Cla-Val 414-01 User Manual

414-01

100G

2100G

• U.L. Listed / U.L.C. Listed

• Globe or Angle Pattern

• Proven Reliable Design

The Cla-Val Model 100G/2100G Deluge Valve is designed for use in controlling
water flow to Deluge, Pre-Action, or Foam-Water type fire protection sprinkler
systems. This valve is U.L. Listed in "Special Systems Water Control Valves
Class I (VLFT)".
The Model 100G-2100G is a hydraulically-operated, diaphragm-actuated, globe
or angle pattern Deluge Valve. It consists of three major components: the body,
the cover, and the diaphragm assembly. The only moving part is the diaphragm
assembly. Packless construction and simplicity of design assures long service
life and dependable low maintenance for this valve. All ferrous parts are fusion
epoxy coated internally and externally for added corrosion resistance, along
with a delrin sleeve stem and teflon coated removable seat.

Typical Application

Deluge Valve

The Model 100G/2100G is installed to control the water flow to the
sprinklers in Deluge, Pre-Action, or Foam-Water type systems. A
simplified system is used to illustrate typical operation.

The Model 100G/2100G Deluge Valve (3) is
maintained in the closed position by means of
system water pressure controlled by a pilot
control (4). When the pilot control valve
receives a signal from the fire detection sys­tem, it allows the deluge valve to open.
Firefighting water (1) then enters system
piping (5) and discharges from
sprinklers (6).

4

1

2

3

5

U

L

®

Globe: 3" – 10"
Angle: 3" – 10"

Ductile Iron 150 ANSI B16.42 flanged
Cast Steel 150 ANSI B16.5 flanged
150 class, 250 psi maximum (Ductile Iron)
150 class, 285 psi maximum (Cast Steel)
300 class, 400 psi maximum
Water, to 180°F MAX.

Main Valve Body & Cover:

Ductile Iron ASTM A-536*

UL, ULC

Cast Steel ASTM A216-WCB*

UL, ULC

Nickel Aluminum Bronze ASTM B148

UL, ULC

Naval

Bronze ASTM B61

UL, ULC

Super Duplex Stainless steel UNS32750

UL, ULC

Stainless Steel ASTM A743-CF-8M

UL, ULC

Main Valve Internal Trim:

Bronze ASTM B61
Stainless Steel Type 303

Monel QQ-N-281 Class B

Diaphragm and Disc:

Buna-N®synthetic rubber

*Internally & Externally Epoxy Coated Standard

Sizes

End Details

Pressure Rating

Temperature Range

Materials

Specifications

1. Catalog No. 100G or 2100G 2. Size

3. Body and Cover Material 4. Globe or Angle Pattern

5. Pressure Class 6. Internal Trim Material

When Ordering, Please Specify

Friction Loss

For use in hydraulically calculated
systems, friction loss equivalent to:

100G (Globe):

3" Size=42 Ft. of 3" Pipe
4" Size=92 Ft. of 4" Pipe
6" Size=116 Ft. of 6" Pipe
8" Size=123 Ft. of 8" Pipe

10" Size=201 Ft. of 10" Pipe

2100G (Angle):

3" Size=33 Ft. of 3" Pipe
4" Size=44 Ft. of 4" Pipe
6" Size=79 Ft. of 6" Pipe
8" Size=105 Ft. of 8" Pipe

10" Size=153 Ft. of 10" Pipe

(1) From System Water Supply

(2) System Shut-off Valve (Visual Stem)

(3) Cla-Val Model 100G or 2100G

(4) Pilot Control System

(5) Sprinkler System Piping

(6) Sprinklers

MODEL

CLA-VAL CANADA CLA-VAL EUROPE

4687 Christie Drive
Beamsville, Ontario
Canada LOR 1B4
Phone: [phone]
Fax: [phone]
E-Mail: [e-mail]

Chemin des M

é

sanges 1
CH-1032 Romanel/
Lausanne, Switzerland
Phone: [phone]
Fax: [phone]
E-Mail: [e-mail]

Copyright

CLA-VAL 2008 Printed in USA Specifications subject to change without notice.

CLA-VAL UK

Dainton House, Goods Station Road
GB - Tunbridge Wells
Kent TN1 2 DH England
Phone: [phone]
Fax: [phone]
E-Mail: [e-mail]

©

Represented By:

To calculate the maximum wet sprinkler pilot height above the valve, use the graph below.

E-100G (R-12/07)

Functional Data

Valve Size

Inches 3 4 6 8 10

mm 80 100 150 200 250

C

V

Factor

Globe

Pattern

Gal./Min. (gpm) 115 200 440 770 1245

Litres/Sec. (l/s) 27.6 48 105.6 184.8 299

Angle

Pattern

Gal./Min. (gpm) 139 240 541 990 1575

Litres/Sec. (l/s) 33.4 58 130 238 378

Valve Size (Inches) 3 4 6 8 10

A 150 ANSI

12.00 15.00 20.00 25.38 29.75

AA 300 ANSI

13.25 15.62 21.00 26.38 31.12

B Dia.

9.12 11.50 15.75 20.00 23.62

C Max.

8.19 10.62 13.38 16.00 17.12

D

2.56 3.19 4.31 5.16 8.50

E 150 ANSI

7.00 8.50 10.00 12.69 14.88

EE 300 ANSI

-- 8.81 10.50 13.19 --

F 150 ANSI

4.00 4.97 6.00 8.00 8.62

FF 300 ANSI

-- 5.28 6.50 8.50 --

G

4.75 5.94 7.25 8.50 10.50

H

2.69 2.81 3.88 5.31 6.56

J

2.56 2.81 3.81 4.81 5.81

K

7.00 4.03 6.75 17.00 15.50

L

2.56 2.81 3.81 4.81 8.50

M

1.75 2.41 2.75 4.00 4.24

N NPT

1/2"-14 3/4"-14 3/4"-14 1"-11 1/2 1"-11 1/2

P NPT

1/4"-11 1/2 2"-11 1/2"

R 150 ANSI

2.50 3.47 3.25 4.19 7.12

RR 300 ANSI

3.12 3.78 3.75 4.69 7.81

X Pilot System

15.00 17.00 29.00 31.00 33.00

Y Pilot System

11.00 12.00 20.00 22.00 24.00

Z Pilot System

11.00 12.00 20.00 22.00 24.00

Valve Size (mm) 80 100 150 200 250

A 150 ANSI

305 381 508 645 756

AA 300 ANSI

337 397 533 670 791

B Dia.

232 292 400 508 600

C Max.

208 270 340 406 435

D

65 81 110 131 216

E 150 ANSI

178 216 254 322 378

EE 300 ANSI

-- 224 267 350 --

F 150 ANSI

102 126 152 203 219

FF 300 ANSI

-- 134 165 216 --

G

121 151 184 216 267

H

68 71 99 135 167

J

65 71 97 122 148

K

178 102 171 432 394

L

65 71 97 122 216

M

45 61 70 102 108

N NPT

1/2"-14 3/4"-14 3/4"-14 1"-11 1/2 1"-11 1/2

P NPT

1/4"-11 1/2 2"-11 1/2"

R 150 ANSI

64 88 83 106 181

RR 300 ANSI

79 96 95 119 198

X Pilot System

381 432 737 787 838

Y Pilot System

279 305 508 559 610

Z Pilot System

279 305 508 559 610

PO Box 1325 Newport Beach CA 92659-0325 Phone: [phone]
Fax: [phone]

Web Site: cla-val.com E-mail: [e-mail]

CLA-VAL

The strainer is designed for use in conjunction with a Cla-Val
Main Valve, but can be installed in any piping system where
there is a moving fluid stream to keep it clean. When it is used
with the Cla-Val Valve, it is threaded into the upstream body port
provided for it on the side of the valve. It projects through the
side of the Main Valve into the flow stream. All liquid shunted to
the pilot control system and to the cover chamber of the Main
Valve passes through the X46 Flow Clean Strainer.

C

Male

Pipe

SAE

H

D

E

B

I

G

Male
Pipe

B

I

Width Across Flats

Female

Pipe

A

D

E

F

• Self Scrubbing Cleaning Action

• Straight Type or Angle Type

The Cla-Val Model X46 Strainer is designed to prevent passage of
foreign particles larger than .015". It is especially effective against
such contaminant as algae, mud, scale, wood pulp, moss, and root
fibers. There is a model for every Cla-Val. valve.

The X46 Flow Clean strainer operates on a velocity principle utiliz­ing the circular "air foil" section to make it self cleaning. Impingement
of particles is on the "leading edge" only. The low pressure area on
the downstream side of the screen prevents foreign particles from
clogging the screen. There is also a scouring action, due to eddy
currents, which keeps most of the screen area clean.

Dimensions

(In Inches)

INSTALLATION

X46 Angle Type B (In Inches)

B

(NPT)C(SAE)

D E H I

1/8 1/4 1-3/8 5/8 7/8 1/4

1/4 1/4 1-3/4 3/4 1 3/8

3/8 1/4 2 7/8 1 1/2

3/8 3/8 1-7/8 7/8 1 1/2

1/2 3/8 2-3/8 1 1-1/4 5/8

X46A Straight

X46B Angle

X46A Straight Type A (In Inches)

A B D E F G I

1/8 1/8 1-3/4 3/4 1/2 1/2 1/4

1/4 1/4 2-1/4 1 3/4 3/4 3/8

3/8 3/8 2-1/2 1 7/8 7/8 1/2

3/8 1/2 2-1/2 1-1/4 1/2 7/8 3/4

1/2 1/2 3 1-1/4 1 1-1/8 3/4

3/8 3/4 3-3/8 2 1/2 1 7/8

3/4 3/4 4 2 1 1-1/2 7/8

3/8 1 4-1/4 2-3/4 1/2 1-3/8 7/8

1 1 4-1/2 2-3/4 1-1/4 1-3/4 7/8

1/2 1 4-1/4 2-3/4 1/2 1-3/8 7/8

Flow Clean Strainer

X46

INSPECTION

Inspect internal and external threads for damage or evidence
of cross-threading. Check inner and outer screens for clogging,
embedded foreign particles, breaks, cracks, corrosion, fatigue,
and other signs of damage.

CLEANING

After inspection, cleaning of the X46 can begin. Water service usually will produce
mineral or lime deposits on metal parts in contact with water. These deposits can
be cleaned by dipping X46 in a 5-percent muriatic acid solution just long enough
for deposit to dissolve. This will remove most of the common types of deposits.
Caution: use extreme care when handling acid. If the deposit is not removed
by acid, then a fine grit (400) wet or dry sandpaper can be used with water.
Rinse parts in water before handling. An appropriate solvent can clean parts used
in fueling service. Dry with compressed air or a clean, lint-free cloth.
Protect from damage and dust until reassembled.

REPLACEMENT

If there is any sign of damage, or if there is the slightest doubt that the Model X46
Flow Clean Strainer may not afford completely satisfactory operation, replace it.
Use Inspection steps as a guide. Neither inner screen, outer screen, nor housing is
furnished as a replacement part. Replace Model X46 Flow Clean Strainer as a com­plete unit.

When ordering replacement Flow-Clean Strainers, it is important to determine pipe
size of the tapped hole into which the strainer will be inserted (refer to column A or
F), and the size of the external connection (refer to column B or G).

When Ordering,
Please Specify:

• Catalog Number X46

• Straight Type or Angle Type

• Size Inserted Into and Size Connection

• Materials

DISASSEMBLY

Do not attempt to remove the screens from the strainer housing.

MODEL

INSTALLATION / OPERATION / MAINTENANCE

CLA-VAL

Copyright Cla-Val 2008 Printed in USA Specifications subject to change without notice.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com

©

N-X46 (R-1/08)

(NPT) (NPT)

X46B

X46A

100-01

PARTS LIST

2.50

A

2.75

OPERATING PRESSURE
1/8 NPT

2

3

1

4

5

6

8

3/8 NPT

3/8 NPT

BOTH ENDS

1.50

1.25

INLET

A

SECTION

AA

100-01 3/8" HYTROL VALVE

7

3/8"-1 Hytrol Valve

PARTS LIST

ITEM DESCRIPTION

1. Cover Screw (8 Required)

2. Cover

3. Spring

4. Diaphragm Washer

5. Diaphragm

6. Disc Retainer Assembly

7. Body Plug (3/8 NPT)

8. Body

*
*

* Recommended Spare Parts

When Ordering parts,
please specify

• All nameplate data

• Description

• Item Number

• Material

MODEL

100-01

PARTS LIST

1/2"-3/4"-1” Hytrol Valve

CLA-VAL

Copyright Cla-Val 2008 Printed in USA Specifications subject to change without notice.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com

©

PL-100-01 3/8” - 1” (R-1/08)

MODEL

10

13

3

1

2

6

7

8

A

4

5

9

13

OPERATING PRESSURE

1/8

C

OUTLET

INLET

BODY WITH INTEGRAL SEAT

11

10

14

1

15

16

22

19

26

25

OPERATING PRESSURE

1/4

5.12

2.68

OUTLET

1.03

INLET

PARTS LIST

ITEM DESCRIPTION

1 COVER SCREW
2 COVER
3 SPRING
4 STEM NUT
5 DIAPHRAGM WASHER
6 DIAPHRAGM
7 DISC RETAINER ASSEMBLY
8 DISC GUIDE & STEM

9 BODY
10 SEAT
11 NAMEPLATE
12 BODY PLUG HEX HD.
13 O-RING SEAT

(FOR OLD STYLE BODY ONLY)

*
*

* Recommended Spare Parts

When Ordering parts,
please specify

• All nameplate data

• Description

• Item Number

• Material

1/2 3/4

1-7/16 3-1/2

2-3/8 2-3/8

25/32 29/32

A
C (MAXIMUM)
D

PARTS LIST

ITEM DESCRIPTION

1 COVER SCREW
2 NAMEPLATE

3 NAMEPLATE SCREW
10 COVER
11 SPRING
13 STEM NUT
14 DIAPHRAGM WASHER
15 DIAPHRAGM
16 DISC RETAINER ASSEMBLY
19 DISC GUIDE
22 SEAT
24 BODY PLUG
25 BODY
26 O-RING, SEAT

* Recommended Spare Parts

100-01 3/4" & 1/2" Hytrol Valve

100-01 1" Hytrol Valve

Proper Identification

For ordering repair kits, replacement parts, or for
inquiries concerning valve operation, it is important to
properly identify Cla-Val products already in service
by including all nameplate data with your inquiry.
Pertinent product data includes valve function, size,
material, pressure rating, end details, type of pilot
controls used and control adjustment ranges.

Identification Plates

For product identification, cast-in body markings are
supplemented by identification plates as illustrated on
this page. The plates, depending on type and size of
product, are mounted in the most practical position. It

is extremely important that these identification
plates are not painted over, removed, or in any
other way rendered illegible.

Cla-Val Product

Identification

How to Order

INLET
EINTRITT
ENTREE
ENTRADA

This brass plate appears on valves sized 21/2" and larger

and is located on the top of the inlet flange.

SIZE &
CAT NO.

STOCK
NO.

MFD. BY CLA-VAL
NEWPORT BEACH, CALIF, U.S.A.

I

N

T

L

E

I

N

T

L

E

CODE

RESERVOIR

END

This brass plate appears on altitude valves only and is

SPRING
RANGE

This tag is affixed to the cover of the pilot control valve.

The adjustment range appears in the spring range section.

found on top of the outlet flange.

®

SIZE &
CAT NO.

C

STOCK

™

NO.

MFD. BY CLA-VAL NEWPORT BEACH, CALIF. U.S.A.

DO NOT REMOVE

THIS VALV E HAS BEE N M O D I F I E D
SI N CE O RIGI N AL SHI P MEN T F R OM
FACTO RY. WHEN ORDE RING PARTS
AND/ OR SERVICE SUPPLY DATA FROM
THIS PLATE & ALL OTHER PLATES ON
ORIGINAL VALVE.

®

C

™

This aluminum plate is included in pilot system

modification kits and is to be wired to the new pilot

control system after installation.

These two brass plates appear on 3/8", 1/2", and 3/4" size

valves and are located on the valve cover.

SIZE &
CAT NO.

STOCK
NO.

MFD. BY CLA -VAL NEWPORT BEACH, C ALIF. U.S.A.

FLOW

CODE

These two brass plates appear on threaded valves

1" through 3" size or flanged valves 1" through 2".

It is located on only one side of the valve body.

SIZE &
CAT NO.

STOCK
NO.

CODE

MFD. BY CLA-VAL

NEWPORT BEACH, CALIF.

U.S.A.

This brass plate is used to identify pilot control valves.

The adjustment range is stamped into the plate.

REDUCED PRESSURE BACKFLOW PREVENTION DEVICE

CAT.

NO.

RP

CLA-VAL

STK.

-4

NO.

SER.
NO.

NEWPORT BEACH, CA.

This brass plate is used on our backflow prevention

assemblies. It is located on the side of the Number Two

check (2" through 10"). The serial number of the

assembly is also stamped on the top of the inlet flange of

the Number One check.

HOW TO ORDER

C

LA-VAL

CLA-VAL CANADA CLA-VAL EUROPE

4687 Christie Drive
Beamsville, Ontario
Canada LOR 1B4
Phone: [phone]
Fax: [phone]

Chemin dés Mesanges 1
CH-1032 Romanel/
Lausanne, Switzerland
Phone: [phone]
Fax: [phone]

©COPYRIGHT CLA-VAL 2007 Printed in USA

Specifications subject to change without notice.

www.cla-val.com

E-Product I.D. (R-12//07)

Represented By:

Because of the vast number of possible configurations and
combinations available, many valves and controls are not
show n in published product and price l ists. For order ing
information, price and availability on product that are not listed,
please contact your local Cla-Val office or our factory office
located at:

P. O. Box 1325

Newport Beach, California 92659-0325

[phone]

FAX [phone]

SPECIFY WHEN ORDERING

• Model Number • Valve Size

• Globe or Angle Pattern • Threaded or Flanged

• Adjustment Range • Body and Trim Materials
(As Applicable) • Optional Features

• Pressure Class

UNLESS OTHERWISE SPECIFIED

• Globe or angle pattern are the same price

• Ductile iron body and bronze trim are standard

• X46 Flow Clean Strainer or X43 “Y” Strainer are included

• CK2 Isolation Valves are included in price on 4" and larger
valve sizes (6" and larger on 600 Series)

LIMITED WARRANTY

Automatic valves and controls as manufactured by Cla-Val are warranted
for three years from date of shipment against manufacturing defects in
material and workmanship that develop in the service for which they are
designed, provided the products are installed and used in accordance
with all app li cab le instr uc tions and lim itati on s iss ued b y Cla -Va l.
Electronic components manufactured by Cla-Val are warranted for one
year from the date of shipment.

We will repair or replace defective material, free of charge, that is returned
to our factory, transportation charges prepaid, if upon inspection, the
material is found to have been defective at time of original shipment. This
warranty is expressly conditioned on the purchaser’s providing written
notification to Cla-Val immediate upon discovery of the defect.

Components used by Cla-Val but manufactured by others, are warranted
only to the extent of that manufacturer’s guarantee.

This warranty shall not apply if the product has been altered or repaired by
others, Cla-Val shall make no allowance or credit for such repairs or
alterations unless authorized in writing by Cla-Val.

TERMS OF SALE

ACCEPTANCE OF ORDERS

All orders are subject to acceptance by our main office at Newport Beach, California.

CREDIT TERMS

Credit terms are net thirty (30) days from date of invoice.

PURCHASE ORDER FORMS

Orders submitted on customer’s own purchase order forms will be accepted only
with the express understanding that no statements, clauses, or conditions contained
in said order form will be binding on the Seller if they in any way modify the Seller’s
own terms and conditions of sales.

PRODUCT CHANGES

The right is reserved to make changes in pattern, design or materials when deemed
necessary, without prior notice.

PRICES

All prices are F.O.B. Newport Beach, California unless expressly stated otherwise on
our acknowledgement of the order. Prices are subject to change without notice. The
prices at which any order is accepted are subject to adjustment to the Seller’s price
in effect at the time of shipment. Prices do not include sales, excise, municipal, state
or any other Government taxes. Minimum order charge $75.00.

RESPONSIBILITY

We will not be responsible for delays resulting from strikes, accidents, negligence of
carriers, or other causes beyond our control. Also, we will not be liable for any
unauthorized product alterations or charges accruing there from.

DISCLAIMER OF WARRANTIES AND
LIMITATIONS OF LIABILITY

The for eg oin g war ra nty is exc lu sive and in lieu of all oth er
warranties and representations, whether expressed, implied, oral or
written, includi ng but not limited to any i mplied warra nties or
merchantability or fitness for a particular purpose. All such other
warranties and representations are hereby cancelled.

Cla-Val shall not be liable for any incidental or consequential loss,
damage or expense arising directly or indirectly from the use of the
product. Cla-Val shall not be liable for any damages or charges for
labor or expense in making repairs or adjustments to the product.
Cla-Val shall not be liable for any damages or charges sustained in
the adaptation or use of its engineering data and services. No
representative of Cla-Val may change any of the foregoing or
assume any additional liability or responsibility in connection with
th e pro d u ct. The li abi l i ty of C l a-Va l i s lim i ted to m a teri a l
replacements F.O.B. Newport Beach, California.

RISK

All goods are shipped at the risk of the purchaser after they have been delivered by
us to the carrier. Claims for error, shortages, etc., must be made upon receipt of
goods.

EXPORT SHIPMENTS

Export shipments are subject to an additional charge for export packing.

RETURNED GOODS

1. Customers must obtain written approval from Cla-Val prior to returning any
material.

2. Cla-Val reserves the right to refuse the return of any products.

3. Products more than six (6) months old cannot be returned for credit.

4. Specially produced, non-standard models cannot be returned for credit.

5. Rubber goods such as diaphragms, discs, o-rings, etc., cannot be returned for
credit, unless as part of an unopened vacuum sealed repair kit which is less
than six months old.

6. Goods authorized for return are subject to a 35% ($75 minimum) restocking
charge and a service charge for inspection, reconditioning, replacement of
rubber parts, retesting, repainting and repackaging as required.

7. Authorized returned goods must be packaged and shipped prepaid to Cla-Val,
1701 Placentia Avenue, Costa Mesa, California 92627.

PO Box 1325 Newport Beach CA 92659-0325

Phone: [phone]

Fax: [phone]

Complete Replacement Diaphragm Assemblies for 100-01 and 100-20 Hytrol Main Valves

For: Hytrol Main Valves with Ductile Iron, Bronze Trim Materials—125/150 Pressure Class Only.
FACTORY ASSEMBLED
Includes: Stem, Disc Guide, Disc, Disc Retainer, Spacer Washers, Diaphragm, Diaphragm Washer
and Stem Nut.

3/8"

1/2" - 3/4"

1"

1 1/4"-1 1/2"

2"

2 1/2"

3"
4"

(Also 81-01 )
(Also 81-01 )

N/A
N/A
N/A
N/A
N/A
N/A

C2524B

C2525J

6"

8"
10"
12"
14"
16"
20"
24"

40456G

45276D

81752J

85533J
89067D
89068B

N/A
N/A

33273E
40456G
45276D

81752J

N/A

85533J
89068B
89068B

Valve

Size

Valve

Size

49097K
C2518D
C2520K

C2522 F

C2524B
C2523D

C2525J

33273E

100-01 100-20

Diaphragm Assembly

Stock Number

100-01 100-20

Diaphragm Assembly

Stock Number

3/8"

1/2" - 3/4"

1"

1 1/4" - 1 1/2"

2"

2 1/2"

3"
4"
6"

8"
10"
12"
14"
16"
20"
24"

(Also 81-01 )
(Also 81-01 )

N/A
N/A
N/A
N/A
N/A
N/A

9169805A

9169812G

9169813E
9169815K
9817901D
9817902B

N/A
9817903K
9817905E
9817905E

3/8"

1/2" - 3/4"

1"

1 1/4” - 1 1/2"

2"

2 1/2"

3"
4"
6"
8"

9169806J
9169807G
9169808E
9169809C
9169810A
9169817F
9169818D
9169819B
9169820K
9169834A

N/A
N/A
N/A
N/A
N/A

N/A
9169810A
9169818D
9169819B
9169820K

Valve

Size

Valve

Size

9169801K
9169802H
9169803F
9169804D
9169805A
9169811J
9169812G
9169813E
9169815K
9817901D
9817902B
9817903K
9817904H
9817905E

N/A

9817906C

100-01 100-20

Repair Kit

Stock Number

100-01 100-20

Repair Kit

Stock Number

Repair Kits for 100-01/100-20 Hytrol Valves

For: Hytrol Main Valves—125/150 Pressure Class Only.
Includes: Diaphragm, Disc (or Disc Assembly) and spare Spacer Washers.

(Also 81-01 )
(Also 81-01 )

REPAIR KITS

When ordering, please give complete nameplate data of the valve and/or control being repaired.

MINIMUM ORDER CHARGE APPLIES.

Buna-N®Standard Material

Viton (For KB Valves)

MODEL

INSTALLATION / OPERATION / MAINTENANCE

Repair Kits for 100-04/100-23 Hy-Check Main Valves

For: Hy-Check Main Valves—125/150 Pressure Class Only
Includes: Diaphragm, Disc and O-Rings and full set of spare Spacer Washers.

Larger Sizes: Consult Factory.

Repair Kits for 100-02/100-21 Powertrol and 100-03/100-22 Powercheck Main Valves

For: Powertrol and Powercheck Main Valves—125/150 Pressure Class Only
Includes: Diaphragm, Disc (or Disc Assembly) and O-rings and full set of spare Spacer Washers.

Repair Kits for Pilot Control Valves

Includes: Diaphragm, Disc (or Disc Assembly), O-Rings, Gaskets or spare Screws as appropriate.

Repair Assemblies (In Standard Materials Only)

CLA-VAL

Copyright Cla-Val 2008 Printed in USA Specifications subject to change without notice.

P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: [phone] • Fax: [phone] • E-mail: [e-mail] • Website cla-val.com

©

N-RK (R-1/08)

Valve

Size

Kit Stock Number

100-02

Valve

Size

Kit Stock Number

100-02 & 100-03 100-21 & 100-22

3

⁄8”

9169901H

2

1

⁄2”

9169910J N/A

1

⁄2” &3⁄4”

9169902F

3”

9169911G 9169905J

1” 9169903D

4”

9169912E 9169911G

1

1

⁄4” & 11⁄2”

9169904B

6”

9169913C 9169912E

2” 9169905J

8”

99116G 9169913C

10”

9169939H 99116G

12"

9169937B 9169939H

Valve

Size

Kit Stock Number

Valve

Size

Kit Stock Number

100-04 100-23 100-04 100-23

4” 20210901B N/A 12” 20210905H 20210904J
6” 20210902A 20210901B 14” 20210906G N/A
8” 20210903K 20210902A 16” 20210907F 20210905H

10” 20210904J 20210903K 20” N/A 20210907F

24” N/A 20210907F

BUNA-N

®

(Standard Material)

VITON (For KB Control)

Pilot

Control

Kit

Stock

Number

Pilot

Control

Kit

Stock

Number

Pilot

Control

Kit

Stock

Number
CDB 9170006C CRM-7 1263901K CDB-KB 9170012A
CDB-3D 9170023H CFM-7A 1263901K CRA-KB N/A
CDB-3I 9170024F CFM-9 12223E

CRD-KB (w/bucking spring)

9170008J

CDB-7 9170017K

CRA (w/bucking spring)

9170001D CRL-KB 9170013J

CDH-2 18225D

CRD (w/bucking spring)

9170002B CDHS-2BKB 9170010E

CDHS-2 44607A

CRD (no bucking spring)

9170003K CDHS-2FKB 9170011C
CDHS-2B 9170004H CRD-18 20275401K CDHS-18KB (no bucking spring) 9170009G
CDHS-2F 9170005E CRD-22 98923G

102C-KB

1726202D
CDHS-3C-A2 24657K CRL (55F, 55L) 9170007A
CDHS-8A 2666901A CRL-4A 43413E
CDHS-18 9170003K CRL-5 (55B) 65755B
CDS-4 9170014G CRL-5A (55G) 20666E
CDS-5 14200A CRL-18 20309801C
CDS-6 20119301A CV 9170019F

Buna-N

®

CDS-6A 20349401C X105L (O-ring) 00951E
CFCM-M1 1222301C 102B-1 1502201F CRD Disc Ret. (Solid) C5256H
CFM-2 12223E 102C-2 172601F CRD Disc Ret. (Spring) C5255K

102C-3 172601F

Control Description Stock Number

CF1-C1 Pilot Assembly Only 89541H
CF1-Cl Complete Float Control less Ball and Rod 89016A
CFC2-C1 Disc, Distributor and Seals 2674701E
CSM 11-A2-2 Mechanical Parts Assembly 97544B
CSM 11-A2-2 Pilot Assembly Only 18053K
33A 1" Complete Internal Assembly and Seal 2036030B
33A 2" Complete Internal Assembly and Seal 2040830J

When ordering, please give complete nameplate data of the valve and/or control being repaired. MINIMUM ORDER CHARGE APPLIES

Larger Sizes: Consult Factory.