PROGRAMMER
INSTRUCTION MANUAL
Please read this manual before using the machine.
Please keep this manual within easy reach for quick reference.
Thank you very much for purchasing the Brother Industrial Sewing Machine.
Please read this "Programmer Instruction Manual" and the separate volume "Programmable Electronic Pattern Sewer Instruction Manual" carefully before using the machine.
Operation of this industrial sewing machine is usually carried out in front of moving parts such as the needle and the needle thread take-up. These parts may cause personal injuries. Please follow the operational and safety instructions by the experts/instructors and use this machine correctly.
Programmer |
1 |
Contents |
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Contents |
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Chapter 1 Preparations of operation |
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Connection .............................................................................................................................. |
8 |
Handling the programmer ...................................................................................................... |
9 |
After use ............................................................................................................................................. |
9 |
Turning power ON/OFF ........................................................................................................ |
10 |
Turning power ON ............................................................................................................................ |
10 |
Turning power OFF .......................................................................................................................... |
11 |
Handling of floppy disk ........................................................................................................ |
12 |
Protecting data in floppy disks ......................................................................................................... |
13 |
Setting a Floppy Disk to the Floppy Disk Drive ................................................................................. |
13 |
Contents ................................................................................................................................ |
14 |
Notes for programming ....................................................................................................... |
15 |
Chapter 2 Programming with Help Function |
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Please read before programming ........................................................................................ |
18 |
Panel description and usage ............................................................................................................ |
18 |
Display screen .................................................................................................................................. |
19 |
Programming flowchart .................................................................................................................... |
20 |
Description of icons ............................................................................................................. |
22 |
Programming ............................................................................................................................. |
22 |
Displaying a pattern image ........................................................................................................ |
23 |
Checking the program setting and setting attribute .................................................................... |
23 |
Editing data ................................................................................................................................ |
24 |
Deleting data .............................................................................................................................. |
24 |
Programming example ......................................................................................................... |
25 |
Programming for each stitch ...................................................................................................... |
25 |
Magnified input ........................................................................................................................... |
27 |
Lines .......................................................................................................................................... |
29 |
Curve ......................................................................................................................................... |
31 |
Double stitch .............................................................................................................................. |
34 |
Feed ........................................................................................................................................... |
36 |
Basting ....................................................................................................................................... |
38 |
Symmetrical pattern ................................................................................................................... |
41 |
Splitting ...................................................................................................................................... |
44 |
Zigzag stitch ............................................................................................................................... |
46 |
Multiple stitch ............................................................................................................................. |
48 |
Example of modified program .............................................................................................. |
52 |
Resizing pattern ......................................................................................................................... |
52 |
Changing partially ...................................................................................................................... |
54 |
Deleting the first stitch ............................................................................................................... |
57 |
Changing the first stitch position ................................................................................................ |
59 |
Adding embroidery point before the first stitch ........................................................................... |
62 |
Adding escape point before the first stitch ................................................................................. |
65 |
Moving the escape point ............................................................................................................ |
68 |
Deleting the escape point .......................................................................................................... |
70 |
Moving the pattern in parallel 1 ................................................................................................. |
72 |
Moving the pattern in parallel 2 ................................................................................................. |
74 |
Deleting a part of the program during programming .................................................................. |
77 |
Moving a part of continuous program in parallel ........................................................................ |
78 |
Canceling thread breakage at the last stitch .............................................................................. |
80 |
2 |
Programmer |
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Contents |
Programming .................................................................................................................. |
83 |
Creating a line ............................................................................................................................ |
83 |
Creating a curve ......................................................................................................................... |
83 |
Creating a circle ......................................................................................................................... |
84 |
Creating an arc .......................................................................................................................... |
86 |
Creating a semicircle ................................................................................................................. |
87 |
Creating a zigzag circle ............................................................................................................. |
88 |
Creating a zigzag stitch ............................................................................................................. |
89 |
Ending programming ................................................................................................................. |
91 |
Creating needle drop data ......................................................................................................... |
92 |
Creating feed data ..................................................................................................................... |
92 |
Creating basting data ................................................................................................................. |
93 |
Creating split data ...................................................................................................................... |
93 |
Creating magnified data ............................................................................................................. |
94 |
Carrying out double stitch .......................................................................................................... |
95 |
Displaying the data image during programming ......................................................................... |
97 |
Checking the program setting and setting attribute .................................................................... |
98 |
Editing the current data .............................................................................................................. |
98 |
Deleting a part of data ............................................................................................................. |
101 |
Setting low-speed sewing ........................................................................................................ |
102 |
Inputting the trigger .................................................................................................................. |
103 |
Creating a multiple stitch ......................................................................................................... |
104 |
Displaying a pattern image ......................................................................................... |
106 |
Checking the program setting and setting attribute ............................................ |
107 |
Checking each stitch ...................................................................................................................... |
108 |
Checking a series of stitches automatically .................................................................................... |
108 |
Skipping .......................................................................................................................................... |
108 |
Editing program ............................................................................................................ |
111 |
Deleting data ................................................................................................................. |
116 |
Chapter 3 Programming with Command Function |
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Please read before programming ...................................................................................... |
118 |
Panel description and usage .......................................................................................................... |
118 |
Display screen ................................................................................................................................ |
119 |
Programming flowchart .................................................................................................................. |
119 |
Description of commands .................................................................................................. |
121 |
Moving needle point ....................................................................................................................... |
121 |
Deleting data .................................................................................................................................. |
121 |
Ending programming ...................................................................................................................... |
121 |
Creating program ........................................................................................................................... |
122 |
Editing data .................................................................................................................................... |
123 |
Setting attribute .............................................................................................................................. |
123 |
Other operations ............................................................................................................................. |
124 |
Programming example ....................................................................................................... |
125 |
Programming for each stitch .......................................................................................................... |
125 |
Resizing input ................................................................................................................................. |
126 |
Lines ............................................................................................................................................... |
127 |
Curve .............................................................................................................................................. |
128 |
Double stitch ................................................................................................................................... |
130 |
Programmer |
3 |
Contents
Feed ............................................................................................................................................... |
131 |
Basting ........................................................................................................................................... |
133 |
Symmetrical pattern ....................................................................................................................... |
134 |
Splitting ........................................................................................................................................... |
136 |
Zigzag stitch ................................................................................................................................... |
137 |
Multiple stitch .................................................................................................................................. |
138 |
Example of modified program ............................................................................................ |
142 |
Resizing pattern ............................................................................................................................. |
142 |
Changing partially ........................................................................................................................... |
144 |
Deleting the first stitch .................................................................................................................... |
145 |
Changing the first stitch position .................................................................................................... |
147 |
Adding embroidery point before the first stitch ............................................................................... |
148 |
Adding escape point before the first stitch ...................................................................................... |
150 |
Moving the escape point ................................................................................................................ |
152 |
Deleting the escape point ............................................................................................................... |
153 |
Moving the pattern in parallel 1 ...................................................................................................... |
154 |
Moving the pattern in parallel 2 ...................................................................................................... |
155 |
Deleting a part of the program during programming ....................................................................... |
157 |
Moving a part of continuous program in parallel ............................................................................. |
157 |
Canceling thread breakage at the last stitch ................................................................................... |
159 |
Programming ...................................................................................................................... |
161 |
Creating a line ................................................................................................................................ |
161 |
Creating a curve ............................................................................................................................. |
162 |
Creating a circle (zigzag circle) by specifying 3 points ................................................................... |
163 |
Creating a circle (zigzag circle) by specifying the diameter ............................................................ |
165 |
Creating a circle (zigzag circle) by specifying the radius ................................................................ |
166 |
Creating an arc ............................................................................................................................... |
168 |
Creating a semicircle ...................................................................................................................... |
169 |
Creating a zigzag stitch .................................................................................................................. |
170 |
Creating a multiple stitch ................................................................................................................ |
172 |
Creating double stitch .................................................................................................................... |
173 |
Parallel stitch .................................................................................................................................. |
174 |
Offset .............................................................................................................................................. |
175 |
Creating feed data .......................................................................................................................... |
176 |
Creating split data .......................................................................................................................... |
177 |
Creating magnified data ................................................................................................................. |
177 |
Low-speed sewing .......................................................................................................................... |
178 |
Setting the option output ................................................................................................................ |
179 |
Ending programming ...................................................................................................................... |
179 |
Editing data ......................................................................................................................... |
180 |
Moving symmetrically to the Y axis ................................................................................................ |
180 |
Moving symmetrically to the X axis ................................................................................................ |
180 |
Moving symmetrically to a point ..................................................................................................... |
181 |
Rotating a pattern clockwise (counterclockwise) ............................................................................ |
182 |
Copying a pattern rotated clockwise (counterclockwise) ................................................................ |
183 |
Resizing .......................................................................................................................................... |
184 |
Copying a pattern resized .............................................................................................................. |
185 |
Repeated copying .......................................................................................................................... |
186 |
Copying symmetrically to a point ................................................................................................... |
187 |
Copying to the X axis ..................................................................................................................... |
187 |
Copying to the Y axis ..................................................................................................................... |
188 |
Copying in the reverse direction .................................................................................................... |
188 |
Moving in parallel ........................................................................................................................... |
189 |
Displaying image ................................................................................................................ |
190 |
Deleting a data .................................................................................................................... |
191 |
Deleting a part of data .................................................................................................................... |
191 |
Deleting program data .................................................................................................................... |
191 |
4 |
Programmer |
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Contents |
Chaper 4 Extended Option Output |
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Function of extended option output ................................................................................................ |
194 |
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Operating the extended option output ............................................................................................ |
194 |
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Items which can be set in the extended option output .................................................................... |
195 |
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Setting the extended option output ........................................................................... |
196 |
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Setting enabling conditions ....................................................................................... |
197 |
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Reading the extended option output data ................................................................ |
198 |
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Writing the extended option output data .................................................................. |
199 |
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Deleting the extended option output data ................................................................ |
200 |
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Table of condition number ................................................................................................. |
201 |
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Machine operation mode ................................................................................................................ |
201 |
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Standard input ................................................................................................................................ |
201 |
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Standard output .............................................................................................................................. |
202 |
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Extended option external input ...................................................................................................... |
202 |
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Extended option output .................................................................................................................. |
203 |
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Table of extended option input ....................................................................................................... |
204 |
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Table of extended option output .................................................................................................... |
205 |
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Example of extended option output ............................................................................................... |
206 |
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Chapter 5 |
Reading/Writing Data |
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Reading data ............................................................................................................... |
210 |
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Reading additional data .............................................................................................. |
212 |
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Writing data to a floppy disk ...................................................................................... |
214 |
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Deleting data in a floppy disk ..................................................................................... |
216 |
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Formatting a floppy disk ............................................................................................. |
218 |
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Reading other types of data ....................................................................................... |
219 |
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Chapter 6 |
Preference |
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Setting preference ...................................................................................................... |
222 |
Programmer |
5 |
Contents
6 |
Programmer |
Chapter 1
Preparations of operation
Chapter 1 Preparations of operation
Connection of the programmer cable to the machine is described here.
Check that the machine power is OFF before connecting the cable.
1. Connect the cable to the connector on the left side of the operation panel.
8 |
Programmer |
Chapter 1 Preparations of operation
Display panel
Displays messages during programming.
Operation panel
Press here for operation.
After use
Wind the cable for storage as shown in the figure.
Programmer |
9 |
Chapter 1 Preparations of operation
Turning power ON
1.Switch ON the machine.
2.Press the foot switch pedal to lift the work clamp.
Foot switch pedal
3.Set the pattern sheet.
Fix the pattern sheet with adhesive tape on the feed plate to prevent displacement.
4.Press the foot switch pedal to lower the work clamp.
5.Moving the needle closer to the pattern sheet by turning the pulley allows easier programming.
Pattern sheet
2-3 mm
6.Press P on the programmer.
The needle moves to the home position.
10 |
Programmer |
Chapter 1 Preparations of operation
Turning power OFF
1.Write the programmer data into a floppy disk.
Refer to "Writing data to a floppy disk" (page 214.).
If the data is not need to be saved, delete it.
Refer to "Deleting data in a floppy disk" (page 216.).
2.Press P on the programmer.
The panel turns off.
3.Press the foot switch pedal to lift the work clamp.
Foot switch pedal
4.Remove the pattern sheet.
5.Press the foot switch pedal to lower the work clamp.
6.Switch OFF the machine.
Programmer |
11 |
Chapter 1 Preparations of operation
Do not force open the shutter for direct contact with the magnetic area.
Do not bring disks near magnetic matters such as magnetic screwdriver or the back side of the programmer.
Do not store floppy disks in an extremely high or low ambient temperature.
Do not use floppy disks under high humidity.
Do not use or store floppy disks in a dusty place.
Do not store floppy disks under direct sunlight.
Do not bend the disk. Do not put things on the disk.
Avoid contact with solvent or drink.
Do not remove the disk out of the drive during the access lamp is lit.
12 |
Programmer |
Chapter 1 Preparations of operation
Protecting data in floppy disks
Write-protection is available for a floppy disk to prevent undesired data deletion.
A write-protected disk is read-only. It is recommended to provide write-protection for disks which contain important data.
To do so, slide the write-protect notch to open the slot as shown below.
Slide the notch in this direction to prevent data loss or overwriting.
Slide the notch in this direction to write data.
Setting a Floppy Disk to the Floppy Disk Drive
Insert a floppy disk straight into the slot. The label side of the disk must face the front.
Press the eject switch to remove the disk out of the drive.
Do not press the eject switch during the access lamp is lit. This may lead to data corruption.
Eject switch
Access lamp
Programmer |
13 |
Chapter 1 Preparations of operation
This manual consists of the following chapters.
Chapter 1 |
Preparations of operation |
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Describes the basic precautions. |
Chapter 2 |
Programming with Help Function |
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Describes the procedure to create programs using icons. |
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It is recommended for persons |
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who are used to icon input. |
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who use this machine for the first time. |
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who sometimes create programs. |
Chapter 3 |
Programming with Command Function |
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Describes the procedure to create programs using command functions. |
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It is recommended for persons |
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who is specially responsible for program creation. |
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who have created programs for BAS-300 series. |
Chapter 4 |
Extended Option Output |
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Describes on setting the extended option output. |
Chapter 5 |
Reading/Writing Data |
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Describes the procedure to read from/write into floppy disks. |
Chapter 6 |
Preference |
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Describes the setting procedure of the operation conditions. |
14 |
Programmer |
Chapter 1 Preparations of operation
Pattern sheet
Use thin plotting paper or prepare copies of pattern sheet.
The pattern sheet is designed in the original scale. Adjust the size to magnification (2, 5, or 10) for magnified input.
Stitch length
Setting range between 0.3 and 12.7 mm is available.
Stitch count
Maximum available count is 20,000.
Available types of floppy disk
Data type (*1) |
Stitch count for memory |
Data resolution |
Disk |
Format |
Write |
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20000 stitches/pattern |
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BAS300E Data |
100 patterns |
0.05 mm/pulse |
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Available |
Total: Up to 360,000 |
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stitches |
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2HD |
DOS/V |
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1.44 M |
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TFD embroidery data (*2) |
50000 stitches/pattern |
0.1 mm/pulse |
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Not |
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(DST, DSB, DSZ) |
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available |
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4000 stitches/pattern |
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Formar AS300A data |
10 patterns |
0.1 mm/pulse |
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Available |
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Total: Up to 40,000 stitches |
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Formatted |
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2DD (*3) |
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2000 stitches/pattern |
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automatically. |
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Not |
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Formar BAS300 data |
10 patterns |
0.2 mm/pulse |
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available |
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Total: Up to 20,000 stitches |
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(*1) As shown in the table, four types of data are available for writing. Data written into 2HD and 2DD disks are automatically converted to BAS300E and former BAS300A data respectively.
(*2) TFD data is converted to BAS300E data by the programmer and becomes available for sewing. (*3) Restrictions for 2DD floppy disks
The use of following functions added to the E series are restricted to maintain the compatibility with former BAS300A data.
Restricted functions |
A Series (2DD) |
E Series(2HD) |
Commmands |
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Resolution |
0.1mm/pulse |
0.05mm/pulse |
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Low-speed |
2 options: |
4 options: |
6 |
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8 |
L |
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sewing |
400 and 1200 spm |
400, 600, 800, 1200 spm |
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9 |
L |
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Split function in |
No |
Yes |
2 |
2 |
0 |
L |
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sewing |
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3 |
0 |
L |
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Stoppage of split |
No |
Yes |
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1 |
L |
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with the needle |
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at the lower end |
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L |
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Extended option |
No |
Yes |
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output |
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Programmer |
15 |
Chapter 1 Preparations of operation
16 |
Programmer |
Chapter 2 Programming with Help Function
When the lamp on the button ? is lit, small pictures appear on the display. These pictures represent different functions. They are called 'icons'. This chapter describes the method of programming with icons.
Panel description and usage
The following panel keys are used in Help mode.
BAS-Programmer
Press this key to start/end a program.
Refer to "Turning power OFF" (Page 11).
Press this key to return to the previous step or when a setting is canceled.
Press this key to return to the corresponding submenu.
This key may be used similarly as .
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ESC |
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? |
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F |
P |
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R |
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C |
E |
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LI |
L |
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Messages and program description are displayed here.
Press this key and turn on the key lamp for programming with the help function.
Press this key to check setting.
Press these keys to input numerical values.
Press these keys to go to the following steps or to select ON/OFFF setting.
Press these keys to go to the following steps or to move the needle.
18 |
Programmer |
Chapter 2 Programming with Help Function
Display screen
When P is pressed, the following screen is displayed.
If the screen is not displayed, press ? .
Displays the image of program data. (Refer to page 106.)
Creates program data. (Refer to page 83.)
Checks the program data or changes the setting.
(Refer to page 107.)
Edits the program data. (Refer to page 111.)
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Carries out the preference setting |
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of the programming machine. |
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Reads/writes data in a floppy disk. |
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Displays the available keys. |
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(Refer to page 210.) |
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Deletes the created/edited |
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program data. |
Programmer |
19 |
Chapter 2 Programming with Help Function
Programming flowchart
Programming
Select and press .
Position the sewing start position and press .
Select an icon for programming. (Refer to page 83.)
Combine straight lines, curves and other figures to make patterns on the pattern sheet. After completing each pattern, press or C key to return to the submenu.
The data is available until deletion.
The program outline may be checked or corrected during editing.
Input end code. (Refer to page 91.)
20 |
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Programmer |
Chapter 2 Programming with Help Function
Editing program (Refer to page 111.)
Select and press .
Select an icon for editing.
Press after editing.
Checking and setting (Refer to page 107.)
Select and press .
Move to the needle position for setting.
Press and carry out setting.
Programmer |
21 |
Chapter 2 Programming with Help Function
Programming
Creating a line
Creating a curve
Creating a circle
Creating a circle by specifying 3 points on the circumference
Creating a circle of the specified diameter in the clockwise direction
Creating a circle of the specified diameter in the counterclockwise direction
Creating a circle of the specified radius in the clockwise direction
Creating a circle of the specified radius in the counterclockwise direction
Creating an arc
Creating a semicircle
Creating a semicircle of the specified diameter in the clockwise direction
Creating a semicircle of the specified diameter in the counterclockwise direction
Creating a zigzag circle
Creating a zigzag circle by specifying 3 points on the circumference
Creating a zigzag circle of the specified diameter in the clockwise direction
Creating a zigzag circle of the specified diameter in the counterclockwise direction
Creating a zigzag circle of the specified radius in the clockwise direction
Creating a zigzag circle of the specified radius in the counterclockwise direction
Carrying out zigzag stitch
Carrying out zigzag stitch on the sewing path
Carrying out zigzag stitch on the left side of the sewing path
Carrying out zigzag stitch on the right side of the sewing path
Ending programming
Creating needle drop data
Creating feed data
Creating basting data
Creating split data
22 |
Programmer |
Chapter 2 Programming with Help Function
Creating magnified data
Inputting data (x2)
Inputting data (x5)
Inputting data (x10)
Carrying out double stitch
Creating double stitch data in the reverse direction to the left side of the sewing path
Creating double stitch data in the reverse direction to the right side of the sewing path
Creating double stitch data in the same direction to the left side of the sewing path
Creating double stitch data in the same direction to the right side of the sewing path
Offsetting double stitch data to the left side of the sewing path
Offsetting double stitch data to the right side of the sewing path
Displaying the data image during editing
Checking the program setting and setting attribute
Editing the current data
Moving a pattern in parallel by feeding
Moving a pattern in parallel by sewing with the specified pitch
Moving a pattern in parallel
Repeated copying
Copying a pattern symmetrically to the Y axis
Copying a pattern symmetrically to the X axis
Copying a pattern symmetrically to a point
Copying a pattern symmetrically to a point
Deleting a part of the program
Setting low-speed sewing
Inputting the trigger
Starting a multiple stitch
Displaying a pattern image
Checking the program setting and setting attribute
Programmer |
23 |
Chapter 2 Programming with Help Function
Editing data
Moving a pattern in parallel
Moving a pattern symmetrically to the Y axis
Moving a pattern symmetrically to the X axis
Moving a pattern symmetrically to a point
Resizing a pattern
Copying a resized pattern
Rotating a pattern clockwise
Copying a pattern rotated clockwise
Rotating a pattern counterclockwise
Copying a pattern rotated counterclockwise
Setting the extended option output
Deleting data
24 |
Programmer |
Chapter 2 Programming with Help Function
Frequently used programming method is explained here. Refer to "Programming" (page 83) for function
and operation of each icon.
Programming for each stitch
Program each stitch according to the pattern. The example in the left is used for explanation.
1 Programming
1. Press P .
The work clamp moves to the home position and the programmer screen is displayed.
2. Select withand press .
3. Move the work clamp with . Press when the needle point is at point A of the
pattern.
The first stitch (point A) is programmed.
4. Select with and press .
5. Move the work clamp with . Press when the needle point is at point B of the
pattern.
6.Repeat step 5 and create the program to point C.
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Chapter 2 Programming with Help Function
7. When point C is programmed, press ESC .
2Inputting the end code
1.Select with and press .
2.Select the end code type with and press .
"111" is selected in the example. Press and the work clamp returns to the first stitch (point A) .
3. Press ESC .
The work clamp returns to the home position.
3Saving
1.Select withand press .
2.Select withand press .
3.Input the data number and press .
4.Press ESC .
4Ending program
1. Press P .
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Magnified input
To program a detailed pattern for each stitch, use a magnified input. The example in the left is used for explanation of programming the pattern to the magnification of 5.
1 Programming
1. Press P .
The work clamp moves to the home position and the programmer screen is displayed.
2. Select withand press .
3. Move the work clamp with . Press when the needle point is at point A of the
pattern.
The first stitch (point A) is programmed.
4.Select with and press .
5.Select and press .
6. Move the work clamp with . Press when the needle point is at point B of the
pattern.
7.Repeat step 6 and create the program to point D.
8.When point D is programmed, press ESC twice.
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Chapter 2 Programming with Help Function
2Inputting the end code
1.Select with and press .
2.Select the end code type with and press .
"111" is selected in the example. Press and the work clamp returns to the first stitch (point A) .
3. Press ESC .
The work clamp returns to the home position.
3Saving
1.Select withand press .
2.Select withand press .
3.Input the data number and press .
4.Press ESC .
4Ending program
1. Press P .
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Chapter 2 Programming with Help Function
Lines
The pattern with lines is programmed.
The example in the left is used for explanation of programming.
1 Programming
1. Press P .
The work clamp moves to the home position and the programmer screen is displayed.
2. Select withand press .
3. Move the work clamp with . Press when the needle point is at point A of the
pattern.
The first stitch (point A) is programmed.
4.Select with and press .
5.Input the stitch length and press .
3.0 mm is input in the example.
Input 030 to make the stitch length to 3.0 mm.
6. Move the work clamp with . Press when the needle point is at point B of the
pattern.
7.Repeat step 6 and create the program to point E.
8.When point E is programmed, press ESC twice.
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