Mesa CA 92627 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • www.cla-val.com

Copyright Cla-Val 2018

•

Printed in USA • Specifications subject to change without notice.

©

C

la-Val 100-04 Hy-Check Main Valve Dimensions

Service

Cla-Val Control Valves operate with maximum efficiency when mounted in horizontal piping with the main valve cover UP, however, other
positions are acceptable. Due to component size and weight of 8 inch and larger valves, installation with cover UP is advisable. We recommend
isolation valves be installed on inlet and outlet for maintenance. Adequate space above and around the valve for service personnel should be
considered essential. A regular maintenance program should be established based on the specific application data. However, we recommend a
thorough inspection be done at least once a year. Consult factory for specific recommendations.

E-100-04 (R-02/2018)

G

GG

D

Inlet

DD

F

100-04

Flanged

A

E

C

(MAX)

K

J

H

Inlet

Outlet

AA

B

(Diameter)

V

alve Size (Inches)

A 150 ANSI

AA 300 ANSI

B Diameter

C Maximum

D 150 ANSI

DD 300 ANSI

E

F 150 ANSI

FF 300 ANSI

G 150 ANSI

GG 300 ANSI

H NPT Body Tapping

J NPT Cover Center Plug

K NPT Cover Tapping

Stem Travel

Approx. Ship Weight (lbs)

15.00

1

5.62

11. 50

10.62

7.50

7.81

3.19

4.50

5.00

5.00

5.31

0.75

0.75

0.75

1.10

140

4

9.38

1

0.00

6.62

6.50

4.75

5.00

1.50

2.50

3.25

3.25

3.25

0.38

0.50

0.38

0.60

35

2

1

2.00

1

3.25

9

.12

8.19

6.00

6.38

2.56

3.75

4.13

4.00

4.38

0.50

0.50

0.50

.080

70

3

2

0.00

21.00

15.75

13.38

10.00

10.50

4.31

5.50

6.25

6.00

6.50

0.75

0.75

0.75

1.70

285

6

8

2

5.38

26.38

2

0.00

16.00

12.69

13.19

5.31

6.75

7.50

8.00

8.50

1.00

1.00

1.00

2.30

500

1

0

29.75

3

1.12

23.62

17.12

14.88

15.56

9.25

8.00

8.75

8.62

9.31

1.00

1.00

1.00

2.80

780

12

34.00

3

5.50

28.00

20.88

17.00

17.75

10.75

9.50

10.25

13.75

14.50

1.00

1.25

1.00

3.40

116 5

14

39.00

4

0.50

3

2.75

24.19

19.50

20.25

12.62

10.50

11. 50

14.88

15.62

1.00

1.50

1.00

4.00

1500

16

4

1.38

43.50

3

5.50

25.00

20.69

21.75

15.50

11. 75

12.75

15.69

16.50

1.00

2.00

1.00

4.50

2265

Valve Size (mm)

A 150 ANSI

AA 300 ANSI

B Diameter

C Maximum

D 150 ANSI

DD 300 ANSI

E

F 150 ANSI

FF 300 ANSI

G 150 ANSI

GG 300 ANSI

H NPT Body Tapping

J NPT Cover Center Plug

K NPT Cover Tapping

Stem Travel

Approx. Ship Weight (kgs)

100

381

397

292

270

191

200

81

114

127

127

135

0.75

0.75

0.75

28

64

50

238

254

168

165

121

127

38

76

83

83

89

0.38

0.50

0.38

15

16

80

305

337

232

208

152

162

65

95

105

102

111

0.50

0.50

0.50

20

32

150

508

533

400

340

254

267

109

140

159

152

165

0.75

0.75

0.75

43

129

200

645

670

508

406

322

335

135

171

191

203

216

1.00

1.00

1.00

58

227

250

756

790

600

435

378

395

235

203

222

219

236

1.00

1.00

1.00

71

354

300

864

902

711

530

432

451

273

241

260

349

368

1.00

1.25

1.00

86

528

350

991

1029

832

614

495

514

321

267

292

378

397

1.00

1.50

1.00

102

726

400

1051

110 5

902

635

526

552

394

298

324

399

419

1.00

2.00

1.00

114

1027

600 Series

Hy-Check Valve

• Built-in Automatic Check Valve

• Improved Flow Characteristics

• Drip Tight, Positive Seating

• Globe or Angle Pattern

• Packless Construction

The Cla-Val Model 100-23 Hy-Check Valve is a hydraulically
operated diaphragm valve with a built-in check feature to
prevent return flow. Available in a globe or angle pattern, it
consi st s of th ree pa rts: b ody, c over a nd dia ph ragm
assembly.

The only moving

part

is the diaphragm assembly

which is guided top and bottom by a precision machined stem

.

When operating pressure is applied above the non-wicking
diaphragm, a synthetic rubber disc retained on three and
one-half sides forms a drip-tight seal with the renewable
seat. When pressure above the diaphragm is relieved the
valve opens wide. The rate of closing or opening can be
contr olled by m od ula ting t he flo w in to or o ut of t he
diaphragm chamber. When a pressure reversal occurs the
split valve stem will allow the disc retainer assembly to
check c los ed rega rdl es s of th e posit ion o f the

diaphragm.

The Model 100-23 is used on system applications requiring
remote control, pressure regulation, solenoid control, rate of
flow control, liquid level control, or wherever a positive
check feature is necessary to prevent reverse flow.

Principle of Operation

Full Open Operation

When pressure in the

cover chamber
is relie ved to a zo ne of lo wer
pressure, the line pressure at the
valve inlet opens the valve, allowing
full flow.

Check Action

When a static condition or pressure
rever sal occ urs, the spli t st em
design allows the valve to instantly
check clo sed . Re turn fl ow i s
preve nte d reg ardle ss of t he
diaphragm's position.

Tight Closing Operation

When pressure from the valve inlet
is applied to the cover chamber, the
valve closes drip-tight.

On-Off Control

On-Off Control

Modulating

Control

Note: For optimum operation of built-in check feature, installation with stem vertically up is recommended.

MODEL

100-23

see page 2 for

approvals

Epoxy Coating - suffix KC

This optio n NSF 61 Lis te d and FDA
approved, fusion bonded epoxy coating is
for use with cast iron, ductile iron or steel
valves. This coating is resistant to various
water con ditio ns, certa in a cids,
chemicals, solvents and alkalies.

Epoxy
coatings are applied in accordance with
AWWA coating specifications C116-03.
Do not use with temperatures above

175° F.

Viton® Rubber Parts

-

suffix KB

Optio nal di aph ragm, disc and o -r ing
fabricated with Viton®synthetic rubber.
Viton®is well suited for use with mineral
acids , salt solut ions, c hlori nat ed
hydrocarbons, and petroleum oils; and is
prima ril y used in high t emp eratu re
applications up to 250° F. Do not use with
epoxy coating above 175°F.

For assistance in selecting appropriate
valve options or valves manufactured
with s pec ia l de sign r equ ir eme nts,
please c on ta ct our Re gional S al es
Office or Factory.

Options

6" Angle, Flanged

12" Globe, Flanged

20" Globe, Flanged

6" Globe, Flanged

C

la-Val 100-23 Hy-Check Main Valve Specifications

Available Sizes

Component Standard Material Combinations

Body & Cover Ductile Iron Cast Steel Bronze

Available Sizes (inches) 3" - 24" 3" - 16" 3" - 16"

Available Sizes (mm) 80 - 600 mm 80 - 400 mm 80 - 400 mm
Disc Retainer &

Diaphragm Washer

Cast Iron Cast Steel Bronze

Trim: Disc Guide,
Seat & Cover Bearing

Bronze is Standard

Stainless Steel is optional

Disc Buna-N®Rubber

Diaphragm Nylon Reinforced Buna-N®Rubber

Stem, Nut & Spring Stainless Steel

For material options not listed, consult factory.
Cla-Val manufactures valves in more than 50 different alloys.

Materials

Pressure Ratings

(Recommended Maximum Pressure - psi)

Valve Body & Cover

Pressure Class

Flanged

Grade Material

ANSI

Standards*

150

Class

300

Class

ASTM A536 Ductile Iron B16.42 250 400

ASTM A216-WCB Cast Steel B16.5 285 400

UNS 87850 Bronze B16.24 225 400

Note: * ANSI standards are for flange dimensions only.
Flanged valves are available faced but not drilled.

Valves for higher pressure are available; consult factory for details

Operating Temp. Range

Fluids

-40° to 180° F

-40° to 82° C

Pattern Flanged

G

lobe (inches)

3

" - 24"

Globe (mm) 80 - 600 mm

Angle (inches) 6", 8"

Angle (mm) 150 and 200 mm

NSF International
recognizes Cla-Val
as complying with
NSF/ANSI 61 and all
applicable
requirements.

NSF/ANSI 372:
National Lead Free
Mandate “Reduction
of Lead in Drinking
Water Act”

Approvals

Model 100-23 Flow Chart (Based on normal flow through a wide open valve)

12

10 20 30 40 60 80 100 200 500 1000 2000 5000 10,000 20,000 50,000

1

2

3

4

6

8

10

20

30

40

60

80

100

53

Angle Valve Sizes (Inches)

Globe Valve Sizes (Inches)

6

8

10

24

68

16

20

Pressure Drop — psi

18

14

4

4

Flow Rate gpm (water)

K =

894d

4

C

2

v

L =

K
12 f

K Factor (Resistance Coefficient)

The Value of K is calculated from the formula:
(U.S. system units)

Equivalent Length of Pipe

Equivalent lengths of pipe (L) are determined from the formula:
(U.S. system units)

Fluid Velocity

Fluid velocity can be calculated from the following formula:
(U.S. system units)

d

V =

.4085 Q

2

d

C

V

Factor

Formulas for computing C Factor, Flow (Q) and Pressure Drop

V

( P):

C

V

=

Q

P

C

V

=

Q

P

C

V

=

Q

P

2

V

Where:

U.S. (gpm) @ 1 psi differential at 60 F water

(l/s) @ 1 bar (14.5 PSIG) differential

or

at 15 C water

inside pipe diameter of Schedule 40 Steel Pipe (inches)

friction factor for clean, new Schedule 40 pipe

(dimensionless) (from Cameron Hydraulic Data,

18th Edition, P 3-119)

Resistance Coefficient (calculated)

Equivalent Length of Pipe (feet)

Flow Rate in U.S. (gpm) or (l/s)

Fluid Velocity (feet per second) or (meters per second)

Pressure Drop in (psi) or (bar)

=

=

=

=

=

=

=

=

=

P

V

Q

L

K

f

d

C

Cla-Val 100-23 Hy-Check Main Valve Functional Data

*Estimated

Valve Size

I

nches

3 4 6 8 1

0

1

2

1

4

1

6

1

8

2

0

2

4

m

m.

80 100 150 200 250 300 350 400 460 500 600

C

V

Factor

G

lobe

P

attern

Gal./Min. (gpm.)

62 136 229 480 930 1458 1725 2110 3250* 3400* 4020

L

itres/Sec. (l/s.)

15 32.5 55 115 223 350 414 506 705 816 965

Angle

Pattern

Gal./Min. (gpm.)

— 135 233 545 — — — — — — —

L

itres/Sec. (l/s.)

— 32 56 132 — — — — — — —

Equivalent

Length

of

Pipe

G

lobe

Pattern

F

eet (ft.)

293 251 777 748 621 654 750 977 983 1125 3005

M

eters (m.)

89.3 76.4 237.1 228.1 189.5 199.4 228.7 298.1 299.9 343.2 916.6

A

ngle

P

attern

Feet (ft.)

— 254 751 580 — — — — — — —

M

eters (m.)

— 77.6 229 176.9 — — — — — — —

K

Factor

Globe Pattern

20.6 12.7 23.1 15.7 10.4 8.5 8.9 10.2 6.9 9.7 14.5

A

ngle Pattern

— 12.9 22.3 12.2 — — — — — — —

L

iquid Displaced from

C

over Chamber When

Valve Opens

F

l. Oz

— — — — — — — — — — —

U.S. Gal.

0.32 .08 .17 .53 1.26 2.51 4.0 4.0 9.6 9.6 9.6

m

l

— — — — — — — — — — —

Litres

.12 .30 .64 2.0 4.8 9.5 15.1 15.1 36.2 36.2 36.2

CLA-VAL

1701 Placentia Ave • Costa Mesa CA 92627 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • www.cla-val.com

Copyright Cla-Val 2018 • Printed in USA • Specifications subject to change without notice.

©

Cla-Val Control Valves operate with maximum efficiency when mounted in horizontal piping with the main valve cover UP, however, other
positions are acceptable. Due to component size and weight of 10 inch and larger valves, installation with cover UP is advisable. We recommend
isolation valves be installed on inlet and outlet for maintenance. Adequate space above and around the valve for service personnel should be
considered essential. A regular maintenance program should be established based on the specific application data. However, we recommend a
thorough inspection be done at least once a year. Consult factory for specific recommendations.

EE

D

E

Inlet

DD

AA

100-23

F

langed

F

A

C

(MAX)

K

J

H

Inlet

Outlet

FF

B

(Diameter)

C

la-Val 100-23 Hy-Check Main Valve Dimensions

E-100-23 (R-02/2018)

Service and Installation

For assistance in selecting appropriate valve options or valves manufactured with special design requirements, please contact our Regional Sales Office or Factory.

Valve Size (Inches)

A 150 ANSI

A

A 300 ANSI

B Diameter

C Maximum

D

150 ANSI

D

D 300 ANSI

E

E

E

F

150 ANSI

FF 300 ANSI

150 ANSI

300 ANSI

H NPT Body Tapping

J NPT Cover Center Plug

K NPT Cover Tapping

Stem Travel

Approx. Ship Weight (lbs)

Approx. X Pilot System

Approx. Y Pilot System

Approx. Z Pilot System

1

3.88

14.50

9.12

8

.62

6

.94

7.25

5.50

5

.81

4

.50

5.00

0.50

0.50

0.50

0.80

85

4

15.00

11.00

11.00

10.25

1

1.00

6.62

7.00

—

—

—

—

3

.75

4.12

.375

0.50

.375

0.60

45

3

13.00

10.00

10.00

17.75

1

8.62

11.50

11.62

8.88

9

.38

6.75

7

.25

5.50

6.25

0.75

0.75

0.75

1.10

195

6

27.00

18.00

18.00

8

2

1.38

22.38

15.75

15.00

1

0.69

1

1.19

7.25

7.75

6.75

7.50

0.75

0.75

0.75

1.70

330

30.00

20.00

20.00

10

2

6.00

27.38

20.00

17.88

8.00

8.75

1.00

1.00

1.00

2.30

625

—

—

—

—

33.00

22.00

22.00

12

3

0.00

31.50

2

3.62

21.00

9.50

10.25

1.00

1.00

1.00

2.80

900

—

—

—

—

36.00

24.00

24.00

14

3

4.25

35.75

2

7.47

20.88

11.00

1.00

1.25

1.00

3.40

1250

—

—

—

—

—

36.00

26.00

26.00

16

3

5.00

36.62

28.00

2

5.75

11. 75

12.75

1.00

1.25

1.00

3.40

1380

—

—

—

—

41.00

26.00

26.00

18

4

2.12

43.63

35.44

2

5.00

15.88

15.88

1.00

2.00

1.00

4.50

2365

—

—

—

—

40.00

30.00

30.00

20

4

8.00

49.62

35.44

3

1.50

14.56

16.06

1.00

2.00

1.00

4.50

2551

—

—

—

—

46.00

30.00

30.00

24

4

8.00

49.75

35.44

3

1.50

17.00

19.00

1.00

2.00

1.00

4.50

2733

—

—

—

—

55.00

30.00

30.00

Valve Size (Inches)

A 150 ANSI

A

A 300 ANSI

B Diameter

C Maximum

D

150 ANSI

D

D 300 ANSI

E

E

E

F

150 ANSI

FF 300 ANSI

150 ANSI

300 ANSI

H NPT Body Tapping

J NPT Cover Center Plug

K NPT Cover Tapping

Stem Travel

Approx. Ship Weight (lbs)

Approx. X Pilot System

Approx. Y Pilot System

Approx. Z Pilot System

1

3.88

14.50

9.12

8

.62

6

.94

7.25

5.50

5

.81

4

.50

5.00

0.50

0.50

0.50

0.80

85

4

15.00

11.00

11.00

10.25

1

1.00

6.62

7.00

—

—

—

—

3

.75

4.12

.375

0.50

.375

0.60

45

3

13.00

10.00

10.00

17.75

1

8.62

11.50

11.62

8.88

9

.38

6.75

7

.25

5.50

6.25

0.75

0.75

0.75

1.10

195

6

27.00

18.00

18.00

8

2

1.38

22.38

15.75

15.00

1

0.69

1

1.19

7.25

7.75

6.75

7.50

0.75

0.75

0.75

1.70

330

30.00

20.00

20.00

10

2

6.00

27.38

20.00

17.88

8.00

8.75

1.00

1.00

1.00

2.30

625

—

—

—

—

33.00

22.00

22.00

12

3

0.00

31.50

2

3.62

21.00

9.50

10.25

1.00

1.00

1.00

2.80

900

—

—

—

—

36.00

24.00

24.00

14

3

4.25

35.75

2

7.47

20.88

11.00

1.00

1.25

1.00

3.40

1250

—

—

—

—

—

36.00

26.00

26.00

16

3

5.00

36.62

28.00

2

5.75

11. 75

12.75

1.00

1.25

1.00

3.40

1380

—

—

—

—

41.00

26.00

26.00

18

4

2.12

43.63

35.44

2

5.00

15.88

15.88

1.00

2.00

1.00

4.50

2365

—

—

—

—

40.00

30.00

30.00

20

4

8.00

49.62

35.44

3

1.50

14.56

16.06

1.00

2.00

1.00

4.50

2551

—

—

—

—

46.00

30.00

30.00

24

4

8.00

49.75

35.44

3

1.50

17.00

19.00

1.00

2.00

1.00

4.50

2733

—

—

—

—

55.00

30.00

30.00

Valve Size (Inches)

A 150 ANSI

AA 300 ANSI

B Diameter

C Maximum

D 150 ANSI

DD 300 ANSI

E

EE

F 150 ANSI

FF 300 ANSI

150 ANSI

300 ANSI

H NPT Body Tapping

J NPT Cover Center Plug

K NPT Cover Tapping

Stem Travel

Approx. Ship Weight (lbs)

Approx. X Pilot System

Approx. Y Pilot System

Approx. Z Pilot System

13.88

14.50

9.12

8.62

6.94

7.25

5.50

5.81

4.50

5.00

0.50

0.50

0.50

0.80

85

4

15.00

11.00

11.00

10.25

11.00

6.62

7.00

—

—

—

—

3.75

4.12

.375

0.50

.375

0.60

45

3

13.00

10.00

10.00

17.75

18.62

11.50

11.62

8.88

9.38

6.75

7.25

5.50

6.25

0.75

0.75

0.75

1.10

195

6

27.00

18.00

18.00

8

21.38

22.38

15.75

15.00

10.69

11.19

7.25

7.75

6.75

7.50

0.75

0.75

0.75

1.70

330

30.00

20.00

20.00

10

26.00

27.38

20.00

17.88

8.00

8.75

1.00

1.00

1.00

2.30

625

—

—

—

—

33.00

22.00

22.00

12

30.00

31.50

23.62

21.00

9.50

10.25

1.00

1.00

1.00

2.80

900

—

—

—

—

36.00

24.00

24.00

14

34.25

35.75

27.47

20.88

11.00

1.00

1.25

1.00

3.40

1250

—

—

—

—

—

36.00

26.00

26.00

16

35.00

36.62

28.00

25.75

11. 75

12.75

1.00

1.25

1.00

3.40

1380

—

—

—

—

41.00

26.00

26.00

18

42.12

43.63

35.44

25.00

15.88

15.88

1.00

2.00

1.00

4.50

2365

—

—

—

—

40.00

30.00

30.00

20

48.00

49.62

35.44

31.50

14.56

16.06

1.00

2.00

1.00

4.50

2551

—

—

—

—

46.00

30.00

30.00

24

48.00

49.75

35.44

31.50

17.00

19.00

1.00

2.00

1.00

4.50

2733

—

—

—

—

55.00

30.00

30.00

Valve Size (mm)

A 150 ANSI

AA 300 ANSI

B Diameter

C Maximum

D 150 ANSI

DD 300 ANSI

E

EE

F 150 ANSI

FF 300 ANSI

150 ANSI

300 ANSI

H NPT Body Tapping

J NPT Cover Center Plug

K NPT Cover Tapping

Stem Travel

Approx. Ship Weight (kgs)

Approx. X Pilot System

Approx. Y Pilot System

Approx. Z Pilot System

100

353

368

232

219

176

184

140

148

114

127

0.50

0.50

0.50

20

39

381

279

279

80

260

279

168

178

—

—

—

—

95

105

0.38

0.50

0.38

15

20

330

254

254

150

451

473

292

295

226

238

171

184

140

159

0.75

0.75

0.75

28

89

686

457

457

200

543

568

400

381

272

284

184

197

171

191

0.75

0.75

0.75

43

150

762

508

508

250

660

695

508

454

CF*

CF*

CF*

CF*

203

222

1.00

1.00

1.00

58

284

838

559

559

CF*

CF*

CF*

CF*

300

762

800

600

533

241

260

1.00

1.00

1.00

71

409

914

610

610

CF*

CF*

CF*

CF*

350

870

908

698

530

279

1.00

1.25

1.00

86

568

—

914

660

660

CF*

CF*

CF*

CF*

400

889

930

711

654

298

324

1.00

1.25

1.00

86

627

1041

660

660

CF*

CF*

CF*

CF*

450

1070

1108

900

635

403

403

1.00

2.00

1.00

86

681

1016

762

762

CF*

CF*

CF*

CF*

500

1219

1260

900

800

370

408

1.00

2.00

1.00

114

1157

1168

762

762

CF*

CF*

CF*

CF*

600

1219

1263

900

800

432

483

1.00

2.00

1.00

114

1249

1397

762

762

Start Up Procedure

The limit switch (SW2) on the valve should be adjusted
before the pump control valve is placed in service. The
stop collar on the limit switch stem should be adjusted to
strike the switch arm roller as the valve travels closed to
the 95% (approx.) closed position. The N.O. contacts on
the SW2 limit switch will close when the adjustable collar
strikes the limit switch roller and moves the switch arm.

Please read the operating instructions carefully. Make
all adjustments (opening speed control, closing speed
control and limit switch) before starting the booster pump
or turning on the electrical control power.

After the above adjustments have been made the
H-O-A switch should be placed in the “off” position and
the electrical control power should be turned on. The 60
Series control valve should then be permitted to close
(please see manual) and allow the limit switch (SW2) stop
collar to contact the SW2 switch roller. This action closes
the N.O. contacts on SW2 and energizes the coil on relay
3CR.

The H-O-A switch can now be placed in the “automatic”
position and the following operation should result:

Pump Starting - Pump Running Cycle

There are two ways in which the pump motor (M) start-

ing cycle may be “called” on:

1 - The pump motor may be “called” on by manually
placing the H-O-A switch in the hand position. This action
bypasses the automatic remote switch (SW1) and calls the
pump on.

2 - The pump motor may be “called” on by manually
placing the H-O-A switch in the “automatic” position pro­vided that the automatic switch (SW1) contacts close. This
action places the pump motor under the command of SW1
and the associated safety controls. The pump motor (M)
can not

be called on, under any conditions,

if the H-O-A

switch is manually placed in the “off” position.

When SW1 contacts close (assuming that 3CR coil is
energized—see start up procedure above) coil 1CR is
energized, both contacts 1CR close to energize pilot
valve solenoid (PVS) and relay coil 2CR. Both contacts
2CR close and the pump motor (M) starts immediately as
the valve begins to open. As the limit switch SW2 stem
collar lifts off the roller, SW2 contacts N.C., close. The
pump is now locked on the line by SW2 and the valve
slowly continues to go completely open, directing all liq­uid flow to the pipeline.

Power Failure (While Pump Is Running) Conditions

If a momentary power failure should occur while the
pump is running, relay coil 3CR would be de-energized
and contacts 3CR1, 3CR2, and 3CR3 would open. This
action would completely lock the pump motor out from
restarting and keep the valve solenoid PVS de-energized
until the diaphragm assembly lowers to the setpoint of
SW2 limit switch. The Cla-Val 60 Series valve is equipped
with an integral “drop” check that will close immediately

when the pump motor stops and prevent backflow.
However, a time period of several seconds is required for
the diaphragm assembly to travel to the down position to
hold the valve closed when the pump restarts. Thus, even
though the power is restored immediately following the
power failure the pump cannot restart until the system
is “ready”, hydraulically, for a new start up.

Pump Stopping - Pump Off Conditions

When SW1 contacts are opened, or the H-O-A switch is

manually placed in the off position, coil 1CR contacts open
and the PVS coil is de-energized. Since the SW2 contacts
are in the normally closed position the pump motor (M)
continues to run as the pump control valve slowly closes.
When the SW2 stop collar reaches the roller arm, the SW2

N.C. contacts will open, 2CR coil will be de-energized,
both 2CR contacts will open and the pump motor (M) will
stop.

The pump motor will remain off under these condi­tions. Coil 3 CR will remain energized and contacts 3CR1,
3CR2, and 3CR3 will remain closed. The Cla-Val 60 Series
will remain closed under these conditions.

Note:

Please refer to Cla-Val. drawing #69548, the Product Data Catalog and the Installation, Operation, & Maintenance

Manual shipped with the Control Valve.

60 Series

Booster Pump Control Valves - Electrical Controls

N-C60E (R-3/2011)

NORMALLY OPEN
PRESS AT 3 (C)

NORMALLY CLOSED
PRESS AT 3 (C)

UNIVERSAL-PRESS
AT ANY ORIFICE.

FORM

SOLENOID

DE-

ENERGIZED

SOLENOID

ENERGIZED

3

I

(C)

2

(B)(A)

3

I

(C)

2

(B)(A)

3

I

(C)

2

(B)(A)

3

I

(C)

2

(B)(A)

3

I

(C)

2

(B)(A)

3

I

(C)

2

(B)(A)

DESCRIPTION

MANUAL OPERATORS (OPTIONAL)

NOTE: Port Markings 1, 2, and 3 correspond directly to A, B
and C.

Bulletin 8320 is a small 3-way solenoid operated valve with all three
pipe connections located in the body. The bodies are of brass or stain­less steel construction. Standard valves have General Purpose, Nema
Type 1 Solenoid Enclosures. Valves that are equipped with a solenoid
enclosure which is designed to meet Nema Type 4-Water tight, Nema
Type 7 (C or D) Hazardous Locations - Class I, Group C or D, and
Nema Type 9 (E, F or G) Hazardous Locations - Class II, Group E, F or
G are shown on separate sheets of Installation and Maintenance
Instructions, Form Numbers V-5391 and V-5381.

Check Nameplate for correct Catalog Number, pressure, voltage and
service.

Valves with suffix "MO" or "MS" in catalog number are provided with a
Manual Operator which allows manual operation when desired or dur­ing an interruption of electrical power.

INSTALLATION

Valve may be mounted in any position

POSITIONING

Connect piping to valve according to markings on valve body. Refer to
Flow Diagram provided. Apply pipe compound sparingly to male pipe
threads only; if applied to valve threads, it may enter valve and cause
operational difficulty. Pipe strain should be avoided by proper support
and alignment of piping. When tightening pipe, do not use valve as
lever.

PIPING

Wiring must comply with local and National Electrical Codes. For valves
equipped with an explosion-proof, watertight solenoid enclosure, the
electrical fittings must be approved for use in the approved hazardous
locations. Housings for all solenoids are made with connections for 1/2
inch conduit. The general purpose enclosure may be rotated to facilitate
wiring by removing the retaining cap.

WIRING

OPERATION

Normally Closed: Applies pressure when solenoid is energized:

exhausts pressure when solenoid is de-energized
Normally Open: Applies pressure when solenoid is de-energized;
exhausts pressure when solenoid is energized.
Universal: For normally closed or normally open operation, selection
or diversion of pressure can be applied at port 1 (A), 2 (B), or 3 (C).

NOTE

SOLENOID TEMPERATURE

MAINTENANCE

COIL REPLACEMENT

(REF. FIG. 2)

Alternating Current (A-C) and Direct Current (D-C) solenoids are built
differently. To convert from one to other, it is necessary to change the
complete solenoid, including the core assembly.

Turn off electrical power, disconnect coil lead wires and proceed as
follows:

Spare Parts Kits and Coils are available for ASCO valves. Parts
marked with

Standard catalog valves are supplied with coils designed for contin­uous duty service. When the solenoid is energized for a long period,
the solenoid enclosure becomes hot and can be touched with the
bare hand for only an instant. This safe operating temperature. Any
excessive heating will be indicated by the smoke and odor of burn­ing coil insulation.

CLEANING

A periodic cleaning of all valves is desirable. The time between
cleanings will vary, depending on the media and service conditions.
In general, if the voltage to the coils is correct, sluggish valve oper­ation or excessive leakage will indicate that cleaning is required.

IMPROPER OPERATION

Faulty Control Circuit: Check the electrical system by energiz-

ing the solenoid. A metallic click signifies the solenoid is operat­ing. Absence of the click indicate loss of power supply. Check for
loose or blown-out fuses, open-circuited or grounded coil, broken
lead wires or splice.
Burned-out Coil: Check for open-circuited coil. Replace coil, if
necessary.
Low Voltage: Check voltage across coil leads. Voltage must be at
least 85% of nameplate ratings.
Incorrect Pressure: Check valve pressure. Pressure to valve
must be within the range specified on nameplate.
Excessive Leakage: Disassemble valve and clean all parts.
Replace parts that are worn or damaged with a complete Spare
Parts Kit for best results.

Turn off electrical power supply and de-pressurize valve.

VALVE DISASSEMBLY AND REASSEMBLY (REF. FIG. 2)

WARNING: Turn off electrical power and line pressure to valve

before making repairs. It is not necessary to remove valve from
pipe line for repairs.

1.

2.

3.

4.

5.

Remove retaining cap, nameplate and cover.
Slip yoke containing coil, sleeves and insulating washers off the
solenoid base sub-assembly. Insulating washers are omitted
when molded coil is used. In some D.C. Constructions, a single
flux plate over the coil replaces yoke, sleeves and insulating
washers.
Reassemble in reverse order of disassembly.

1.

2.

3.

Remove retaining cap and slip entire solenoid off solenoid base
subassembly or plugnut/core tube sub-assembly.
Unscrew bonnet or solenoid base sub-assembly. Remove core
assembly, core spring and body gasket.
Remove end cap, body gasket, disc spring, disc holder, disc or
disc holder assembly.
All parts are now accessible for cleaning or replacement. Replace
worn or damaged parts with a complete Spare Parts Kit for best
results.
Reassemble in reverse order of disassembly paying careful
attention to exploded view provided.

1.

2.

3.

4.

5.

ORDERING INFORMATION FOR SPARE

PARTS KITS

When Ordering Spare Parts Kits or Coils

Specify Valve Catalog Number,

Serial Number and Voltage

INSTALLATION AND

MAINTENANCE INSTRUCTIONS

3-WAY SOLENOID VALVES, NORMALLY OPEN

NORMALLY CLOSED AND UNIVERSAL CONSTRUCTION

IMPORTANT: For protection of the solenoid valve, install a strainer

or filter suitable for the service involved in the inlet side as close to the
valve as possible. Periodic cleaning is required depending on the ser­vice conditions.

BULLETIN

8320

ASCO

FORM NO. V5291R2

NOTE:

1. FOR MOUNTING, A FLAT SURFACE MUST BE PROVIDED ACROSS THE
ENTIRE LENGTH OF THE BRACKET. THE VALVE BODY BECOMES SECURE
TO BRACKET, WHEN BRACKET IS TIGHTENED IN TO POSITION.
IF THE VALVE HAS A MANUAL OPERATOR, A HOLE MUST BE MADE
THROUGH THE MOUNTING SURFACE FOR THE OPERATOR STEM.

RETAINING CAP

NAMEPLATE

COVER

YOKE

HOUSING

FLUX PLATE
(NOT PRESENT IN
ALL CONSTRUCTIONS)

SOLENOID BASE
SUB ASSEMBLY

(OPTIONAL)

MOUNTING BRACKET

(FOUR POSITIONS)
TWO SELF-TAPPING
SCREWS PROVIDED

CORE SPRING
(WIDE END IN CORE FIRST, CLOSED END
PROTRUDES FROM TOP OF CORE)

CORE ASSEMBLY

BODY GASKET

BODY

(BRASS)

DISC HOLDER
ASSEMBLY

DISC SPRING

BODY GASKET

END CAP

END CAP

BODY GASKET

DISC SPRING

DISC

DISC HOLDER

BODY

(ST. ST.)

BODY GASKET

CORE ASSEMEBLY

CORE SPRING
(WIDE END IN CORE FIRST, CLOSED END
PROTUDES FROM TOP OF CORE)

PLUGNUT/CORE TUBE
SUB-ASSEMBLY

BONNET GASKET

BONNET

SOLENOID ENCLOSURE

RETAINING CAP

PARTS INCLUDED IN
SPARE PARTS KITS

MANUAL OPERATOR

SCREW TYPE

(MS)

MANUAL OPERATOR

PUSH TYPE

(MO)

*

SLEEVE

INSULATING WASHER
(OMITTED WHEN MOLDED
COIL IS USED)

COIL

INSULATING WASHER
(OMITTED WHEN MOLDED
COIL IS USED)

SLEEVE

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

(OPTIONAL)

MOUNTING BRACKET

(SEE NOTE

CLA-VAL

Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com

©

N-V5291 (R-3/2011)

INSTALLATION AND

MAINTENANCE INSTRUCTIONS

OPEN-FLAME, GENERAL PURPOSE,

WATERTIGHT/EXPLOSIONPROOF SOLENOIDS

BULLETIN

8016G

ASCO

FORM NO. V6583R5

-SERVICE NOTICE-

ASCO®solenoid valves with design change letter "G" in the catalog
number (example: 8210G 1) have an epoxy encapsulated ASCO®Red
Hat II. solenoid. This solenoid replaces some of the solenoids with metal
enclosures and open-frame constructions. Follow these installation and
maintenance instructions if your valve or operator uses this solenoid.

DESCRIPTION

Catalog numbers 8016G1 and 8016G2 are epoxy encapsulated pull-type
solenoids. The green solenoid with lead wires and 1/2 " conduit connec­tion is designed to meet Enclosure Type 1 -General Purpose,Type 2­Dripproof,Types 3 and 3S-Raintight, and Types 4 and 4X-Watertight. The
black solenoid on catalog numbers prefixed "EF" is designed to meet
Enclosure Types 3 and 3S-Raintight, Types 4 and 4X-Watertight, Types 6
and 6P-Submersible, type 7 (A, B, C, & D) Explosionproof Class 1,
Division 1, Groups A, B, C, & D and Type 9 (E, F, & G)-Dust-lgnitionproof
Class 11, Division 1, Groups E, F, & G. The Class 11, Groups F & G Dust
Locations designation is not applicable for solenoids or solenoid valves
used for steam service or when a class "H" solenoid is used. See
Temperature Limitations section for solenoid identification and name­plate/retainer for service. When installed just as a solenoid and not
attached to an ASCO valve, the core has a 0.250-28 UNF-2B tapped hole,

0.38 minimum full thread.

Series 8016G solenoids are available in:

• Open-Frame Construction

The green solenoid may be supplied with 1/4 spade, screw, or
DIN terminals (Refer to Figure 4).

• Panel Mounted Construction

These solenoids are specifically designed to be panel mounted by the
customer through a panel having a .062 to .093 maximum wall thickness.
(Refer to Figure 3 and section on Installation of Panel Mounted Solenoid).

Optional Features For Type 1—General Purpose
Construction Only

• Junction Box

This junction box construction meets Enclosure Types 2,3,3S,4, and
4X. Only solenoids with 1/4" spade or screw terminals may have a
junction box. The junction box provides a 1/2 conduit connection,
grounding and spade or screw terminal Connections within the junction
box (See Figure 5).

• DIN Plug Connector Kit No. K236 - 034

Use this kit only for solenoids with DIN terminals. The DIN plug c onnector kit
provides a two pole with grounding contact DIN Type 43650 construction
(See Figure 6).

OPERATION

When the solenoid is energized, the core is drawn into the solenoid base sub­assembly. IMPORTANT: When the solenoid is de-energized, the initial
return force for the core, Whether developed by spring, pressure, or
weight, must exert a minimum force to overcome residual magnetism cre­ated by the solenoid. Minimum return force for AC construction is 11 ounces,
and 4 ounces for DC construction.

INSTALLATION

Check nameplate for correct catalog number, service, and wattage. Check front
of solenoid for voltage and frequency.

WARNING: To prevent the possibility of electrical shock from
the accessibility of live parts, install the open-frame solenoid
in an enclosure.

FOR BLACK ENCLOSURE TYPES 7 AND 9 ONLY

CAUTION: To prevent fire or explosion, do not install solenoid and/or valve

where ignition temperature is less than 165˚ C. On valves used for steam
service or when a class "H" solenoid is used, do not install in hazardous atmos­phere where ignition temperature is less than 180˚ C. See nameplate/retainer for service.
NOTE: These solenoids have an internal non-resetable thermal fuse to limit
solenoid temperature in the event that extraordinary conditions occur which could
cause excessive temperatures. These conditions include high input voltage, a
jammed core, excessive ambient temperature or shorted solenoid, etc.
This unique feature is a standard feature is a standard feature only in
solenoids with black explosionproof/dust-ignitionproof enclosures
(types 7&9).

IMPORTANT: To protect the solenoid valve or operator, install a strain­er or filter, suitable for the service involved in the inlet side as close to the
valve or operator as possible. Clean periodically depending on service con­dition & See ASCO Series 8600, 8601, and 8602 for strainers.

Temperature Limitations

For maximum valve ambient temperatures, refer to chart. The temperature limita­tions listed, only indicate maximum application temperatures for field wiring rated
at 90°C. Check catalog number prefix and watt rating on nameplate to deter­mine maximum ambient temperature. See valve installation and maintenance
instructions for maximum fluid temperature. NOTE: For steam service, refer to
Wiring section, Junction Box for temperature rating of supply wires.

Minimum ambient temperature -40° F (-40° C). Positioning

Positioning

This solenoid is designed to perform properly when mounted in any position.
However, for optimum life and performance, the solenoid should be mounted ver­tically and upright to reduce the possibility of foreign matter accumulating in the
solenoid base sub-assembly area.

Wiring

Wiring must comply with local codes and the National Electrical Code. All sole­noids supplied with lead wires are provided with a grounding wire which is green
or green with yellow stripes and a 1/2" conduit connection. To facilitate wiring, the
solenoid may be rotated 360˚. For the watertight and explosionproof solenoid,
electrical fittings must be approved for use in the approved hazardous locations.

Additional Wiring Instructions For Optional Features:

• Open-Frame solenoid with 1/4" spade terminals

For solenoids supplied with screw terminal connections use #12-18 AWG strand­ed copper wire rated at 90°C or greater. Torque terminal block screws to 10 ± 2
in-lbs (1,0 + 1,2 Nm). A tapped hole is provided in the solenoid for grounding, use
a #Y10-32 machine screw. Torque grounding screw to 15 -20

Temperature Limitations For Series 8016G Solenoids for use

Valves Rated at 6.1, 8.1,9.1,10.6 or 11.1 Watts

Watts

Rating

Catalog

Number Coil

prefix

Class of

Insulation

Maximum

ambient Temp.

˚F

6.1, 8.1, 9.1,
& 11.1

None, FB, KF, KP,

SF, SP, SC, & SD

F 125

6.1, 8.1, 9.1,
& 11.1

HB, HT, KB, KH,

SS, ST, SU, & ST

H 140

10.6

None, KF,

SF, & SC

F 104

10.6

HT, KH,

SU, & ST

H 104

in-lbs (1,7 - 2,3 Nm). On solenoids with screw terminals, the socket head
screw holding the terminal block to the solenoid is the grounding screw.
Torque the screw to 15 - 20 in-lbs (1,7 - 2,3 Nm). with a 5/32" hex key wrench.

• Junction Box

The junction box is used with spade or screw terminal solenoids only
and is provided with a grounding screw and a 1/2" conduit connection.
Connect #12-18AWG standard copper wire only to the screw terminals.
Within the junction box use field wire that is rated 90°C or greater for
connections. For steam service use 105°C rated wire up to 50 psi or
use 125°C rated wire above 50 psi. After electrical hookup, replace
cover gasket, cover, and screws. Tighten screws evenly in a crisscross manner.

• DIN Plug Connector Kit No. KC236-034

1. The open—frame solenoid is provided with DIN terminals to accommodate
the DIN plug connector kit.

2. Remove center screw from plug connector. Using a small screwdriver,
pry terminal block from connector cover.

3. Use #12-18 AWG stranded copper wire rated at 90°C or greater for
connections. Strip wire leads back approximately 1/4" for installation in
socket terminals. The use of wire-end sleeves is also recommended for
these socket terminals. Maximum length of wire-end sleeves to be
approximately 1/4". Tinning of the ends of the lead wires is not recommended.

4. Thread wire through gland nut, gland gasket, washer, and connector

cover.

NOTE: Connector cover may be rotated in 90° increments from position
shown for alternate positioning of cable entry.

5. Check DIN connector terminal block for electrical markings. Then make
electrical hookup to terminal block according to markings on it. Snap
terminal block into connector cover and install center screw.

6. Position connector gasket on solenoid and install plug connector.
Torque center screw to 5 ± 1 in-lbs (0,6 ± 1,1 Nm).

NOTE: Alternating current (AC) and direct current (DC) solenoids are built
differently. To convert from one to the other, it may be necessary to
change the complete solenoid including the core and solenoid base sub­assembly, not just the solenoid. Consult ASCO.

Installation of Solenoid

Solenoids may be assembled as a complete unit. Tightening is accomplished
by means of a hex flange at the base of the solenoid. The 3/4" bonnet con­struction (Figure 1) must be disassembled for installation and installed
with a special wrench adapter.

Installation of Panel Mounted Solenoid (See Figure 3)

Disassemble solenoid following instruction under Solenoid Replacement
then proceed

3/4" Valve Bonnet Construction

1. Install retainer(convex side to solenoid) in 1.312 diameter mounting hole
in customer panel.

2. Then position spring washer over plugnut/core tube sub-assembly.

3. Install plugnut/core tube sub-assembly through retainer in customer
panel. Then replace solenoid, nameplate/retainer and red cap.

15/16" Valve Bonnet Construction

1. Install solenoid base sub-assembly through 0.69 diameter mounting
hole in customer panel.

2. Position spring washer on opposite side of panel over solenoid base
sub-assembly then replace.

Solenoid Temperature

Standard solenoids are designed for continuous duty service. When the
solenoid is energized for a long period, the solenoid becomes hot and can
be touched by hand only for an instant. This is a safe operating temperature.

MAINTENANCE

WARNING: To prevent the possibility of personal injury or property dam­age, turn off electrical power, depressurize solenoid operator and/or
valve, and vent fluid to a safe area before servicing.

Cleaning

All solenoid operators and valves should be cleaned periodically. The time
between cleaning will vary depending on medium and service conditions.
In general, if the voltage to the solenoid is correct, sluggish valve operation,
excessive noise or leakage will indicate that cleaning is required. Clean
strainer or filter when cleaning the valve,

Preventive Maintenance

• Keep the medium flowing through the solenoid operator or valve as
free from dirt and foreign material as possible.

• While in service, the solenoid operator or valve should be operated at
least once a month to insure proper opening and closing.

• Depending on the medium and service conditions, periodic inspection
of internal valve parts for damage or excessive wear is recommended.
Thoroughly clean all parts. Replace any worn or damaged parts.

Causes of Improper Operation

• Faulty Control Circuit: Check the electrical system by energizing the

solenoid. A metallic click signifies that the solenoid is operating.
Absence of the click indicates loss of power supply. Check for loose or
blown fuses, open-circuited or grounded solenoid, broken lead wires or
splice connections.

• Burned-Out Solenoid: Check for open-circuited solenoid. Replace if
necessary. Check supply voltage; it must be the same as specified on
nameplate/retainer and marked on the solenoid. Check ambient temperature
and check that the core is not jammed.

• Low Voltage: Check voltage across the solenoid leads. Voltage must
be at least 85% of rated voltage.

Solenoid Replacement

1. On solenoids with lead wires disconnect conduit, coil leads, and
grounding wire.

NOTE: Any optional parts attached to the old solenoid must be reinstalled
on the new solenoid.

2. Disassemble solenoids with optional features as follows:

• Spade or Screw Terminals

Remove terminal connections, grounding screw, grounding wire, and
terminal block (screw terminal type only).

NOTE: For screw terminals, the socket head screw holding the terminal
block serves as a grounding screw.

• Junction Box
Remove conduit and socket head screw (use 5132" hex key wrench)
from center of junction box. Disconnect junction box from solenoid.

• DIN Plug Connector
Remove center screw from DIN plug connector. Disconnect DIN plug
connector from adapter. Remove socket head screw (use 5/32" hex key
wrench), DIN terminal adapter, and gasket from solenoid.

3. Snap off red cap from top of solenoid base sub-assembly.

4. Push down on solenoid. Then using a suitable screwdriver, insert blade
in slot provided between solenoid and nameplate/retainer. Pry up
slightly and push to remove. Then remove solenoid from solenoid base
sub-assembly.

5. Reassemble using exploded views for parts identification and placement

Disassembly and Reassembly of Solenoids

1. Remove solenoid, see Solenoid Replacement.

2. Remove finger washer or spring washer from solenoid base sub-assembly.

3. Unscrew solenoid base sub-assembly.

NOTE: Some solenoid constructions have a plugnut/core tube
sub-assembly, bonnet gasket and bonnet in place of the solenoid base
sub-assembly. To remove bonnet use special wrench adapter supplied in
ASCO Rebuild Kit. For wrench adapter only, order ASCO Wrench Kit
No.K218 - 948.

4. The core is now accessible for cleaning or replacement.

5. If the solenoid is part of a valve, refer to basic valve installation and
maintenance instructions for further disassembly.

6. Reassemble using exploded views for identification and placement of
parts.

ORDERING INFORMATION FOR ASCO SOLENOIDS

When Ordering Solenoids for ASCO Solenoid Operators or Valves, order
the number stamped on the solenoid. Also specify voltage and frequency.

wave
washer

valve
bonnet

bonnet
gasket

core

plugnut/core tube
sub-assembly

Remove red cap and

push solenoid down.

Then pry here to lift

nameplate/retainer

and push to remove.

solenoid
with 1/2" NPT

For special wrench

adapter order kit

No. K218-948.

0.750-28 UN-2A
thread

Tapped hole in core

0.250-28 UNF-2B

0.38 minimum full thread.

red cap

nameplate/
retainer

grounding wire ­green or green with
yellow stripes

solenoid base
sub-assembly

0.9375-26 UNS -2A
thread

core
(DC)

core
(AC)

spring washer

3/4" Bonnet Construction 15/16" Bonnet Construction

Side View

collar to face

valve body

finger
washer

Alternate

Construction

Remove red cap and

push solenoid down.

Then pry here to lift

nameplate/retainer

and push to remove.

See torque chart

for bonnet screws

red cap

nameplate/
retainer

spacer

solenoid

finger
washer

valve
bonnet

core
tube

Bolted Bonnet

Construction

red cap

nameplate/retainer

solenoid with 1/2" NPT

1.312 diameter
mounting hole

grounding wire ­green or green with
yellow stripes

.062 to .093 maximum

thickness of panel

for mounting

plugnut/core tube
sub-assembly

core

For special wrench
adapter order kit
No. K218-948

bonnet
gasket

valve
bonnet

spring
washer

retainer

core

solenoid base
sub-assembly

finger washer

0.69 diameter
mounting hole

Remove red cap and
push solenoid down.

Then pry here to lift

nameplate/retainer

and push to remove.

3/4" Bonnet Construction 15/16" Bonnet Construction

Part Name

solenoid base sub-assembly

valve bonnet (3/4" bonnet constructions)

bonnet screw (3/8" or 1/2" NPT pipe size)

bonnet screw (3/4" NPT pipe size)

Torque Value in inch-Pounds

175 ± 25

90 ± 10

25
40

Torque Value in Newton-Meters

19.8 ± 2.8

10.2 ± 1.1

2.8

4.5

Torque Chart

Figure 1. Series 8016G solenoids

Figure 2. Series 8016G solenoid Figure 3. Series 8016G panel mounted solenoids

CLA-VAL

Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com

©

Torque Chart

Part Name

terminal block screws

socket head screw

center screw

Torque Value in inch-Pounds

10 ± 2

15 - 20

5 ± 1

Torque Value in Newton-Meters

1,1 ± 0,2

1,7 - 2,3

0,6 ± 0,1

Open Frame Solenoid

with 1/4" Spade Terminals

tapped hole for
#10-32 grounding screw
(not included)

See

torque chart

above

Open-Frame Solenoid

with Screw Terminals.
Socket head screw is

used for grounding.

Screw terminal
adapter

terminal
block
screw

socket head
grounding screw
(5/32" hex key wrench)

Open-Frame Solenoid

with DIN Terminals.

gasket

DIN terminal
adapter

socket head screw
(5/32" hex key wrench)

Junction box Solenoid

with 1/4" Spade Terminals

or Screw Terminals

screw terminal block

(see note)

junction box gasket

junction box with
1/2" conduit connection
and grounding terminal

socket head screw
(5/32" hex key wrench)

cover screw

cover

cover gasket

grounding screw
and cup washer

See

torque chart

above

gasket

DIN terminal
adapter

connector
gasket

gland nut

gland gasket

washer

center screw

Open-Frame Solenoid

with DIN Terminal

Plug Connector

Note:

Junction box with screw terminals
shown. With screw terminal
block removed, remaining parts
comprise the junction box for
spade terminal construction.

See

torque chart

above

socket head screw
(5/32" hex key wrench)

DIN connector

terminal block

(see note 2)

connector cover

(see note 1)

Notes:

1. Connector cover may be
rotated in 90˚ increments from
position shown for alternate
postion of cable entry.

2. Refer to markings on DIN
connector for proper
electrical connections.

Indicates that these parts are included
in DIN plug connector Kit No. K236-034

*

*

*

*

*

*

*

Figure 4. Open - frame solenoids

Figure 5. Open - frame solenoids

N-V6583 (R-3/2010)

Limit Switch Assemblies

Switches shown in
unactivated position.

Double Pole Double Throw Switch

Single Pole Double Throw Switch

Installation

Actuating Collar Adjustment

Minimum Setting

When adjusting actuating collar for
proper switch action, a clearance of
at least 1/16" (1/8” for 48” valve)
must be provided between the
collar and the bushing gland nut
when valve is in the fully closed
position.

1. Remove plug in top of valve cover.

2. Screw actuating stem into main valve stem.

3. Slip adapter down over stem and screw into place on valve cover.

4. Attach micro switch housing and bracket to adapter with jam nut.

5. Bring electrical supply circuit into unit through the 1/2" tapping in micro switch
housing.

6. Adjust switch collars. (Set collar to trip switch after valve is positioned fully open

or fully closed)

• UL Listed Switches

• Positive Action

• Rugged and Dependable

• Weather Proof or Explosion Proof

• Easy To Adjust

The Cla-Val Model X105L/X105L2 Limit Switch Assembly is a
rugged, dependable and positive acting switch assembly actuated
by the opening or closing of a Cla-Val control valve on which it is
mounted. The single pole, double throw micro switch can be
connected either to open or to close an electrical circuit when
actuated. By loosening the allen screw on the actuating collar and
raising or lowering the collar on the stem, the X105L is easily
adjusted to signal that the valve has fully reached the desired
position (open or closed).

X105L

X105L2

MODELS

COM

N.C.

N.O.

Circuit Diagram
of Single Pole
Double Throw
Switch

Common
Lug

Normally

Closed
Normally
Open

N.C.

N.C.

N.O.

COM

COM

Circut Diagram
of Single Pole
Double Throw
Switch

Normally
Closed

Normally
Open

Common Lug

N.O.

Stem

Bushing Gland Nut

Jam Nut

Bracket

Switch Actuating Collar

Adapter

Min.
1/16"

Switch only

Purchase Specifications

The assembly shall be bracket-mounted to exterior of an adapter attached to the center of the main valve cover. A stainless steel
actuating stem with a swivel adapter shall be fastened directly to the main valve stem and move vertically through an adapter and
gland with two O-ring seals as the valve moves. An adjustable collar located on the actuating stem shall actuate the sensor arm of a
switch when valve has fully reached the open or closed (specify) position. The rotary-type position sensor arm shall actuate SPDT or
DPDT type (specify) micro-switches mounted inside protective housing either weather-tight or explosion-proof NEMA rated (specify).

Provisions shall be made for bleeding air from valve cover through a small bleed screw and washer located on one wrench flat of
adapter. All assemblies shall be capable of accommodating up to three switches. Standard materials in contact with operating fluid
are brass, stainless steel, Monel and Buna-N.

A conduit hub opening in the switch enclosure shall be provided for attaching protective weatherproof conduit for the electrical switch
wires (wiring and conduit supplied by others). A sealing plug shall be provided to protect conduit opening during shipping or storage.

X105 Series Dimensions

(In Inches)

A

Fig. 1

Valve Size

1 1/4" Thru 8"

X105L2W

X105L2X

1/2-14 N.P.S.M. Thread
(Conduit Connections)

.13

2.44

1.70

3.00

.86

3.13

2.00

C (Typical)

Fig. 2

Valve Size

1 1/4" Thru 24"

X105LCW

X105LCX

A

Fig. 4

Valve Size

10" Thru 24"

X105LOW

X105LOX

A

B

Fig. 3
Valve Size
1 1/4" Thru 8"
X105LOW
X105LOX

A

Fig. 5

Valve Size

10" Thru 24"

X105L2W

X105L2X

B

A

BasicValve 100-01 1 1⁄4 1 1⁄2 2 2 1⁄2 3 4 6 8 10 12 14 16 18 20 24 30 36* 42* 48*

Dimension "A" 10.19 10.19 7.16 7.16 7.34 7.00 6.69 6.91 9.88 9.59 9.16 10.78 10.78 18.23 19.10 35.07 36.07 36.07 36.07

Dimension "B" 1.69 1.69 2.44 2.94 2.94 2.94 2.94 4.32 5.19 8.40 8.40 8.40 8.40

C (NPT) 1/4 1/4 1/2 1/2 1/2 3/4 3/4 1 1 1 1/4 1 1/2 2 2 3/4 3/4 2 2 2 2

BasicValve 100-20 3 4 6 8 10 12 14 16 18 20 24 30 36* 42* 48*

Dimension "A" 7.16 7.34 7.00 6.69 6.91 9.88 9.59 9.59 10.78 10.78 10.78 11.30 35.07 36.07 36.07

Dimension "B" 1.69 1.69 2.44 2.94 2.94 2.94 2.94 2.94 5.19 8.40 8.40 8.40

C (NPT) 1/2 1/2 3/4 3/4 1 1 1 1/4 1 1/4 2 2 2 1 2 2 2

A

Max

Top surface

of cover

20” & 24” Size

X105LCW & X105LCX

20” & 24” Size

X105LOW

Top surface

of cover

A

Max

B

C (NPT)

Valve Stem

1-11 1/2NPT

Insert 3/32” Dia. Rod

in this hole to turn

stem assembly into

valve stem

20” & 24” Size

X105L2W

Top surface

of cover

A

Max

B

C (NPT)

Housing,

Cover Bearing

A **

A* - 30” • A** - 36”, 42” & 48” Size

A *

1.00

2.75

B

12.00

28.13

30

” Stem

7.50

30” Stroke

8.50

36” - 48”

Stroke

7.50 Stroke

8.50 Stroke

Limit Switch Assembly

11

10

1

2

5

7

6

8

4

3

9

12

VALV E

COVER

13

When ordering parts,
please specify:

• Item Number

• Description

• Part Number

X105L

PARTS LIST

COVER

12

9

15

16

Item

Part

Number

Description

Valves Sizes

Used On

1-2 20441701E Collar W/Set Screw All

3 67578-21B Screw, Machine (2) All

4 67584-23F Washer, Lock (2) All

5 34637K

Switch Assembly,
Weather Proof

All

34633J

Switch Assembly,
Explosion Proof

All

6 64310G

Bracket
Switch Mounting

10" thru 16"

7 67815-06J Nut, Jam All

8 63674G Plate, Mounting All

9

2838201J
2838202G

Adapter
Adapter

2" thru 3"

4" thru 16"

10 63398C

Bushing, Gland

All

11 00951E O-Ring (2) All

12

6764417K
6764418H
6764419F
6764491J

Bushing
Bushing
Bushing
Bell Reducer

8" and 10"

12"
14"
16"

13

8970101F
8970102D
8970103B
8970104K
8970105G

Stem, Actuating
Stem, Actuating
Stem, Actuating
Stem, Actuating
Stem, Actuating

2"-2 1/2"

3"-4"
6"-8"

10"-12"-14"

16"

15 6551201H Fiber Washer All

16 6824421K Screw 8-32 x 3/8 All

Parts list shown is for sizes 16” and smaller.

Please consult factory for parts on sizes 18”,

20”, 24”, 30”, 36”, 42” and 48”.

E-X105L/X105L2 (R-11/2015)

1701 Placentia Ave. Costa Mesa, CA 92627-4475

Phone: [phone] Fax: [phone]

C

LA-VAL

CLA-VAL CANADA CLA-VAL EUROPE

4687 Christie Drive
Beamsville, Ontario
Canada L0R 1B4
Phone: [phone]
Fax: [phone]

Chemin dés Mesanges 1
CH-1032 Romanel/
Lausanne, Switzerland
Phone: [phone]
Fax: [phone]

©COPYRIGHT CLA-VAL 2015 Printed in USA

Specifications subject to change without notice.

www.cla-val.com

Represented By:

1. Valve Size and Basic Valve Model
Number

2. Catalog Number from Table Below

3. All Valve Name Plate Data

4. Select Single or Double Pole Switch

5. Explosion Proof or Weather
Proof Type Enclosure

6. Amperes and Voltage, AC or DC

7. Actuating Position (Valve Open or

Closed)

CATALOG ACTUATION SWITCH

NO. POSITION ENCLOSURE

X105LCW Valve Weather Proof

Closed

X105LCX Valve Explosion Proof

Closed

X105LOW Valve Weather Proof

Open

X105LOX Valve Explosion Proof

Open

X105L2W Dual Weather Proof

X105L2X Dual Explosion Proof

Specifications

Materials: Aluminum switch housing

Steel bracket and brass adapter
Stainless steel stem

Electrical: 1/2" Conduit connection

Switch Type: SPDT UL, File No. E12252,

CSA Certified, File No. LR57325
Weather proof
NEMA 1,3,4, and13

Switch Rating: UL/CSA rating: L96

15 amp. 125, 250, or 480 volts AC
1/2 amp. 125 volts DC
1/4 amp. 250 volts DC

Switch Options: DPDT switches available on request

UL/CSA Rating: L59, 10 amps

Explosion proof micro switches are
NEMA 1,7, and 9
UL Listed, File No. E14274 and CSA
Certified, File No. LR57324: Class I,
Group C and D and Class II, Group
E, F and G.

When Ordering, Please Specify

Supply

Tank

Stilling Well

CLA-VAL

124 Series

Float Valve

Annunciator

Used for any electrical operation which can be performed by
either opening or closing a switch; such as alarm systems,
process control, pump control, motor starting or stopping,
etc. Readily attached to most Cla-Val Valves.

Typical Applications

CLA-VAL 60 Series

Booster Pump

Control Valve

CLA-VAL 50 Series

Pressure Relief Valve

The X105L Series Limit Switch Assembly is used on Cla-Val 60
Series Booster Pump Control Valves. Flexible conduit is used for
electrical connections to the solenoid control and the limit switch.

Limit Switch Assembly

11

10

1

2

5

7

6

8

4

3

9

12

VALV E

COVER

13

When ordering parts,
please specify:

• Item Number

• Description

• Part Number

X105L

CLA-VAL

Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com

©

PL- X105L (R-3/2011)

PARTS LIST

COVER

12

9

15

16

Item

Part

Number

Description

Valves Sizes

Used On

1-2 20441701E Collar W/Set Screw All

3 67578-21B Screw, Machine (2) All

4 67584-23F Washer, Lock (2) All

5 34637K

Switch Assembly,
Weather Proof

All

34633J

Switch Assembly,
Explosion Proof

All

6 64310G

Bracket
Switch Mounting

10" thru 16"

7 67815-06J Nut, Jam All

8 63674G Plate, Mounting All

9

2838201J
2838202G

Adapter
Adapter

2" thru 3"

4" thru 16"

10 63398C

Bushing, Gland

All

11 00951E O-Ring (2) All

12

67644-17K
67644-18H
67644-19F
67644-91J

Bushing
Bushing
Bushing
Bell Reducer

8" and 10"

12"
14"
16"

13

89701-01F
89701-02D
89701-03B
89701-04K
89701-05G

Stem, Actuating
Stem, Actuating
Stem, Actuating
Stem, Actuating
Stem, Actuating

2"-2 1/2"

3"-4"
6"-8"

10"-12"-14"

16"

15 6551201H Fiber Washer All

16 6824421K Screw 8-32 x 3/8 All

Model CDC-1

Check Valve

Sizes 3/8” and 1/2”

Dimensions

CLA-VAL

1701 Placentia Ave • Costa Mesa CA 92627 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • www.cla-val.com

Copyright Cla-Val 2017 • Printed in USA • Specifications subject to change without notice.

©

E-CDC-1 (R-06/2017)

Item Description Quantity

1 Retainer, Seal 1

2 O-Ring 1

3 Retainer, Valve 1

4 Seal, Valve Ring 1

5 Plate, Valve 1

Size

(NPT)

A B C

3/8" 2.06 1.06 .38 (3/8) - 18 NPT

1/2" 2.12 1.38 .50 (1/2) - 14 NPT

• NSF-61 Approved

• Meets Low Lead Requirements

• Patented Seal Design Allows for Drip Tight Shut-off
at Low DP

• No Spring Required due to Patented Seal Design

• Delrin® Disc with Flow Profile Designed to Minimize
Head Loss

• Delrin® Disc Resists Corrosion and/or Mineral
Build-up

• Drip Tight Seating at both Low and High Operating
Pressures

• Temperature Range: 10°F to 210°F

• EPR, NBR and Fluorocarbon Seal Options

C

C

A

B

CLA-VAL

Copyright Cla-Val 2018 Printed in USA Specifications subject to change without notice.

1701 Placentia Ave • Costa Mesa CA 92627 Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • www.cla-val.com

©

INSTALLATION / OPERATION / MAINTENANCE

Flow Control

CV

MODEL

N-CV (R-06/2018)

DESCRIPTION

The CV Control is an adjustable restriction which acts as a
needle valve when flow is in the direction of the stem. When
flow is in the reverse direction, the port area opens fully to
allow unrestricted flow. When installed in the control system of
a Cla-Val automatic valve, it can be arranged to function as
either an opening or closing speed control.

OPERATION

The CV Flow Control permits full flow from port A to B, and
restricted flow in the reverse direction. Flow from port A to B
lifts the disc from seat, permitting full flow. Flow in the reverse
direction seats the disc, causing fluid to pass through the clear­ance between the stem and the disc. This clearance can be
increased, thereby increasing the restricted flow, by screwing
the stem out, or counter-clockwise. Turning the stem in, or
clockwise reduces the clearance between the stem and the
disc, thereby reducing the restricted flow.’

INSTALLATION

Install the CV Flow Control as shown in the valve schematic
All connections must be tight to prevent leakage.

DISASSEMBLY

Follow the sequence of the item numbers assigned to the
parts in the cross sectional illustration for recommended
o

rder of disassembly.

Use a scriber, or similar sharp-pointed tool to remove O-ring
from the stem.

INSPECTION

Inspect all threads for damage or evidence of cross­threading. Check mating surface of seat and valve disc for
excessive scoring or embedded foreign particles. Check
spring for visible distortion, cracks and breaks. Inspect all
parts for damage, corrosion and cleanliness.

CLEANING

After disassembly and inspection, cleaning of the parts can
begin. Water service usually will produce mineral or lime
deposits on metal parts in contact with water. These
deposits can be cleaned by dipping the parts in a 5-percent
muriatic acid solution just long enough for deposits to dis­solve. This will remove most of the common types of
deposits. Caution: use extreme care when handling
acid. If the deposit is not removed by acid, then a fine grit
(400) wet or dry sandpaper can be used with water. Rinse
parts in water before handling. An appropriate solvent can
clean parts used in fueling service. Dry with compressed air
or a clean, lint-free cloth. Protect from damage and dust
until reassembled.

REPAIR AND REPLACEMENT

Minor nicks and scratches may be polished out using a fine
grade of emery or crocus cloth; replace parts if scratches
cannot be removed.

Replace O-ring packing and gasket each time CV Flow
Control is overhauled.

Replace all parts which are defective. Replace any parts
which create the slightest doubt that they will not afford com­pletely satisfactory operation. Use Inspection steps as a
guide.

REASSEMBLY

Reassembly is the reverse of disassembly; no special tools
are required.

TEST PROCEDURE

No testing of the flow Control is required prior to reassembly
to the pilot control system on Cla-Val Main Valve.

3/8" Flow Control

CV

2.12
MAX

STAMP PART NO. ON
SMOOTH SURFACE

RESTRICTED

FLOW

3/8 - 18 NPT

1.84

ADJUSTING STEM
(TURN CLOCKWISE TO
INCREASE RESTRICTION)

1

7

2

10

9

8

6

5

4

3

.85

FREE FLOW

BAR STOCK

CONFIGURATION

When ordering parts,

please specify:

• Number Stamped on Side

• Description (CV Flow Control)

• Part Description

• Material

CLA-VAL

Copyright Cla-Val 2018 Printed in USA Specifications subject to change without notice.

1701 Placentia Ave • Costa Mesa CA 92627 Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • www.cla-val.com

©

PL-CV (R-03/2011)

PARTS LIST

ITEM DESCRIPTION QTY

1

Cap (SS only)

1

2

Nut, Jam

1

3

Seat

1

4

Gasket

1

5

Disc

1

6

Spring

1

7

Ring, Retaining

1

8

Stem

1

9

O-Ring

1

10

Housing

1

I')

0

w

0

N

I-

I

<(

Cl

I')

I

OC>

u

>-

~

Q)

n.:

>-

_J

,.........

_J

<(

0

:::i

ti)

z

<(

:::i:

(J)

..----

w

(/)

0

5

w

u

a:::

w

I-

'-../

0

z

,........

0

0

0

Cl

..----

<t:

I

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u

z

(J)

Cl

0

..----

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a:::

F

0

Q,,

0 0

u

w

5

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a:::

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~

~

3:

0

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<t:

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0:::

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w

0 w

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a:::

w

0

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0:::

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u

z

0

0

z

Ui

<t:

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(f)

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(f)

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<(

CVCL

1 @ 3 4

DIST.

CODE

002

SHEET

1

OF

DRAWING

NO.

69548

l!j_

ClA·\/Al

CO.

NEwroRr

sEAcH.

c.uoRNIA

lc6QG

SERIES

TYPE

OF

VALVE

AND

MAIN

FEATURES

DESIGN

SUGGESTED

WIRING

DIAGRAM

FOR

60

SERIES

PUMP

CONTROL

VALVE

SHOWN

WITH

PUMP

IN

"OFF"

POSITION

DRAWN
CHK'D

APV'D

B.F.

J.M.

HWE

L1

NOTE:

OFF

AUTO

HAND

L2

t----e-

H

1CR

t----8-

1CR

t----8--

COM.

O N.C.

2CRl-

..--------8-

N.O.

2CR

AUTO -OFF -HAND=

SELECTOR

SWITCH

1CR

= RELAY, DPST NORMALLY

OPEN

2CR

= RELAY, DPST NORMALLY

OPEN

3CR

= RELAY,

TPST

NORMALLY

OPEN

=

SWITCH,

REMOTE

START, AUTOMATIC

=

SWITCH,

SPOT,

VALVE LIMIT

SWITCH

PVS

= PILOT

VALVE

SOLENOID

M

=

PUMP

MOTOR

STARTER

SW2

AND

PVS

SUPPLIED

BY

CLA-VAL

CO.

ALL

OTHER

ELECTRICAL

ITEMS

SUPPLIED

BY

CUSTOMER.

SW 2 IS

INCLUDED

IN

THE

X105L

SWITCH

ASSY

WHICH

IS

MOUNTED

ON

THE

PUMP

CONTROL

VALVE

COVER.

5

IREV.E

10-20-67
10-21-67
10-21-67

"THIS

DRAWING

IS

THE

PROPERTY

OF

CLA-VAL

CO.

AND

SAME

AND

COPIES

MADE

THEREOF,

IF

ANY,

SHALL

BE

RETURNED

TO

IT

UPON

DEMAND

DELIVERY

AND

DISCLOSURE

HEREOF

ARE

SOLELY

UPON

CONDITION

THAT

THE

SAME

SHALIL

NOT

BE

USED,

COPIED

OR

REPRODUCED,

NOR

SHALL

THE

SUBJECT

HEREOF

BE

DISCLOSED

IN

ANY

MANNER

TO

ANYONE

FOR

ANY

PURPOSE,

EXCEPT

AS

HEREIN

AUTHORIZED,

WITHOUT

PRIOR

WRITTEN

APPROVAL

OF

CLA-VAL

CO.

THIS

DRAl'l1NG

IS

SUBMITTED

CONFIDENTIALLY

AND

MAY

NOT

BE

USED

IN

THE

MANUFACTURE

OF

ANY

MATERIAL

OR

PRODUCT

OTHER

THAN

SUCH

MATERIALS

AND

PRODUCTS

FURNISHED

TO

CLA-VAL

CO.

1'11HETHER

OR

NOT

THE

EQUIPMENT

OR

INFORMATION

SHOWN

HEREON

IS

PATENTED

OR

OTHERWISE

PROTECTED.

FULL

TITLE

AND

COPYRIGHTS,

IF

ANY,

IN

AND

TO

THIS

DRAWING

AND/OR

INFORMATION

DELIVERED

OR

SUBMITTED

ARE

FULLY

RESERVED

CLA-VAL

co."

>--

::]

...:::

:::J

:z

...:::

::::::;;:

w

U1

5

w

0:::

r-

I=!

...:::

=

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co

~

6

0 f=:

= o._

15

=

U1

gs

2:5

(.J

w

oc

:z

0

Vi

5

w

oc

a

...:::

(.J

f--

w

w

I

if)

w

w

if)

CVCL 1

(bl

3 4 DIST

CODE

002

SHEET

2

OF

5

DRAV!1NG

NO.

I

REV

69548

E

l!1i

ClA·\IAl

CO.

NEWPORT

BEACH.

CALIFORNIA

ICA60NOSERIES

DESIGN

SUGGESTED

WIRING

DIAGRAM

FOR

60

SERIES

PUMP

CONTROL

VALVE

SHOWN

WITH

PUMP

IN

"OFF"

POSITION

DRAWN

B.F.

10-20-67

CHK'D

J.M.

10-21-67

APV'D

HWE

10-21-67

WIRING

DIAGRAM

EXPLANATION

THIS

SUGGESTED

WIRING

DIAGRAM

PROVIDES

ELECTRICAL

INTERLOCK

TO

PREVENT

SURGES

ON

START

UP & SHUT

DOWN

OF

ELECTRIC

MOTOR-DRIVEN

PUMPS.

IT

IS

SUITABLE

FOR

MOST

APPLICATIONS

OF

CLA-VAL 60 &

61

SERIES

PUMP

CONTROL

VALVES.

FOR

EXPLANATION

OF

HYDRAULIC

VALVE

OPERATION

AND

PUMP

STARTING-STOPPING

SURGE

PROTECTION

SEQUENCE,

SEE

CATALOG

DATA

SHEET

FOR

60

SERIES

BOOSTER

PUMP

CONTROL

VALVES

(e.g.

-E-60-11,

ETC)

OR

61

SERIES

DEEP

WELL

PUMP

CONTROL

VALVES

(e.g.

-E-61-02,

ETC).

PUMP

OFF

THE

PUMP

CONTROL

VALVE

WILL

BE

IN

ITS

HYDRAULICALLY

NORMALLY

OPEN

(FOR

61

SERIES

VALVES)

OR

NORMALLY

CLOSED

(FOR

60

SERIES

VALVES)

POSITION.

SW2

IS

MOUNTED

ON

THE

PUMP

CONTROL

VALVE

AND

IS

IN

THE

OPEN

POSITION

(N.O.)

WHEN

THE

PUMP

IS

OFF.

3CR

RELAY

IS

ENERGIZED

AND

ALL

OF

IT'S

CONTACTS

ARE

CLOSED.

AUTO-OFF-HAND

SWITCH

ALLOWS

SELECTION

OF

THREE

MODES.

AUTO

OR

AUTOMATIC

MODE

SIGNALS

PUMP

ON

AND

OFF

UNDER

COMMAND

OF

REMOTE

SWITCH

SW1.

THIS

COULD

BE

ANY

REMOTE

SWITCH

FROM A SIMPLE

PRESSURE

SWITCH

TO A COMPLEX

COMPUTER

SYSTEM

SWITCH.

HAND

MODE

ALLOWS

OVERRIDING

THE

AUTO

MODE

FOR

THOSE

TIMES

WHEN

IT

IS

NECESSARY

TO

MANUALLY

(AT

THE

PANEL)

SIGNAL

THE

PUMP

TO

START

(HAND)

AND

STOP

(OFF).

OFF

AUTO

HAND

......

/

SW

1

L1

...........

/

L2

--

3CR3

e-

(CLOSED)

H

1CR

i-------18-

3CR

1

e-

i------------r------+---------1

2CR

(CLOSED)

1CR

2CR

I

1--------e--

I

(ENERGIZED)

3CR2

,___

__________

_.__!

- - - -

..J

(CLOSED)

2CR

"THIS

DRA'MNG

IS

THE

PROPERTY

OF

CLA-VAL

CO.

AND

SAME

AND

COPIES

MADE

THEREOF,

IF

ANY,

SHALL

BE

RE1URNED

TO

IT

UPON

DEMAND.

DELIVERY

AND

OISCLOSURE

HEREOF

ARE

SOLELY

UPON

CONDlnON

THAT

THE

SAME

SHALL

NOT

BE

USED,

COPIED

OR

REPRODUCED,

NOR

SHALL

THE

SUBJECT

HEREOF

BE

DISCLOSED

IN

ANY

MANNER

TO

ANYONE

FOR

ANY

PURPOSE,

EXCEPT

AS

HEREIN

AUTHORIZED,

WITHOUT

PRIOR

WRITTEN

APPROVAL

OF

CLA-VAL

CO.

THIS

DRAWING

IS

SUBMITTED

CONFIDENTIALLY

AND

MAY

NOT

BE

USED

IN

THE

MANUFACTURE

OF

ANY

MATERIAL

OR

PRODUCT

OTHER

THAN

SUCH

MATERIALS

AND

PRODUCTS

FURNISHED

TO

CLA-VAL

CO.

l'IHETHER

OR

NOT

THE

EQUIPMENT

OR

INFORMATION

SHOWN

HEREON

IS

PATENTED

OR

OTHERWISE

PROTECTED,

FULL

TITLE

AND

COPYRIGHTS,

IF

ANY,

IN

AND

TO

THIS

DRAWING

AND/DR

INFORMATION

DELIVERED

OR

SUBMITTED

ARE

FULLY

RESERVED

CLA-VAL

CO"

>-

:::J

<C

:::>

:z:

<C

::::;:

LI...J

(/)

5

LI...J

0:::

!--

>-

CD

~~

0

t=

Cl

Q_

1§

Cl

(/)

gs

~

u

LI...J

0:::

:z

0

U'i

5

LI...J

0:::

~

t-

u w

w

:r:

(/)

0:::

1--

_J

w

w

(/)

CVCL 1 @ 3 4

DIST

CODE

002

~

ClA·\IAl

CO.

NEWPORT

BEACH,

CALIFORNIA

ICA60NOSERIES

SUGGESTED

WIRING

DIAGRAM

FOR

60

SERIES

PUMP

CONTROL

VALVE

SHOWN

WITH

PUMP

IN

"OFF"

POSITION

PUMP

SIGNALED

TO

GO

"ON"

USING

"AUTO"

MODE

SHEET

3

OF

5

DRA\\ING

NO.

I

REV

E

69548

DESIGN
DRAVv'N

8.F.

10-20-67

CHK'D

J.M.

10-21-67

APV'D

HWE

10-21-67

STEP

1:

SELECTOR

SWITCH

IS

TURNED

TO

AUTO

POSITION.

ELECTRICITY

FROM

L1

GOES

THROUGH

THE

SWITCH

TO

TERMINAL A AND

TO

SW1.

WHEN A REMOTE

PRESSURE

SWITCH

OR

OTHER

ELECTRICAL

SWITCH

CLOSES

SW1,

ELECTRICITY

GOES

THROUGH

3CR3

(ALREADY

CLOSED),

AND

ENERGIZES 1 CR

COIL

AND

CLOSES

ITS

CONTACTS.

STEP

2:

WHEN 1 CR

CONTACTS

CLOSE,

PVS

IS

ENERGIZED

AND

SHIFTS

PORTS

CAUSING

THE

PUMP

CONTROL

VALVE

TO

BEGIN

MOVING.

AT

THE

SAME

TIME

1

CR

ENERGIZED

THE

PVS

COIL, I TS

SECOND

SET

OF

CONT

ACTS

CLOSED

WHICH

ALLOWED

ELECTRICITY

TO

GO

FROM

L 1

THROUGH 1 CR

AND

3CR1

TO

ENERGIZE

RELAY

2CR.

STEP

3:

WHEN

2CR

RELAY

IS

ENERGIZED,

ITS

FIRST

SET

OF

POINTS

CLOSE

AND

COMPLETE

THE

CIRCUIT

FROM

L 1

THROUGH

THE

N.C.

TERMINAL

OF

SW1

AND

3CR1.

AT

THE

SAME

TIME,

ITS

SECOND

SET

OF

POINTS

CLOSE,

WHICH

ALLOWS

ELECTRICITY

FROM

L 1

THROUGH

2CR

TO

THE

PUMP

MOTOR

STARTER.

THIS

STARTS

THE

PUMP

AND

COMPLETES

THE

CIRCUIT

TO

L2.

OFF

THE

PUMP

IS

NOW

ON

AUTO

HAND

' /

L1

"-

/

L2

A

SW

1

3CR

3 t J::::\_

STEP

1

----Q_

__

D----0-----0---r---

--~~D~-

-

-D~H------~-

1CR

e-

1--~~~~~~~~~~~~~~~~----~----PVS

(CLOSES)

STEP

2

(ENERGIZED)

-(CL~~E:)

H-----------,-

3

c~

1

~t---e---

~

~

I

(ENERGIZED)

N.C.

2CR

_J

_~OM~~

Q--'-

-

(CLOSES

-

SW2

N.O.

e--

(ENERGIZED)

STEP

3

-----------------(cL~~E:~t---0--

FIG

2 (STARTS)

"THIS

DRAWING

IS

THE

PROPERTY

OF

CLA-VAL

CO.

AND

SAME

AND

COPIES

MADE

THEREOF,

IF

ANY,

SHALL

BE

RETURNED

TO

IT

UPON

DEMAND.

DELIVERY

AND

DISCLOSURE

HEREOF

ARE

SOLELY

UPON

CONDITION

THAT

THE

SAME

SHALL

NOT

BE

USED,

COPIED

OR

REPRODUCED,

NOR

SHALL

THE

SUBJECT

HEREOF

BE

DISCLOSED

IN

ANY

MANNER

TO

ANYONE

FOR

ANY

PURPOSE,

EXCEPT

AS

HEREIN

AUTHORIZED,

WITHOUT

PRIOR

~ITTEN

APPROVAL

OF

CLA-VAL

CO.

THIS

DRAWING

IS

SUBMITTED

CONFIDENTIALLY

AND

MAY

NOT

BE

USED

IN

THE

MANUFACTURE

OF

ANY

MATERIAL

OR

PRODUCT

OTHER

THAN

SUCH

MATERIALS

AND

PRODUCTS

FURNISHED

TO

QA-VAL

CO.

'MjETHER

OR

NOT

THE

EQUIPMENT

OR

INFORMATION

SHO'M<

HEREON

IS

PATENTED

OR

OTHERWISE

PROTECTED,

FULL

TITLE

AND

COPYRIGHTS,

IF

ANY,

IN

AND

TO

THIS

DRAWING

AND/OR

INFORMATION

DELIVERED

OR

SUBMITTED

ARE

FULLY

RESERVED

CLA-VAL

CO."

>-

_J
_J

<C

:::::>

:z

<C

:::::;:

LW

(/)

5

LW

Cl:::

1---

>-

CD

~~

0

i=

Cl

o._

15

Cl

(/)

gs

~

u

LW

Cl:::

:z

0

U1

5

LW

Cl:::

Cl

<C

u

Cl:::

1---

_J

1-

w
w

:r:

(/)

w
w

(/)

CVCL 1

(2)

3 4 DIST

CODE

002

SHEET 4

OF

5

iff

__

C_lA~\l~

1

ftLC_D~~~-lcAT~ALOG~No.

___

---4-oRA~N~GNo.~~lRE~vE~

~

•

,..

•

NEWPORT

BEACH,

CALIFORNIA

60

SERIES

69548

DESIGN

SUGGESTED

WIRING

DIAGRAM

FOR

60

SERIES

PUMP

DRAVvN

8.F.

10-20-67

CONTROL

VALVE

SHOWN

WITH

PUMP

IN

"OFF"

POSITION

t-cA_HPKv:-

0

° _H_J.WM_E·--+---

10

---21---

67

---1

10-21-67

PUMP

SIGNALED

TO

GO

"OFF"

USING

"AUTO"

MODE

STEP

1:

REMOTE

SWITCH

SW1

OPENS

AND

DE-ENERGIZES

THE

COIL

OF 1 CR

RELAY

AND

ALL 1 CR

CONTACTS.

STEP

2:

THE

FIRST

SET

OF

CONTACTS

OF 1 CR

OPEN

AND

STOP

THE

ELECTRICITY

TO

THE

COIL

OF

PVS.

PVS

SHIFTS

PORTS

CAUSING

THE

PUMP

CONTROL

VALVE

TO

BEGIN

MOVING.

AT

THE

SAME

TIME

THE

SECOND

SET

OF

CONTACTS

TO

2CR

COIL

OPEN.

2CR

IS

HELD

ENERGIZED

BY

CONNECTION

TO

L 1

THROUGH

SW2.

STEP

3:

WHEN

THE

PUMP

CONTROL

VALVE

HYDRAULICALLY

REACHES

ITS

DE-ENERGIZED

POSITION

(SEE

PUMP

OFF

STEP,

ABOVE)

IT

MOVES

SW2

FROM

N.C.

CONTACT

TO

N.O.

CONTACT

AND

STOPS

ELECTRICITY

TO

2CR

COIL.

2CR

DE-ENERGIZES

AND

OPENS

ITS

CONTACTS,

WHICH

IN

TURN

DE-ENERGIZES

PUMP

MOTOR

STARTER

AND

SHUTS

PUMP

OFF.

THE

PUMP

IS

NOW

OFF

OFF

AUTO

HAND

' /

L1

........._

/

SW

1

L2

STEP

1

A

//

3CR3l

~

- -

--Q_

__

_0-

-----cY

0-

-

-r-

-

-r-

-

(DE~ED)-

- -

D,__H

________

--1_

------------------~;:~~---e---

STEP

2

(DE-ENERGIZED)

1CR

(OPENS)

f'\._N.C.

2CR~

~-----

(OPENS)

(DE-ENERGIZED)

N.O.

STEP

3

------------------co:E~)~

~--0--

(STOPS)

"THIS

DRA'MNG

IS

THE

PROPERTY

OF

CLA-VAL

CO

AND

SAME

AND

COPIES

MADE

THEREOF,

IF

ANY,

SHALL

BE

RETURNED

TO

IT

UPON

DEMAND.

DELIVERY

AND

DISCLOSURE

HEREOF

ARE

SOLELY

UPON

CONDITION

THAT

THE

SAME

SHALL

NOT

BE

USED,

COPIED

OR

REPRODUCED,

NOR

SHALL

THE

SUBJECT

HEREOF

BE

DISCLOSED

IN

ANY

MANNER

TO

ANYONE

FOR

ANY

PURPOSE,

EXCEPT

AS

HEREIN

AUTHORIZED,

'MTHOUT

PRIOR

VIRITTEN

APPROVAL

OF

CLA-VAL

CO.

THIS

DRA'MNG

IS

SUBMITTED

CONFIDENnALLY

AND

MAY

NOT

BE

USED

IN

THE

MANUFACTURE

OF

ANY

MATERIAL

OR

PRODUCT

OTHER

THAN

SUCH

MATERIALS

AND

PRODUCTS

FURNISHED

TO

CLA-VAL

CO.

'M-IETHER

OR

NOT

THE

EQUIPMENT

OR

INFORMATION

SHO'MN

HEREON

IS

PATENTED

OR

OTHER'MSE

PROTECTED,

FULL

TITLE

AND

COPYRIGHTS,

IF

ANY,

IN

AND

TO

THIS

DRA'MNG

AND/OR

INFORMATION

DELIVERED

OR

SUBMITTED

ARE

FULLY

RESERVED

CLA-VAL

CO."

>-

:::J

<t:

=>

:z:

<t:

::::::E

LI..J

Vl

5

LI..J

0:::

t-

>-

cc

~

6

OF

Cl

CL

1§

Cl

Vl

gs

~

u

LI..J

0:::

6

Vi

5

LI..J

0:::

Cl

<t:

u

0:::

t-

~

:I

w

w

I

(/)

w
w

(/)

CVCL

1

(2)

3 4

DIST

CODE

002

SHEET

5

OF

5

DRA\IANG

NO.

I

REV

69548

E

r

ff

ClA

''"l

CO

!CATALOG

NO.

~

•

Utt

.

NEWPORT

BEACH,

CALIFORNIA

6 0 s

ER

I Es

DESIGN

SUGGESTED

WIRING

DIAGRAM

FOR

60

SERIES

PUMP

CONTROL

VALVE

SHOWN

WITH

PUMP

IN

"OFF"

POSITION

DRAWN

B.F.

10-20-67

CHK'D

J.M.

10-21-67

APV'D

HWE

10-21-67

2CR

RELAY

THIS

RELAY

IS

VERY

IMPORTANT

AND

SHOULD

BE

WIRED

EXACTLY

AS

SHOWN.

THE

MAIN

FUNCTION

OF

THIS

RELAY

IS

TO

HOLD

PUMP

"OFF"

WHEN

SELECTOR

SWITCH

OR

SW1

REMOTE

SWITCH

HAS

TOLD

PUMP

TO

GO

"OFF".

IF

WIRED

WRONG,

THE

PUMP

WILL

CYCLE

ON-OFF-ON-OFF.

WHEN

THE

SW2

MICRO

SWITCH

ARM

OF

X105

SWITCH

ASSEMBLY

IS

MOVED

EVER

SO

SLIGH

TY.

3CR

RELAY

THIS

RELAY

IS

THE

POWER

FAILURE

RELAY.

WHEN

NORMAL

POWER

IS

AVAILABLE,

3CR

IS

ENERGIZED

AND

THE

CONTACTS

ARE

CLOSED.

THIS

RELAY

IS

ENERGIZED

WITH

PUMP

ON

OR

PUMP

OFF.

DURING

NORMAL

PUMP

OPERATION

THE

3CR

CONTACTS

ARE

CLOSED.

BUT

WHEN

AN

INTERMITTENT

POWER

FAILURE

("BROWN

OUT")

OCCURS,

THIS

RELAY

DROPS

OUT

AND

ALL

OF

ITS

CONTACTS

OPEN.

WHEN

ELECTRIC

POWER

IS

QUICKLY

RE-ESTABLISHED,

THE

PUMP

WILL

NOT

COME

ON,

EVEN

THROUGH

SIGNALED

BY

SW1

"PUMP

AUTO

ON".

THIS

PREVENTS

THE

PUMP

FROM

RESTARTING

WITH A PARTIALLY

OPEN

PUMP

CONTROL

VALVE.

AFTER

THE

PUMP

CONTROL

VALVE

HAS

MOVED

HYDRAULICALLY

TO

ITS

NORMALLY

OPEN

(61

SERIES)

OR

NORMALLY

CLOSED

(60

SERIES)

POSITION,

IT

MOVES

SW2

TO

THE

OPEN

(N.O.)

POSITION.

THIS

LETS

ELECTRICITY

GO

FROM

L1

THROUGH

SW2

TO

ENERGIZE

COIL

OF

3CR

RELAY

AT

L2.

3CR

CONTACTS

CLOSE

AND

THE

CIRCUIT

WILL

THEN

BE

READY

FOR

"PUMP

SIGNALED

ON"

SEQUENCE

AS

IF

IT

WERE A NORMAL

SITUATION.

THE

3CR

RELAY

GIVES

THE

PUMP A "DELAYED

RESET"

APPEARANCE.

"THIS

DRA'MNG

IS

THE

PROPERTY

OF

CLA-VAL

CO.

AND

SAME

AND

COPIES

MADE

THEREOF,

IF

ANY,

SHALL

BE

RETURNED

TO

IT

UPON

DEMAND.

DELIVERY

AND

DISCLOSURE

HEREOF

ARE

SOLELY

UPON

CONDlnON

THAT

THE

SAME

SHALL

NOT

BE

USED,

COPIED

OR

REPRODUCED,

NOR

SHALL

THE

SUBJECT

HEREOF

BE

DISCLOSED

IN

ANY

MANNER

TO

ANYONE

FOR

ANY

PURPOSE,

EXCEPT

AS

HEREIN

AUTHORIZED,

'MTHOUT

PRIOR

'M'ITTEN

APPROVAL

OF

CLA-VAL

CO.

THIS

ORAViiNG

IS

SUBMITTED

CONFIDENTIALLY

AND

MAY

NOT

BE

USED

IN

THE

MANUFACTURE

OF

ANY

MATERIAL

OR

PRODUCT

OTHER

THAN

SUCH

MATERIALS

AND

PRODUCTS

FURNISHED

TO

CLA-VAL

CO.

v.iHETHER

OR

NOT

THE

EQUIPMENT

OR

INFORMATION

SHOWN

HEREON

IS

PATENTED

OR

OTHERl'!iSE

PROTECTED.

FULL

TITLE

AND

COPYRIGHTS.

IF

ANY,

IN

AND

TO

THIS

DRA'MNG

AND/OR

INFORMATION

DELIVERED

OR

SUBMITTED

ARE

FULLY

RESERVED

CLA-VAL

CO."

CLA-VAL

Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com

©

PL-CK2 (R-3/2011)

The strainer is designed for use in conjunction with a Cla-Val
Main Valve, but can be installed in any piping system where
there is a moving fluid stream to keep it clean. When it is used
with the Cla-Val Valve, it is threaded into the upstream body port
provided for it on the side of the valve. It projects through the
side of the Main Valve into the flow stream. All liquid shunted to
the pilot control system and to the cover chamber of the Main
Valve passes through the X46 Flow Clean Strainer.

C

Male

Pipe

SAE

H

D

E

B

I

G

Male
Pipe

B

I

Width Across Flats

Female

Pipe

A

D

E

F

• Self Scrubbing Cleaning Action

• Straight Type or Angle Type

The Cla-Val Model X46 Strainer is designed to prevent passage of
foreign particles larger than .015". It is especially effective against
such contaminant as algae, mud, scale, wood pulp, moss, and root
fibers. There is a model for every Cla-Val. valve.

The X46 Flow Clean strainer operates on a velocity principle utilizing
the circular "air foil" section to make it self cleaning. Impingement of
particles is on the "leading edge" only. The low pressure area on the
downstream side of the screen prevents foreign particles from clog­ging the screen. There is also a scouring action, due to eddy cur­rents, which keeps most of the screen area clean.

Dimensions

(In Inches)

INSTALLATION

X46 Angle Type B (In Inches)

B

(NPT)C(SAE)

DEH I

1/8 1/4 1-3/8 5/8 7/8 1/4

1/4 1/4 1-3/4 3/4 1 3/8

3/8 1/4 2 7/8 1 1/2

3/8 3/8 1-7/8 7/8 1 1/2

1/2 3/8 2-3/8 1 1-1/4 5/8

X46A Straight

X46B Angle

X46A Straight Type A (In Inches)

A B D E F G I

1/8 1/8 1-3/4 3/4 1/2 1/2 1/4

1/4 1/4 2-1/4 1 3/4 3/4 3/8

3/8 3/8 2-1/2 1 7/8 7/8 1/2

3/8 1/2 2-1/2 1-1/4 1/2 7/8 3/4

1/2 1/2 3 1-1/4 1 1-1/8 3/4

3/8 3/4 3-3/8 2 1/2 1 7/8

3/4 3/4 4 2 1 1-1/2 7/8

3/8 1 4-1/4 2-3/4 1/2 1-3/8 7/8

1 1 4-1/2 2-3/4 1-1/4 1-3/4 7/8

1/2 1 4-1/4 2-3/4 1/2 1-3/8 7/8

Flow Clean Strainer

X46

INSPECTION

Inspect internal and external threads for damage or evidence
of cross-threading. Check inner and outer screens for clogging,
embedded foreign particles, breaks, cracks, corrosion, fatigue,
and other signs of damage.

CLEANING

After inspection, cleaning of the X46 can begin. Water service usually will produce
mineral or lime deposits on metal parts in contact with water. These deposits can
be cleaned by dipping X46 in a 5-percent muriatic acid solution just long enough
for deposit to dissolve. This will remove most of the common types of deposits.
Caution: use extreme care when handling acid. If the deposit is not removed
by acid, then a fine grit (400) wet or dry sandpaper can be used with water.
Rinse parts in water before handling. An appropriate solvent can clean parts used
in fueling service. Dry with compressed air or a clean, lint-free cloth.
Protect from damage and dust until reassembled.

REPLACEMENT

If there is any sign of damage, or if there is the slightest doubt that the Model X46
Flow Clean Strainer may not afford completely satisfactory operation, replace it. Use
Inspection steps as a guide. Neither inner screen, outer screen, nor housing is fur­nished as a replacement part. Replace Model X46 Flow Clean Strainer as a com­plete unit.

When ordering replacement Flow-Clean Strainers, it is important to determine pipe
size of the tapped hole into which the strainer will be inserted (refer to column A or
F), and the size of the external connection (refer to column B or G).

When Ordering,
Please Specify:

• Catalog Number X46

• Straight Type or Angle Type

• Size Inserted Into and Size Connection

• Materials

DISASSEMBLY

Do not attempt to remove the screens from the strainer housing.

MODEL

INSTALLATION / OPERATION / MAINTENANCE

CLA-VAL

Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com

©

N-X46 (R-3/2011)

(NPT) (NPT)

X46B

X46A

CLA-VAL

1701 Placentia Ave • Costa Mesa CA 92627 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • www.cla-val.com

Copyright Cla-Val 2017 • Printed in USA • Specifications subject to change without notice.

©

Cla-Val Gauge Option

E-X141 (R-08/2017)

X141

MODEL

Available Pressure Ranges

Typical Installation with two X141 Gauges

•

Liquid-Filled

•

Dual Scale (PSI / BAR)

•

Long Life Stainless Steel Construction

•

Tamper-Resistant Design

•

2 1⁄2" and 4" Diameter Sizes

•

Isolation Valve Included

The Cla-Val Model X141 Pressure Gauge Option consists of glyc­erin-filled pressure gauges with the Cla-Val Logo and 1⁄4” CK2
Bronze Isolation Valves on the main valve inlet and outlet. Cla-Val
gauges are waterproof, shock resistant, and fully enclosed with a
stainless steel case and bronze wetted parts.

Ambient temperature
ratings are -4 Degrees F to +140 Degrees F (-20 Degrees C to +60
Degrees C).

All gauges have dual scale (PSI/BAR) and are supplied with a 1/4"
NPT bottom connection. Model X141 gauges are available installed
on new valves and must be specified on the customer Purchase
Order. Consult factory for other available materials.

Model X141

4" Pressure Gauge

X141 Gauge Assembly (2 1/2" Diameter Dial)

Pressure Range* Part Number
0 - 60 psi 20534301 A
0 - 100 psi 20534302K
0 - 160 psi 20534311J
0 - 200 psi 20534303J
0 - 300 psi 20534304H
0 - 400 psi 20534305G

X141 Gauge Assembly (4" Diameter Dial)

Pressure Range* Part Number

0 - 60 psi 20534306F
0 - 100 psi 20534307E
0 - 200 psi 20534308D
0 - 300 psi 20534309C
0 - 400 psi 20534310K

Typical X141 Installation

*Specify desired pressure range and valve location (inlet or outlet) on order.

1

2

3

4

5

3/8 NPT

Strainer

X43

Standard 60 mesh pilot system strainer for fluid service.

CLA-VAL

Copyright Cla-Val 2012 Printed in USA Specifications subject to change without notice.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com

©

PL- X43 (R-9/2012)

PARTS LIST

ITEM DESCRIPTION MATERIAL

1

Pipe Plug Steel

2

Strainer Plug Brass

3

Gasket Copper

4

Screen SST

5

Body Brass

No parts available. Rreplacement assembly only.

Size Stock Number

3/8 x 3/8 33450J

Cla-Val Product

Identification

Proper Identification

For ordering repair kits, replacement parts, or for
inquiries concerning valve operation, it is important to
properly identify Cla-Val products already in service
by including all nameplate data with your inquiry.
Pertinent product data includes valve function, size,
material, pressure rating, end details, type of pilot
controls used and control adjustment ranges.

Identification Plates

For product identification, cast-in body markings are
supplemented by identification plates as illustrated on
this page. The plates, depending on type and size of
product, are mounted in the most practical position. It

is extremely important that these identification
plates are not painted over, removed, or in any
other way rendered illegible.

INLET
EINTRITT
ENTREE
ENTRADA

SIZE &
CAT NO.

STOCK
NO.

CODE

MFD. BY CLA-VAL
NEWPORT BEACH, CALIF, U.S.A.

RESERVOIR

END

I

N

L

E

T

I

N

L

E

T

SIZE &
CAT NO.

STOCK
NO.

FLOW

MFD. BY CLA-VAL NEWPORT BEACH, CALIF. U.S.A.

CODE

C

®

™

SIZE &
CAT NO.

STOCK
NO.

SPRING
RANGE

MFD. BY CLA-VAL NEWPORT BEACH, CALIF. U.S.A.

SIZE &
CAT NO.

STOCK
NO.

CODE

MFD. BY CLA-VAL

NEWPORT BEACH, CALIF.

U.S.A.

C

®

™

DO NOT REMOVE

THIS VALVE HAS BEEN MODIFIED
SINCE ORIGINAL SHIPMENT FROM
FACTORY. WHEN ORDERING PARTS
AND/ OR SERVICE SUPPLY DATA FROM
THIS PLATE & ALL OTHER PLATES ON
ORIGINAL VALVE.

REDUCED PRESSURE BACKFLOW PREVENTION DEVICE

STK.
NO.

SER.
NO.

CAT.

NO.

RP

-4

CLA-VAL

NEWPORT BEACH, CA.

This brass plate appears on valves sized 21/2" and larger

and is located on the top of the inlet flange.

These two brass plates appear on 3/8", 1/2", and 3/4" size

valves and are located on the valve cover.

These two brass plates appear on threaded valves

1" through 3" size or flanged valves 1" through 2".

It is located on only one side of the valve body.

This brass plate appears on altitude valves only and is

found on top of the outlet flange.

This brass plate is used to identify pilot control valves.

The adjustment range is stamped into the plate.

This tag is affixed to the cover of the pilot control valve.

The adjustment range appears in the spring range section.

This aluminum plate is included in pilot system

modification kits and is to be wired to the new pilot

control system after installation.

This brass plate is used on our backflow prevention

assemblies. It is located on the side of the Number Two

check (2" through 10"). The serial number of the

assembly is also stamped on the top of the inlet flange of

the Number One check.

How to Order

HOW TO ORDER

Because of the vast number of possible configurations and
combinations available, many valves and controls are not
shown in published product and price lists. For ordering
information, price and availability on product that are not listed,
please contact your local Cla-Val office or our factory office
located at:

SPECIFY WHEN ORDERING

• Model Number • Valve Size

• Globe or Angle Pattern • Threaded or Flanged

• Adjustment Range • Body and Trim Materials
(As Applicable) • Optional Features

• Pressure Class

UNLESS OTHERWISE SPECIFIED

• Globe or angle pattern are the same price

• Ductile iron body and bronze trim are standard

• X46 Flow Clean Strainer or X43 “Y” Strainer are included

• CK2 Isolation Valves are included in price on 4" and larger
valve sizes (6" and larger on 600 Series)

P. O. Box 1325

Newport Beach, California 92659-0325

[phone]

FAX [phone]

LIMITED WARRANTY

Automatic valves and controls as manufactured by Cla-Val are warranted
for three years from date of shipment against manufacturing defects in
material and workmanship that develop in the service for which they are
designed, provided the products are installed and used in accordance
with all applicable instructions and limitations issued by Cla-Val.
Electronic components manufactured by Cla-Val are warranted for one
year from the date of shipment.

We will repair or replace defective material, free of charge, that is returned
to our factory, transportation charges prepaid, if upon inspection, the
material is found to have been defective at time of original shipment. This
warranty is expressly conditioned on the purchaser’s providing written
notification to Cla-Val immediate upon discovery of the defect.

Components used by Cla-Val but manufactured by others, are warranted
only to the extent of that manufacturer’s guarantee.

This warranty shall not apply if the product has been altered or repaired by
others, Cla-Val shall make no allowance or credit for such repairs or
alterations unless authorized in writing by Cla-Val.

DISCLAIMER OF WARRANTIES AND
LIMITATIONS OF LIABILITY

The foregoing warranty is exclusive and in lieu of all other
warranties and representations, whether expressed, implied, oral or
written, including but not limited to any implied warranties or
merchantability or fitness for a particular purpose. All such other
warranties and representations are hereby cancelled.

Cla-Val shall not be liable for any incidental or consequential loss,
damage or expense arising directly or indirectly from the use of the
product. Cla-Val shall not be liable for any damages or charges for
labor or expense in making repairs or adjustments to the product.
Cla-Val shall not be liable for any damages or charges sustained in
the adaptation or use of its engineering data and services. No
representative of Cla-Val may change any of the foregoing or
assume any additional liability or responsibility in connection with
the product. The liability of Cla-Val is limited to material
replacements F.O.B. Newport Beach, California.

TERMS OF SALE

ACCEPTANCE OF ORDERS

All orders are subject to acceptance by our main office at Newport Beach, California.

CREDIT TERMS

Credit terms are net thirty (30) days from date of invoice.

PURCHASE ORDER FORMS

Orders submitted on customer’s own purchase order forms will be accepted only
with the express understanding that no statements, clauses, or conditions contained
in said order form will be binding on the Seller if they in any way modify the Seller’s
own terms and conditions of sales.

PRODUCT CHANGES

The right is reserved to make changes in pattern, design or materials when deemed
necessary, without prior notice.

PRICES

All prices are F.O.B. Newport Beach, California unless expressly stated otherwise on
our acknowledgement of the order. Prices are subject to change without notice. The
prices at which any order is accepted are subject to adjustment to the Seller’s price
in effect at the time of shipment. Prices do not include sales, excise, municipal, state
or any other Government taxes. Minimum order charge $100.00.

RESPONSIBILITY

We will not be responsible for delays resulting from strikes, accidents, negligence of
carriers, or other causes beyond our control. Also, we will not be liable for any
unauthorized product alterations or charges accruing there from.

RISK

All goods are shipped at the risk of the purchaser after they have been delivered by
us to the carrier. Claims for error, shortages, etc., must be made upon receipt of
goods.

EXPORT SHIPMENTS

Export shipments are subject to an additional charge for export packing.

RETURNED GOODS

1. Customers must obtain written approval from Cla-Val prior to returning any
material.

2. Cla-Val reserves the right to refuse the return of any products.

3. Products more than six (6) months old cannot be returned for credit.

4. Specially produced, non-standard models cannot be returned for credit.

5. Rubber goods such as diaphragms, discs, o-rings, etc., cannot be returned for
credit, unless as part of an unopened vacuum sealed repair kit which is less
than six months old.

6. Goods authorized for return are subject to a 35% ($100 minimum) restocking
charge and a service charge for inspection, reconditioning, replacement of
rubber parts, retesting, repainting and repackaging as required.

7. Authorized returned goods must be packaged and shipped prepaid to Cla-Val,
1701 Placentia Avenue, Costa Mesa, California 92627.

PO Box 1325 Newport Beach CA 92659-0325

Phone: [phone] Fax: [phone]

C

LA-VAL

CLA-VAL CANADA CLA-VAL EUROPE

4687 Christie Drive
Beamsville, Ontario
Canada L0R 1B4
Phone: [phone]
Fax: [phone]

Chemin dés Mesanges 1
CH-1032 Romanel/
Lausanne, Switzerland
Phone: [phone]
Fax: [phone]

©COPYRIGHT CLA-VAL 2011 Printed in USA

Specifications subject to change without notice.

www.cla-val.com

E-Product I.D. (R-3/2011)

Represented By:

REPAIR KITS

MODEL

INSTALLATION / OPERATION / MAINTENANCE

BUNA-N MATERIAL

RUBBER KIT REPAIR KIT REBUILD KIT STUD & NUT KIT

STOCK NO. STOCK NO. STOCK NO. STOCK NO.

3/8” 9169801K 21176614B 21176633J

1/2” 9169802H 21176602F 21176615A 21176634H

3/4” 9169802H 21176602F 21176615A 21176634H

1” Non-Guided 9169803F 21176601G 21176616K 21176636F

1” 9169804D 21176603E 21176617J 21176636F

1 1/4” 9169804D 21176603E 21176617J 21176636F

1 1/2” 9169804D 21176603E 21176617J 21176636F

2” 9169805A 21176608K 21176618H 21176637E

2 1/2” 9169811J 21176609J 21176619G 21176638D

3” 9169812G 21176604D 21176620D 21176639C

4” 9169813E 21176605C 21176621C 21176640K

6” 9169815K 21176606B 21176622B 21176641J

8” 9817901D 21176607A 21176623A 21176642H

10” 9817902B 21176610F 21176624K 21176643G

12” 9817903K 21176611E 21176625J 21176644F

14” 9817904H 21176612D 21176626H 21176645E

16” 9817905E 21176613C 21176627G 21176645E

Consult factory for larger sizes

BUNA-N MATERIAL

RUBBER KIT REPAIR KIT REBUILD KIT STUD & NUT KIT

STOCK NO. STOCK NO. STOCK NO. STOCK NO.

3” 9169805A 21176608K 21176618H 21176637E

4” 9169812G 21176604D 21176620D 21176639C

6” 9169813E 21176605C 21176621C 21176640K

8” 9169815K 21176606B 21176622B 21176641J

10” 9817901D 21176607A 21176623A 21176642H

12” 9817902B 21176610F 21176624K 21176643G

14” 9817903K 21176611E 21176625J 21176644F

16” 9817903K 21176611E 21176625J 21176644F

Model 100-01 Hytrol Main Valve

Model 100-20 Hytrol Main Valve

Rubber Kit Includes: Diaphragm, Disc, Spacer Washers

Repair Kit Includes: Diaphragm, Disc, Spacer Washers, Epoxy Coated Disc Retainer, Epoxy Coated Diaphragm Washer,

Protective Washer

Rebuild Kit Includes: Diaphragm, Disc, Spacer Washers, Epoxy Coated Disc Retainer, Epoxy Coated Diaphragm Washer,

Protective Washer, Stainless Steel Bolts & Washers (6" & Below),
Stainless Steel Studs, Nuts, & Washers (8" & Above), Stem, Stem Nut, Disc Guide

Stud & Nut Kit Includes: Stainless Steel Bolts & Washers (6" & Below), Stainless Steel Studs, Nuts, & Washers (8" & Above)

Repair Kits for 100-04/100-23 Hy-Check Main Valves

For: Hy-Check Main Valves—150 Pressure Class Only
Includes: Diaphragm, Disc and O-Rings and full set of spare Spacer Washers.

Larger Sizes: Consult Factory.

Repair Kits for 100-02/100-21 Powertrol and 100-03/100-22 Powercheck Main Valves

For: Powertrol and Powercheck Main Valves—150 Pressure Class Only
Includes: Diaphragm, Disc (or Disc Assembly) and O-rings and full set of spare Spacer Washers.

Repair Kits for Pilot Control Valves (In Standard Materials Only)

Includes: Diaphragm, Disc (or Disc Assembly), O-Rings, Gaskets or spare Screws as appropriate.

Repair Assemblies (In Standard Materials Only)

CLA-VAL

Copyright Cla-Val 2018 Printed in USA Specifications subject to change without notice.

1701 Placentia Ave • Costa Mesa CA 92627 Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • www.cla-val.com

©

N-RK (R-08/2018)

Valve

Size

Kit Stock Number

100-02

Valve

Size

Kit Stock Number

100-02 & 100-03 100-21 & 100-22

3

⁄8”

9169901H

2

1

⁄2”

9169910J N/A

1

⁄2” & 3⁄4”

9169902F

3”

9169911G 9169905J

1” 9169903D

4”

9169912E 9169911G

1

1

⁄4” & 11⁄2”

9169904B

6”

9169913C 9169912E

2” 9169905J

8”

99116G 9169913C

10”

9169939H 99116G

12”

9169937B 9169939H

Valve

Size

Kit Stock Number

Valve

Size

Kit Stock Number

100-04 100-23 100-04 100-23

4” 20210901B N/A 12” 20210905H 20210904J
6” 20210902A 20210901B 14” 20210906G N/A
8” 20210903K 20210902A 16” 20210907F 20210905H

10” 20210904J 20210903K 20” N/A 20210907F

24” N/A 20210907F

BUNA-N

®

(Standard Material) VITON (For KB Controls)

Pilot

Control

Kit Stock

Number

Pilot

Control

Kit Stock

Number

Pilot

Control

Kit Stock

Number

CDB 9170006C CFM-9 12223E CDB-KB 9170012A
CDB-30 9170023H

CRA (w/bucking spring)

9170001D CRA-KB N/A

CDB-31 9170024F

CRD (w/bucking spring)

9170002B

CRD-KB (w/bucking spring)

9170008J

CDB-7 9170017K

CRD (no bucking spring)

9170003K CRL-KB 9170013J
CDH-2 18225D CRD-18 20275401K CDHS-2BKB 9170010E
CDHS-2 44607A CRD-22 98923G CDHS-2FKB 9170011C
CDHS-2B 9170004H CRL (55F, 55L) 9170007A CDHS-18KB (no bucking spring) 9170009G
CDHS-2F 9170005E CRL60/55L-60 9170033G

102C-KB

1726202D
CDHS-3C-A2 24657K CRL60/55L60 1" 9170042H
CDHS-8A 2666901A CRL-4A 43413E
CDHS-18 9170003K CRL-5 (55B) 65755B
CDS-4 9170014G CRL-5A (55G) 20666E
CDS-5 14200A CRL-18 20309801C
CDS-6 20119301A Universal CRL 9170041K
CDS-6A 20349401C CV 9170019F
CFCM-M1 1222301C X105L (O-ring) 00951E

Buna-N

®

CFM-2 12223E 102B-1 1502201F
CFM-7 1263901K 102C-2 1726201F CRD Disc Ret. (Solid) C5256H
CFM-7A 1263901K 102C-3 1726201F CRD Disc Ret. (Spring) C5255K

Control Description Stock Number

CF1-C1 Pilot Assembly Only 89541H
CF1-Cl Complete Float Control less Ball and Rod 89016A
CFC2-C1 Disc, Distributor and Seals 2674701E
CSM 11-A2-2 Mechanical Parts Assembly 97544B
CSM 11-A2-2 Pilot Assembly Only 18053K
33A 1” Complete Internal Assembly and Seal 2036030B
33A 2” Complete Internal Assembly and Seal 2040830J

When ordering, please give complete nameplate data of the valve and/or control being repaired. MINIMUM ORDER CHARGE APPLIES

Larger Sizes: Consult Factory.