Carrier 260L, 1300L User Manual

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OWNER’S MANUAL

MIRACOOL™ GLASS DOOR MERCHANDISER 260L - 1300L

300L

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750L

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1300L

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Sales Office:

P.O. Box 5932

Spartanburg, S.C. 29304-5932

Technical Service: 1-800-558-7627

Parts Order Fax: 1-800-262-9381

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Printed in Mexico

6-06

79BC560002-01_C

CONTENTS

Page

GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 UNIT INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 LOCATE UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 LEVEL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 INSTALL SHELVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 CONDENSATE DISPOSAL. . . . . . . . . . . . . . . . . . . . . . . . . . 5

START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6,7 PRELIMINARY CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 INITIAL START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

REFRIGERATION SYSTEM SERVICE . . . . . . . . . . . . 8-13 COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 SERVICE AND TROUBLESHOOTING . . . . . . . . . . . . . . . 8

MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14,15 LAMP REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 CONDENSATE REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . 14 CONDENSER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 CABINET EXTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 INTERIOR SURFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

UNIT INSPECTION

Examine all packages for damage to packaging material. Damage to external packaging may have resulted in unit damage. Check packages for all accessories and components, including legs, casters, and shelves. File a claim immediately with the shipping company if shipment is damaged or incomplete.

INSTALLATION

LOCATE UNIT

Refer to Figure 1 for unit components. Units are designed for indoor placement only. Provide at least 3 in. of space between unit cabinet and any adjacent wall or fixture. Remove skid base by removing the retaining screws (4 hex head bolt screws). If optional casters will be used, unit must be located on flat, level surface. Refer to Table 1 for a list of standard parts.

GENERAL

These instructions cover the installation, operation, and maintenance of Carrier Miracool™ series glass door merchandiser units, sizes 260L, 300L, 750L, 1100L, and 1300L.

TABLE 1 — STANDARD PARTS

 

FACTORY

FIELD

 

UNIT SIZE

 

PART

260L, 300L

750L

 

1100L, 1300L

INSTALLED

INSTALLED

 

 

 

Quantity

 

 

 

 

 

 

Refrigeration Cartridge

X

 

1

1

 

1

Shelves

 

X

4

5

 

10

Shelf Clips

 

X

16

20

 

40

Instruction Manual

1

1

 

1

Leveling Feet

X

 

4

4

 

4

Lamps

X

 

1

2

 

2

NOTE: Parts shown are for standard units. Quantity of shelves and clips may vary based on factory-supplied options.

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FLUORESCENT LAMP SIGNBOARD (SIZES 750L, 1100L, AND 1300L ONLY)

UNIT DATA LABEL

(INSIDE COOLER IN UPPER LEFT CORNER)

SHELF

PRODUCT CHAMBER

 

CARTRIDGE COMPARTMENT

INTERNAL FLUORESCENT LAMP —

 

SIZE 750L

 

(SIZE 260L, 300L — ALONG TOP;

SERVICE

SIZE 1100L, 1300L — IN CENTER)

CORD

 

FRONT GRILLE

 

LEVELING FOOT

WOOD SKID

 

REAR VIEW

FRONT VIEW

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LIGHTING CORD

 

 

(RIGHT CONNECTOR)

GRILLE RETAINING SCREW

WOOD SKID RETAINING SCREW,

POWER CORD

IF USED (HEX HEAD BOLT SCREW)

(LEFT CONNECTOR)

UNIT WITH FRONT GRILLE REMOVED

FIGURE 1 — MIRACOOL™ BOTTLE COOLER UNIT COMPONENTS (Size 750L Shown)

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Carrier 260L, 1300L User Manual

LEVEL UNIT

To provide adequate condensate drainage and proper door alignment and operation of unit, the unit cabinet must be level. Leveling feet are factory installed.

Remove refrigeration system cartridge for easier access to back feet.

Before servicing unit, disconnect electrical service. On sizes 1100L and 1300L, turn disconnect switch (located on power cord) to the OFF position. Failure to disconnect electrical service could result in electrical shock and cause personal injury or death.

TO REMOVE CARTRIDGE

1.After disconnecting the unit from the power supply, remove the grille retaining screw located in the upper-most part of the grille. (See Figure 1.)

2.Lift the grille up and away from the unit.

3.Unplug the power supply and lighting supply cords located in the front of the cartridge (Figure 2).

4.Using a pair of wire cutters, cut wire tie that secures lifting rods at center of front base rail. (See Figure 2.)

5.Take hold of the end of each lifting rod and rotate each approximately 90-degrees upward so that they are nominally vertical (Figure 3.) The cartridge should be disengaged from the cabinet and resting on the base of the cabinet assembly. Handling holes are located on either side of the cartridge near the top and along the side of the cartridge (Figure 4). Grasp the cartridge by these holes and slide the unit forward from the cabinet until the cartridge is free. Use caution to ensure that power and electrical cords do not get pinched between the cartridge and cabinet while removing cartridge.

TO LEVEL UNIT — The door is equipped with gravity assisted cams and will not function properly

without proper leveling of cabinet. Adjust feet using adjustable wrench so that unit sits approximately level to floor and door closes properly. For best door operation, adjust leveling feet so that cabinet has

a 1/16-in. rake or slant from front to back. Optional casters are available to replace leveling feet.

NOTE: If casters are not used, local codes may require cabinet to be sealed around the perimeter of the cabinet base. Consult local sanitation codes. Use only sealant material approved for this use, such as Dow Corning #732.

UNPLUG CARTRIDGE POWER

AND LIGHTING CORDS

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CUT WIRE TIE THAT SECURES

LIFTING RODS TO BASE

FIGURE 2 — PREPARE CARTRIDGE FOR REMOVAL

CARTRIDGE POWER

AND LIGHTING CORDS

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FIGURE 3 — ROTATE LIFTING WIRES IN

DIRECTION SHOWN

PULL THE CARTRIDGE USING

THE HANDLING HOLES ON SIDES

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FIGURE 4 — REMOVE CARTRIDGE

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INSTALL SHELVES

Product shelves and a bag containing shelf support clips are packed inside the unit. Refer to Table 1 to verify quantity of shelves and shelf supporting clips. Bottom shelf must be placed on interior floor and should be inserted into the two retainer clips provided at the rear corners of the unit floor.

Improper shelf clip installation may cause shelf and/ or product to fall which could result in personal injury or damage to the unit.

Do not overload the shelves. The unit is designed to use all the shelves provided, installed in equally spaced configuration. Failure to install shelves correctly could result in personal injury or damage to the unit. If fewer shelves or a different installation configuration is desired, contact the manufacturer to ensure that shelf overloading will not occur.

TO INSTALL SHELVES — Refer to Figures 5 and 6.

1.Determine proper location for shelf clips. Refer to the numbers on the pilaster to ensure that all clips are properly located.

2.Insert top tab of the shelf clip into the desired hole of the pilaster. The retaining tab should be facing upward as shown in Figure 5.

3.Rotate the clip downward and insert the bottom tab into the appropriate hole on the pilaster.

If necessary, squeeze the clip slightly during installation.

4.Install all remaining clips as described above.

5.Install shelves onto clips so that the product retention bar is facing upward. Be careful not to dislodge clips during shelf installation.

6.Shelves must be placed so that the retaining tab on the shelf clip captures the shelf as shown in Figure 6.

7.Before loading the shelf, ensure that the shelf is resting on each of 4 clips and that the clips are installed as shown in Figures 5 and 6.

CONDENSATE DISPOSAL

The evaporator drain pan is located in the base of the cartridge. Airflow in cartridge compartment hastens condensate evaporation so that external drain plumbing is not required.

TOP TAB

FULLY INSERTED

INTO SLOT

BOTTOM TAB

FULLY SEATED IMPROPERLY INSTALLED CLIP (UPSIDE DOWN)

PROPERLY INSTALLED CLIP

RETAINING TAB

TOP TAB

SHELF CLIP

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BOTTOM TAB

FIGURE 5 — SHELF CLIP INSTALLATION

PILASTER

SHELF

RETAINED

BY TAB

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PRODUCT

RETENTION BAR

FIGURE 6 — PROPER INSTALLATION OF

SHELF ON CLIP

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