Campbell Hausfeld GN2560V, GN3560V, GN2563V, GN3565V User Manual

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Operating Instructions

Models GN2560V, GN2563V, GN3560V and GN3565V

 

 

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

CAMPBELL

Generators

HAUSFELD

 

 

Description

 

 

 

These generators are powered by air-

 

 

cooled four cycle engines and designed

 

 

to run at maximum RPM and give a

 

 

continuous wattage as rated.

 

 

 

Unpacking

 

 

 

When unpacking, inspect carefully for

 

 

any damage that may have occurred

 

 

during transit. Make sure any loose

 

 

fittings, bolts, etc., are tightened before

 

 

putting unit into service.

 

 

 

General Safety

 

 

 

1. Before starting or

 

 

 

servicing any

 

 

 

generator, read and

MANUAL

 

 

 

 

 

understand all

 

 

 

instructions. Failure

 

 

 

to follow safety precautions or

 

 

instructions can cause equipment

 

 

damage and/or serious personal

 

 

injury. Engine instructions for these

 

 

units are contained in a separate

 

 

manual. Retain all manuals for

Fig. 1 Assembled Unit GN3560V

Fig. 2 Assembled Unit GN2560V

future reference.

 

 

 

 

2.Never use this generator for any application other than that specified by the manufacturer. Never operate this generator under conditions not approved by the manufacturer. Never attempt to modify this generator to perform in any manner not intended by the manufacturer.

3.For maintenance and repairs, use only products and parts recommended by the manufacturer.

4.Be sure that the generator is operated only by persons who have read and understand these instructions.

5.Keep all persons away from the generator during operation.

6.Keep the generator clean and well maintained at all times.

Shut off the generator engine

and disconnect the spark plug wire before performing any service or maintenance to the unit.

8.Use only unleaded fuel. Do not refill the fuel tank while the engine is running. Use precautions to prevent fuel spillage during refills. Be sure the fuel tank cap is securely in place before starting the engine. Allow engine to cool for at least two minutes before refueling.

Never mix oil with gasoline for this

engine. Oil is used for engine lubrication purposes only.

Assembly

NO TOOLS REQUIRED FOR ASSEMBLY

Fig. 3 Handle Assembly

IN216502AV 5/98

1

Operating Instructions

GN2560V, GN2563V, GN3560V and GN3565V

 

 

Operation

PRE-OPERATION

1.Check engine oil level everytime you start your generator. Refer to the Engine Manual for SAE, API and fill quantity specifications.

2.Use of a Ground Fault Circuit Interrupter (GFCI) is strongly recommended. Ground Fault Circuit Interrupters can significantly reduce the possibility of injury if an electrical short occurs.

A Ground Fault Circuit Interrupter

may not be effective if used on a generator that is not grounded!

3.When installing a GFCI, be sure to follow all national and local regulations, or call a licensed or certified electrical technician.

STARTING

1.Check oil level and fuel.

2.Remove all electrical loads from the generator.

3.Set the switch to the ON position.

4.Move the choke/run switch to the choke position.

5.Pull the starter rope with a brisk smooth motion.

6.Move the choke/run switch to the run position.

7.After each start up, allow engine to run 2-3 minutes with no load.

Engine speed is preset to provide

proper output voltage. Never attempt to modify or adjust engine speed or output voltage.

GENERATOR SHUT OFF

1.Remove all electrical load devices from the generator.

2.Allow the engine to run for 2-3 minutes with no electrical loads.

3.Set the switch to the OFF position. This will stall the engine.

4.Verify that the generator has completely stopped.

5.Allow the unit to cool before installing any covers.

NEVER OPERATE YOUR

ALWAYS OPERATE YOUR

GENERATOR UNDER THESE

GENERATOR UNDER THESE

CONDITIONS:

CONDITIONS:

 

 

 

 

1.

Rain or inclement weather

1.

Read and understand these

2.

Excessive vibration

 

instructions

2. Clear of all persons

3.

Sparking

3.

Properly grounded (generator)

4.

Engine misfire

4.

Properly grounded (tools,

5.

Electric output loss

 

appliances, etc.)

6.

Change or fluctuating engine

 

5.

Flat level surfaces

 

speed

 

6.

Well ventilated areas

7.

Overheating in connected

 

 

 

equipment

 

 

8.

Damaged receptacles

 

 

9.

Damaged, broken or missing

 

 

 

parts

 

 

10. Guarding components removed

 

 

 

 

 

 

 

 

 

 

LOAD DEVICES

1.The 120 volt receptacles are rated for 15 amps. The 120V twist lock receptacle is rated for 30 amps.

2.The 12V DC outlet is rated for 8 amps.

3.Total combined load through any combination of receptacle must not exceed the rated load limits of the generator.

NOTE: Power draw can be calculated by multiplying volts and amps. The resulting number is wattage.

Never exceed the posted maximum wattage for the generator or any individual receptacle. Refer to owner's manuals and product tags to determine the wattage of electrical load devices.

Long power cords and extension cords draw additional power. Keep cords at minimum possible length.

Maintenance

INFREQUENT USAGE

If the generator is used infrequently, starting difficulty may occur. To help prevent difficulty starting, the generator should be run for approximately 30 minutes per week.

STORAGE

If the generator is not to be used for extended periods of time, the following pre-storage procedures should be performed:

1.Make sure engine oil is filled to the proper level.

2.Drain all fuel from the tank, lines, and carburetor.

3.Remove the spark plug, and pour approximately one teaspoon of oil into the spark plug hole.

4.Pull the starter cord several times to spread the oil throughout the cylinder.

5.Slowly pull the starter cord, until resistance is felt. This indicates that the piston is moving upward on the compression cycle, and the intake and exhaust valves are closed. (The piston pushes a small amount of air from the spark plug hole on compression.)

Refer to the engine manual that accompanies this unit for instructions regarding maintenance of engine components.

2

Operating Instructions

 

GN2560V, GN2563V, GN3560V and GN3565V

 

 

 

 

 

 

 

 

 

Troubleshooting Chart

 

 

 

 

 

 

 

 

 

 

 

 

 

Symptom

Possible Cause(s)

Corrective Action

 

 

 

 

 

 

 

Alternator field is not energized

1. Engine speed is too slow

1.

Adjust engine speed

 

 

 

 

2.

Open, shorted, or incorrect wiring

2.

Referring to the wiring diagram, clean

 

 

 

 

 

 

 

and reconnect all wiring

 

 

 

 

3.

Faulty capacitor

3.

Replace capacitor

 

 

 

 

4.

Open or shorted field windings

4.

Test winding resistance, replace field

 

 

 

 

 

 

 

winding if necessary

 

 

 

 

5.

Open diodes

5.

Test diodes, replace if necessary

 

 

 

 

 

 

 

 

Low output voltage with no load

1. Engine speed is too slow

1.

Adjust engine speed

 

 

 

 

2.

Open diodes

2.

Test diodes, replace if necessary

 

 

 

 

3.

Faulty capacitor

3.

Replace capacitor

 

 

 

 

4.

Open or shorted field windings

4.

Test winding resistance, replace field

 

 

 

 

 

 

 

winding if necessary

 

 

 

 

 

 

 

High output voltage with no load

1. Faulty capacitor

1.

Replace capacitor

 

 

 

 

2.

Engine speed is too fast

2.

Adjust engine speed

 

 

 

 

 

 

 

Low output voltage under load

1. Open diode

1.

Test diodes, replace if necessary

 

 

 

 

2.

Engine speed too slow at full load

2.

Adjust engine speed

 

 

 

 

3.

Excessive load applied

3.

Reduce the applied load

 

 

 

 

 

 

 

Erratic output voltage

1. Unbalanced engine

1.

Refer to engine manual

 

 

 

 

2.

Dirty, corroded, or loose wiring

2.

Referring to the wiring diagram, clean

 

 

 

 

 

connection

 

and reconnect all wiring

 

 

 

 

3.

Unstable load applied

3.

Remove all loads, then apply each one

 

 

 

 

 

 

 

individually to determine which one is

 

 

 

 

 

 

 

causing erratic function

 

 

 

 

 

 

 

Noisy operation

1. Loose generator or engine bolt

1.

Tighten all mountings

 

 

 

 

2.

Short circuit in generator field or load

2.

Test winding resistance, replace field

 

 

 

 

 

 

 

winding if necessary

 

 

 

 

 

 

 

Test load devices for shorts. Replace

 

 

 

 

 

 

 

defective load device.

 

 

 

 

3.

Faulty bearing

3.

Replace bearing

 

These diagnostic and repair procedures should be performed by an authorized service center.

Rotor

Stator

 

G

 

 

 

 

Ground

 

 

 

Main Winding

 

W

 

 

 

 

120V

 

 

 

2

1

BK

120V Duplex Receptacle

3

Plug

BK

NEMA 5-15R

 

 

 

 

4

 

Circuit Breaker

Main Winding

 

W

 

 

 

 

120V

 

 

 

Excitation

 

 

 

Winding

 

 

 

Capacitor

 

 

Fig. 4 - Wiring Diagram for GN2560V and GN2563V

3

Operating Instructions

GN2560V, GN2563V, GN3560V and GN3565V

Rotor

Stator

 

Main Winding

 

120V

 

Excitation

 

Winding

 

Capacitor

 

Main Winding

 

120V

 

Circuit

 

Breaker

 

12V DC

 

Winding

 

(GN3560V only)

White

Green

Ground

White

Black

3

White

 

Red 6

 

 

 

 

 

 

 

Circuit

 

 

Breaker

 

 

Black

 

 

1

 

Red

 

Red

4

Circuit

5

 

 

Breaker

120V Duplex

Receptacle

NEMA 5-15R

(Qty. 2 - GN3565V)

120V 30Amp Twist Lock Receptacle

(GN3560V only)

Fig. 5 - Wiring Diagram for GN3560V and GN3565V

Limited Warranty

1.DURATION: From the date of purchase by the original purchaser as follows: Standard Duty - One Year, Serious Duty - Two Years, Extreme Duty - Three Years. Units used for rental, industrial or commercial purposes are warranted for 90 days from date of purchase.

2.WHO GIVES THIS WARRANTY (WARRANTOR):

Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (800) 803-1436

3.WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld generator.

4.WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld portable generator supplied or manufactured by Warrantor.

5.WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects on material and workmanship which occur within the duration of the warranty period.

6.WHAT IS NOT COVERED UNDER THIS WARRANTY:

A.Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.

B.ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

C.Any failure that results from an accident, shipping damage, purchaser’s abuse, neglect or failure to operate products in accordance with instructions provided in the owner’s manual(s) supplied with product.

D.Pre-delivery service, i.e. assembly, oil or lubricants, and adjustment.

E.Items or service that are normally required to maintain the product, i.e. lubricants and filters.

F.Gasoline engine components are expressly excluded from coverage under this limited warranty. Such components should be returned by the purchaser to the original manufacturer or to its authorized repair stations for service.

7.RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, generator or component(s) which have failed within duration of the warranty period.

8.RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A.Provide dated proof of purchase and maintenance records.

B.Deliver or ship the Campbell Hausfeld generator or component to the nearest Campbell Hausfeld Authorized Service Center. Freight costs, if any, must be borne by the purchaser.

C.Use reasonable care in the operation and maintenance of the generator as described in the owner’s manual(s).

9.WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY:

A.Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.

B.If the purchaser does not receive satisfactory results from the Authorized Service Center, the purchaser should contact Campbell

Hausfeld (see paragraph 2).

Limited Warranty applies in the U.S. and Canada only and gives you specific legal rights. You may also have other rights which vary from State to State or country to country.

4

! DANGER
! ATTENTION

Instructions D’Utilisation

Modèles GN2560V, GN2563V, GN3560V, GN3565V

 

 

S’il vous plaît lire et conserver ces instructions. Lire attentivement avant de monter, installer, utiliser our entretenir le produit décrit. Se protéger ainsi que les autres en observant toutes les instructions de sécurité, sinon, il y a risque de blessure etious dégäts matériels. Conserver ces instructions comme référence.

CAMPBELL Génératrices

HAUSFELD

Description

Ces génératrices sont actionnées par des moteurs à quatre temps, refroidissement par air et sont conçues pour un fonctionnement à tr/min maximum afin de fournir une puissance en watts continue selon la classification.

Déballage

Lors du déballage, l’examiner soigneusement pour rechercher toute trace de dommage susceptible de s’être produit en cours de transport. S’assurer que tous les raccords, boulons, etc., soient serrés avant d’utiliser le modèle.

Généralités Sur La

 

 

 

 

 

 

Sécutité

 

 

 

1. Lire attentivement

 

MANUEL

 

toutes les instructions

 

 

 

 

 

avant le démarrage

 

 

 

ou l’entretien d’une génératrice.

 

Manque de suivre les précautions de sécurité ou les instructions peut résulter en dommage de l’équipement et/ou en blessures personnelles graves. Les instructions du moteur pour ces modèles sont dans un manuel séparé. Conserver tous les manuels comme référence.

2.Ne jamais utiliser cette génératrice pour une application qui n’est pas spécifiée par le fabriquant. Ne jamais faire fonctionner cette génératrice sous des conditions qui ne sont pas approuvées par le fabriquant. Ne jamais essayer de modifier cette génératrice afin qu’elle fonctionne de manière qui n’est pas approuvée par le fabriquant.

3.Utiliser seulement les produits et les pièces de rechanges recommandés par le fabriquant pour l’entretien et la réparation

4.S’assurer que la génératrice soit utilisée par des personnes qui se sont

Fig. 1 Modèle Monté GN3560V

familiarisées avec ces instructions (lire et comprendre)

5.Garder toutes les personnes à l’écart de la génératrice pendant son fonctionnement.

6.Toujours garder la génératrice propre et en bon état de marche.

Couper le moteur

de la génératrice et débrancher le fil de la bougie d’allumage avant de procéder à la réparation ou l’entretien du modèle

8.Utiliser un combustible sans plomb seulement. Ne pas remplir le réservoir d’essence pendant que le moteur soit en marche. Éviter le déversement d’essence pendant le remplissage. Assurer que le bouchon de réservoir d’essence soit en place avant le démarrage du moteur. Permettre que le moteur se refroidisse pour au moins deux heures avant le remplissage.

Fig. 2 Modèle Monté GN2560V

Ne jamais mélanger

l’huile avec l’essence pour ce moteur. L’huile est pour le graissage du moteur seulement.

Montage

AUCUN OUTIL EXIGÉ POUR LE

MONTAGE

Fig. 3 Montage De La Manche

IN216502AV 5/98

5 Fr

+ 11 hidden pages