Bryant 355MAV, 352MAV, 350MAV, 340MAV User Manual

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USER’S INFORMATION MANUAL
MODEL 340MAV, 350MAV, 352MAV, 355MAV CONDENSING GAS FURNACE
USER: Please read all instructions in the manual and retain all manuals for future reference.
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WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
NOTE TO INSTALLER:
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
Do not use this furnace if any part has been under water. A flood-damaged furnace is extremely dangerous. Attempts to use the furnace can result in fire or explosion. A qualified service agency should be contacted to inspect the furnace and to replace all gas controls, control system parts, electrical parts that have been wet or the furnace if deemed necessary.
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WARNING:
Carbon Monoxide is invisible, odorless, and toxic! Bryant Heating and Cooling Systems recommends a carbon monoxide alarm in your home, even if you do not own a gas appliance. Locate the carbon monoxide alarm in the living area of your home and away from gas appliances and doorways to at­tached garages. Follow the alarm manufacturer’s instruction included with the alarm.
TABLE OF CONTENTS
WELCOME TO A NEW GENERATION OF COMFORT . . . . . . . . .2
GENERAL FURNACE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
FURNACE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
BEFORE STARTING YOUR FURNACE . . . . . . . . . . . . . . . . . . . . . . . .4
STARTING AND SHUTTING DOWN YOUR FURNACE . . . . . . . . .4
Steps for Starting Your Furnace . . . . . . . . . . . . . . . . . . . . . . . . . . 4,5
WELCOME TO A NEW GENERATION OF COMFORT
Congratulations! In light of rising energy costs, the Plus 90 Plus90t™ and Plus 90i Gas-Fired, Condensing Furnaces are among the soundest investments today’s homeowner can make.
Your new furnace is truly a triumph of technology in home heating. A revolutionary design employs 2 heat exchangers to “squeeze” out the maxi­mum amount of heat from the fuel con­sumed. In fact, your new furnace is so efficient, over 90%* of the heat gener­ated during combustion is captured and delivered inside your home. That is more than a 33%* increase in heating efficiency over conventional furnaces.
These are among the most energy-effi­cient furnaces you can buy today. They also are among the safest and most dependable. We are proud of the tech­nological advances incorporated into the design of these furnaces. With only minimal care, your new furnace will deliver many years of money-saving home comfort and enjoyment. Spend just a few minutes with this manual to learn the operation of your new fur­nace and the small amount of mainte­nance it takes to help keep it operating at peak efficiency year after year.
* The output capacity and any representations of efficiency
for this furnace are based on standard U.S. Depar tment of Energy test procedures.
TM
, 340MAV,
TM
Multipoise,
MODELS 340MAV (SHOWN) AND 350MAV FIXED-CAPACITY FURNACES
Shutting Down Your Furnace. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PERFORMING ROUTINE MAINTENANCE . . . . . . . . . . . . . . . . . . . . 6
Filtering Out Trouble. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
COMBUSTION AREA AND VENT SYSTEM . . . . . . . . . . . . . . . 8
Heading South For the Winter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
A CHECK-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9,10
BEFORE YOU REQUEST A SERVICE CALL . . . . . . . . . . . . . . . . . . 10
INSTALLATION DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CERTIFIED
As an ENERGY STAR® Partner, Bryant Heating & Cooling Systems has determined that this product meets the ENERGY STAR® guidelines for energy efficiency.
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MODEL 355MAV VARIABLE-CAPACITY AND MODEL 352MAV TWO-STAGE FURNACES
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GENERAL FURNACE SAFETY
1. Combustible Materials, Gasoline Warning . . . . . . . . . . . . . . . . . 1,4
2. Furnace Must be Kept Free and Clear of Insulating
Material Warning
3. Furnace Needs Air for Combustion and Ventilation Warning
4. Starting (Lighting) and Shutting Down the Furnace Warning
5. Proper Furnace Shutdown Procedures
6. Flood Damage Warning
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7. Fire or Explosion Hazard Warning
8. Carbon Monoxide Warning
9. Service and Maintenance Electrical Hazard Warning
10. Improper Vent Warning
11. Sharp Edges Caution
12. No Filter Caution
13. Filter Rod Modification Caution
14. Dirt, Rust, or Accumulation Caution
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FURNACE COMPONENTS
1
Combustion-air intake connection to ensure contaminant-free air (right or left side).
2
Burner sight glass for viewing burner flame.
3
Burner assembly (inside). Operates with energy­saving inshot burners and hot surface igniter for safe, dependable heating.
4
Redundant gas valve. Safe and efficient. Features 1 gas control with 2 internal shutoff valves. Valve appearance varies with furnace model.
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Vent outlet. Uses PVC pipe to carry flue gas from the furnace’s combustion system (right or left side).
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Inducer motor. Pulls hot flue gases through the heat exchangers, maintaining negative pressure for added safety.
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Blower access panel safety interlock switch.
8
Air filter and retainer.
9
Condensate drain connection. Collects moisture condensed from burned gases for disposal into home drain system. (Location in furnace varies.)
10
Heavy-duty blower. Circulates air across the heat exchangers to transfer heat into the home.
11
Secondary condensing heat exchanger (inside). Wrings out more heat through condensation. Constructed with polypropylene-laminated steel to ensure durability.
12
Primary serpentine heat exchanger (inside). Stretches fuel dollars with the S-shaped heat-flow design. Solid construction of corrosion-resistant aluminized steel means reliability.
13
Furnace control board.
14
3-amp fuse provides electrical and component protection.
15
Light emitting diode (LED) on furnace control board. Code light is for diagnosing furnace operation and service requirements.
16
Pressure switch(es) ensure adequate flow of flue gas through furnace and out vent system.
17
Rollout switch (manual reset) to prevent overtemperature.
18
Junction box for 115-v electrical power supply. (May be located on right or left side)
19
Transformer (24v) behind furnace control board pro­vides low-voltage power to furnace control board and thermostat.
MODELS 340MAV, 350MAV, AND 352MAV FURNACES (UPFLOW POSITION)
MODEL 355MAV FURNACE (UPFLOW POSITION)
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3
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SAFETY CONSIDERATIONS
Recognize safety information. This is the safety-alert symbol . When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION and NOTE. DANGER, WARNING and CAUTION are used with the safety-alert symbol. DANGER identies the most serious hazards which sonal injury or death. WARNING signi­es hazards which personal injury or death. CAUTION is used to identify unsafe practices which
would result in minor personal injury or
product and property damage. NOTE is used to highlight suggestions which result in enhanced installation, reliability, or operation.
To minimize the possibility of serious personal injury, re, damage to your furnace, or improper operation,
carefully follow these safety rules:
Your gas furnace uses air from outside the home for combustion and vents ue gas to the outdoors. It is not to be installed using in-house air. The vent and air-intake pipes must ter­minate outside the structure and must not be obstructed in any way. Do not block or obstruct air openings on fur­nace or spaces around the furnace.
will result in severe per-
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could result in
will
Do not cover the furnace, store trash or debris near it, or in any way block the ow of fresh air to the unit.
A furnace installed in an attic or other insulated space must be kept free and clear of insulating material. Examine the furnace area when the furnace is installed or when insulation is added. Some insulation materials may be combustible.
This furnace contains SAFETY DEVICES which must be MANU­ALLY RESET. If the furnace is left un­attended for an extended period of time, have it checked periodically for proper operation. This precaution will prevent problems associated with no heat, such as frozen water pipes, etc. See Before You Request a Service Call section in this manual.
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WARNING
Fire Hazard! Failure to keep in­sulation clear of furnace could result in fire, personal injury/ death or property damage.
!
WARNING
Do not keep combustible ma­terials, gasoline, and other flammable liquids or vapors around your furnace. Failure to follow this warning could re­sult in fire, personal injury/ death or property damage.
BEFORE STARTING YOUR FURNACE
Examine the furnace installation to determine that:
1. All ue gas carrying areas external to the furnace (i.e. chimney, vent connector) are clear and free of obstructions.
2. The vent connector is in place,
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slopes upward and is physically sound without holes or excessive corrosion.
3. The return-air duct connection(s) is physically sound, is sealed to the furnace casing, and terminates outside the space containing the furnace.
4. The physical support of the furnace is sound without sagging cracks, gaps, etc. around the base.
5. There are no obvious signs of dete­rioration of the furnace.
6. The pilot and burner ames are in good adjustment (by comparison with pictorial sketches or drawings of the main burner ame and, if applicable, the pilot burner flame).
STARTING AND SHUTTING DOWN YOUR FURNACE
Instead of a continuously burning pilot ame which wastes valuable energy, your furnace uses an automatic, hot surface ignition system to light the burners each time the thermostat starts your furnace.
important safeguards:
Follow these
Keep the area around your furnace clear and free of combustible materi­als, gasoline, and other flammable liq- uids and vapors.
!
WARNING
For proper and safe operation the furnace needs air for com­bustion and ventilation. Do not block or obstruct the openings on the furnace, air openings to the area in which the furnace is installed, and the space
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around the furnace. Failure to follow this warning could re­sult in fire, personal injury/ death or property damage.
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Never attempt to manually light the
burners with a match or other source of
ame.
Read and follow the operating
instructions on inside of main furnace door, especially the item that reads as follows:
Wait 5 minutes to clear out any gas. Then smell for gas, including near
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