Campbell Hausfeld HJ3002 Series, IN634100AV, HG3000 Series, HJ3001 Series User Manual

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See Warranty on page 8 for important information about commercial use of this product.

Operating Instructions

HG3000 Series, HJ3001 Series, HJ3002 Series

 

 

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

200 PSI Portable ASME

Air Compressors

Description

Portable oilless air compressors are for home and workshop use. Cleaning or replacement of the inlet filter on all models and draining moisture from the air receivers are required maintenance.

Safety Guidelines

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

Danger indicates an imminently

hazardous situation which, if not avoided, WILL result in death or serious injury.

Warning indicates a potentially

hazardous situation which, if not avoided, COULD result in death or serious injury.

Caution indicates a potentially

hazardous situation which, if not avoided, MAY result in minor or moderate injury.

Notice indicates important

information, that if not followed, may cause damage to equipment.

Unpacking

When unpacking unit, inspect carefully for any damage that may have occurred during transit. Make sure any loose fittings, bolts, etc., are tightened before putting unit into service. In case of questions, damaged or missing parts, please call 1-800-543-6400 for customer assistance. Have the serial number, model number, and parts list (with missing parts circled) before calling.

Record the Model No., Serial No. and date of purchase in the space below.

Model No. ______________________

Serial No. ______________________

Date of purchase _________________

Retain these numbers for future reference.

Do not return STOP! the product to

the retailer!

Do not operate unit if damaged during

shipping, handling or use. Damage may result in bursting and cause injury or property damage.

Breathable Air Warning

This compressor/pump is not equipped and should not be used “as is” to supply breathing quality air. For any application of air for human consumption, the air compressor/pump will need to be fitted with suitable in-line safety and alarm equipment. This additional equipment is necessary to properly filter

and purify the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association Commodity Specification G

7.1 - 1966, OSHA 29 CFR 1910. 134, and/or Canadian Standards

Associations (CSA).

DISCLAIMER OF WARRANTIES In the event the compressor is

used for the purpose of breathing air application and proper in-line safety and alarm equipment is not simultaneously used, existing warranties shall be voided, and the Campbell Hausfeld disclaims any liability whatsoever for any loss, personal injury or damage.

Read & Follow All Instructions

Save These Instructions

Do Not Discard

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

© 2010 Campbell Hausfeld/Scott Fetzer

For parts, product & service information,

IN634100AV 7/10

 

visit www.chpower.com

 

Operating Instructions

General Safety

 

 

 

3. Do not stand on or use the pump or

13. Guard all moving parts; keep visitors

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

unit as a handhold.

 

away. Never allow children in work

CALIFORNIA PROPOSITION 65

 

 

 

 

 

4. Do not exceed pressure rating of

 

area.

 

 

 

 

 

 

 

 

 

 

 

 

This product or its

 

14. Use only a properly grounded outlet

 

 

 

 

any component in system.

 

 

 

 

 

 

 

power cord may

 

 

 

 

 

5. Protect material lines and air lines

 

that will accept a three pronged

 

 

 

 

 

contain chemicals, including lead, known

 

 

 

 

plug, and wear shoes to prevent

to the State of California to cause cancer

 

from damage or puncture. Keep

 

 

 

shock hazards.

and birth defects or other reproductive

 

hose and power cable away from

 

 

 

 

 

Be

 

 

 

harm. Wash hands after handling.

 

 

 

sharp objects, chemical spills, oil,

 

 

 

 

 

 

 

You can

 

 

 

 

solvents, and wet floors.

 

 

 

careful

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

create

 

 

 

 

6. Never point a spray gun at oneself

when touching exterior of

 

 

 

 

 

 

 

dust when you cut, sand,

 

 

 

 

operating motor; it may be

 

 

 

 

 

 

 

or any other person. Accidental

 

drill or grind materials

 

 

 

 

hot enough to cause injury.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

discharge may result in serious

 

 

 

such as wood, paint, metal,

 

 

 

 

Compressor parts may be hot even if the

concrete, cement, or other masonry. This

 

injury.

unit is stopped.

dust often contains chemicals known

 

7. Check hoses for weak or worn

15. Protect power cable from coming in

to cause cancer, birth defects, or other

 

condition, before each use, making

 

contact with sharp objects.

reproductive harm. Wear protective gear.

 

certain all connections are secure;

16. Clean electrical or electronic

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

do not use if deficiency is found.

GENERAL SAFETY INFORMATION

 

 

equipment with an approved

 

Notify an authorized service facility

 

Air compressors are utilized in a variety

 

 

cleaning agent, such as dry,

 

for examination or repair.

 

of air system applications. Because air

 

 

nonflammable cleaning solvent.

 

 

 

Do not run

 

compressors and other components

 

 

 

 

 

 

Motors,

 

(material pump, spray gun, filters,

 

 

 

unattended. Leaving

 

 

 

electrical

 

 

 

 

 

 

 

 

 

 

 

 

compressor in ON position may allow it to

 

 

 

 

lubrications, hoses, etc.) used make up

equipment and controls can

 

 

 

turn on inadvertently. To prevent this and

 

a high pressure pumping system, the

cause electrical arcs that

 

 

 

possible damage from power surge, turn

 

following safety precautions should be

will ignite a flammable gas

 

 

 

to OFF position after each use.

 

or vapor. Never operate or repair the

observed at all times. Only persons well

 

 

 

 

 

 

8. Release all pressures within system

unit near a flammable gas or vapor.

acquainted with these rules of safe

 

 

slowly; dust and debris may be

Never store flammable liquids or gases

operation should be allowed to use the

 

 

harmful.

in the vicinity of the compressor.

air compressor.

 

 

 

 

 

 

 

 

Keep

 

17. To reduce fire hazard,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Risk of

 

 

 

 

 

 

fingers

 

 

keep engine/motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

away from a running

 

 

exterior free of oil,

 

 

 

 

 

 

 

 

 

 

 

 

 

Bursting! This compressor

 

 

 

 

 

 

 

 

 

compressor; fast moving

 

 

solvent, or grease.

 

 

 

is designed to provide air

 

 

 

 

 

 

 

 

 

and hot parts will cause

 

 

 

 

 

 

 

 

pressure up to 200 psi. Most

 

 

 

 

18. To avoid spontaneous combustion,

 

 

 

 

 

 

 

injury and/or burns.

 

 

 

attachments are designed to operate

 

discard waste rags into approved

 

 

 

Disconnect power

 

at a maximum pressure of less than

 

 

 

 

metal waste cans.

125 psi. DO NOT adjust the regulator to

 

 

 

and depressurize

 

 

 

 

19. NEVER reset safety valve or pressure

 

 

 

result in output pressure greater than

system before servicing air compressor!

the marked maximum pressure of the

 

9. Follow all local electrical and safety

 

switch. Keep safety valve free from

attachment.

 

 

 

 

paint and other accumulations.

 

 

 

codes, as well as the National

 

 

 

 

Risk of Injury! Do not

 

 

This provides safety against over

 

 

 

 

Electrical Code (NEC) and the

 

 

 

 

 

 

pressure.

 

 

 

direct air stream at

 

Occupational Safety and Health Act

 

 

 

 

 

 

 

 

Never remove or

body.

 

 

 

(OSHA).

 

 

 

 

 

 

 

 

 

 

 

 

All electrical work

10. Wiring and fuses should follow

 

 

 

attempt to adjust

 

 

 

safety valve. Keep safety valve free

 

 

 

should be done

 

 

 

 

 

 

 

electrical codes, current capacity,

from paint and other accumulations.

by a qualified (licensed or certified)

 

 

and be properly grounded.

 

 

 

 

 

 

 

electrician. On a properly wired circuit,

 

20. Do regular maintenance; keep all

11. Electric motors must be securely

the black wires supply a voltage

 

 

 

nuts, bolts, and screws tight, to be

potential even when the unit is off.

 

and adequately grounded. See

 

sure equipment is in safe working

 

1. Read instruction

 

 

 

 

grounding instructions and

 

condition .

 

 

 

 

 

 

 

manuals for each

 

 

 

 

extension cord information, in this

21. Keep cleaning rags and other

 

component carefully,

 

MANUAL

 

 

manual.

 

flammable waste materials in a

 

before attempting to

 

 

 

12. Always disconnect power source

 

tightly closed metal container

 

 

 

 

 

assemble, disassemble

 

 

 

 

before working on or near a motor,

 

and dispose of later in the proper

 

 

 

 

 

 

 

or operate your particular system.

 

or its connected load. If power

 

fashion.

 

2. Wear safety glasses and

 

 

 

 

disconnect point is out-of-sight, lock

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

use hearing protection

 

 

 

 

it in the open position and tag to

 

 

 

 

 

 

 

 

when operating the

 

 

 

 

prevent unexpected application of

 

 

 

 

 

 

 

 

pump or unit.

 

 

 

 

power.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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2

HG3000 Series, HJ3001 Series, HJ3002 Series

General Safety

(Continued)

22.Drain tanks of moisture after each day’s use. If unit will not be used for a while, it is best to leave drain cock open until such time as it is to be used. This will allow moisture to completely drain out and help prevent corrosion of inside of tank.

23.Inspect tank yearly for rust, pin holes or any other imperfections that could cause it to become unsafe. NEVER weld or drill holes in air tank.

24.Household use only.

25.To reduce the risk of electrical shock, do not expose to rain. Store indoors.

Never attempt to repair or modify

a tank! Welding, drilling or any other modification will weaken the tank resulting in damage from rupture or explosion. Always replace worn or damaged tanks.

Drain liquid from tank daily.

Spraying Precautions

Do not spray flammable materials

in vicinity of open flame or near ignition sources including the compressor unit.

1.Spray in a well ventilated area, to keep fumes from collecting and causing health and fire hazards.

2.Do not spray in vicinity of open flames or other places where a spark can cause ignition. Do not smoke when spraying paint, insecticides, or other flammable substances.

3.Use a respirator when spraying.

4.Do not direct paint or other sprayed material at the compressor. Locate compressor as far away from

the spraying area as possible to minimize overspray accumulation on the compressor.

5.When spraying or cleaning with solvents or toxic chemicals, follow the instructions provided by the chemical manufacturer.

6.Do not smoke when spraying paint, insecticides, or other flammable substances.

7.Use a face mask/ respirator when

spraying and spray in a well ventilated area to

prevent health and fire hazards. 8. Do not direct airstream at body.

Assembly

Assembly Tools Required

Tools (not provided) for assembly:

-(1) #2 Phillips screwdriver

-(2) adjustable wrenches

Wheel Assembly (Figure 1)

Wheel assembly kit includes:

-(2) wheels

-(2) axle bolts

-(2) wheel inserts

-(2) washers

-(2) nuts

1.Wheel has an offset hub. With offset hub facing axle iron, assemble axle bolt through wheel insert, holes in wheel and axle iron.

2.Place adjustable wrench on axle bolt. Using a second adjustable wrench, tighten nut securely to threaded part of axle bolt.

3.Repeat procedure with other side.

Handle Assembly (Figure 2)

Never use the handle to lift the

unit completely off the ground. Only use the handle to lift one end so the wheels may be used to move the unit.

Handle assembly kit includes:

-(1) handle

-(4) bolts

1.Insert ends of handle into tube shaped brackets on tank.

2.Align screw holes.

3.Thread screw into hole until tight.

4.Tighten securely with #2 Phillips screwdriver.

 

Wheel

 

Washer

 

Bolt

Nut

Wheel insert

Figure 1 - Wheel assembly

Handle

Bolt

Bolt

Figure 2 - Handle assembly

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3

Operating Instructions

Introduction

Pressure Gauges - These gauges will

Installation

 

 

Pressure Switch - ON/Off Switch - In

show air pressure in the compressor

 

tank and at the compressor outlet.

LOcation

the ON position, the compressor shuts

Outlet Pressure Gauge - Will show

It is extremely important to install the

off automatically when tank pressure

air pressure at the outlet in pounds per

compressor in a clean, well ventilated

reaches the maximum preset pressure.

square inch (psi). Make sure this gauge

area where the surrounding air

In the Off position, the compressor will

reads ZERO (by adjusting regulator

temperature will not be more than

not operate. This switch should be in

knob fully counterclockwise) before

100°F.

the Off position when connecting or

changing air tools or disconnecting air

A minimum clearance of 18 inches

disconnecting the power cord from the

hose from outlet.

between the compressor and a wall is

electrical outlet or when changing air

Tank Pressure Gauge - Will show air

required because objects could obstruct

tools.

air flow.

Regulator - The regulator controls the

pressure in tank while the compressor

 

is running, indicating compressor

Do not locate the

amount of air pressure released at the

is building pressure properly. This

compressor air inlet

hose outlet.

gauge will show maximum pressure

near steam, paint spray, sandblast areas

 

ASME Safety Valve - This valve

or any other source of contamination.

of compressor when it shuts off

automatically releases air if the tank

This debris will damage the motor

automatically at the pressure switch.

Household use only. Store indoors.

pressure exceeds the preset maximum.

Drain Valve - This valve is located

Exhaust Tube - This tube carries

Electrical installation

underneath the tank. Use this valve to

compressed air from the pump to the

drain moisture from the tank daily to

1. Check and tighten all bolts, fittings,

check valve. This tube becomes very hot

reduce the risk of corrosion.

etc., before operating compressor.

during use. To avoid the risk of severe

Drain liquid from

2. Operate compressor in a ventilated

burns, never touch the exhaust tube.

tank daily.

area so that compressor may be

Check Valve - A one-way valve

Reduce tank pressure below 10 psi,

properly cooled.

that allows air to enter the tank, but

 

then drain moisture from tank daily to

3. Compressor should be located

prevents air in the tank from flowing

avoid tank corrosion. Drain moisture

where it can be directly plugged

back into the compressor pump.

from tank by opening the drain valve

into an outlet, but if this is not

Handle - Designed to move the

located underneath the tank.

possible, an extension cord may be

compressor.

 

used. It should be selected using the

Air Outlet - A quick connect coupler

 

extension cord chart on page 5 as a

designed to work in combination with

 

guide.

a quick connect plug to quickly and

 

4. To avoid loss of power and

easily join a pneumatic tool to an air

 

overheating, it is better to use

hose.

 

additional air hose instead of

 

 

extension cords to reach work area.

Outlet Pressure Gauge

Regulator

Pressure Switch

 

 

Tank Pressure

 

 

Gauge

 

 

ASME Safety

 

 

Valve

Air Outlet

Figure 3

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4

HG3000 Series, HJ3001 Series, HJ3002 Series

Installation (Continued)

Wiring

1.Local electrical wiring codes differ from area to area. Source wiring, plug and protector must be rated for at least the amperage and voltage indicated on motor nameplate, and meet all electrical codes for this minimum.

2.Use a slow blow fuse type T or a circuit breaker.

Overheating, short circuiting and fire

damage will result from inadequate wiring, etc.

All wiring and electrical

connections should be performed by a qualified electrician. Installation must be in accordance with local codes and national electrical codes.

NOTE: 120 volt, compressor can be operated on a 120 volt, 15 amp circuit under the following conditions:

a.No other electrical appliances or lights are connected to the same branch circuit.

b.Voltage supply is normal.

c.Extension cords are of the minimum gauge specified in this instruction manual.

d.Circuit is equipped with a 15 amp circuit breaker or a 15 amp slow blow fuse type T.

Moisture in compressed air

Moisture in compressed air will form into droplets as it comes from an air compressor pump. When humidity is high or when a compressor is in

continuous use for an extended period of time, this moisture will collect in the tank. When using a paint spray

or sandblast gun, this water will be carried from the tank through the hose, and out of the gun as droplets mixed with the spray material.

Important: This condensation will cause water spots in a paint job, especially when spraying other than

water based paints. If sandblasting, it will cause the sand to cake and clog the gun, rendering it ineffective. A filter in the air line, located as near to the gun as possible, will help eliminate this moisture.

3.If above conditions cannot be met or if nuisance tripping of current protection device occurs, it may be necessary to operate compressor from a 120 volt, 20 amp circuit.

Grounding instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be

plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

 

 

Grounded

Grounding

 

Outlet

Pin

TEST

RESET

Figure 4 - Grounding Method

Improper installation of the grounding

plug is able to result in a risk of electric shock. When repair or replacement of the cord or plug is required, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.

Do not use a grounding adapter

with this product!

Never connect green (or green and yellow)

wire to a live terminal.

Check with a qualified electrician or serviceman when the grounding instructions are not completely understood, or when in doubt as to whether the product is properly grounded. Do not modify the plug

provided; if it does not fit the outlet, have the proper outlet installed by a qualified technician.

This product is for use on a nominal 120V circuit and has a grounding plug similar to the plug illustrated in Figure 4. Only connect the product to

an outlet having the same configuration as the plug. Do not use an adapter with this product.

Extension cords

To avoid loss of power and

overheating, it is better to use additional air hose instead of extension cords to reach work area.

Use only a 3-wire extension cord that has a 3-blade grounding plug, and

a 3-slot receptacle that accepts the plug on the product. Make sure your extension cord is not damaged. When using an extension cord, be sure to use one heavy enough to carry the current your product draws. An undersized cord results in a drop in line voltage and loss of power and overheating. [The table on page 5 shows the correct size to use depending on cord length and nameplate ampere rating. When in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.]

 

Wire and Terminal Guide

 

Wire

Color

Terminal

Hot

Power cord

White

Line

No

Motor cord

White

Load

No

Power cord

Black

Line

Yes

Motor cord

Black

Load

Yes

 

 

 

 

( ) When the unit is not in operation

 

 

 

 

 

 

 

 

 

 

Minimum Gauge of Extension Cords for 120V Unit

Motor Amp

 

Length of Cord

 

Rating Range

 

 

 

25 feet

50 feet

100 feet

 

 

 

 

10-12 amp

16

14

10

 

 

 

 

12-14 amp

16

12

10

 

 

 

 

14-16 amp

16

12

10

 

 

 

 

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