Canon NP6218 Service Manual

0 (0)

SERVICE MANUAL

REVISION 0

MAY 1997

FY8-13EX-000

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV.0 MAY 1997 PRINTED IN JAPAN (IMPRIMÉ AU JAPON)

IMPORTANT

THIS DOCUMENTATION IS PUBLISHED BY CANON INC., JAPAN, TO SERVE AS A SOURCE OF REFERENCE FOR WORK IN THE FIELD.

SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN MAY VARY SLIGHTLY FROM ACTUAL MACHINE VALUES OR THOSE FOUND IN ADVERTISING AND OTHER PRINTED MATTER.

ANY QUESTIONS REGARDING INFORMATION CONTAINED HEREIN SHOULD BE DIRECTED TO THE COPIER SERVICE DEPARTMENT OF THE SALES COMPANY.

THIS DOCUMENTATION IS INTENDED FOR ALL SALES AREAS, AND MAY CONTAIN INFORMATION NOT APPLICABLE TO CERTAIN AREAS.

COPYRIGHT © 1997 CANON INC.

Printed in Japan

Imprimé au Japon

Use of this manual should be strictly

supervised to avoid disclosure of

confidential information.

Prepared by

OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPT. 1

OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIV.

CANON INC.

5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302 Japan

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV.0 MAY 1997 PRINTED IN JAPAN (IMPRIMÉ AU JAPON)

INTRODUCTION

This Service Manual contains the bsic facts and figures about the plain paper copier NP6218, and is compiled to serve as a handy reference for servicing the machine in the field.

The NP6218 is designed to enable fully automated copying work and may be configured with the following accessories:

1.Cassette Feeding Module-B2*

2.Cassette Feeding Module-A2*

3.Control Card IV N

4.ADF-E1

5.Staple Sorter B2/D1

6.MS-B1

7.Remote Diagnostic Device II

This manual is limited to the descriptions of the NP6218, Cassette Feeding Module-

B2/Cassette Feeding Module-A2.

* May not be available in some areas but discussed in this manual.

This Service Manual covers the copier only, and consists of the following chapters:

Chapter 1 General Description introduces the copier's features and specifications, shows how to operate the copier, and explains how copies are made.

Chapter 2 Basic Operation provides outlines of the copier's various mechanical workings.

Chapter 3 Exposure System discusses the principles of operation used for the copier's lens drive unit and scanner drive unit. It also explains the timing at which these drive units are operated, and shows how they may be disassembled/assembled and adjusted.

Chapter 4 Image Formation System discusses the principles of how images are formed. It also explains the timing at which the various units involved in image formation are operated, and shows how they may be disassembled/assembled and adjusted.

Chapter 5 Pick-Up/Feeding System explains the principles used from when copy paper is picked up to when a copy is delivered in view of the functions of electrical and mechanical units and in relation to their timing of operation. It also shows how these units may be disassembled/assembled and adjusted.

Chapter 6 Fixing System explains the principles used to fuse toner images to transfer media in view of the functions of electrical and mechanical units and in relation to their timing of operation. It also shows how these units may be disassembled/assembled and adjusted.

Chapter 7 Externals/Auxiliary Mechanisms shows the copier's external parts, and explains the principles used for the copier's various control mechanisms in view of the functions of electrical and mechanical units and in relation to their timing of operation. It also shows how these units may be disassembled/assembled and adjusted.

Chapter 8 Installation introduces requirements for the site of installation, and shows how the copier may be installed using step-by-step instructions.

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV.0 MAY 1997 PRINTED IN JAPAN (IMPRIMÉ AU JAPON)

i

Chapter 9 Maintenance and Servicing provides tables of periodically replaced parts and consumables/durables and scheduled servicing charts.

Chapter 10 Troubleshooting provides tables of maintenance/inspection, standards/adjustments, and problem identification (image fault/malfunction).

Appendix contains a general timing chart and general circuit diagrams.

In addition to the above chapters, this SERVICE MANUAL contains a set of appendixes consisting of a general timing chart and general circuit diagrams.

A separate document entitled SERVICE HANDBOOK is also available for troubleshooting problems in the copier.

The following rules apply throughout this volume:

1.Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.

In the diagrams, represents the path of mechanical drive—where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.

The expression “turn on the power” means flipping on the power switch, closing the front door, and closing the delivery unit door, which will result in supplying the machine with power.

2.In the digital circuits, ‘1’ is used to indicate that the voltage level of a given signal is

“High,” while ‘0’ is used to indicate “Low.” (The voltage value, however, differs from circuit to circuit.)

In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.

The contents of this manual may be updated from time to time to reflect improvements rendered to the copier; a Service Information bulletin will be issued as necessary to cover major changes.

All service persons are expected to be thoroughly familiar with the information contained in this manual, SERVICE HANDBOOK, and Service Information bulletins, for quick response to the user’s needs.

ii

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV.0 MAY 1997 PRINTED IN JAPAN (IMPRIMÉ AU JAPON)

System Configuration

The NP6218 may be configured with the following systems options:

ADF-E1

Sends originals one by one from a stack set on its tray

Control Card IV N

Allows the user to control copy volume.

Stapler Sorter B2/D1, MS-B1

Automatically sorts or (page collation) or groups up to 10 sets of copies; with the sorting function,

the sorted copies may automatically be stapled. (Not applicable to MS-B1.)

Cassette Feeding Module-B2

Adds an additional cassette.

Cassette Feeding Module-A2

Adds additional two cassettes.

 

 

 

 

iii

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV.0 MAY 1997 PRINTED IN JAPAN (IMPRIMÉ AU JAPON)

1. GENERAL DESCRIPTION

iv

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV.0 MAR. 1997 PRINTED IN JAPAN (IMPRIMÉ AU JAPON)

CONTENTS

CHAPTER 1 GENERAL DESCRIPTION

I.

FEATURES .........................................

 

1-1

II.

SPECIFICATIONS ..............................

1-2

 

A. Copier ............................................

 

1-2

 

1.

Type ..........................................

 

1-2

 

2.

System .....................................

 

1-2

 

3.

Features ...................................

 

1-3

 

4.

Others.......................................

 

1-4

 

B. Cassette Feeding Module-B2/

 

 

Cassette Feeding Module-A2 ........

1-5

III.

NAMES OF PARTS ............................

1-6

 

A. Exterior View .................................

 

1-6

 

B. Cross Section ................................

 

1-7

 

1.

Body .........................................

 

1-7

 

2.

Cassette Feeding Module-A2...

1-8

IV.

OPERATION .......................................

 

1-9

 

A. Control Panel.................................

 

1-9

 

B. Operation Mode.............................

1-10

 

C. Making Two-Sided/Overlay

 

 

Copies (manual) ............................

1-11

 

D. User Mode .....................................

 

1-12

 

1.

Outline ......................................

 

1-12

 

2.

Common Operations ................

1-13

 

3.

Changing the Auto Clear

 

 

 

Time (

) ..............................

1-13

4.

Changing the Auto Power-Off

 

 

Time (

) ..............................

 

1-13

5.

Zoom Fine-Adjustment (

)..

1-14

6.Turning On and Off the Auto Cassette Change Mechanism

(

) .......................................

1-15

7.Turning On/Off the Auto Sort/ Non-Sort (with ADF and sorter

installed—option) (

) ..........

1-16

8. Cleaning the Feeder (with ADF

installed—option) (

) ..........

1-16

9.Selecting the Density Adjustment Method for

 

Standard Mode (

) .............

 

1-17

 

10.Initializing User Mode (

)....

1-17

 

11.Quick Guide to User Mode.......

 

1-18

 

E. Handling the Toner Bottle ..............

 

1-19

V.

WARNINGS AND ACTIONS ..............

 

1-19

VI.

ROUTINE MAINTENANCE BY THE

 

 

USER..................................................

 

 

1-19

VII. IMAGE FORMATION ..........................

 

 

1-20

 

A. Outline ...........................................

 

 

1-20

CHAPTER 2 BASIC OPERATION

I. BASIC CONSTRUCTION ...................

2-1

A. Functional Construction.................

2-1

B. Outline of the Electrical Circuitry...

2-2

C. Basic Sequence of Operations

 

(2 copies continuous, AE) .............

2-3

D. Main Motor Control Circuit.............

2-4

1.

Outline ......................................

2-4

2.

Mechanism ...............................

2-4

E. Inputs to the DC Controller PCB ...

2-5

1.

Inputs to the DC Controller

 

 

PCB (1/3)..................................

2-5

2.

Inputs to the DC Controller

 

 

PCB (2/3)..................................

2-6

3.

Inputs to the DC Controller

 

 

PCB (3/3)..................................

2-7

F. Outputs from the DC Controller

 

PCB ...............................................

2-8

1.

Outputs from the DC

 

 

Controller PCB (1/3) .................

2-8

2.

Outputs from the DC

 

 

Controller PCB (2/3) .................

2-9

3.

Outputs from the DC

 

 

Controller PCB (3/3) .................

2-10

G. Inputs to and Outputs from the

 

1-Cassette Unit Driver PCB...........

2-11

1.

Inputs to and Outputs from

 

 

the 1-Cassette Unit Driver

 

 

PCB (1/1)..................................

2-11

H. Inputs to and Outputs from the

 

2-Cassette Unit Driver PCB...........

2-12

1.

Inputs to and Outputs from

 

 

the 2-Cassette Unit Driver

 

 

PCB (1/2)..................................

2-12

2.Inputs to and Outputs from the 2-Cassette Unit Driver

PCB (2/2)..................................

2-13

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV.0 MAY 1997 PRINTED IN JAPAN (IMPRIMÉ AU JAPON)

v

CHAPTER 3 EXPOSURE SYSTEM

I.

BASIC OPERATION ...........................

3-1

IV. DISASSEMBLY AND ASSEMBLY ......

3-9

 

A. Varying the Reproduction Ratio ....

3-1

A. Scanner Drive Assembly ...............

3-9

II.

LENS DRIVE SYSTEM ......................

3-1

1.

Detaching the Scanner Drive

 

 

A. Outline ...........................................

3-1

 

Motor ........................................

3-9

 

B. Lens Motor Drive Circuit................

3-3

2.

Detaching the Scanner Cable ..

3-10

 

1.

Keeping the Lens Motor

 

3.

Assembling the Mirror

 

 

 

Stationary .................................

3-3

 

Position Tool .............................

3-12

 

2.

Driving the Lens Motor .............

3-3

4.

Routing the Scanner Cable ......

3-13

 

C. Basic Sequence of Operations

 

5.

Adjusting the Position of the

 

 

(lens drive system; non-Direct) ......

3-4

 

Mirrors (optical length of No.

 

III.

SCANNING DRIVE SYSTEM.............

3-5

 

1, 2, and 3 mirrors)...................

3-16

 

A. Driving the Scanner.......................

3-5

6.

Cleaning the Scanner No. 6

 

 

1.

Outline ......................................

3-5

 

Mirror ........................................

3-17

 

2.

Relationship between the

 

B. Lens Drive Assembly.....................

3-18

 

 

Scanner Sensor and Signals....

3-6

1.

Detaching the Lens Drive

 

 

3.

Basic Sequence of

 

 

Motor ........................................

3-18

 

 

Operations (scanner)................

3-6

2.

Routing the Lens Cable............

3-20

 

4.

Driving the Scanner Motor .......

3-7

3.

Adjusting the Position of the

 

 

5.

Scanner Operations in Page

 

 

Change Solenoid......................

3-21

 

 

Separation Mode (non-AE,

 

 

 

 

 

 

page separation, A4, 2 copies)..

3-8

 

 

 

CHAPTER 4 IMAGE FORMATION SYSTEM

I.

PROCESSES .....................................

4-1

3.

Controlling the Primary

 

 

A. Outline ...........................................

4-1

 

Charging Roller Bias to a

 

 

B. Basic Sequence of Operations

 

 

Constant Voltage ......................

4-11

 

(image formation system)..............

4-3

4.

Switching the Primary Charging

 

C. Controlling the Scanning Lamp .....

4-4

 

Roller Bias Application Voltage

 

 

1.

Outline ......................................

4-4

 

Level .........................................

4-11

 

2.

Turning On and Off the

 

5.

Application Voltage Level

 

 

 

Scanning Lamp ........................

4-5

 

(APVC) for the Primary

 

 

3.

Pre-Heating Control

 

 

Charging Roller and Scanning

 

 

 

(scanning lamp)........................

4-5

 

Lamp On Voltage Level

 

 

4.

Sequence of Operations

 

 

Automatic Correction ................

4-12

 

 

(scanning lamp pre-heating

 

E. Controlling the Transfer Roller Bias...

4-13

 

 

control; AE, A4, continuous,

 

1.

Outline ......................................

4-13

 

 

2 copies)...................................

4-5

2.

Turning On and Off the

 

 

5.

Controlling the Intensity of the

 

 

Transfer Roller Bias ..................

4-15

 

 

Scanning Lamp (FL1)...............

4-7

3.

Controlling the Transfer Bias

 

 

6.

Controlling the Fluorescent

 

 

to a Constant Voltage ...............

4-15

 

 

Lamp Heater.............................

4-8

4.

Controlling the Transfer Bias

 

 

7.

Fluorescent Lamp Automatic ...

4-9

 

Voltage Level Correction

 

 

8.

Fluorescent Lamp Protection

 

 

(ATVC control) ..........................

4-15

 

 

Mechanism ...............................

4-9

5.

Current Limiter Circuit

 

 

D. Controlling the Primary Charging

 

 

(transfer bias) ...........................

4-15

 

Roller Bias .....................................

4-10

6.

Current Limiter Circuit

 

 

1.

Outline ......................................

4-10

 

(cleaning bias) ..........................

4-15

 

2.

Turning On and Off the Primary

F. Controlling the Static Eliminator

 

 

 

Charging Roller Bias ................

4-11

Bias................................................

4-16

vi

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV.0 MAY 1997 PRINTED IN JAPAN (IMPRIMÉ AU JAPON)

1.

Outline ......................................

4-16

III. DISASSEMBLY AND ASSEMBLY ......

4-30

2.

Switching the Static Eliminator

 

A. Illumination Assembly....................

4-30

 

Bias Voltage Level ....................

4-17

1.

Detaching the Scanning

 

3.

Ensuring Proper Separation of

 

 

Lamp/Fluorescent Lamp

 

 

Thin Paper ................................

4-17

 

Heater.......................................

4-30

G. Controlling Blank Exposure ...........

4-18

2.

Points to Note When Attaching

 

1.

Outline ......................................

4-18

 

the Fluorescent Lamp

 

2.

Blanking (Whiting) of Non-

 

 

Heater/Scanning Lamp.............

4-32

 

Image Areas for Reduction.......

4-19

3.

Detaching the Blank Exposure

 

3.

Blanking (Whiting) Out the

 

 

Assembly ..................................

4-34

 

Leading/Trailing Edges and

 

4.

Detaching the Blank Exposure

 

 

between Copies........................

4-19

 

Lamp ........................................

4-35

H. Controlling the Primary Corona

 

5.

Detaching the Blank Shutter

 

Roller Cleaning Mechanism ..........

4-20

 

Solenoid ...................................

4-36

1.

Outline ......................................

4-20

6.

Positioning the Blank Shutter

 

2.

Primary Charging Roller

 

 

Solenoid ...................................

4-37

 

Cleaning Operation ..................

4-20

7.

Routing the Blanking Cable......

4-38

I. Releasing the Transfer Roller ........

4-21

8.

Positioning the Left/Right

 

1.

Outline ......................................

4-21

 

Margin ......................................

4-38

II. DEVELOPING ASSEMBLY AND

 

B. Drum Unit ......................................

4-39

CLEANING ASSEMBLY .....................

4-22

1. Detaching the Drum Unit..........

4-39

A. Outline ...........................................

4-22

2.

Cleaning ...................................

4-40

B. Controlling the Toner Level

 

C. Primary Corona Assembly.............

4-41

Detection .......................................

4-23

1.

Detaching the Primary Corona

 

C. Controlling the Development

 

 

Assembly ..................................

4-41

Bias................................................

4-25

2.

Cleaning the Cleaning Pad and

1.

Outline ......................................

4-25

 

the Primary Corona Roller .......

4-42

2.

Turning On and Off the DC

 

3.

Positioning the Solenoid for the

 

 

Component of the Developing

 

 

Primary Charging Roller...........

4-43

 

Bias and Controlling the

 

D. Transfer Charging Assembly .........

4-44

 

Voltage to a Constant Level .....

4-25

1.

Detaching the Transfer Roller ...

4-44

3.

Turning On and Off the AC

 

2.

Attaching the Drum Heater.......

4-44

 

Component of the

 

E. Developing System........................

4-47

 

Development Bias ....................

4-26

1.

Removing the Developing

 

4.

Controlling the Voltage Level

 

 

Assembly ..................................

4-47

 

of the DC Component of the

 

2.

Removing the Blade

 

 

Development Bias ....................

4-26

 

Assembly ..................................

4-47

D. Automatic Control of Copy

 

3.

Removing the Developing

 

Density...........................................

4-27

 

Cylinder Side Seal....................

4-48

1.

Outline ......................................

4-27

4.

Installing the Side Seal and

 

2.

Control Method.........................

4-27

 

the Blade Assembly..................

4-51

3.

AE Adjustment..........................

4-29

 

 

 

CHAPTER 5 PICK-UP/FEEDING SYSTEM

I.

PICK-UP/FEEDING SYSTEM ............

5-1

 

A. Outline ...........................................

5-1

II.

PICK-UP OPERATION (COPIER) ......

5-3

 

A. Outline ...........................................

5-3

 

B. Sequence of Operations (pick-up/

 

 

feeding assembly; A4, 2 copies)....

5-4

III.PICK-UP FROM THE CASSETTE

FEEDING MODULE-A2......................

5-5

A. Pick-Up Operation .........................

5-5

B. Sequence of Operations

 

(cassette 2; A4, 2 copies) ..............

5-6

IV. MULTIFEEDER...................................

5-7

A. Outline ...........................................

5-7

B. Identifying the Size of Paper on

 

the Multifeeder...............................

5-8

C. Sequence of Operations

 

(multifeeder; A4, 2 copies).............

5-9

V.IDENTIFYING THE CASSETTE

SIZE....................................................

5-10

VI. IDENTIFYING JAMS ..........................

5-12

A. Pre-Registration Delay Jam...........

5-12

B. Pre-Registration Timing Jam .........

5-13

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV.0 MAY 1997 PRINTED IN JAPAN (IMPRIMÉ AU JAPON)

vii

C. Pre-Registration Stationary Jam ...

5-13

D. Separation Delay Jam ...................

5-14

E. Separation Stationary Jam ............

5-14

F. Delivery Delay Jam........................

5-15

G. Delivery Stationary Jam ................

5-15

VII. DISASSEMBLY AND ASSEMBLY ......

5-16

A. Pick-Up Assembly .........................

5-16

1.

Detaching the Pick-Up Roller

 

 

Unit ...........................................

5-16

2.

Detaching the Pick-Up Roller ...

5-19

3.

Points to Note When Attaching

 

 

the Pick-Up Roller ....................

5-20

4.Detaching the Pick-Up Clutch...5-20

5.Detaching the Separation Pad ..5-21

6.Adjusting the Left/Right

 

Registration ..............................

5-22

B. Multifeeder Assembly ....................

5-23

1.

Detaching the Multifeeder

 

 

Assembly ..................................

5-23

2.

Detaching the Multifeeder

 

 

Pick-Up Roller Unit ...................

5-24

3.

Detaching the Multifeeder

 

 

Pick-Up Roller ..........................

5-25

4.

Points to Keep Note When

 

 

Attaching the Multifeeder

 

 

Pick-Up Roller ..........................

5-26

5.

Detaching the Separation Pad ..

5-26

6.

Detaching the Multifeeder

 

 

Drive Unit..................................

5-27

7.

Detaching the Multifeeder

 

 

Clutch .......................................

5-28

8.Positioning the Multifeeder Assembly (paper guide plate

 

cam) .........................................

5-29

9.

Adjusting the Left/Right

 

 

Registration ..............................

5-30

10.Points to Note When Attaching

 

 

the Multifeeder Assembly Rack

 

 

Plate .........................................

5-30

C. Registration Roller Assembly ........

5-31

1.

Detaching the Registration

 

 

Clutch .......................................

5-31

2.

Detaching the Upper

 

 

Registration Roller....................

5-31

3.

Detaching the Lower

 

 

Registration Roller....................

5-33

D. Feeding Assembly .........................

5-34

1.

Detaching the Feeding Belt ......

5-34

E. Cassette Unit .................................

5-36

1.

Detaching the Copier from

 

 

the Cassette Unit......................

5-36

2.

Detaching/Attaching the

 

 

Pick-Up Roller ..........................

5-36

3.

Detaching the Pick-Up Clutch ..

5-36

CHAPTER 6 FIXING SYSTEM

I.

BASIC OPERATIONS.........................

6-1

 

A. Outline ...........................................

6-1

 

B. Controlling the Fixing Heater

 

 

Temperature ..................................

6-3

 

C. Controlling the Supply Power for

 

 

the Fixing Heater ...........................

6-5

 

D. Detecting Overheating at the End

 

 

of the Fixing Heater .......................

6-6

 

E. Protection Mechanism ...................

6-6

 

1.

Thermistor (TH1, TH2) .............

6-6

 

2.

Thermal Fuse (FU1).................

6-6

 

3.

Heater ON Detection Circuit

 

 

 

(230V model only) ....................

6-6

 

F. Correcting Displacement of the

 

 

Fixing Film .....................................

6-7

 

1.

Outline ......................................

6-7

 

2.

Controlling the Fixing Film

 

 

 

Motor ........................................

6-10

II.

DISASSEMBLY AND ASSEMBLY ......

6-11

 

A. Fixing Assembly ............................

6-11

 

1.

Construction1 ...........................

6-11

 

2.

Detaching the Upper Fixing

 

 

 

Unit ...........................................

6-12

3.Detaching the Fixing Film, Tension Roller, Drive Roller, Fixing Cleaning Brush, and

 

Fixing Heater Unit ....................

6-13

4.

Points to Note When Attaching

 

 

the Fixing Film .........................

6-20

5.

Points to Note When Attaching

 

 

the Heater Connector ...............

6-20

6.

Points to Note When Replacing

 

the Fixing Upper Unit ...............

6-21

7.

Adjusting the Fixing Film Drive

 

 

Roller Pressure.........................

6-21

8.

Detaching the Lower Fixing

 

 

Unit ...........................................

6-23

9.Detaching the Separation Claw/Lower Fixing Claw and

Fixing Cleaning Roller ..............

6-24

10.Adjusting the Lower Fixing

 

Roller Nip..................................

6-25

B. Delivery Assembly .........................

6-27

viii

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV.0 MAY 1997 PRINTED IN JAPAN (IMPRIMÉ AU JAPON)

CHAPTER 7 EXTERNALS/AUXILIARY MECHANISMS

I. POWER SUPPLY ...............................

7-1

A. Outline ...........................................

7-1

B. Power Supply Circuit Assembly.....

7-2

C. Detecting Errors in the Power

 

Supply PCB ...................................

7-4

1.Communication Error between DC Controller PCB and Composite Power Supply PCB ..7-4

2.Error in the High-Voltage

Output Data ..............................

7-4

3.Low-Voltage Output Data Error..7-4

4.Overcurrent in the Low-voltage

Power Supply ...........................

7-4

D. Protection Mechanisms for the

 

Power Supply Circuit .....................

7-5

II. DISASSEMBLY AND ASSEMBLY ......

7-6

A. External Covers .............................

7-6

B. Control Panel.................................

7-9

1. Detaching the Control Panel ....

7-9

C. Fans...............................................

7-10

1. Detaching the Exhaust Fan ......

7-10

D.Main Motor/Main Drive Assembly..7-11

1.Detaching the Main Motor Unit..7-11

2.Detaching the Main Drive

Assembly ..................................

7-11

3.

Routing the Drive Belt ..............

7-13

E. Cassette unit .................................

7-14

1.

Detaching the Pick-Up Drive

 

 

Unit ...........................................

7-14

2.Detaching the Cassette Motor..7-15

3.Detaching the Cassette Driver

 

PCB ..........................................

7-16

F. DC Controller PCB ........................

7-17

1.

Detaching the DC Controller

 

 

PCB ..........................................

7-17

2.

Points to Note When

 

 

Replacing the DC Controller

 

 

PCB ..........................................

7-17

G. Composite Power Supply PCB......

7-18

1.

Detaching the Composite

 

 

Power Supply PCB ...................

7-18

2.Points to Note When Handling the Composite Power Supply

 

PCB ..........................................

7-20

H. AE Sensor PCB.............................

7-21

1.

Points to Note When

 

 

Replacing the AE Sensor .........

7-21

I. Intensity Sensor PCB ....................

7-21

1.

Points to Note When Replacing

 

 

the Intensity Sensor .................

7-21

CHAPTER 8 INSTALLATION

I. SELECTING THE SITE ......................

8-1

II.UNPACKING AND INSTALLING

 

THE COPIER......................................

8-2

 

A. Unpacking and Removing Fixings ..

8-2

 

B. Turning On the Copier ...................

8-5

 

C. Checking the Images and

 

 

Operations .....................................

8-8

 

D. Attaching the Drum Unit ................

8-9

 

E. Changing the Cassette Size..........

8-10

III.

RELOCATING THE COPIER..............

8-13

IV.

REPLACING THE DRUM UNIT..........

8-14

V.INSTALLING THE CONTROL CARD

 

IV N.....................................................

8-17

VI.

CASSETTE HEATER KIT 5

 

 

INSTALLATION PROCEDURE ...........

8-19

 

A. Unpacking......................................

8-19

 

B. Installation (to a Cassette

 

 

Feeding Module-A2/B2).................

8-20

VII. INSTALLING THE REMOTE

 

 

DIAGNOSTIC DEVICE II....................

8-26

 

A. Unpacking......................................

8-26

 

B. Installation to the Copier ...............

8-27

CHAPTER 9 MAINTENANCE AND SERVICING

I.

PERIODICALLY REPLACED

 

 

B. Cassette Feeding Module-B2/

 

 

PARTS ................................................

9-1

 

Cassette Feeding Module-A2 ........

9-3

 

A. Periodically Replaced Parts...........

9-1

III.

PERIODICAL SERVICING .................

9-4

II.

DURABLES ........................................

9-2

IV.

SERVICING CHART...........................

9-5

 

A. Copier ............................................

9-2

V.

NOTES ON DRUM KIT ......................

9-6

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV.0 MAY 1997 PRINTED IN JAPAN (IMPRIMÉ AU JAPON)

ix

CHAPTER 10 TROUBLESHOOTING

I.MAINTENANCE AND INSPECTION..10-3 A. Image Adjustment Basic

Procedure....................................

10-3

B. Periodical Servicing.....................

10-4

II.STANDARDS AND ADJUSTMENTS..10-5

A. Image Adjustment .......................

10-5

1.Adjusting the Image Leading Edge Margin ([3], No.305;

registration ON timing) ...........

10-5

2.Adjusting the Leading Edge Non-Image Width ([3], No. 306; blank shutter ON

timing).....................................

10-6

3.Adjusting the Image Trailling Edge Non-Image Width ([3], No.309; blank shutter

 

timing).....................................

10-7

4.

Adjusting the Left/Right

 

 

Registration ............................

10-8

5.

Adjusting the Left/Right Margin

 

(No.311; left/right margin).......

10-9

6.

Adjusting the Scanning Lamp

 

 

Intensity ..................................

10-10

7.

AE Adjustment .......................

10-11

B. Exposure System ........................

10-15

1.

Routing the Scanner Drive

 

 

Cable ......................................

10-15

2.Adjusting the Mirror Position optical distance between No.1 mirror and No.2/No.3 mirror) ..10-16

3.Adjusting the Scanner Cable

Tension ...................................

10-17

4. Assembling the Mirror

 

Positioning Tool ......................

10-17

5.Points to Note When Attaching the Fluorescent Lamp Heater/

 

Scanning Lamp ......................

10-18

6.

Positioning the Change

 

 

Solenoid .................................

10-20

C. Image Formation System ............

10-21

1.

Positioning the Blank Shutter

 

 

Solenoid .................................

10-21

2.

Routing the Blank Shutter

 

 

Cable ......................................

10-22

3.

Positioning the Solenoid for the

 

Primary Charging Roller.........

10-22

4.

After Replacing the Drum

 

 

Unit .........................................

10-23

5.

Attaching the Drum Heater ....

10-23

D. Pick-Up/Feeding System .............

10-25

1.

Orientation of the Pick-Up

 

 

Roller ......................................

10-25

2.

Orientation of the Multifeeder

 

 

Pick-up Roller .........................

10-25

3.

Positioning the paper Guide

 

 

Plate Cam (multifeeder) .........

10-26

E. Fixing System..............................

10-27

1.

Points to Note when Attaching

 

the Fixing Film........................

10-27

2.

Points to Note when Attaching

 

the Heater Connector.............

10-27

3.

Adjusting the Fixing Film Drive

 

Roller Pressure ......................

10-28

4.

Points to Note after Replacing

 

the Fixing Upper Unit .............

10-29

5.

Adjusting the Nip ....................

10-30

6.

Routing the Drive Belt ............

10-31

7.

Storing the Fixing Heater

 

 

Registance .............................

10-31

8.

Setting the Fixing Heater

 

 

Temperature Control Value.....

10-32

F. Electrical......................................

10-35

1.

After Replacing the PCB ........

10-35

2.

Clearing the Back-Up RAM....

10-35

3.

Checking the

 

 

Photointerrupters....................

10-36

4.

Adjusting the Multifeeder

 

 

Paper width Sensor ................

10-43

5.

Setting the Paper Size for the

 

 

Universal Cassette .................

10-44

III.TROUBLESHOOTING IMAGE

FAULTS.............................................

10-45

A. Initial Checks ...............................

10-45

1.

Site Environment ....................

10-45

2.

Checking the Originals ...........

10-45

3.Checking the Copyboard Cover and the Copyboard

 

Glass ......................................

10-45

4.

Checking the Paper................

10-45

5.

Others.....................................

10-46

B. Samples of Image Faults.............

10-48

C. Troubleshooting Faulty Images....

10-49

1.

The copy is too light

 

 

(half-tone only). ......................

10-49

2.

The copy is too light

 

 

(black solid also).....................

10-50

3.

The copy is too light

 

 

(overall, extremely). ................

10-50

4.

The copy has uneven density

 

 

(front too dark)........................

10-52

5.

The copy has uneven density

 

 

(front too light). .......................

10-52

6.

The copy is foggy (overall). ....

10-53

7.

The copy is foggy (vertical). ...

10-54

8.

The copy has black lines

 

 

(vertical; thick fuzzy lines). .....

10-54

9.

The copy has black lines

 

 

(vertical, fine)..........................

10-54

x

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV.0 MAY 1997 PRINTED IN JAPAN (IMPRIMÉ AU JAPON)

10.The copy has white spot

 

 

(vertical)..................................

10-55

11.The copy has white lines

 

 

(vertical)..................................

10-55

12.The copy has white spots

 

 

(horizontal). ............................

10-56

13.The back of the copy is

 

 

soiled. .....................................

10-57

14.The copy has a fixing fault. ....

10-58

15.The leading edge of the copy

 

 

is displaced. ...........................

10-58

16.The leading edge of the copy

 

 

is displaced. ...........................

10-58

17.The leading edge of the copy

 

 

is displaced. ...........................

10-58

18.The copy has a blurred

 

 

image......................................

10-59

19.The copy is foggy

 

 

(horizontal). ............................

10-60

20.The copy has poor

 

 

sharpness...............................

10-61

21.The copy is blank. ..................

10-62

22.The copy is solid black. ..........

10-62

IV. TROUBLESHOOTING

 

MALFUNCTIONS .............................

10-63

A. Troubleshooting Malfunctions......

10-63

1.

E000 .......................................

10-63

2.

E001 .......................................

10-64

3.

E002, E003 ............................

10-64

4.

E004 .......................................

10-65

5.

E007 .......................................

10-65

6.

E010 .......................................

10-66

7.

E030 .......................................

10-66

8.

E064 .......................................

10-67

9. E202 (keys on control panel

 

 

invalidated) .............................

10-67

10.E210 .......................................

10-68

11.E220 .......................................

10-68

12.E240 .......................................

10-68

13.E261 .......................................

10-69

14.E710, E711, E712, E717 .......

10-69

15.E803 .......................................

10-69

16.AC power supply is absent.....

10-70

17.DC power supply is absent. ...

10-71

18.The blank shutter fails to

 

 

move.......................................

10-72

19.The photosensitive drum fails

 

 

to rotate. .................................

10-72

20.The pick-up operation fails

 

 

(from cassette). ......................

10-73

21.The pick-up operation from

 

 

the multifeeder fails. ...............

10-73

22.The scanner fails to move

 

 

forward/in reverse...................

10-74

23.The registration roller fails to

 

 

rotate. .....................................

10-74

24.The scanning lamp fails to

 

 

turn on. ...................................

10-75

25.The lens fails to move. ...........

10-75

26.The fixing heater fails to

 

operate. ..................................

10-76

27.The pre-exposure lamp fails

 

to turn on................................

10-76

28.The add paper indicator fails

 

to turn off. ...............................

10-76

29 The jam message fails to turn

 

off. ..........................................

10-77

V.TROUBLESHOOTING FEEDING

PROBLEMS.....................................

10-78

A. Jams (copy paper).......................

10-78

1.

Pick-Up Assembly ..................

10-79

2.

Separation/Feeding

 

 

Assembly................................

10-80

3.

Fixing/Delivery Assembly .......

10-80

B. Feeding Faults.............................

10-81

1.

Double feeding .......................

10-81

2.

Wrinkling.................................

10-81

VI. ARRANGEMENT AND FUNCTIONS

OF THE ELECTRICAL PARTS.........

10-82

A. Sensors .......................................

10-82

B. Clutches, Solenoids, and

 

Switches ......................................

10-84

C. Motors, Heaters, and Lamps.......

10-86

D. PCBs ...........................................

10-88

E. Cassette Feeding Module-A2......

10-90

F. Variable Registors (VR) and

 

check Pins by PCB......................

10-92

1.

DC controller PCB..................

10-92

2.

Composite power supply

 

 

PCB ........................................

10-93

VII. SERVICE MODE ..............................

10-94

A. Outline .........................................

10-94

B. Using Service Mode ....................

10-94

1.

Activating Service Mode.........

10-94

2.

Selecting a Service Mode ......

10-95

3.

Selecting Items.......................

10-95

4.

Using Adjustment Mode [3]

 

 

and Specification Mode [5].....

10-95

5.

Using Operation/Inspection

 

 

Mode [4] .................................

10-95

6.

Clearing Stored Error .............

10-95

7.

Recording on the Service

 

 

Mode Label ............................

10-96

C. Control Display Mode [1].............

10-97

D. I/O Mode [2] ................................

10-99

E. Adjustment Mode [3] ...................

10-102

F. Operation/Inspection Mode [4] ....

10-105

G. Specification Settings Mode [5]...

10-107

H. Counter Mode [6] ........................

10-108

VIII. SELF DIAGNOSIS............................

10-109

A. Copier..........................................

10-109

B. Self Diagnosis (ADF)...................

10-113

C. Self Diagnosis (Sorter) ................

10-114

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV.0 MAY 1997 PRINTED IN JAPAN (IMPRIMÉ AU JAPON)

xi

APPENDIX

A.

GENERAL TIMING CHART................

A-1

D.

SPECIAL TOOLS................................

A-5

B.

SIGNALS AND ABBREVIATIONS......

A-2

E.

SOLVENTS/OILS................................

A-6

C.

GENERAL CIRCUIT DIAGRAM .........

A-3

 

 

 

 

not available

 

 

 

 

xii

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV.0 MAY 1997 PRINTED IN JAPAN (IMPRIMÉ AU JAPON)

CHAPTER 1

GENERAL DESCRIPTION

This chapter introduces features and specifications, and explains how the machines are operated and copies are made.

I.

FEATURES .........................................

1-1

II.

SPECIFICATIONS ..............................

1-2

 

A. Copier ............................................

1-2

 

B. Cassette Feeding Module-B2/

 

 

Cassette Feeding Module-A2 ........

1-5

III.

NAMES OF PARTS ............................

1-6

 

A. Exterior View .................................

1-6

 

B. Cross Section ................................

1-7

IV.

OPERATION .......................................

1-9

 

A. Control Panel.................................

1-9

 

B. Operation Mode.............................

1-10

 

C. Making Two-Sided/Overlay

 

 

Copies (manual) ............................

1-11

 

D. User Mode .....................................

1-12

 

E. Handling the Toner Bottle ..............

1-19

V.

WARNINGS AND ACTIONS...............

1-19

VI.

ROUTINE MAINTENANCE BY THE

 

 

USER..................................................

1-19

VII. IMAGE FORMATION ..........................

1-20

 

A. Outline ...........................................

1-20

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV. 0 MAY 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

CHAPTER 1 GENERAL DESCRIPTION

I. FEATURES

The copier becomes ready to make copies as soon as it is turned on. When fitted with options, it provides a maximum of four paper sources.

1.Multiple front loading and multifeeder for space saving.

The cassette may be slid out to the front for paper supply work.

With the adjustable cassette and the multifeeder, various types of paper may be used.

2.Office amenities and ecology.

The copier is equipped with a heating mechanism, which makes the copier ready for copying work at power-on without wait time.

The copier is designed compact, enabling effective use of office space.

The use of roller charging has proved to reduce the generation of ozone significantly. (1/100 to 1/1000 compared to other Canon copiers)

As the pick-up mechanism, center-reference is adopted in consideration of the use of recycled paper.

A significant number of parts are made of plastic in an effort to promote recycling.

The copier is designed as a clamshell type to facilitate clearing of jammed paper.

3.Dependable high image quality.

The new HQ (high-quality) toner ensures faithful reproduction of solid black, text, and photos.

In addition to Canon’s own single-component toner projection development method, the use of auto image control (AIC) ensures stable reproduction of images.

4.Practical basic features.

As many as 18 copies (A4, horizontal) may be made per minute.

Copies may be as large as A3/Ledger or as small as A5/STMT, accommodating postcards.

The AE mechanism promises enhanced reproduction of newspapers or diazo originals.

Using page separation mode, a book may be copied with its left and right pages processed separately.

Copies may be made in zoom between 49% and 204%.

The zoom fine-adjustment mechanism ensures better control for faithful reproduction of originals.

The auto power-off mechanism helps further saving of energy.

The interrupt mechanism enables cutting in on a continuous copying session.

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV. 0 MAY 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1-1

CHAPTER 1 GENERAL DESCRIPTION

II. SPECIFICATIONS

A. Copier

1. Type

Item

Description

 

 

Body

Desk top

 

 

Copyboard

Fixed

 

 

Light source

Fluorescent lamp

 

 

Lens

Zoom

 

 

Photosensitive

OPC (ø30)

medium

 

 

 

2. System

Item

Description

 

 

Copying

Indirect electrophotographic

 

 

Charging

Roller (direct charging)

 

 

Exposure

Slit (moving light source)

 

 

Copy density

Automatic (AE) or manual

adjustment

 

 

 

Development

Dry (toner projection)

 

 

Pick-up

Auto

1 cassette

 

 

 

 

Manual

Multifeeder

 

 

 

Transfer

Roller

 

 

Separation

Curvature + static eliminator

 

 

Cleaning

Cleaning blade

 

 

Fixing

Fixing (by plane-shaped heater; 1100 W max.)

 

 

 

1-2

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV. 0 MAY 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

CHAPTER 1 GENERAL DESCRIPTION

3. Features

 

 

Item

Specification

 

 

 

 

 

Original type

Sheet, book, 3-D object (2 kg max.)

 

 

 

 

 

Maximum original

A3 (297 × 420 mm)/LDG (11" × 17")

size

 

 

 

 

Center reference

 

 

 

 

 

Reproduction ratio

Direct, 2R2E (Table 1-201)

 

 

 

 

 

 

Zoom 49% to 204%

 

 

 

 

 

 

Wait time

 

 

0 sec

 

 

 

 

 

 

First copy

 

 

8.2 sec or less (11.6 sec or less at power-on; A4, Direct, non-AE,

 

 

 

 

 

 

from cassette)

 

 

 

 

 

Continuous copying

100 (max.; upper limit may be varied in service mode)

 

 

 

 

 

Copying speed

See Table 1-202.

 

 

 

 

 

 

Copy size

 

 

Cassette: A3/11" × 17" to A5/STMT 3.94" × 5.88"

 

 

 

 

 

 

Manual: A3/11" × 17" to postcard (vertical)

 

 

 

 

 

 

 

 

Cassette

Plain paper (64 to 80 g/m2), tracing paper (SM1), colored paper,

paper

 

 

 

 

 

recycled paper (64 to 80 g/m2), ecology paper (80 g/m2)

 

Manual

 

 

Plain paper (64 to 80 g/m2), tracing paper (SM1, GNT80), colored

 

 

 

 

Copy

 

 

 

 

 

paper, recycled paper (64 to 80 g/m2), ecology paper (80 g/m2),

 

 

 

 

 

transparency, postcard, label sheet, thick paper (81 to 128 g/m2)

 

 

 

 

 

 

 

 

Two-sided/

Manual

Plain paper (64 to 80 g/m2), colored paper, postcard, recycled paper

 

 

overlay

 

 

(64 to 880 g/m2), ecology paper (80 g/m2)

Cassette

 

 

34 mm deep (approx.; about 250 sheets of 80 g/,m2 paper),

 

 

 

 

 

 

clawless, front loading (center reference)

 

 

 

 

 

 

Multifeeder

 

 

5 mm high (max.; about 50 sheets of 80 g/m2), clawless (center

 

 

 

 

 

 

reference)

 

 

 

 

 

 

Copy tray

 

 

100 sheets (approx.; A3 size, 80 g/m2)

Non-image

One-sided

2.0 ±1.0 mm (leading edge), 2.5 ±1.5 mm (left/right, trailing edge)

width

 

 

 

 

 

Multi manual

2.0 ±1.0 mm (leading edge), 3.5 ±1.5 mm (left/right, trailing edge)

 

 

 

 

 

 

 

 

 

 

Auto clear

 

 

Available (2 min standard; may be varied between 1 to 9 min in 1-

 

 

 

 

 

 

minute increments; may be disabled)

 

 

 

 

 

Auto power-off

Available (5 min standard; may be varied in user mode to 2, 5, 10,

 

 

 

 

 

 

15, 30, 60, 120 min)

 

 

 

 

 

 

Option

 

 

Cassette Feeding Module-B2, Cassette Feeding Module-A2, Control

 

 

 

 

 

 

Card IV N, Stapler Sorter B2/D1, MS-B1 ADF-E1

 

 

 

 

 

 

 

Caution:

1.Use Canon-recommended paper.

2.Remove curling before feeding for a second time.

3.Fan out the transparencies before setting them on the multifeeder to prevent adhesion.

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV. 0 MAY 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1-3

CHAPTER 1 GENERAL DESCRIPTION

4. Others

Item

 

 

Specifications

 

 

 

 

Operating environment

Temperature

7.5°C to 32.5°C/45.5°F to 90.5°F

 

 

 

 

 

 

Humidity

5% RH to 85% RH

 

 

 

 

 

 

 

Atmospheric

810.6 hPa to 1013.3 hPa (0.8 to 1 atm)

 

pressure

 

 

 

 

 

 

 

 

Power supply

 

Serial numbers

 

 

 

 

 

 

 

 

230 V (50Hz)

UCDXXXXX

 

 

 

 

 

 

 

Power consumption

Maximum

1.5 kW or less

 

 

 

 

 

 

 

Standby

97.2 kJ per hr (27 wh average; reference only)

 

 

 

 

 

Continuous

2088 kJ (580 wh average; reference only)

 

 

 

 

Noise

Copying

49.7 dB or less (1 m front)

Sound power level by

 

 

 

 

ISO method

 

Standby

 

 

 

 

 

 

 

 

Ozone (average over 8 hr)

0.01 ppm or less (average); 0.02 ppm or less (max.)

 

 

 

 

 

Dimensions

Width

585 mm/23.0 in

 

 

 

 

 

 

 

 

Depth

622 mm/24.5 in

 

 

 

 

 

 

 

 

Height

345 mm/13.6 in

 

 

 

 

 

 

 

Weight

 

48 kg (approx.)

 

 

 

 

 

 

Consumables

Copy paper

Keep wrapped to protect against humidity.

 

 

 

 

 

Cartridge

Avoid direct rays of the sun; keep at 40°C/104°F,

 

 

85% RH.

 

 

 

 

 

 

 

 

 

 

 

 

Reproduction ratio

DIRECT

 

1: 1 (±0.5%)

 

 

 

 

 

REDUCE I

 

1: 0.500

 

 

 

 

 

REDUCE II

 

1: 0.707

 

 

 

 

 

ENLARGE I

 

1: 1.414

 

 

 

 

 

ENLARGE II

 

1: 2.000

 

 

 

 

ZOOM

49% to 204% (1% increments)

 

 

 

 

 

Table 1-201 Standard Reproduction Ratios

1-4

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV. 0 MAY 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

CHAPTER 1 GENERAL DESCRIPTION

Reproduction ratio

 

 

Copy size

Copies/min

 

 

 

 

 

DIRECT

1: 1 (±0.5%)

A3

(297 × 420)

10

 

 

 

 

 

 

 

A4

(210 × 297)

18

 

 

 

 

 

 

 

A5

(148 × 210)

21

 

 

 

 

 

 

 

A4R

(297 × 210)

14

 

 

 

 

 

 

 

A5R

(210 × 148)

18

 

 

 

 

 

 

REDUCE

1: 0.500 (+1.0%)

A3

A5R

20

 

 

 

 

 

 

 

1: 0.707 (+1.0%)

A3

A4R

12

 

 

 

 

 

 

 

 

A4

A5

12

 

 

 

 

 

 

ENLARGE

1: 2.000 (+1.0%)

A5R

A3

11

 

 

 

 

 

 

 

1: 1.414 (+1.0%)

A4R

A3

10

 

 

 

 

 

 

 

 

A5

A4

19

 

 

 

 

 

 

Table 1-202 Copying Speed

Specifications subject to change without notice.

B. Cassette Feeding Module-B2/Cassette Feeding Module-A2

Copy paper

As per copier.

 

 

Cassette

As per copier.

 

 

Power supply

34 V DC, 24V, 5V (from copier)

 

 

Dimensions

Cassette Feeding Module-B2: 585W × 622D × 105H (mm) /23.0in x 24.5in x 8.3in

 

Cassette Feeding Module-A2: 585W × 622D × 210H (mm) /23.0in x 24.5in x 4.1in

 

 

Weight

Cassette Feeding Module-B2: 9kg

 

Cassette Feeding Module-A2:16kg

 

 

 

Table 1-203

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV. 0 MAY 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1-5

CHAPTER 1 GENERAL DESCRIPTION

III. NAMES OF PARTS

A. Exterior View

q Copyboard cover

t Cassette

w Power switch

y Front door

e Clip tray

u Control panel

r Multifeeder

i Copyboard glass

 

Figure 1-301

q Open/close lever

r Heater switch

w Copy density correction knob

t Copy tray

e Static eliminator cleaner

y Static eliminator

Figure 1-302

1-6

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV. 0 MAY 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

Canon NP6218 Service Manual

CHAPTER 1 GENERAL DESCRIPTION

B. Cross Section

1. Body

q No. 3 mirror

!1Reflecting plate

@1Transfer roller

w No. 2 mirror

!2No. 6 mirror

@2Separation static eliminator

e No. 1 mirror

!3Developing cylinder

@3Photosensitive drum

r Scanning lamp

!4Developing assembly

@4Feeding assembly

t Copyboard glass

!5No. 5 mirror

@5Cassette

y Copyboard cover

!6No. 4 mirror

@6Fixing film

u Lens

!7Multifeeder tray

@7Film tension roller

i Exhaust fan

!8Multifeeder pick-up roller

@8Film pressure roller

o Pre-exposure lamp

!9Cassette pick-up roller

@9Film drive roller

!0Primary charging roller

@0Registration roller

#0Delivery roller

 

Figure 1-303

 

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV. 0 MAY 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1-7

CHAPTER 1 GENERAL DESCRIPTION

2. Cassette Feeding Module-A2

1

2

3

4

5

6

q Cassette 2

r Cassette 3 pick-up roller

w Cassette 3

t Drive roller

e Cassette 2 pick-up roller

y Feeding roller

 

Figure 1-304

1-8

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV. 0 MAY 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

CHAPTER 1 GENERAL DESCRIPTION

IV. OPERATION

A. Control Panel

q Image Compose key

!2 Start key

w Page Separate key

!3 Auto Ratio key

e Warning indicator

!4 Zoom key

r Display

!5 Paper Select key

t % key

!6 Cassette/Jam indicator

y Reset key

!7 Direct key

u Keypad

!8 Reduce/Enlarge key

i Power switch

!9 Copy density key

o Interrupt key

@0 AE key

!0 Clear key

@1 Sorter key

!1 Stop key

@2 Sorter indicator

q w

e r

t y

u

i

Max 200%

 

 

1 2 3

 

A4

A3

A5

A4

Autom. Paper

 

 

1:1

 

 

A3

 

A3

A4

A4

A5

A4

%

Min 50%

 

 

 

 

 

A4 R

 

 

 

 

 

 

 

 

 

 

A5

Autom. Zoom

 

 

 

 

A5 R

 

 

 

 

 

A

1:1

 

 

Zoom +

1 2 3

4 5 6

7 8 9

C 0

@2 @1

@0!9!8!7

!6 !5 !4

!3

!2

!1 !0

o

Figure 1-401

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV. 0 MAY 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1-9

CHAPTER 1 GENERAL DESCRIPTION

B. Operation Mode

Mode

Description

Remarks

 

 

 

Image Composition

Press to set/reset image composition mode.

Only when an ADF

mode

 

(accessory) is installed.

 

 

 

Page Separation

Press to set/reset page separation mode.

 

mode

 

 

 

 

 

Interrupt mode

Press to interrupt an ongoing copying

 

 

session.

 

 

 

 

Auto Ratio mode

Press it to set/reset auto ratio mode.

Only when an ADF

 

 

(accessory) is installed.

 

 

 

AE mode

Press to set/re-set AE mode or user mode.

 

 

 

 

Sort/staple

Press it to select/reset sort, staple sort, or

Only when an sorter

sort/group mode

group mode.

(accessory) is installed.

 

 

 

Table 1-401

1-10

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV. 0 MAY 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

CHAPTER 1 GENERAL DESCRIPTION

C. Making Two-Sided/Overlay Copies (manual)

You can make two-sided or overlay copies by manually feeding paper. You must, however, keep the following in mind when making such copies:

q Be sure to orient the paper the same way for both sides when turning it over. w Make sure that the paper has not absorbed moisture.

e Make sure that the paper has no curling.

r After copying on the first side, sufficiently cool the paper; then, correct any curling before feeding it for a second time.

t Use paper of 60 to 128 g/m2.

yCorrect any curling on postcards or thick paper (128 g/m2) before copying on the second side.

Figure 1-405

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV. 0 MAY 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1-11

CHAPTER 1 GENERAL DESCRIPTION

D. User Mode

1. Outline

The copier provides user mode, which allows the user to change various settings or to make various adjustments on his/her own; see Table 1-402.

Menu No. Display

Function

Description

Default settings

1

Changing the auto

You may set the auto clear time

2 min

 

clear time

between 1 and 9 min in 1-min

 

 

 

increments. Setting it to ‘0’

 

 

 

disables the function.

 

2

Changing the auto

You can set the auto power-off

5 min

 

power-off time

time to either 2, 5, 10, 15, 30, 60,

 

 

 

or 120 min.

 

3

Fine adjusting

You can correct a slight discrep-

± 0%

 

(zoom)

ancy between original and copy

 

 

 

sizes (direct); enlarge in X direc-

 

 

 

tion and reduce in Y direction

 

 

 

independent of each other.

 

5

Turning on/off

You may specify whether to

On

 

auto sort/non-sort

evecute auto sort/non-sort.

 

 

(with ADF* and

 

 

 

sorter* installed)

 

 

 

*Accessory

 

 

6

Cleaning the feeder

Use it to clean the pick-up

 

 

(with ADF* installed)

assembly of the ADF.

 

 

Option

 

 

9

Selecting a densi-

You can specify either AE or

AE

 

ty adjustment

manual for density adjustment for

 

 

method for

standard mode.

 

 

standard mode

 

 

0

Initializing user

You can return settings changed

 

 

mode

in user mode to initial settings.

 

Table 1-402

1-12

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV. 0 MAY 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

CHAPTER 1 GENERAL DESCRIPTION

2. Common Operations

a.Keys to Use in User Mode

Clear Key

Use it to return to the previous step; or, use it to clear a setting entered by mistake when making mode settings.

Start Key

Use it to accept a selected item when making user mode settings.

AE Key

Use it to return to copy mode when making user mode settings.

b.Operation

1) Hold down the AE key for about 4 sec or more.

 

• This will turn on the display, indicating “

”.

2)Enter the menu number of each function using the keypad.

3)Press the Start key.

The current setting of the respective function appears.

4)Enter a new setting using the appropriate key.

5)Press the start key.

The copy count/ratio indictor turns on to indicate the user mode being changed.

The setting of the respective user mode is changed.

6)Press the AE key.

The copier returns to standby state.

3. Changing the Auto Clear Time (

)

1) Hold down the AE key for 4 sec or more.

 

• “

” appears on the display.

 

2)Press the Start key.

The display indicates the current setting (if initial, indicates ‘1-2’).

3)Enter a desired setting using the keypad.

The display indicates the new setting (if 5 min, indicates ‘1-5’).

4) Press the Start key. “

5)Press the AE key.

• The copier returns to standby state.

4.

Changing the Auto Power-Off Time (

)

 

1)

Hold down the AE key for 4 sec or more.

 

 

 

• “

” appears on the display.

 

 

2)

Enter ‘2’ using the keypad so that the display indicates “

”.

3)Press the Start key.

• The display indicates the current setting (if initial, indicates ‘2-2’).

4)Enter a desired setting using the keypad.

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV. 0 MAY 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1-13

CHAPTER 1 GENERAL DESCRIPTION

Auto power-off time (min)

Settings

 

 

2

2-1

 

 

5

2-2

 

 

10

2-3

 

 

15

2-4

 

 

30

2-5

 

 

60

2-6

 

 

120

2-7

 

 

Table 1-403

• The display indicates the new setting (if 10 min, indicates ‘2-3’).

5)Press the Start key.

• The auto power-off time is changed, and the display returns to “

”.

6)Press the AE key.

• The copier returns to standby state.

Reference:

If you want to disable the auto power-off function, use service mode (See p. 10-109.).

5.

Zoom Fine-Adjustment (

)

 

1)

Hold down the AE key for 4 sec or more.

 

 

• The display indicates “

”.

 

2)

Enter ‘3’ using the keypad so that the display indicates “

”.

3)Press the Start key.

• The display indicates ‘3-1’ suggesting the direction of adjustment.

Direction of adjustment

Display

 

 

X direction (horizontal)

3-1

 

 

Y direction (vertical)

3-2

 

 

Table 1-404

Further, the copy density indicator shows the current setting. (See Figure 1-406.)

4)Press the copy density key to adjust the reproduction ratio in X direction. (See Figure 1-406.)

5)Press the Start key.

The reproduction ratio in X direction is fine-adjusted, and the display indicates ‘3-

2’.

Further, the copy density indicator shows the current setting. (See Figure 1-406.)

6)Press the Density key to adjust the reproduction ratio in Y direction. (See Figure 1- 406.)

1-14

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV. 0 MAY 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

CHAPTER 1 GENERAL DESCRIPTION

7) Press the Start key.

 

• The zoom reproduction is fine-adjusted, and the display returns to “

”.

8)Press the AE key.

• The copier returns to standby state.

The fine-adjustment reproduction ratios as shown in the copy density display are as follows:

■ Zoom Fine-Adjustment (Reduce)

■ Zoom Fine-Adjustment (Enlarge)

Press the Lighter key.

Press the Darker key.

Initial setting

Initial setting

(±0%)

(±0%)

-0.2%

+0.2%

-0.4%

+0.4%

-0.6%

+0.6%

-0.8%

+0.8%

-1.0%

+1.0%

Figure 1-402

6. Turning On and Off the Auto Cassette Change Mechanism (

)

1) Hold down the AE key for 4 sec or more.

• The display indicates “

”.

 

2) Enter r using the keypad so that the display indicates “

”.

3)Press the Start key.

• The display indicates the current setting (if initial setting, ‘4-1’).

State of auto cassette change function

Settings

 

 

On

4-1

 

 

Off

4-0

 

 

Table 1-405

COPYRIGHT © 1997 CANON INC.

CANON NP6218 REV. 0 MAY 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

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