Chevrolet Range Rover Classic 1987 1991, Range Rover 1988 User Manual

5 (2)

;

‘..

i

._: ‘:

‘:

(.‘.’

..’

‘.

i-

.:

:

‘.

,’ ‘.‘(

., ::’

‘,.

‘, ,,:,:: .:

;

‘_,

.:: :. ‘,.,. :

(,

.:

,’ : : ;.

:. f:.;

. . .

: .

....

J. .’

r” :; :.y.>

,.

RANGE ROVER

RANGEROVER WORKSHOP MANUAL

PUBLICATION NUMBER SRR652USWM A

PUBLICATION NUMBER: Note that the last letter of the above number indicates the date of the latest amendment issue. The suffix A indicates that this manual includes all amendments up to and including the September 1990 issue. This page will be reissued with a new publication number, e.g. SiZR652lJSWM B, indicating the date of latest amendment, when new amendments are issued.

AMENDMENT ISSUES: In order to receive future amendment issues please apply to:

i

RANGE ROVER OF NORTH AMERICA, INC.

4390 Parliament Place,

PO Box 1503,

Lanham,

Man/land 20706.

When applying please quote the Publication Number.

Published by the

Technical Publications Department of

I

,.

::

. .

:..

Land Rover

Lode Lane

Solihull

West Midlands, 892 8NW

England

e Copyright Land Rover 1990

;.

::,:

,.. ., : ..: i..:, y:

,-

_.’

,.’

...’

,.:.

..,, ::. ‘.

_-.

.,

.:

1

 

_-._

 

., ? /

‘.

.:::.

..,

. .

. . . .

,.’ ‘,

,

a..,.

:

 

 

 

 

 

 

 

CONTENTS

 

 

Section

 

 

 

 

 

Page

Number

 

 

 

 

 

 

 

 

 

 

INTRODUCTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

- Accessories and conversions

 

 

 

 

- Abbreviations and symbols

5

 

 

 

 

- Fuel

handling precautions

2

 

 

 

 

- Hot fuel handling precautions

2

 

 

 

 

- Fuel tank transfer and repair

2

 

 

 

 

- Glossary

of

terms

 

 

6

 

 

 

 

- Location

of

identification numbers

6

 

 

 

 

- Poisonous substances

1

 

 

 

 

- Repairs and replacement parts

1

 

 

 

 

- Special service tools

 

 

3

 

 

 

 

- Specification

 

 

3

 

 

 

 

- Steam cleaning

 

 

3

 

 

 

 

- Used engine oil precautions

3

 

 

 

 

- Wheels and tyres

 

 

 

 

 

 

/

 

 

 

 

 

 

 

 

 

 

04

GENERAL SPECIFICATION DATA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Air conditioning

 

 

8

 

 

 

- Brakes

 

 

 

 

7

 

 

 

 

- Cooling

system

 

 

3

 

 

 

 

- Electrical

 

 

 

 

8

 

 

 

 

- Engine

 

 

 

 

1

 

 

 

- Fuel

system

 

 

 

2

 

 

 

 

- Shift

speed specification - 1987-88 Model year

4

 

 

 

 

- Steering

 

 

 

 

5

 

 

 

- Suspension

 

 

 

6

 

 

 

- Transmission (LT230

and ZF) ratios

3

 

 

 

- Tyre

pressures

 

 

12

 

 

 

- Vehicle

dimensions

 

 

11

 

 

 

 

- Vehicle weights and payload

11

 

 

 

 

- Wheels and Tyres

 

 

8

 

 

 

- Wiper motors

 

 

8

1989

Model

Year

 

 

13

 

 

 

- Electrical

 

 

 

 

 

 

- Engine 3.9 V8

 

 

13

 

 

 

.- Shift speed specification - 1989 model year onwards

15

 

 

 

- Transmission (Borg Warner and ZF) ratios

14

 

 

 

ENGINE TUNING

DATA

 

 

 

 

 

 

 

 

 

 

- Engine tuning data - 3.5 V8

 

 

 

 

 

 

 

1989

Model

Year

 

 

2

 

 

 

- Engine tuning data - 3.9 V8

REVISED: SEPT. 90

CONTENTS

’ (continued)

Section

Number

GENERAL FI-ITING R E M I N D E R S

-Ball and roller bearings

-Dismantling

-Flexible hydraulic pipes and hoses

-Inspection - general

-joints and joint faces

-Keys and keyways

-Metric bolt identification

-Metric nut identification

-Oil seals

-Precautions against damage

-Preparation

-Safety precautions

_

Screw threads

-Tab washers, cotter pins, nuts and locking wire

-Unified thread identification

RECOMMENDED LUBRICANTS, FLUIDS AND CAPACITIES

-Anti-freeze proportions

-Capacities

-Fuel requirements

-Lubrication

-Recommended lubricants

1989 Model Year

-Capacity (Borg Warner transfer gearbox)

-Fuel requirements

-Recommended lubricants (Borg Warner transfer gearbox)

Page

3

2

4

2

4

6

5

5

3

1

1

1

6

6

6

i

3

3

1

REVISED: SEPT. 90

. .-

‘...

I

.

CONTENTS

(continued) c

Section

Number

10MAINTENANCE

-Air conditioning

-Battery

-Brakes

-Charcoal canister

-Converter housing wading plug

-Cooling system

-Distributor

-Drive belt adjustment

-Dynamometer Testing

-Emission maintenance reminder - reset - 1988 model year onwards

-Filters

-General maintenance and adjustments

-Ignition

-jacking

-Jump starting

-Lubrication

-PCV breather filter

-PCV intake filter

-Plenum chamber ventilation passageway

-Required Emission maintenance-49 States

-Requrred Emission maintenance-California

- Required maintenance-49 States-California - first 1,000 mile service

-Road springs

-Steering and suspension

-Steering ball joints

-Towing

-

Transporting the vehicle by trailer

-

Vehicle

Hoist

(Four

post)

-

Vehicle

Hoist

(Two

post)

-

Washer

bottle

 

 

1989 Model Year

-Borg Warner transfer gearbox - Top up oil

-Renew oil

-Charcoal canister - remove and refit

- Dynamometer testing - Borg Warner transfer gearbox

-Towing - Borg Warner transfer gearbox

-Parkbrake - adjust

-Emission maintenance reminder

1990 Model Year

- Dynamometer testing rolling roads

1991 Model Year - Fuel filter

Page

20

20

25

16

24

20

19

21

7

29

15

18

19

6

9

10

17

16

17

2

1

1

24

23

23

7

8

7

7

18

31

31

32 .

32

32

3c

29

1

1

REVISED: SEPT. 90

CONTENTS

(continued)

Section

Page

 

Number

 

rl

SERVICE TOOLS

99

.

 

- Automatic gearbox

 

 

: ‘,

- Engine

-Front and rear axle and final drive

-General and basic tools

-Power steering-steering

-Transfer gearbox

..’

REVISED: SEPT. 90

.: I,

‘, ,’ ‘, ‘.‘.,‘.‘.‘.‘.

: :

. . ;’

,‘. , ‘.. .

.+: ,$

INTRODUCTION

 

NOTE: This workshop manual covers 1987 to 1991 model year vehicles, pages that incorporate model

 

year additions are identified by the header at the top of the page. Example: 1987-91 for a combination

 

of previous model years or 1991 if change is only applicable to latest model year.

 

This Workshop Manual is designed to assist skilled technicians in the efficient repair and maintenance

of

Range Rover vehicles.

 

Individuals who undertake their own repairs should have some skill and training, and limit repairs to

 

components which could not affect the safety of the vehicle or its passengers. Any repairs required to

 

safety critical items such as steering, brakes, or suspension should be carried out by a Range Rover

 

Dealer. Repairs to such items should NEVER be attempted by untrained individuals.

 

WARNINGS and CAUTIONS are given throughout this Manual in the following form:

 

WARNING: Procedures which must be followed precisely to avoid the possibility of personal injury.

 

CAUTION: This calls attention to procedures which must be followed to avoid damage to components.

 

NOTE: This calls attention to methods which make a job easier to perform.

 

REFERENCES

 

References to the left or right hand side in the manual are made when viewing the vehicle from the rear. With the engine and gearbox assembly removed, the water pump end of the engine is referred to as the front.

To reduce repetition, some operations covered in this Manual do not include reference to testing the vehicle after repair. It is essential that work is inspected and tested after completion and if necessary a road test of the vehicle is carried out particularly where safety related items are concerned.

DIMENSIONS

The dimensions quoted are to design engineering specification. Alternative unit equivalents, shown in brackets following the dimensions, have been converted from the original specification.

REPAIRS AND REPLACEMENTS

When replacement parts are required it is essential that Range Rover parts are used.

Attention is particularly drawn to the following points concerning repairs and the fitting of replacement parts and accessories: Safety features embodied in the vehicle may be impaired if other than Range Rover parts are fitted. In certain territories, legislation prohibits the fitting of parts not to the vehicle manufacturer’s specification. Torque wrench values given in the Workshop Manual must be strictly adhered to. Locking devices, where specified, must be fitted. If the efficiency of a locking device is impaired during removal it

must be replaced with a new one. Certain fasteners must not be re-used. These fasteners are specified in the Workshop Manual.

POISONOUS SUBSTANCES

Many liquids and other substances used in motor vehicles are poisonous and should un$er no circumstances be consumed and should be kept away from open wounds. These substances among others include anti-freeze, brake fluid, fuel, windscreen washer additives, air conditioning refrigerant, lubricants and various adhesives.

Continued

REVISED: SEPT. 90

1

 

l-l

 

 

 

 

 

 

 

 

 

 

 

01 INTRGOUCTION

 

 

 

 

 

 

 

 

:. ‘..(

FUEL HANDLING PRECAUTIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The following information provides basic precautions

which must be observed if fuel is

to be handled safely.

 

It also outlines the other areas of risk which must not be ignored.

 

 

 

 

: .I:,.,

This information is issued for basic guidance only, and in any case of doubt, appropriate enquiries should be

 

made of your local Fire Marshal or Fire Department.

 

 

 

 

 

,.: .’

Fuel vapor is highly flammable and in confined spaces is also very explosive and toxic.

 

 

 

When fuel evaporates it produces 150 times its own volume in vapor, which when diluted with air becomes a

 

readily ignitable mixture. The vapor is heavier than air and will always fall to the lowest level. It can readily be

 

distributed throughout a workshop by air current, consequently, even a small spillage of fuel is very

 

dangerous.

 

 

 

 

 

 

 

 

 

 

:,.

Always have a fire extinguisher containing FOAM CO, GAS, or POWDER

close at hand when handling fuel,

or when dismantling fuel systems and in areas where fuel containers are stored.

 

 

 

 

 

 

WARNING:

It is imperative

that

the battery

is

not

disconnected

during

fuel system

repairs as arcing at

 

the battery

terminal could

ignite

fuel vapor

in

the

atmosphere.

Always

disconnect

the vehicle battery

‘.BEFORE carrying out work on a fuel system. Whenever fuel is being handled, transferred or stored, or when fuel systems are being dismantled all forms of ignition must be extinguished or removed, any head-lamps used must be flameproof and kept clear of spillage.

.;

..: ‘.

i:,, x

NO ONE SHOULD BE PERMIlTED TO REPAIR COMPONENTS ASSOCIATED WITH FUEL WITHOUT FIRST

HAVING HAD FUEL SYSTEM TRAINING.

HOT FUEL HANDLING PRECAUTIONS

WARNING: Before commencing any operation requiring fuel to be drained from the fuel tank, the following procedure must be adhered to:

1. Allow sufficient time for the fuel to cool, thus avoiding contact with hot fuels.

2.Vent the system by removing the fuel filler cap in a well ventilated area. Refit the filler cap until the commencement of fuel drainage.

FUEL TRANSFER

1

WARNING: FUEL MUST NOT BE EXTRACTED OR DRAINED FROM ANY VEHICLE WHILE IT IS STANDING OVER A PIT.

The transfer of fuel from the vehicle fuel tank must be carried out in a well ventilated area. An approved transfer tank must be used according to the transfer tank manufacturer’s instructions and local regulations, including attention to grounding of tanks.

FUEL TANK REMOVAL

A FUEL VAPOR warning label must be attached to the fuel tank upon removal from the vehicle.

FUEL TANK REPAIR

Under no circumstances should a repair to any tank be attempted.

‘.

:

“,

:

2

I

REVISED: SEPT. 90

.’ :: ;_, :.,.:.

;

 

 

:;:

,>

 

 

.

‘,

 

.’

“..

 

 

::

:

:.

.‘s:<.:.,

:.

0

 

:.‘.’

 

 

 

I

,.

,I’

,/’

.:

i

‘.’

::.

.’

R”;$ 1987-91

INTRODUCI-ION

 

RECOMMENDED SEALANTS

A number of branded products are recommended in this manual for use during maintenance and repair work. These items include: HYLOMAR GASKET AND JOINTING COMPOUND and HYLOSIL RN SILICON COMPOUND.

They should be available locally from garage equipment suppliers. If there is any problem obtaining supplies, contact one of the following companies for advice and the address of the nearest supplier.

MARSTON

BENTLEY INC.

BAYPORT

CHEMICAL SERVICE INC.

1848 Star Batt Drive East

223 North

Brookman Street

Rochester

 

Pasadena

 

 

Michigan

48063

Texas 77506

 

Tel: 313 232 1534

Tel: 713 472

5081

USED ENGINE OIL HANDLING PRECAUTIONS

 

 

 

Prolonged

and repeated contact with engine or

motor oil will result

in the removal of natural fats from the

skin, leading to dryness, irritation and dermatitis. In addition, used engine oil contains potentially harmful contaminants which may cause skin cancer. Adequate means of skin protection and washing facilities should be provided.

WARNING:

1.Avoid prolonged and repeated contact with oils, particularly used engine oils.

2.Wear protective clothing, including impervious gloves where applicable.

3.Do not put oily rags in pockets.

4. Avoid contaminating clothes, particularly underwear, with oil.

5.Overalls must be cleaned regularly. Discard unwashable clothing and oil impregnated footwear.

6.First aid treatment must be obtained immediately for open cuts and wounds.

7.Use barrier creams, before each work period, to help the removal of oil from the skin.

8.Wash with soap and water to ensure all oil is removed (skin cleansers and nail brushes will help). Preparations containing lanolin replace the natural skin oils which have been removed.

9.Do not use gasoline, kerosene, diesel fuel, gas oil, thinners or solvents for washing the skin.

10.If skin disorders develop, obtain medical advice.

11.Where practicable, degrease components prior to handling.

12.Where there is a risk of eye contact, eye protection should be worn, for example, goggles or face shields; in addition an eye wash facility should be provided.

DISPOSING OF USED OILS

Environmental protection precaution

It is illegal to pour used oil onto the ground, down sewers or drains, or into waterways.

Dispose of used oil through authorised waste disposal contractors.

ACCESSORIES

AND CONVERSIONS

 

 

DO NOT FIT unnapproved accessories or conversions, as they could affect the safety of he vehicle.

Land

Rover

will

not accept liability for death, personal

injury,

or damage to property wIF,ich may occur as a

direct

result

of

the fitment of non-approved conversions

to the

Range Rover.

REVISED: SEPT. 90

3

.’

l-iiiINTRODUCTION-l

:.

WHEELS AND TYRES

WARNING: DO NOT replace the road wheels with any type other than genuine Range Rover wheels which are designed for multi-purpose on and off road use and have very important relationships with the proper operation of the suspension system and vehicle handling. Replacement tyres must be of the make and sizes recommended for the vehicle, and all tyres must be the same make, ply rating and tread pattern.

STEAM CLEANING

To prevent consequential rusting, any steam cleaning within the engine bay MUST be followed by careful re-waxing of the metallic components affected. Particular attention must be given to the steering column, engine water pipes, hose clips and ignition coil clamp.

SPECIFICATION

The specification details and instructions set out in this Manual apply only to Range Rover vehicles manufactured specifically for the U.S.A. and Canada.

The Manufacturers reserve the right to vary their specifications with or without notice, and at such times and in such manner as they think fit. Major as well as minor changes may be involved in accordance with the Manufacturer’s policy of constant product improvement.

While every effort is made to ensure the accuracy of the particulars contained in this Manual, neither the Manufacturer or Dealer, by whom this Manual is supplied, shall in any circumstances be held liable for any inaccuracy or the consequences thereof.

COPYRIGHT

e Land Rover (UK) Ltd 1987

All rights reserved. No part of this publication may be produced, stored in a retrieval system or transmitted in any form, electronic, mechanical, photocopying, recording or other means without prior written permission

of Land Rover (UK) Ltd

SPECIAL SERVICE TOOLS

The use of approved special service tools is important. They are essential if service operations are to be carried out efficiently, and safely.

1

.

J

4

.

REVISED: SEPT. 90

I

....

..._.:

...

. .

‘.

rot;; 1987-90

INTRODUCTION 1011

 

.

ABBREVIATIONS AND SYMBOLS USED IN THIS MANUAL

 

Across flats (bolt

size) ..........................................

 

 

AF

After bottom

dead centre ..............................

ABDC

After top dead centre ....................................

 

ATDC

Alternating

current .............................................

 

a.c.

Ampere

..............................................................

 

 

 

 

amp

Ampere .................................................hour

 

 

 

amp hr

Before ...........................bottom dead centre

BBDC

Before top ...................................dead centre

 

B T D C

Bottom .........................................dead centre

 

BDC

Brake

horse ............................................power

 

b’v

British

Standards ...................................................

 

 

 

BS

Carbon ..............................................

monoxide

 

c o

Centimetre ..........................................................

 

 

 

 

 

cm

Centigrade ..............................................(Celsuis)

 

 

C

Cubic

centimetre ................................................

 

 

cm3

Cubic inch ............................................................

 

 

 

 

 

in’

Degree ...........................................

(angle)

 

 

deg or ’

Degree .................................

(temperature)

 

deg or ’

Diameter .............................................................

 

 

 

 

dia.

Direct current .....................................................

 

 

d.c.

Electronic ..................................

Control Unit

 

E.C.U.

Electronic ...................................

Fuel Injection

 

E.F.I.

Fahrenheit ...............................................................

 

 

 

 

 

F

Feet .......................................................................

 

 

 

 

 

 

 

ft

Feet per ...............................................minute

 

 

ft/min

Fifth .....................................................................

 

 

 

 

 

 

 

5th

First ......................................................................

 

 

 

 

 

 

 

1st

Fluid

ounce .......................................................

 

 

 

fl

oz

Foot pounds . .......................................(torque)

 

ft lb

Fourth ..................................................................

 

 

 

 

 

 

4th

Gramme .....................................................(force)

 

 

 

gf

Gramme ......................................................(mass)

 

 

 

g

Gallons ............................................

 

 

 

 

 

..................

gal

Gallons ..................................................(US)

 

 

 

U S gal

High

tension ....................................

(electrical)

 

H.T.

internal ................................................

diameter

 

 

 

I.D.

Inches ..........................................of mercury

 

in. Hg

Inches.. ..................................................................

in

Kilogramme ..............................................

(force)

 

 

kgf

Kilogramme ..............................................

(mass.)

 

 

kg

Kilogramme ...................

centimetre

(torque)

kgf.cm

Kilogramme ..............

per

square

millimetre

kgflmm’

Kilogramme ..............

per

square

centimetre

kgf/cm’

Kilogramme ...........................

metres (torque)

kgf.m

Kilometres ...........................................................

 

 

 

 

km

Kilometres .........................................per hour

 

km/h

Kilovolts ................................................................

 

 

 

 

 

kV

Left-hand ..........................................

steering

 

LHStg

Left-hand ............................................

thread

 

 

LHThd

Litres

...................................................................

 

 

 

 

 

 

litre

Low tension.. ........................................................

1.t.

Maximum .........................................................

 

 

max.

Metre

.....................................................................

 

 

 

 

m

Millilitre

................................................................

 

 

 

ml

Millimetre ...........................................................

 

 

 

mm

Miles

per gallon ................................................

 

mpg

Miles

per hour ...................................................

 

mph

Minute

(angle)

 

 

I

 

 

 

Minus

(of tolerance) ...............................................

 

 

-

Negative (electrical) ................................................

 

 

-

Newton

meters (torque) ....................................

 

 

Nm

Number ..............................................................

 

 

 

No.

Ohms .

.............................................................

 

 

ohm

Ounces

(force) ....................................................

 

 

ozf

Ounces (mass) .....................................................

 

 

OZ

Ounce

inch

(torque) ......................................

 

ozf.in.

Outside

diameter .............................................

 

O.D.

Part numder.................................................

 

Part

No.

 

 

%

Percentage

............................................................

 

 

Pints

.....................................................................

 

 

 

 

P t

Pints

(US) ........................................................

 

 

U S pt

Plus (tolerance) ....................................................

 

 

+

Positive

(electrical) ...............................................

 

 

 

Pound (force) .......................................................

 

 

Ib+f

Pounds

inch (torque) ......................................

 

in.lbf.

Pound (mass) ........................................................

 

 

lb

Pounds

per

square inch ...................................

 

 

P.S.I.

Ratio

.........................................................................

 

 

 

 

 

Reference ...........................................................

 

 

 

ref.

Revolution

per minute ..................................

 

revlmin

Right-hand

...........................................................

 

 

R H

Second (angle) .......................................................

 

 

Second

(numerical order) ...................................

 

 

2nd

Specific gravity ................................................

 

sp.gr.

Square

centimetres .............................................

 

 

cm1

Square inches .......................................................

 

 

in’

Standard wire gauge .......................................

 

s.w.g.

Synchroniser/Synchromesh .........................

 

synchro.

Third

...................................................................

 

 

 

 

3rd

Top dead centre................................................

 

 

T D C

United

Kingdom ..................................................

 

 

U K

Vehicle

Identification Number..

 

..........................

VIN

Volts

......

................................................................

 

 

 

V

Watts ....................................................................

 

 

 

 

W

SCREW THREADS

 

 

 

American Standard Taper Pipe

.........................

 

N P T F

British

Standard Pipe .._...........

q.......................

..

. BSP

U n i f i e d C o a r s..e. ...................

.........................

 

U N C

Unified

Fine . . . . . . . .......................

.........................

 

U N F

REVISED: SEPT. 89

5

:’

:

..‘.)

.’

.,

‘.:,.

.

..I

‘1 n

‘.,,

.

::,.

;<’

l-l

1987-90 ro7;;

 

01 LOCATION OF VEHICLE IDENTIFICATION & UNIT NUMBERS

 

GLOSSARY OF TERMS

Aerial - Antenna

Anti-clockwise - Counter-clockwise Batte,y flat - Dead battery

Bedding in - Break in Bonnet - Hood

Bulkhead - Front of dash Circlip - Snap ring

Crown wheel - Ring gear Dampers - Shock absorbers Direction indicators - Turn signals Down-change - Down-shift

End float - end clearance Extractor - Puller

Fascia - Dashboard Fascia panel - Dashboard

Fuel filler flap - Fuel filler door Caiters - Boots

Gearbox - Transmission

Grub screw - Lock or set screw Number plate - License plate Fuel - Gasoline

Pipe - Hose

Rear screen heater - Rear window defogger Renew/Refit - Replace/Reinstall

Reversing lamps - Back-up lamps Set screw - Bolt

Silencer - Muffler Sill - Rocker panel Spanner - Wrench Spigot - Pilot

Spigot bearing - Pilot bearing Split pin - Cotter pin

Spring washer - Lock washer Sump - Oil pan

Swivel pin - Spindle Tappets - Lash adjusters Gudgeon pin - Piston pin

Hydraulic damper - Shock absorber Ignition/No charge - Generator/No charge Inflammable - Flammable

joint washer - Casket Throttle - Accelerator Top-up - Fill

Transporter lashing - Transporter tie down Up-change - Up-shift

Windscreen - Windshield Wing - Fender

VEHICLE IDENTIFICATION NUMBER WIN)

The Federal Vehicle Identification Number, the gross axle weight ratings together with other information is stamped on a label riveted to the lock face of the front left hand door.

THIS VEHiCLECONFORMS TO ALL

APPLICABLE U.S. FEDERAL MOTOR

VEHICLE SAFETY STANDARDS IN

EFFECT ON THE DATE

KEY TO VEHICLE IDENTIFICATION LABEL

A.Year of manufacture

8.Month of manufacture

C.Gross vehicle weight rating

D.Gross axle weight rating for front axle

E.Cross axle weight rating for rear axle

F.Vehicle identification number (minimum of 17 digits)

The European Vehicle Identification Number is stamped on the right hand side chassis member forward of the front spring mounting turret.

RR 46BM \

:.

.

,:,

!

;

;

‘. e

6

.

REVISED: SEPT. 89

.‘;,

;

‘.‘.

:

 

I.

,,,‘.’

ro;g 1987-91

LOCATION OF VEHICLE IDENTIFICATION & UNIT NUMBERS Iii 1

 

FEDERAL VEHICLE IDENTIFICATION NUMBER

The Federal Vehicle Identification Number is stamped on a plate which is riveted to the upper left hand A - post adjacent to the instrument binnacle and is visible through the front screen of the vehicle.

VEHICLE IDENTIFICATION NUMBER (VIN) - 1989 model year onwards

An adhesive label containing the Federal Vehicle Identification Number, date of manufacture and gross axle weight ratings is fixed to the lock face of the front left hand door. The information includes wheel and tyre sizes and tyre pressures at gross axle weight ratings.

- 1990 model year (interim condition)

Vehicle

DATE

B

 

 

5997 LBS

 

 

 

 

 

C

 

GAWR FR

2511 LBSWITH20W10 TYRES

 

 

 

7JXlS RuS@2(1 Ps( Cou)

 

 

 

 

 

 

 

GAWR REA

3672 LBS WlTH 2OSRl6 TYRES

 

AnlD-

 

 

7JXl6 RIMS@41 PSI COLD

 

 

THS VEHICLE CONFCfMS TO ALL APPLbCASLE

 

 

 

 

 

 

 

 

US FEDERAL MOTOR VEHICLE SAFETY STANOARDS

 

E\

 

 

IN EFFECT ON TME DATE OF

 

 

MANUFACTURE SHOWN ABOVE

 

 

 

 

 

 

 

 

RR2679E

 

TYPE MWLTI-PURPOSEPASSENOERVECUCLE

 

 

 

 

 

- 1989 model year

A

 

/

 

MD BY LAND ROVER

LM LTD ENGLAND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

o*rr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

F-“W

 

 

 

5897 LB8

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

GAWR FR-

 

 

2636 LBSWIT” 206RR16TYRES

 

 

 

 

 

 

 

 

 

 

7JX 10 RyJS@ 21)PSdCOLD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3672 LBS WITH 2056316 TYRES

 

D-/

 

 

 

 

 

 

 

 

7JYIS RIM@41 PSI COLD

 

 

 

 

 

THS VEHICLE COhFMMS

TO ALL APPLICABLE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

US FEDERAL MOTOR VEHCLE SAFETY STANOARDS

 

 

 

 

 

 

 

 

 

 

IN EFFECT ON THE DATE OF

 

 

 

 

 

 

 

 

 

MAMJFACTURE SHOWN ABOVE

 

 

 

 

.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TYPE

MULTI-PURPOSE

PASSE))(IER VEHICLE

 

RR2679E

KEY TO VEHICLE IDENTIFICATION LABEL

A.Month and year of manufacture

B.Gross vehicle weight rating

C.Gross axle weight rating for front axle

D.Gross axle weight rating for rear axle

E.Vehicle identification number (minimum of seventeen digits)

F.Vehicle identification number - bar code

- 1990 model year

The Vehicle Identification Number bar code is incorporated in the VIN label.

MFD BY LANDROVER UK LTD

ENGlAND

 

 

 

 

 

 

 

 

I

 

 

 

 

 

F

2535LBS

WITH

205R16

TYRES

- 7 J X 1 6 R I M S

@ 28 P S I C O L D

 

3572LBS

WITH

205R16

TYRES

US FEDERAL MOTOR VEHICLE SAFETY STANDARDS

IN EFFECT ON THE DATE OF

 

 

 

 

 

Y

E

 

 

 

 

 

 

 

 

TYPE

MULT I PURPOSE PASSENGER VEHIC LE

 

 

 

 

 

 

 

 

R R 2 7 1 5E

 

REVISED: SEPT. 90

7

‘.

:..

1987-91 s;“o”v’;r;

LOCATION OF VEHICLE IDENTIFICATION & UNIT NUMBERS

I 1991 model year

2535LBS (115OKg)WIlli 205R16 TVRES 7JX16 RIMS 1 28 PSI (193Kpa) COLD 2572LBS (162OKS)WITH 205R16 TVRES 7JX16 RIMS 3 41 PSI (282K~a) COLD

FEDERAL YOTDR VEHICLE SAFETY STANDARDS

IN EFFECT ON TliE DATE OF

MANUFACTURE SHOWN ABOVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

\

TYPE

2

 

 

 

 

MULTI.PURPOSE PASSENGER VEHICLE

 

 

RR2944E

J

REVISED: SEPT. 90

,-.

..

:.

 

 

 

,

,.:

‘:.a.‘.

‘_

..

.

.

 

.

R”d;‘;r; 1987-91

LOCATION OF VEHICLE IDENTIFICATION & UNIT NUMBERS

VEHICLE IDENTIFICATION NUMBER

The Federal Vehicle Identification Number consists of similar information to the European number and is made up of a minimum of 17 digits. These numbers are used, to identify manufacturer, model range, specification, body type, engine, transmission/steering, model year, plant and build sequence number and serve to identify the vehicle.

The following example briefly shows the coding process:

 

 

 

 

 

 

 

 

 

European code

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

v

M

L

4

 

D

AM

 

Fed!r al co!te

‘4

I

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

I

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

s

AL

 

Ii

 

 

1

 

1

i

ii

i

%

I

I

 

I

 

 

 

I

 

I

Europe

UK

 

Range

North

4 Door

3.5 Lithe Fuel Auto: Left Check 1987

Solihull Last six digits

 

 

 

Rover

American

Station

Injection

Hand

Digit

Model

 

 

identify Build

 

 

 

 

Spec.

Wagon

 

 

 

Steering

 

Year

 

 

Sequence

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Number

1988 MODEL YEAR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

European code

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

AL

t.

H

V

M

L

4

 

E

A l - l - - - i

I

I

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Federal code

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

I

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

I

 

I

 

 

1

1

i i

 

i

i +-I--

 

 

 

 

I

 

I

 

Europe

UK

 

Range

North

4 Door

3.5 Litre Fuel Auto. Left Check 1988

Solihull Last six digits

 

 

 

Rover

American

Station

Injection

Hand

DiRit Model

 

 

-ibntify Build

 

 

 

 

Spec.

Wagon

 

 

 

Steering

-

Year

 

 

 

1989 MODEL YEAR

 

5RLlftY

aqc

3623

21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

European code

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S

AL

L

H

V

hi

hl

4

 

 

F

 

 

 

I

I

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Federal code

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

AL’

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

I

 

 

 

 

 

 

 

 

 

I

 

 

 

 

 

 

 

 

 

 

 

i

ii

 

 

1

 

I

 

 

 

 

 

 

 

 

 

 

 

 

T

 

Europe

UK

 

Range

North

4 Dbor

3.9 Litre Fuel Auto. Left Check 1989

S@ihull Last six digits

 

 

 

Rover

American

Station

Injecllon

Hand

Digit

Model

 

 

identify Build

 

 

 

 

Spec.

Wagon

 

 

 

Steering

 

Year

 

 

Sequence

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Number

REVISED: SEPT. 90

9

,’:

LOCATION OF VEHICLE IDENTIFICATION & UNIT NUMBERS

 

 

1987-91

po;;;

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1990 MODEL YEAR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

European

code

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

AL L

H

V

M

hl

4

 

c

Al---T-4

 

 

Ii--j

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Federal code

I

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H

 

 

1

2

T

ii

i’ 4

 

Europe

UK

 

 

 

 

 

 

I

 

Range

North

4 Door

3.9 Litre Fuel Auto. Left Check 1990

Solihull Last six digits

 

 

 

Rover

American

Station

Injection

Hand

Digit

Model

 

 

identify Build

 

 

 

 

Spec.

Wagon

 

 

Steering

 

Year

 

 

 

Sequence

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Number

 

1991 MODEL YEAR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

European code

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

s

AL L H

V

M

M

4

 

H

A

 

I

i

1’4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Federal code

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

I

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

AL

i

 

 

1

2

i

ii

i +-I--

I

I

I

 

 

 

I

 

I

Europe

UK

Range

North

4 Door

3.9 Litre Fuel Auto. Left Check 1991

Solihull Last six digits

 

 

 

Rover

American

Station

Injection

Hand

Digit

Model

 

 

identify Build

 

 

 

 

Spec.

Wagon

 

 

Steering

 

Year

 

 

 

Sequence

 

Number

REVISED: SEPT. 90

. .

1

/

,;

1’. :

Chevrolet Range Rover Classic 1987 1991, Range Rover 1988 User Manual

AUTOMATIC GEARBOX ZF4HP22

The serial number is stamped on a plate riveted to the bottom left hand side of the gearbox casing.

,; ’

-ACi !_.

TRANSFER GEARBOX LT230

The serial number is stamped on the left hand side of the gearbox casing below the mainshaft rear bearing housing adjacent to the bottom cover.

FRONT AND REAR AXLE

The axle serial numbers are stamped on the top of the left hand axle tubes.

ENGINE SERIAL NUMBER - 3.5 AND 3.9 V8

ENGINE

The WI engine serial number and engine compression ratio is stamped on a cast pad on the cylinder block, between numbers 3 and 5 cylinders.

NOTE: 3.9 Litre Models can be identified by the suffix 38D.

: “”

-..

‘.. _.

TRANSFER GEARBOX-BORG WARNER -1989 MODEL YEAR

The gearbox serial number is stamped on a plate which is attached to the gearbox casing and is located between the filler/level and drain plug adjacent to the rear output housing.

REVISED: SEPT. 90

11

.’

,..

:.

;: I;:: ,c.

.,’

-

....

.-

i.:.,:...

.....:.F..>..

....:.....

,; ...

....i~.L

KA’vbt1987

GENERAL SPECIFICATION DATA

ROVER

 

 

 

 

ENGINE

 

Type . . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . V8

 

Number of cylinders .........................................................

Eight, two banks of four

B o r................................................................................e

 

 

88.90mm (3.500 in)

Stroke ...............................................................................

 

 

71.14mm (2.800 in)

Capacity.. ..........................................................................

3528 cc (215 in’)

Valve operation ................................................................

Overhead by push-rod

Maximum power-bhp-8.13:1 ............................................

150 at 4750

rev/min(SAEJ1349)

Crankshaft

 

 

Main journal diameter ......................................................

58.409-58.422 mm (2.2996-2.3001 in)

Minimum regrind diameter ...............................................

57.393-57.406 mm (2.2596-2.2601 in)

Crankpin journal diameter ................................................

50.800-50.812 mm (2.0000-2.0005 in)

Minimum regrind diameter ...............................................

49.784-49.797 mm (1.9600-1.9605 in)

Crankshaft

end thrust/ (end float) .....................................

Taken on thrust washers of centre main bearing

 

 

 

0.10-0.20 mm (0.004-0.008 in)

Main bearings

 

 

Number and type .............................................................

5, Vandetvell shells

Material

............................................................................

 

Lead-indium

 

Diametrical

clearance ........................................................

0.010-0.048 mm (0.0004-0.0019 in)

Undersize

bearing shells ...................................................

0.254 mm, 0.508 mm (0.010 in, 0.020 in)

Connecting rods

 

 

Type .................................................................................

 

 

Horizontally split big-end, plain small-end

Length

between centres ...................................................

143.81-143.71 mm (5.662-5.658 in)

Big-end

bearings

 

 

Type and material .............................................................

Vandervell VP lead-indium

Diametrical

clearance .......................................................

0.015-0.055 mm (0.0006-0.022 in)

End-float crankpin............................................................

0.15-0.36mm (0.006-0.014 in)

Undersize

bearing shells ...................................................

0.254 mm, 0.508 mm (0.010 in, 0.020 in)

Piston pins

 

 

Length ..............................................................................

 

 

72.67-72.79 mm (2.861-2.866 in)

Diameter.. .........................................................................

22.215-22.220 mm (0.8746-0.8748 in)

Fit-in connecting rod ........................................................

Press fit

 

Clearance in piston ...........................................................

0.002-0.007 mm (0.0001-0.0003 in)

Pistons

 

 

 

 

Clearance in bore, measured at bottom of skirt

0.018-0.033 mm (0.0007-0.0013 in)

at right angles to piston pin .............................................

Piston rings

 

 

Number of compressions rings ........................................

2

 

Number of oil control rings. .............................................

1

 

No. 1 compression ring ....................................................

Chrome parallel faced

No. 2 compression ring ....................................................

Stepped to

‘L’shaped and marked ‘T’or ‘TOP’

Width of compression rings .............................................

1.56-1.59 mm (0.0614-0.0626 in)

Compression ring gap ......................................................

0.44-0.57 mm (0.017-0.022 in)

Oil control ring type .........................................................

Perfect circle, type 98-6

Oil control ring width .......................................................

4.811 mm (0.1894 in) maximum

Oil control ring gap ..........................................................

0.38-1.40 mm (0.015-0.055 in)

 

 

 

Continued

 

 

 

REVISED: DEC. 87

i

,I:

‘I

..

‘.: ‘:

,.: .’ .:

::.

‘.’

:.;:, :,,

r-1

 

1987

;;^d;;;

04 GENERAL SPECIFICATION DATA

 

 

Camshaft

 

 

 

Location ...........................................................................

 

Central

 

Bearings ............................................................................

 

Non serviceable

 

Number of bearings .........................................................

 

5

 

Drive .................................................................................

 

Chain 9.52 mm (0.375 in) pitch x 54 pitches.

Tappets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic-self-adjusting

 

Valves

 

 

 

Length:

Inlet ..............................

116.59-117.35 mm (4.590-4.620 in)

 

 

Exhaust .........................

116.59-117.35 mm (4.590-4.620 in)

 

Seat angle:

Inlet ..............................

45” to 45 l/2”

 

 

Exhaust .........................

45” to 45 l/2”

 

Head diameter:

Inlet ..............................

39.75-40.00 mm (1.565-1.575 in)

 

 

Exhaust .........................

34.226-34.480mm (1.3475-1.3575 in)

 

Stem diameter:

Inlet ..............................

8.664-8.679 mm (0.3411-0.3417 in)

 

 

Exhaust .........................

8.651-8.666 mm (0.3406-0.3412 in)

 

Stem to guide clearance:

Inlet ..............................

0.025-0.066 mm (0.0010-0.0026 in)

 

 

Exhaust .........................

0.038-0.078 mm (0.0015-0.0031 in)

 

Valve lift (Inlet and Exhaust) .............................................

 

9.49 mm (0.374 in)

 

Valve spring length fitted .................................................

 

40.4 mm (I.590 in) at pressure of 29.5 kg

(65 lb)

lubrication

System type ......................................................................

Oil pump type ..................................................................

Oil pressure ......................................................................

Oil filter-internal ...............................................................

Oil filter-external ..............................................................

Wet sump, pressure fed Gear

2.11 to 2.81 kg/cm’ (30 to 40 p.s.i) at 2400 rev/min with engine warm

Wire screen, pump intake filter in sump Full flow, self-contained cartridge

FUEL SYSTEM

Fuel system type ...............................................................

Fuel pump-make/type .......................................................

Fuel pump delivery pressure ............................................

Fuel filter ..........................................................................

Airflow Sensor

Make and type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lucas hot wire system electronically controlled

AC Delco-high pressure (electrical) immersed in the fuel tank

2.4-2.6 kgflcm’ (34-37 p.s.i.1 Bosch in-line filter ‘canister’ type

Lucas ‘Hot Wire’ 3AM

Injectors

 

 

Make and type . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lucas 8Nf

Electronic Control

Unit

 

Make and type ......

..............................._...........................

Lucas 13CU

Fuel pressure regulator

 

Make and type . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lucas 8R\’

2

REVISED: DEC. 87

. :

.;.,:..,:..: ! . . . . .

I .. ..

..:,_

.,,

;

....

.

PO;;;

1987

GENERAL SPECIFICATION DATA

 

 

 

 

 

 

 

 

Fuel temperature sensor

 

:

 

 

 

 

Ah

Make and type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lucas 6lT

 

 

Coolant temperature sensor

 

 

 

Make and type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lucas 3iT

 

 

Bypass Airvalve (Stepper motor)

 

 

 

Make and type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lucas 2ACM

 

 

Throttle

potentiometer

 

 

 

Make and type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lucas 215SA

 

 

Lambda

sensor

 

 

 

Make and type ,.,..............................................................

Lucas 3LS

 

 

COOLING SYSTEM

 

 

 

Type ....

.........,........................,.....................................Pressurized system with cross-flow radiator and

 

 

remote header tank, thermostat control, pump and

 

 

fan assisted

 

 

Type of pump..................................................................

Centrifugal

 

 

Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

88°C (190°F)

 

 

TRANSMISSION

 

 

 

Transfer

gearbox-LT23tl

 

 

 

Type . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Two speed reduction on main gearbox output.

 

 

Front and rear drive permanently engaged via a

 

 

lockable differential.

 

 

Transfer gearbox ratios

 

 

 

High .................................................................................

 

1.222:1

 

 

Low ..................................................................................

 

3.32O:l

 

 

Automatic gearbox

 

 

 

Model . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF4HP22

 

 

Type . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Four speed and reverse epicyclic with fluid torque

 

 

converter and lock up.

 

 

4th . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0.728:1

 

 

3rd . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

l.OOO:l

 

 

2nd . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.480:1

 

 

1st . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.48O:l

II

Reverse

 

2 086:1

. . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . .

. . . . . . . . .

. . . . . .

Overall ratio (final drive):

High transfer

Low transfer

4th ........................................................................................................

 

3 15:1

8 55:1

 

3rd ........................................................................................................

 

4 32:1

11 75:1

 

2nd .........................................................

 

6.40:1..............................................

17 38:1

 

1st..........................................................

 

10......................72:1

29.........................13:1

 

Reverse .................................................................................................................

 

9.021

2-1.5O:l

 

Continued

 

 

 

REVISED: DEC. 87

3.

‘.

:

:

GENERAL SPECIFICATION DATA

 

 

1987-88

PO;;;

 

 

 

 

 

 

SHIFT SPEED

SPECIFICATION

 

 

 

 

 

 

 

 

Automatic ZF4HP22

Gearbox

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPERATION

 

 

SELECTOR

 

 

VEHICLE SPEED

 

ENGINE SPEED

 

 

 

 

 

POSITION

 

 

APPROX.

 

APPROX. (RPM)

 

 

 

 

 

 

 

 

 

M P H

KPH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KICKDOWN

 

 

 

 

KD4-3

 

 

 

D

 

 

 

78-95

125-153

 

 

 

KD3-2

 

 

 

3(D)

 

 

 

56-61

90-98

 

 

 

KD2-1

 

 

 

2(D,3)

 

 

27-34

43-55

 

 

 

KD3-4

 

 

 

D

 

 

 

N/A

N/A

4750-5200

 

KDZ-3

 

 

 

D(3)

 

 

 

59-64

9 5 1 0 3

 

K D I - 2

 

 

 

D(3,2)

 

 

 

34-39

55-63

4600-5250

 

 

 

 

 

 

 

 

 

FULL THROlTLE

 

 

 

 

f=r4-3

 

 

 

D

 

 

 

60-66

97-106

 

 

 

FT3-2

 

 

 

3(D)

 

 

 

39-45

63-72

3980-4330

 

Fr3-4

 

 

 

D

 

 

 

73-79

117-127

 

FTZ-3

 

 

 

D(3)

 

 

 

54-59

87-95

4350-4800

 

FTl-2

 

 

 

D(3,2)

 

 

 

29-34

47-55

3950-4650

 

 

 

 

 

 

 

 

 

ZERO THROlTLE

 

 

 

 

zT4-3

 

 

 

D

 

 

 

19-25

31-40

 

 

 

?iT3-2

 

 

 

D(3)

 

 

 

12-15

19-24

 

 

 

zT2-1

 

 

 

D(3,2)

 

 

 

6-7

IO-11

 

 

 

 

 

 

 

 

 

 

 

PART THROl-t’LE

 

 

 

PT4-3

 

 

 

D

 

 

 

46-53

74-85

 

 

 

PT3-2

 

 

 

D(3)

 

 

 

29-36

47-58

 

 

 

PT2-1

 

 

 

DCW

 

 

10-12

16-19

 

 

 

 

 

 

 

 

 

 

 

LIGHT THROlTLE

 

 

 

LT3-4

 

 

 

D

 

 

 

26-30

42-48

1430-1650

 

LT2-3

 

 

 

D(3)

 

 

 

18-22

29-35

1420-1820

 

LT’I-2

 

 

 

D(3,Z)

 

 

 

9-10

14-16

1180-1220

 

 

 

 

 

 

 

 

 

TORQUE CONVERTER

 

 

 

1987 Model year

 

 

 

 

 

 

 

 

 

 

 

Lock Up

(IN)

 

 

 

 

 

 

40-43

64-69

1480.1620

 

Unlock (OUT)

 

 

 

 

 

 

38-41

61-66

1430-1560

 

1988 Model year

 

 

 

 

 

 

 

 

 

 

 

Lock Up

(IN)

 

 

 

 

 

 

SO-53

80-85

1875-2000

 

Unlock (OUT)

 

 

 

 

 

 

48-51

77-82

1825-1930

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: The

speeds

 

given

tn the

above

chart

are approximate and only intended as

a guided

Maxlmurr

 

shift changes should take

place

within

these

tolerance parameters.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

.

REVISED: DEC. 87

‘.

‘,.

‘.,..,., . -;..

p”v’;;r: 1 9 8 7

GENERAL SPECIFICATION DATA

 

Drive shafts

Type

Front .................................................................................

Rear ..................................................................................

Universal joints .................................................................

Rear axle

Solid bar 28.6mm (1.125 in) diameter 51mm (2in) diameter

Open type 03EHD

 

 

Spiral bevel, fully floating shafts

.................................................................................

Type

 

 

 

Ratio .................................................................................

 

3.54:1

 

Front

axle

 

 

Type .................................................................................

 

Spiral bevel, enclosed constant velocity joints,

 

 

fully floating shafts

Angularity of universal joint on full lock ...........................

32”

 

Ratio .................................................................................

 

3.54:1

 

STEERING

 

 

Power steering box

 

 

Make/type.........................................................................

Adwest Varamatidlinkage

Ratio .

.............................. ..................................................

Variable: straight ahead 17.5:1

Steering pump

 

 

Make/type .........................................................................

Hobourn-Eaton series 200

Operating pressure - straight ahead position - at idle ......

7 kgflcm’ (100 p.s.i.) maximum

Full lock (left or right) at idle ............................................

28 kgf/cm’ (400 p.s.i.) minimum

Full lock (left or right) 1000 revlmin .................................

70.77 kgf/cm’ (1000-1100 p.s.i.)

Steering wheel turns, lock-to-lock ....................................

3.375

 

Steering wheel diameter ...................................................

406.4mm

(16 in)

Toe-out measurement ......................................................

1.2 to 2.44mm (0.046 to 0.093 in) toe out

Toe-out included angle ....................................................

0" lo'to 0" 20'

Camber angle ...................................................................

0” Check with vehicle in static unladen condition,

 

 

that is, vehicle with water, oil and

Castor angle .....................................................................

3” five gallons of fuel. Rock the vehicle up and

 

 

down at the front to allow it to take up a

Swivel

pin inclination ........................................................

7” static

position

Continued

REVISED: JULY 88

. ..J

‘... ”

SUSPENSION

Type . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front .................................................................................

Rear ..................................................................................

ROAD SPRING DATA

Coil springs controlled by telescopic dampers front and rear

Transverse location of axle by Panhard rod, and fore and aft location by two radius arms

Fore and aft movement inhibited by two tubular trailing links.

Lateral location of axle by a centrally positioned ‘Al bracket bolted at the apex to a ball joint mounting. A levelling unit is positioned between the ball joint and upper cross member.

Specification

 

 

 

 

Part No.

Colour Code

Rating

Free length

No of Coils

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

572315

Blue Stripe

2375.1 kg/m

391.16 mm

7.18

 

 

 

 

 

 

 

(133 lb/in)

(15.4 in)

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

NRC4306

Blue 8;White

2375.1 kg/m

417.57 mm

7.55

 

 

 

 

 

 

Stripe

(133 lb/in)

(16.44in)

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

NRC8113

Pink & Purple

3182.1 kg/m

418.36 mm

8.75

 

 

 

 

 

 

Stripe

(178.2lb/in)

(16.47in)

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

NTC3285

Green & Pink

3182.1 kg/m

435.2 mm

10.21

 

 

 

 

 

 

Stripe

(178.2 lb/in)

(17.134 in)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standard

Suspension

Specification

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Right

 

left

 

 

 

 

 

 

 

 

 

Side

 

Side

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LHD Front

A

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LHD Rear

C

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

Shock absorbers

 

(dampers)

 

 

 

 

 

 

Type..................

_..............................................................

 

 

 

 

 

Telescopic, double-acting non-adjustablf?

Bore diameter..........

.

.

.....

.

......................

...........................

35.47mm (1.375 in)

 

. .

\\

;

6

REVISED: JULY 88

‘.

‘.

‘.’

.’

.’

.(

::’

.: .

‘, ,,

., ‘. ,’

‘.‘. .,,

.‘.

.’ ,...

-<:: :.

‘.

‘,,

‘.

.:., .:

‘.‘,

x

yn;;,: 1987

GENERAL SPECIFICATION DATA I04 1

 

 

 

BRAKES

Front service brake

Type .................................................................................

Operation .........................................................................

Disc diameter ...................................................................

Total pad area ...................................................................

Total swept area ...............................................................

Pad material ......................................................................

Pad wear indicator ............................................................

Rear service brake

Dutboard discs with four piston calipers Hydraulic, servo assisted self-adjusting 298.17mm (11.75 in)

98.lcm’ (15.2 in’) per brake 816 cm2 (126.48 in’) per brake DON 230

Inboard pad right hand caliper

Type ................................................................................

Outboard discs with two piston calipers

Operation .........................................................................

Hydraulic, servo assisted, self-adjusting

Disc diameter ...................................................................

290.0mm (11.42 in)

Total pad area ...................................................................

65.81 cm2 (10.2 in’) per brake

Total swept area ...............................................................

717 cm’ (111.2 in’) per brake

Pad material ......................................................................

DON 230

Pad wear indicator ............................................................

Inboard pad left hand caliper

1987 model year improvement pad wear indicator .......

Inboard pad right hand caliper

Parking brake

Type ................................................................................

Drum diameter .................................................................

Width ...............................................................................

Lining material ..................................................................

Servo/master cylinder

Manufacturer ....................................................................

Servo type ........................................................................

Boost ratio ........................................................................

Master cylinder type .........................................................

Fluid displacement - Primary .........................................

- Secondary.. ..................................

Nominal split ...................................................................

Unit weight ......................................................................

Maximum bleed pressure .................................................

Servo/master cylinder - 1987 Model year improvement

Manufacturer ....................................................................

Servo type ........................................................................

Boost ratio ........................................................................

Master cylinder type .........................................................

Fluid displacement - Primary.. ........................................

- Secondary .....................................

Nominal split ....................................................................

Unit weight ......................................................................

Maximum bleed pressure .................................................

. Mechanical-cable operated drum brake on the rear of the transfer gearbox output shaft

254mm (10 in) 70mm (2.75 in) DON 269

Automotive Products AP 50 + 50

4.O:l

AS AS 15/16 Cast iron

. 5.13 cm’ 9.15 cm3

38162

8.7 Kg

2,76 bar (40 Ibf/in’)

L u

c

a s

Girling

 

LSC

115

 

 

 

5.6:l

 

 

 

 

25.4mm

AS/AS

4

(steel tube

construction)

 

5.16

cm’

 

 

9.17 cm’

 

 

36164

 

 

 

3.75

Kg

 

 

 

2,76

bar

(40

Ibflin’)

 

Continued

REVISED: MARCH 90

.

.

.I

. . ,,

I

..,

,‘,’

‘.

,.;

‘:

:. ...I .,

WHEELS AND TYRES

 

Type and size ...................................................................

Alloy 7.001 X 16

Tyre size ...........................................................................

205R16 (tubeless). Note: Vehicles must be fitted

 

with ‘S’ rated tyres

AIR CONDITIONING

 

System ..............................................................................

A.R.A.

Compressor ......................................................................

Sanden SD510

- 1988 introduction ..........................................................

Sanden SD 709

WIPER MOTORS

 

Tailgate wiper motor

 

Make/type .........................................................................

IMOS (non-serviceable)

Running current, wet screen at 20°C ambient .................

1.0 to 2.8 amps

Wiper speed, wet screen at 20°C ambient ......................

37 to 43 cycles per minute

Windscreen wiper motor

Make/type .........................................................................

Running current (Link disconnected) ................................

Rotary link speed ..............................................................

ELECTRICAL

System ..............................................................................

Battery

Makeltype .........................................................................

Lucas 28W 2-speed

1.5 amps at 39 to 45 rev/min (normal speed)

60 to 73 rev/min (high speed)

12 volt, negative ground

Land Rover Parts and Equipment/Chloride maintenance free 14-plate-380/120/90

Alternator

 

 

Manufacturer ...................................................................

Lucas

 

Type .................................................................................

133/80

 

Polarity ..,..........................................................................

Negative ground

 

Brush length

20 mm (0.78 in)

 

New .r.. ........................................................................

 

Worn, minimum free protrusion

IO mm (0.39 in)

 

from brush box ...........................................................

 

Brush spring pressure flush with brush box face ..............

136 to 279 g (5 to 10 oz)

 

Rectifier pack output rectification .....................................

6 diodes (3 positive side and 3 ground side)

Field winding supply rectification .....................................

3 diodes

 

Stator windings .................................................................

3 phase-delta connected

 

Field winding rotor poles .................................................

12

 

Maximum speed .........................................................

16,000 rev/min

4

Winding resistance at 20°C

2.6 ohms

 

Control .............................................................................

Field voltage sensed regulation

 

Regulator-type ..................................................................

15 T R

 

voltage.. ......................................................................

13.6 to 14.4 volts

 

Nominal output

 

 

Condition ...................................................................

Hot

 

Alternator speed .........................................................

6000 rev/min

 

Control voltage ..........................................................

14 volt

 

Amp ............................................................................

80 amp

 

8

REVISED: MARCH 90

‘,‘. ,,

,,.,

‘.,

j

;.

 

 

GENERAL SPECIFICATION DATA 1041

 

 

 

 

 

 

 

Coil

 

 

‘Y,, :,.,

Make/type

Lucas 32C5

:.

.: ‘._. .’

 

 

 

,’

;

 

 

 

 

 

1988 Model

Year

:,

.’

.;,.

.

 

 

.“’

,:

‘.

 

_’

‘.

 

 

 

 

 

.i

,:.

Make/type.........................................................................

Distributor

Make/type.........................................................................

Firing angles .....................................................................

Application .......................................................................

Pick-up air gap adjustment

(Pick-up limblreluctor tooth) ............................................

Pick-up winding resistance ...............................................

Fuses

Type .................................................................................

Bosch 0221 122 392

Lucas 35 DLM8

O”-45”-90” (every 45”) + lo 12V Negative ground

0.20 mm to 0.35 mm (0.008 in to 0.014 in) 2k to Sk ohms

Autofuse (Blade type)

Blow ratings to suit individual circuits

Horns

Make/type .........................................................................

Klamix (Mixo) TR99

Ignition module

Make/type ......................................................................, . Lucas 9EM amplifier module, distributor mounted

Spark plugs

 

Make/type .........................................................................

Champion RN1 2YC

Gap...................................................................................

0.85 to 0.95 mm (0.033 to 0.038 in)

Starter motor

 

Make/type .........................................................................

Lucas M78R pre-engaged

Minimum brush length ...............................................

3.5 mm (0.138)

Minimum commutater diameter .................................

28.8 mm (1.13 in)

 

Continued

. . ‘C

J

..-

;.’

‘..

REVISED: JULY 88

9

‘.

;:;:

 

 

GENERAL SPECIFICATION DATA

 

 

 

 

 

1987 KANbt

 

 

 

 

 

 

 

 

RO)/ER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REPLACEMENT BULb4

 

 

 

 

 

TYPE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

l2V

60155W

(Halogen) sealed beam

 

 

ieadlamps

 

)

 

 

 

 

4uxiliary driving lamps

1

 

 

l2V

55W H3

(Halogen)

 

 

Sidelamps

 

)

 

 

12v

SW

bayonet

 

..:,,

rail lamps

 

)Exterior

 

 

12v

5l21W

bayonet

 

ieverse lamps

jlights

 

 

12v

2lW

bayonet

 

 

Stoplamps

 

)

 

 

12v

21w

bayonet

 

 

Xrection indicator lamps

)

 

 

12v

21w

bayonet

 

 

qearside marker lamps

)

 

 

12v

4w

bayonet

 

 

Uumber plate lamps

)

 

 

12v

5w

capless

 

 

Instrument panel lamps and warning lamps

)

 

 

12v

1.2w

bulb/holder unit

 

 

Ignition warning lamp (Instrument panel)

)

 

 

12v

2w

capless

 

 

Interior roof lamps

)

 

 

12v

low

‘Festoon’

 

 

Clock

illumination

)

 

 

12v

2w

bayonet

 

 

Cigar

lighter illumination

)

 

 

12v

1.2w

capless

 

 

Door edge/puddle lamps

)

 

 

12v

SW

capless

 

 

Auxiliary switch panel

)Interior

 

 

l2V

1.2w

capless

 

 

illumination (green)

Nights

 

 

 

 

Heated rear screen warning lamp (amber)

)

 

 

12v

1.2w

capless

 

 

Hazard warning lamp

)

 

 

l2V

1.2w

capless

 

 

Automatic

graphics illumination

)

 

 

24v

5w

capless

 

 

Heater/air

conditioning graphics illumination

)

 

 

12v

1.2w

capless

 

 

Differential lock warning lamp

)

 

 

l2V

2w

bayonet

 

 

Column switch illumination

)

 

 

l2V

1.2w

capless

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION: The fitting of new bulbs with wattages in excess of those specified will result in damage t vehicle wiring and switches.

.. .

,-

_’

:

:

.

10

REVISED: JULY 88

._;::

 

 

 

PO;;;

 

1989

 

GENERAL SPECIFICATION DATA 1 iii 1

 

 

 

 

 

‘.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VEHICLE

DIMENSIONS

 

 

 

 

 

..

Overall

length ...................................................................

 

4.45m

(175

in)

 

Overall

width ....................................................................

 

1.82m

(71.6

in)

 

Overall

height ...................................................................

 

1.80m

(70.8

in)

 

Wheelbase ........................................................................

 

2.54m

(100

in)

 

Track: front and rear .........................................................

 

1.49m

(58.5

in)

 

Ground

clearance: under

differential ................................

190mm

(7.5 in)

 

Turning

circle ....................................................................

 

11.89m

(39

ft)

 

Loading

height .................................................................

 

715mm

(28.1 in)

 

Maximum

cargo height ....................................................

 

1.02m

(40.2

in)

 

Rear opening height ..........................................................

 

0.87m

(34.3

in)

 

Usable luggage capacity, rear seat folded ........................

2.00m’

(70.6ft’)

 

Usable luggage capacity, rear seat in use .........................

1.03m’

(36.2ft’)

 

Maximum

roof rack load ..................................................

 

75 kg (165

lb)

 

VEHICLE

WEIGHTS AND

PAYLOAD

 

 

 

 

When loading a vehicle to its maximum (Gross Vehicle Weight), consideration must be taken of the vehicle curb weight and the distribution of the payload to ensure that axle loadings do not exceed the permitted maximum values. It is the customer’s responsibility to limit the vehicle’s payload in an appropriate manner such that neither maximum axle loads nor Gross Vehicle Weight are exceeded.

. ...:*

I

 

 

Front

Rear

 

Total

 

 

 

kg

(lb)

kt3

(lb)

kf3

(lb)

I

 

 

 

 

 

 

 

 

 

 

 

 

Curb weight

980

(2160)

 

972

(2143)

 

1952

(4303)

 

 

Cross Vehicle Weight

 

 

 

 

 

 

2720

(5997)

 

 

Maximum axle loads

1150

(2535)

 

1620

(3572)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: CURB WEIGHT equals the

minimum

unladen vehicle

weight

plus full fuel

tank.

 

 

GROSS VEHICLE WEIGHT equals the maximum all up weight, with the driver, passengers, payload equipment and towing attachment load (where applicable)

GROSS VEHICLE WEIGHT CONDITION - the maximum axle weights shown are individual axle loadings which allow for the fitting of optional equipment. The loading of both axles up to their respective maximums MUST BE AVOIDED, as the overall maximum vehicle weight would then be exceeded.

Maximum

permissible

tongue

weight is

250kg (550 lb).

 

 

 

Maximum

permissible

towed

weights

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

On-road

 

Off-road

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

750 kg

 

750 kg

 

 

 

 

 

 

 

1650 lb

 

1650 lb

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trailers

with brakes require Class III hitch

 

3500 kg

4

IOOOkg

 

 

 

 

 

 

 

7700 lb

2200 lb

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: It is the Owner’s responsibility to ensure that all regulations with regard to towing are complied with. This applies also when towing abroad. All relevant information should be obtained from the appropriate motoring organisation.

.’

:

11

REVISED: DEC. 88

.‘)

2. :

‘. .,

..’ _:

:.:

:‘.

.,i-

 

 

 

 

 

RANGL

 

 

 

 

 

GENERAL SPECIFICATION DATA

 

 

“*’ ROVER

 

 

 

 

 

 

TYRE PRESSURES

 

 

 

 

 

 

 

 

 

Pressures:

Normal on and off-road use.

Off-road ‘emergency’

salt use maximium

Check with tyres cold

All speeds and loads

 

speed of 40 kph (25 mph)

 

 

 

 

 

 

 

 

Front

Rear

Front

Rear

 

bars

1.91

2.6

1.1

1.6

 

Ibfh’

28

38

16

23

kgflcm’

2.0

2.7

1.1

1.6

 

 

 

 

 

 

These pressures may be increased for high speed motoring, Any such increase in pressures may be up to an absolute maximum pressure of 2.8 bars (41 psi) 2.9 kgflcm’.

Normal operating pressures should be restored as soon as reasonable road conditions or hard ground is reached.

After any usage off the road, tyres and wheels should be inspected for damage particularly if high cruising speeds are subsequently to be used.

Towing: When the vehicle is used for towing, the reduced rear tyre pressures for extra ride comfort are not applicable.

WARNING: Tubeless wheels and tyres are fitted to this vehicle and under no circumstances must an inner tube be fitted.

TYRE PRESSURES - 1989 model year

Rear axle tyre pressures must be increased to 2.8 bars (41 p.s.i.) 2.9 Kgf/cm’ for either of the following operating conditions:

1.Sustained high speed driving.

2.When rear axle loads exceed 3410 Ibs (1550 kgs) e.g. with five passengers plus 220 lb (100 kgs) payload.

1

2

REVISED: DEC. 88

Loading...
+ 834 hidden pages