Campbell Hausfeld AL2140, AL2130 User Manual

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See Warranty on page 5 for important information about commercial use of this product.

Operating Instructions and Replacement Parts List

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

Spray Guns for

Airless Paint Sprayers

BUILT TO LAST

For Replacement Parts and Accessories,

Contact Your Local Service Center or Call 1-800-626-4401

Please provide the following

Address parts correspondence:

information:

The Campbell Group

-

Model number

Attn: Parts Department

-

Serial number

100 Production Drive

- Part description and number

Harrison, OH 45030 U.S.A.

 

as shown in parts list

12

 

11 (2x)

 

13

 

 

 

9

 

 

8

 

 

7

1 Gun, full

 

6

 

assembly

 

5

 

 

 

4

(2x)

14

16

15

 

12

2

 

 

 

13

 

 

11 (2x)

20

 

 

 

3

14 (2x)

 

 

 

 

9

21 (4x)

 

8

 

7

 

 

 

 

6

 

 

5

 

 

4

 

22

 

 

16

 

 

15

 

 

14

19

 

18

 

AL2130 - PLASTIC 17 AL2140 - METAL

Replacement Parts List

Ref.

 

Part

 

 

Ref.

 

Part

 

No. Description

Number

Qty.

 

No. Description

Number

Qty.

1

Gun (Full Assembly w/ All Parts)

AL183000SV

1

16

Washer, Long Filter

MJ105402AV

1

2

Kit, Pro Gun Left Grip, Lock and Guard

AL184400SV

1

17

Adapter, Long Filter

AL072301AV

1

3

Insert, Gun

AL179801AV

1

18

Assembly, Pro Gun Swivel (optional)

AL1835

1

4

Kit, Stem and Diffuser (includes #7)

AL183400SV

1

19

Guard, Pro Gun Trigger

AL184600AV

1

5

Spring, Gun

AL048600AV

1

20

O-Ring

MJ106511AV

1

6

Retainer, Gun Spring

AL020201AV

1

21

Screw, #5-40 x 5/16” SHC

MJ103804AV

4

7

Seal, Gun

AL020300AV

1

22

Grip, Right, Pro Gun

AL184300AV

1

8

Washer, Seal

AL153801AV

1

Additional Items Available:

 

 

9

Washer, Gun Seat Retainer

AL005404AV

1

 

 

Kit, Gun Valve –

 

 

10

Kit, Gun Seal (Includes #7, #8, #9)

AL183600SV

 

 

 

Includes #4 - #9, #13

AL183200SV

 

11

Pin, Gun Actuator

AL024102AV

2

 

 

Kit, Gun Actuator –

 

 

12

Actuator, Gun

AL182700AV

1

 

 

Includes #11, #12, #13

AL183700SV

 

13

Nut, #5-40 Hex Lock

ST073804AV

1

 

 

Kit, Pro Gun Insert –

 

 

14

Kit, Gun Trigger (Trigger, Screws)

AL183100SV

 

 

 

Includes #3 - #9, #16

AL184100SV

 

15

Gun Filters,

 

 

 

 

Kit, Pro Gun Full Grip –

 

 

 

100 Mesh (yellow)

AL086101AJ

2 pk

 

 

Includes #2, #19 - #22

AL184500SV

 

 

50 Mesh (white)

AL086100AJ

2 pk

 

 

 

 

 

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

© 2003 Campbell Hausfeld/Scott Fetzer

For parts, product & service information

IN193203AV 1/03

visit www.chpower.com

Operating Instructions and Replacement Parts List

Description

Airless paint sprayers are capable of spraying a wide variety of latex, oilbased, and alkyd paints, as well as stains, preservatives and other nonabrasive finishes. Sprayers are also powerful and versatile enough to be used with a variety of options (roller attachment, extra lengths of hose, etc.) to be an even more efficient tool.

Important Safety Instructions

Save these instructions.

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

Danger indicates

! DANGER an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Warning indicates ! WARNING a potentially haz-

ardous situation which, if not avoided, COULD result in death or serious injury.

Caution indicates a ! CAUTION potentially haz-

ardous situation which, if not avoided, MAY result in minor or moderate injury.

NOTICE

Notice indicates

important informa-

 

tion, that if not followed, may cause damage to equipment.

Unpacking

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Make sure to tighten fittings, bolts, etc., before putting unit into service.

Do not operate ! WARNING unit if damaged

during shipping, handling or use. Damage may result in bursting and cause injury or property damage.

General Safety Information

1. To reduce the risk of fire or explosion, electrical

shock, and injury to per- MANUAL sons, read and understand

all instructions included

with this product. Be familiar with the controls and the proper use of the equipment.

2.This product should be grounded. Follow all grounding instructions included with your sprayer (pump).

! WARNING

To reduce risk of fire or explosion:

1.Do not spray flammable or combustible materials near an open flame or sources of ignition such as cigarettes, motors, and electrical equipment.

2.Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use only conductive or grounded high-pres- sure airless paint sprayer hoses specified by the manufacturer.

3.Verify that all containers and collection systems are grounded to prevent static discharge.

4.Connect your sprayer to a grounded outlet and use grounded extension cords. Do not use a 3 prong to 2 prong adapter.

5.Do not use paints or solvents containing halogenated hydrocarbons such as methyl bromine, carbon tetrachloride, and ethyl iodine.

6.Keep spray area well ventilated. Keep a good supply of fresh air moving through the spray area.

7.Do not smoke or eat in the spray area.

8.Do not operate light switches, engines, or similar spark producing products in the spray area.

9.Keep area clean and free of paint or solvent containers, rags, and other flammable materials.

10.Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacturer’s safety instructions.

11.Do not use materials with a flash point less than 20°C (70°F) in or to clean this equipment. (Examples of acceptable cleaning solvents are: water, mineral spirits, lacquer thin-

ner, Xylene and high flash naphtha. A PARTIAL example list of unacceptable cleaning solvents are low flash naphtha, mek, acetone, alcohol, toluene and fuels of any kind.

12.Have fire extinguisher equipment present and working.

! WARNING

To reduce the risk of skin injection:

1.Do not aim the gun at, or spray, any person or animal.

2.Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.

3.Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.

4.Do not remove tip while cleaning the pump.

5.Only use a nozzle tip specified by the manufacturer.

6.Use caution when cleaning and changing nozzle tips. Before removing the nozzle tip, follow the manufacturer’s instructions for turning off the unit and relieving the pressure.

7.Do not leave the unit energized or under pressure while unattended. When not in use turn off the unit and relieve the pressure in accordance with the manufacturer’s instructions.

8.High pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, seek medical attention immediately.

9.Check parts for signs of damage. Replace any damaged parts.

10.This spray gun is rated for 3000 psi (205 bar). Do not use on systems designed to produce more than 3000 psi (205 bar).

11.Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.

To lock (engage): rotate tabs on lock to horizontal position.

To unlock (disengage) to spray: rotate tabs on lock to vertical position.

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Spray Guns for Airless Paint Sprayers

General Safety Information (Cont.)

NOTE: If gun sprays while in the locked position follow instructions in Maintenance section for trigger lock.

12.Verify that all connections are secure before operating. Do not use pliers to tighten or loosen high pressure connections.

13.Know how to stop your unit and bleed pressure quickly. Be thoroughly familiar with the controls.

! WARNING

To reduce the risk of injury:

1.Do not spray acids, corrosive materials, toxic chemicals, fertilizers, or pesticides. Using these materials could result in death or serious injury.

2.Always wear appropriate gloves, eye protection, and a respirator or mask when painting.

3.Always work in a clean environment. Do not aim the spray gun at any dust or debris.

4.Do not operate or spray near children. Keep children, pets, and visitors away from equipment and work area at all times.

5.Do not over reach or stand on an unstable support. Keep effective footing and balance at all times.

6.Stay alert and watch what you are doing.

7.Do not operate the equipment when fatigued or under the influence of drugs or alcohol.

FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SERIOUS INJURY INCLUDING DEATH.

Preparation

Airless painting systems, unlike most other power tools, require additional care to ensure proper working order.

CONSULT YOUR AIRLESS PAINT SPRAYER OWNER'S MANUAL FOR OPERATING INSTRUCTIONS.

Spraying Instructions

Professional looking results can be obtained by following the spray tips below.

1.Keep the gun perpendicular to the surface.

Always hold the gun perpendicular to the surface with the tip approximately 12” from the surface. If held at an angle (up and down or side to side), paint will build up unevenly, leave the work splotchy, and cause excessive overspray (See Figure 1).

12”

Figure 1 - Holding the Spray Gun

2.Move with a smooth arm stroke

Move the gun at a steady, even pace while keeping the gun perpendicular to the surface (See Figures 1 & 2). Do not fan the gun. Fanning the gun will cause excessive overspray and uneven coverage (See Figure 2).

Thin Coat

Heavy

Thin Coat

Coat

Over-

INCORRECT

Over-

spray

spray

 

 

Figure 2 - Result of Flexing Wrist

 

 

 

While Spraying

 

 

3.Start moving the gun before triggering

To get a smooth overlap and prevent initial paint buildup, start your stroke movement before pulling the trigger. Release the trigger before stopping at the end of the stroke (See Figure 3).

NOTE: To assure uniform paint coverage, overlap each stroke by 20% - 30% and use two coats with a cross pattern (one coat horizontal, second coat vertical).

Approx.

10-12”

Pull

Release

Trigger

Trigger

Start

End

Stroke

Stroke

Figure 3 - Proper Way to Trigger Spray Gun

HOW TO CHANGE SPRAY TIPS:

It may be necessary to change spray tips during a paint job. Follow these steps for safe, easy tip changes.

1.Depressurize and turn off unit per manufacturer’s instructions.

2.Engage gun trigger lock.

3.Pull red tip insert

out of spray base and replace with different tip, fully inserting tip into base.

HOW TO ATTACH ROLLER

ACCESSORY:

1.Depressurize and turn off unit per manufacturer’s instructions.

2.Engage gun trigger lock.

3.Remove spray base, tip, seal and washer assembly.

4.Attach roller

accessory (AL2275

shown) to airless spray gun.

If needed use

thread adapter and washer between roller and spray gun as shown.

INTERMITTENT USE

If you are spraying and decide to stop for several minutes, lock the spray gun trigger and submerge the tip in a container of suitable solvent (See Figure 4). This will prevent paint from hardening in the tiny spray opening and clogging the tip. Be sure to release the pressure in the system and turn the unit off according to the manufacturer’s instructions.

CLEARING CLOGS

REVERSIBLE TIP: (Included)

1.Rotate the tip to the clean position (See Figure 5).

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Operating Instructions and Replacement Parts List

SOLVENT

Figure 4 - Prevent Clogged Tip

Spraying Instructions (Cont.)

2.Point gun in a safe direction and spray. This should clear tip of any blockage.

3.Rotate the tip back to the spray position and continue spraying (See Fig. 5).

4.If clogging continues, replace gun filter and consider straining the paint prior to use.

 

CLEAN

SPRAY

 

 

 

Figure 5 - Clean and Spray Position

 

 

 

 

 

 

 

 

 

 

 

Equipment damage

 

NOTICE

 

can occur if a nee-

 

 

dle or sharp object is used to clean the tip. Tungsten carbide is brittle and can be chipped.

FIXED TIP:

1.Depressurize and turn off the unit per manufacturer’s instructions.

2.Lock gun trigger.

3.Remove tip and tip guard from the gun.

4.Soak tip in water or appropriate solvent and brush away old paint or

impurities with a toothbrush until the tip orifice has been cleared.

ADJUSTABLE TIP:

1.Turn adjustment knob fully counterclockwise to open tip to largest spray pattern.

2.Pull trigger and spray into a bucket or container. This should clear the tip of any blockage.

3.If clogging continues, replace gun fil-

ter and consider straining the paint prior to use.

CLEANING YOUR GUN: Follow cleaning, use and maintenance instructions included with your paint sprayer. After flushing the pump and when finishing:

2.Release Trigger Lock.

3.Point Spray Gun into an empty waste bucket and pull the Trigger. Spray at least 1 gallon of fluid into waste bucket. To reduce splashing, direct the fluid stream along the inside of the bucket and well above the fluid level.

REFER TO PAINT SPRAYER SHUTDOWN PROCEDURES.

4.Depressurize and turn off sprayer per manufacturer’s instructions.

5.With the gun pointed in a safe direction, pull the gun trigger with the trigger lock disengaged to ensure system is depressurized.

6.Engage Trigger Lock.

7.At this point the pump and spray gun are clean, but still require preparation for storage. Spray Tip Guard or any accessory being used still require cleaning.

CLEANING SPRAY TIP GUARD:

1.Remove Spray Tip with 1” or adjustable wrench.

2.Clean Tip Guard with a cleaning brush.

Maintenance

NOTICE

Pump damage may

occur if these

instructions are not followed.

Before per

! WARNING forming any maintenance, make sure to relieve pressure from system and disconnect power from sprayer.

Do not use oil based solvents to clean equipment after using latex based coatings. Use only warm soapy water.

Always replace clogged gun filters, do not attempt to clean them.

Carefully follow cleaning and storage instructions for your sprayer.

Do not use metal or other hard objects to pick dried paint material from Spray Tip Orifice.

TRIGGER LOCK

! WARNING

Pulling the trigger must not open the gun valve when trigger lock is activated.

You should be able to get the actuator

trigger lock when it is in the locked position. If you cannot, adjust the trigger position by following these instructions:

1.Place trigger in locked orientation (tabs horizontal).

2.With one hand holding trigger lightly against lock, use a 1/4” nut driver to turn nut in until trigger starts to come off the lock.

3.Reverse the nut (counterclockwise) 1/2 turn.

TIP SEAL AND WASHER

Occasionally, you will need to replace the silver seal and black washer located inside the tip base.

1.To replace seal and washer, first loosen tip base with adjustable wrench, and then remove by hand.

2.Remove spray tip.

3.With Phillips screwdriver, push seal and washer out from front of tip base.

4.With flat side of seal facing up, place seal in base. Make sure it lines up properly with base.

5.Place washer in base. Make sure it lines up properly with base.

6.Put spray tip back in tip base.

7.Reattach tip base to gun valve.

!WARNING

Make sure spray tip and tip base fit snugly in place. A loose

fit can lead to misdirected spray discharge and a skin injection hazard.

1. Rotate Spray Tip to the cleaning

to wiggle slightly with your finger

position.

while holding the trigger against the

 

 

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4

Operating Instructions and Replacement Parts List

Limited Warranty

1.DURATION: From the date of purchase by the original purchaser as follows: Standard Duty Paint Application Systems and all Paint Application Accessories - 1 year, Serious Duty Paint Application Systems - 3 years, Extreme Duty Paint Application Systems - 5 years.

2.WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld/A Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: 1-800-626-4401.

3.WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale or rental) of the Campbell Hausfeld Product.

4.WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: All non-compressor driven paint application systems, HVLP spraying systems, and paint application accessories supplied or manufactured by the Warrantor.

5.WHAT IS COVERED UNDER THIS WARRANTY: Defects in material and workmanship which occur within the duration of the warranty period. Warrantor will also cover normal wear items for a period of thirty days from the date of original purchase against defects in material and workmanship. These wear items are: HVLP-filters, motor brushes, gun packing, gun canister seal, gun check valve and gun air flow ring; Airless-inlet valve, outlet valve, gun valve, filters, tips, all seals and o-rings.

6.WHAT IS NOT COVERED UNDER THIS WARRANTY:

A.Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If standard duty product is used for commercial or industrial purposes, the warranty will apply for ninety (90) days from the date of original purchase. If product is used for rental purposes, the warranty will apply for ninety (90) days from the date of original purchase. Some states do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.

B.ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE , OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

C.Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety devices. If such safety devices are removed or altered, this warranty is void.

D.Normal adjustments which are explained in the owner’s manual(s) provided with the product.

E.Items or services that are normally required to maintain the product: HVLP-filters, motor brushes, gun packing, gun canister seal, gun check valve and gun air flow ring; Airless-inlet valve, outlet valve, gun valve, filters, tips, all seals and o-rings., or any other expendable part not specifically listed, will only be covered for thirty days from date of original purchase.

7.RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or components which are defective, have malfunctioned and/or failed to conform within duration of the warranty period.

8.RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A.Provide dated proof of purchase and maintenance records.

B.Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service Center. Freight costs, if any, must be borne by the purchaser.

C.Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).

9.WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.

This Limited Warranty applies in the U.S., Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from state to state, or country to country.

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