Broilmaster P4FBL-1, P3S-1, P3FBLN-2, P3BLW-2, P4BLWN-2, P4BL-1, P3FBLWN-2, P3FBLW-2, P4BLW-2, P4BLN-1, P3SN-1, P3BL-2, P3BLWN-2, P3FBL-2, P3BLN-2 User Manual

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Premium "P" Gas Grill

Owner’s Manual

MODELS:

P3S-1,P3SN-1

P3BL-2,P3BLW-2,P3BLN-2,P3BLWN-2P3FBL-2,P3FBLN-2,P3FBLW-2,P3FBLWN-2P4BL-1,P4BLN-1,P4BLW-2,P4BLWN-2P4FBL-1,P4FBLN-1,P4FBLW-2,P4FBLWN-2

BROILMASTERGASGRILL

PREMIUM

P4 Series Grill Shown With

Optional Accessories

GAS-FIRED

Page 1

IMPORTANT

This manual should be read thoroughly by the person installing the grill and all persons who will use and maintain the grill. The installer should be sure the manual is left in the possession of the user. The user should retain this manual for future reference when using or cleaning the grill and to properly identify any repair parts that may be required.

WARNING

Reference this manual for proper installation and maintenance instructions. Improper installation, adjustment, alteration, service or maintenance can cause personal injury or property damage. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

CAUTION: FOR YOUR SAFETY

IF YOU SMELL GAS:

1.Shut off gas to the appliance.

2.Extinguish any open flame.

3.Open the grill lid.

4.Ifodorcontinues,immediatelycallyourgassupplierorfiredepartment.

5.Do not touch electrical switches.

CAUTION: FOR YOUR SAFETY

1.Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

CAUTION:

Parts may have sharp edges. Wear leather work gloves and handle parts carefully during the unpacking, assembly and installation.

WARNING

Broilmaster® Gas Grills must ONLYuse propane cylinders equipped with an Overfill Protection Device (OPD). Use only a reputable propane dealer when exchanging or filling cylinders. An overfilled or improperly filled propane cylinder can be dangerous.

Page 2

B101362-2-0610

Congratulations!

Welcome to the beauty, durability, and prestige of a Premium Gas Grill by Broilmaster®. Withaward-winningexcellence built into every feature and durability that surpasses other Premium gas grills, Broilmaster has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years.

At Broilmaster, we continually strive to enhance the performance and quality of our products for your grilling enjoyment. Every effort will be made to ensure that Broilmaster continues to be your choice as the Premium grill

of the future.

Whether you are at the lake or in the privacy of your own backyard, the Broilmaster® Premium Gas Grill performs far beyond the ordinary and is designed to provide your family with years of outdoor cooking pleasure.

Thank You!

Broilmaster® is a registered trademark of

Empire Comfort Systems, Inc.

918 Freeburg Ave.

Belleville, Illinois 62220

Telephone 800-851-3153

B101362-2-0610

Page 3

Table of Contents

 

Congratulations!

 

You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual

before assembling your Premium Broilmaster® gas grill.

 

Hardware Package............................................................................................................................................

5

Parts Diagram...................................................................................................................................................

6

Parts List .....................................................................................................................................................

7 & 8

Grill Assembly ..........................................................................................................................................

9-13

Propane Gas Grills...................................................................................................................................

14-16

Gas Conversion..............................................................................................................................................

17

Natural Gas Grills...........................................................................................................................................

18

OperationPropane & Natural Grills...................................................................................................

19 & 20

Maintenance......................................................................................................................................................

21

Troubleshooting ...............................................................................................................................................

22

Warranty ...........................................................................................................................................................

23

Your Broilmaster® Premium Gas Grill is identified by model number, serial number, and gas type. This information is provided on a product identification label located on the grill’s control panel. For your convenience, complete this section for future reference when contacting your dealer.

Model No.

 

 

 

 

Dealer

 

 

 

Serial No.

 

 

 

 

Dealer Phone No.

 

 

 

 

 

Gas Type: Propane

 

Natural

 

Date of Purchase

 

Page 4

B101362-2-0610

HARDWARE PACKAGE

B101022 Stainless Steel HEX HEAD

B101362-2-0610

Page 5

PARTS DIAGRAM

All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at800-851-3153• www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.

6B

6A

6C

Page 6

B101362-2-0610

PREMIUM "P" SERIES PARTS LIST

 

 

 

 

 

Part Number

 

 

 

 

Index

Part Description

P3BL &

P3HG &

P3GY &

P3FBL &

P3FGY &

P3S &

P3BLW &

P3FBLW &

 

 

 

P3BLN

P3HGN

P3GYN

P3FBLN

P3FGYN

P3SN

P3BLWN

P3FBLWN

 

1

Grill Body Top (with heat indicator, hinge,

B100453

B100455

B100454

B100453

B100454

B100453

B100453

B100453

 

 

and bridge pins)

 

 

 

 

 

 

 

 

 

1

Grill Body Top (casting only)

B100456

B100459

B100458

B100456

B100458

B100456

B100456

B100456

 

2

Heat Indicator (stainless)

B076625

B076625

B076625

B076625

B076625

B076625

B076625

B076625

 

 

 

 

 

 

 

 

 

 

 

 

3

Lid Handle (stainless)

B070486

B070486

B070486

B070486

B070486

B070486

B070486

B070486

 

4

Foam Grip

B073097

B073097

B073097

B073097

B073097

B073097

B073097

B073097

 

 

 

 

 

 

 

 

 

 

 

 

5

Retract-A-Rack(stainless)

B072695

B072695

B072695

B072695

B072695

B072695

B072695

B072695

 

6A

Cooking Grid (2 piece Porcelain)

B101053

B101053

B101053

B101053

B101053

N/A

N/A

N/A

 

6B

Cooking Grid (3 piece Porcelain)

N/A

N/A

N/A

N/A

N/A

B100589

N/A

N/A

 

6C

Cooking Grid (2 piece Stainless Steel

N/A

N/A

N/A

N/A

N/A

N/A

B101282

B101282

 

 

Rod)

 

 

 

 

 

 

 

 

 

7

Briquette Bag

B058122

B058122

B058122

N/A

N/A

N/A

B058122

N/A

 

 

 

 

 

 

 

 

 

 

 

 

8

Briquette Rack

B101061

B101061

B101061

N/A

N/A

N/A

B101061

N/A

 

9

Burner Assembly

DPP101

DPP101

DPP101

DPP101

DPP101

DPP101

DPP101

DPP101

 

10

Radiation Shield (Heat & Wind Deflector)

DPP6SS

DPP6SS

DPP6SS

DPP6SS

DPP6SS

DPP6SS

DPP6SS

DPP6SS

 

11

Bridge Pin

B057805

B057805

B057805

B057805

B057805

B057805

B057805

B057805

 

12

Hinge Pin

B057804

B057804

B057804

B057804

B057804

B057804

B057804

B057804

 

13

Lid Stop Kit

DPA106

DPA106

DPA106

DPA106

DPA106

DPA106

DPA106

DPA106

 

14

Orifice - LPG (#55 drill)

B056649

B056649

B056649

B056649

B056649

B056649

B056649

B056649

 

14

Orifice - NAT (#48 drill)

B056647

B056647

B056647

B056647

B056647

B056647

B056647

B056647

 

15

Manifold Mounting Plate

B100517

B100517

B100517

B100517

B100517

B100517

B100517

B100517

 

 

 

 

 

 

 

 

 

 

 

 

16

Manifold - LPG (includes orifice)

B069002

B069002

B069002

B069002

B069002

B069002

B069002

B069002

 

16

Manifold - NAT (includes orifice)

B069003

B069003

B069003

B069003

B069003

B069003

B069003

B069003

 

17

Electric Ignitor

B072218

B072218

B072218

B072218

B072218

B072218

B072218

B072218

 

18

Valve - LPG

B076790

B076790

B076790

B076790

B076790

B076790

B076790

B076790

 

18

Valve - NAT

B076789

B076789

B076789

B076789

B076789

B076789

B076789

B076789

 

 

 

 

 

 

 

 

 

 

 

 

19

Shelf Pin

B073963

B073963

B073963

B073963

B073963

B073963

B073963

B073963

 

20

Control Panel Assembly (with label)

B100751

B100751

B100751

B100751

B100751

B100751

B100751

B100751

 

20

Control Panel Label (not shown)

B072686

B072686

B072686

B072686

B072686

B072686

B072686

B072686

 

21

Valve Knob - Black

B070084

B070084

B070084

B070084

B070084

B070084

B070084

B070084

 

22

Grill Body Bottom (with Hinge and Bridge

B100460

B100462

B100461

B100460

B100461

B100460

B100460

B100460

 

 

Pins)

 

 

 

 

 

 

 

 

 

22

Grill Body Bottom (casting only)

B100463

B100466

B100465

B100463

B100465

B100463

B100463

B100463

 

23

Control Panel Shield

B100730

B100730

B100730

B100730

B100730

B100730

B100730

B100730

 

24

Ignitor Ground Wire

B072684

B072684

B072684

B072684

B072684

B072684

B072684

B072684

 

25

Ignitor Grounding Lug

B069747

B069747

B069747

B069747

B069747

B069747

B069747

B069747

 

26

Collector Box Spacer

B069743

B069743

B069743

B069743

B069743

B069743

B069743

B069743

 

 

 

 

 

 

 

 

 

 

 

 

27

Collector Box

B100446

B100446

B100446

B100446

B100446

B100446

B100446

B100446

 

28

Flavor Screen Rack

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

 

29

Flavor Screen

N/A

N/A

N/A

DPA103

DPA103

DPA103

N/A

DPA103

 

30

Smoker/Shutter (includes Actuator Arm

N/A

N/A

N/A

N/A

N/A

DPA100

N/A

N/A

 

 

& Knob)

 

 

 

 

 

 

 

 

 

31

Actuator Arm - Smoker/Shutter

N/A

N/A

N/A

N/A

N/A

B100408

N/A

N/A

 

 

 

 

 

 

 

 

 

 

 

 

32

Knob - Smoker/Shutter Knob

N/A

N/A

N/A

N/A

N/A

B100098

N/A

N/A

 

33

Hose & LPS Regulator

B069756

B069756

B069756

B069756

B069756

B069756

B069756

B069756

 

 

 

 

 

 

 

 

 

 

 

 

34

Hardware Package - LPG (not shown)

B101235

B101235

B101235

B101235

B101235

B101235

B101235

B101235

 

34

Hardware Package - NAT (not shown)

B100853

B100853

B100853

B100853

B100853

B100853

B100853

B100853

 

 

 

 

 

 

 

 

 

 

 

 

B101362-2-0610

Page 7

PREMIUM "P" SERIES PARTS LIST (cont.)

Index

 

 

 

 

Part Number

 

 

Part Description

P4BL

P4HG

P4GY

P4FBL

P4FGY

P4BLW

P4FBLW

Number

 

P4BLN

P4HGN

P4GYN

P4FBLN

P4FGYN

P4BLWN

P4FBLWN

 

 

1

Grill Body Top (with heat indicator, hinge, and

B073286

B076830

B073282

B073286

B073282

B073286

B073286

bridge pins)

 

 

 

 

 

 

 

 

1

Grill Body Top (casting only)

B076621

B100151

B100149

B076621

B100149

B076621

B076621

2

Heat Indicator (stainless)

B076625

B076625

B076625

B076625

B076625

B076625

B076625

3

Lid Handle (stainless)

B070486

B070486

B070486

B070486

B070486

B070486

B070486

4

Foam Grip

B073097

B073097

B073097

B073097

B073097

B073097

B073097

5

Retract-A-Rack(stainless)

B072696

B072696

B072696

B072696

B072696

B072696

B072696

6B

Cooking Grid (3 piece Porcelain)

B100497

B100497

B100497

B100497

B100497

N/A

N/A

6C

Cooking Grid (2 piece Stainless Steel Rod)

N/A

N/A

N/A

N/A

N/A

B101321

B101321

7

Briquette Bag

B058122

B058122

B058122

N/A

N/A

B058122

B058122

8

Briquette Rack

B067449

B067449

B067449

N/A

N/A

B067449

B067449

9

Burner Assembly

DPP102

DPP102

DPP102

DPP102

DPP102

DPP102

DPP102

10

Radiation Shield (Heat & Wind Deflector)

DPP6SS

DPP6SS

DPP6SS

DPP6SS

DPP6SS

DPP6SS

DPP6SS

11

Bridge Pin

B057805

B057805

B057805

B057805

B057805

B057805

B057805

12

Hinge Pin

B057804

B057804

B057804

B057804

B057804

B057804

B057804

13

Lid Stop Kit

DPA106

DPA106

DPA106

DPA106

DPA106

DPA106

DPA106

14

Orifice - LPG (#55 drill)

B056649

B056649

B056649

B056649

B056649

B056649

B056649

14

Orifice - NAT (#48 drill)

B056647

B056647

B056647

B056647

B056647

B056647

B056647

15

Manifold Mounting Plate

B100517

B100517

B100517

B100517

B100517

B100517

B100517

16

Manifold - LPG (includes orifice)

B069002

B069002

B069002

B069002

B069002

B069002

B069002

16

Manifold - NAT (includes orifice)

B069003

B069003

B069003

B069003

B069003

B069003

B069003

17

Electric Ignitor

B072218

B072218

B072218

B072218

B072218

B072218

B072218

18

Valve - LPG

B076790

B076790

B076790

B076790

B076790

B076790

B076790

18

Valve - NAT

B076789

B076789

B076789

B076789

B076789

B076789

B076789

19

Shelf Pin

B073963

B073963

B073963

B073963

B073963

B073963

B073963

20

Control Panel Assembly (with label)

B100752

B100752

B100752

B100752

B100752

B100752

B100752

20

Control Panel Label (not shown)

B072197

B072197

B072197

B072197

B072197

B072197

B072197

21

Valve Knob - Black

B070084

B070084

B070084

B070084

B070084

B070084

B070084

22

Grill Body Bottom (with Hinge and Bridge

B073287

B076829

B073283

B073287

B073283

B073287

B073287

Pins)

 

 

 

 

 

 

 

 

22

Grill Body Bottom (casting only)

B076622

B100150

B100148

B076622

B100148

B076622

B076622

23

Control Panel Shield

B100731

B100731

B100731

B100731

B100731

B100731

B100731

24

Ignitor Ground Wire

B072684

B072684

B072684

B072684

B072684

B072684

B072684

25

Ignitor Grounding Lug

B069747

B069747

B069747

B069747

B069747

B069747

B069747

26

Collector Box Spacer

B069743

B069743

B069743

B069743

B069743

B069743

B069743

27

Collector Box

B100446

B100446

B100446

B100446

B100446

B100446

B100446

28

Flavor Screen Rack

N/A

N/A

N/A

B100713

B100713

N/A

B100713

29

Flavor Screen

N/A

N/A

N/A

DPA104

DPA104

N/A

DPA104

30

Smoker/Shutter (includes Actuator Arm &

N/A

N/A

N/A

N/A

N/A

N/A

N/A

Knob)

 

 

 

 

 

 

 

 

31

Actuator Arm - Smoker/Shutter

N/A

N/A

N/A

N/A

N/A

N/A

N/A

32

Knob - Smoker/Shutter Knob

N/A

N/A

N/A

N/A

N/A

N/A

N/A

33

Hose & LPS Regulator

B069756

B069756

B069756

B069756

B069756

B069756

B069756

34

Hardware Package - LPG (not shown)

B101235

B101235

B101235

B101235

B101235

B101235

B101235

34

Hardware Package - NAT (not shown)

B100853

B100853

B100853

B100853

B100853

B100853

B100853

Page 8

 

 

 

 

 

 

B101362-2-0610

GRILL ASSEMBLY

Before You Begin

All Broilmaster grills require some assembly and installation.

Follow all instructions unless noted to apply only to other specific models.

If you purchased an accessory with your Broilmaster, follow the instructions provided with the accessory for assembly and installation. If an instruction refers to a step that is not required for your grill model, please continue to the next step.

Each step of the installation is illustrated. In each illustration parts are identified with “Key” numbers. Key numbers appear in parenthesis after a part name is mentioned for the first time in the instructions and are labeled on the illustrations. You can reference each part by its key number on the Parts List if you need help in identifying a part.

Compare the parts found in the shipping container to the parts list provided. If any parts are missing contact your Broilmaster® dealer before beginning assembly.

CAUTION: FOR YOUR SAFETY

Parts may have sharp edges. Wear leather work gloves and handle parts carefully during the unpacking, assembly and installation.

Recommended Tools

These items are recommended for the assembly of your grill:

Do NOT use power tools.

Phillips screwdriver

Adjustable wrench set

Socket set

Soapy water solution (to test for leaks)

Liquid soap (for foam grip)

Grill Mountings

Assemble your base option before assembling your Broilmaster® grill head.

Refer to the Broilmaster® Cart, Base, and Post instructions provided with each accessory for assembly, installation, and mounting procedures.

B101362-2-0610

Page 9

GRILL ASSEMBLY

Ignitor Assembly

Slide the collector box spacer (26) and nut (provided on assembly) onto the collector box shaft and tighten. See Figure 1.

Note: Peel protective film from control panel label before installing ignitor.

Figure 2

Figure 1

27

 

26

Nut

25

24

Installing the Ignitor

Caution: Do not cut or damage ignitor wire.

Carefully thread the end of the ignitor wire through the center hole in the grill bottom. Slide the ground lug (25) over the ignitor wire and fasten with nut provided.

Attach one end of the ground wire (24) to the terminal on the rear of the electronic ignitor. Attach the remaining end to the ground lug. See Figures 1 and 2.

Attach ignitor wire to the spark terminal on the rear of the electronic ignitor.

25

Page 10

B101362-2-0610

GRILL ASSEMBLY

Figure 3

10

27

Figure 4

9

22

Radiation Shield

Place the radiation shield (10) in the grill bottom (22).

See Figure 3.

22

Installing the Burner

Insert the burner assembly (9) into the grill bottom (22) with the venturi tubes facing the front of the grill. See Figure 4.

The gas jets from the control valve will be inside the ends of the venturi tubes when properly installed. Attach venturi to manifold mounting bracket (15) with two stainless steel hex washer screws.

Do NOT use power tools. See Figure 5.

Figure 5

15

AIR

SHUTTER

B101362-2-0610

Page 11

GRILL ASSEMBLY

Handle

Figure 6

 

For your added comfort a foam grip (4) has been provided.

 

See Figure 7.

 

Tip: For ease of installation, slightly lubricate the front handle with

1

liquid soap before pushing the foam grip into place.

 

Fasten the front handle (3) to the grill lid (1) with two #10-24x 1" screws.See Figure 6.

 

3

Figure 7

4

 

Install side shelves or side burner to side of grill at this time.

Figure 8

Lid Stop

Attach the lid stop assembly to the grill bottom as shown.

See Figure 8.

13

Page 12

B101362-2-0610

GRILL ASSEMBLY

Installing Racks

Place the briquet rack (8) or flavor screen rack (28) on the burner assembly.

Position the flavor screen (29) on to flavor screen rack (28) or the ceramic briquets (7) evenly on the briquette rack without overlapping.

For Smoker Shutter installation see DPA100 manual included with your P3S grill.

Set the multilevel cooking grids. See Figure 9.

Installing Char-MasterBriquets

Individually place the ‘Char-Master’briquets in a single layer evenly on your grill’s briquet rack; DO NOT dump them onto the briquet rack. A single layer of‘Char-Master’briquets is all that’s needed. DO NOT overlap or stack the briquets.

See Figure 9.

After properly placing the ‘Char-Master’briquets on your grill’s briquet rack, there may be some briquets left over. Save them for future use.

Before cooking, always preheat the grill as directed by the grill’s operating instructions. Hot briquets cause better, quicker cooking and better flavor.

Cleaning

Routine preheating and routine burn-off(also called postheating) of a grill will clean the‘Char-Master’briquets. Periodically turn the briquets over while they are cool.

6B4

Figure 9a

75

8

17

6

30

(P3S only)

29

Figure 9b

B101362-2-0610

Page 13

propane gas grills Grill Location

When choosing the ideal location for your Broilmaster® Premium Gas Grill, remember this grill is designed for outdoor use ONLY.

You should never install or operate your grill in any building, garage, or other enclosed area.

For your safety, this grill should not be installed or operated under any combustible materials, such as carports, covered porches, awnings, or overhangs.

Never install or operate your grill in or on any recreational vehicle or boat.

CAUTION: The installation and operation of this grill at clearances less than specified below may lead to the possibility of fire, property damage, or personal injury.

Aminimum clearance of sixteen inches (16") is required from the sides of the grill to any combustible material.

A minimum clearance of eighteen inches (18") is required from the back of the grill to any combustible material.

Some examples of combustible materials are a wall, a fence, patio furniture, or the wall of your home.

The area surrounding the grill should be clear to ensure proper ventilation. Do not obstruct the flow of combustion and ventilation air in any way. The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris.

Portable grills should be level and positioned away from direct wind prior to each use.

WARNING: Do not install or operate this grill where gasoline or other flammable materials are used or stored. Failure to comply with this warning could result in explosion or fire causing property damage or personal injury.

Gas Type

Never use Liquid Propane (LP) gas with a grill designed for Natural gas, or Natural gas with a grill designed for Liquid Propane gas. The type gas required for your grill can be determined from the product identification label located on the grill’s control panel.

Questions regarding different types of gases should be directed to your gas supplier.

Cylinder Requirements

Your Broilmaster® Premium Gas Grill requires a standard twenty (20) pound propane gas cylinder.

The maximum height allowable for a replacement cylinder is approximately twelve (12") inches (30.5 centimeters).

The propane gas cylinder used must be:

1.Constructed and marked in accordance with the specifications for LP gas cylinder of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-B339,Cylinders, Spheres, and Tubes for Transportation of Dangerous

Goods; and Commission as applicable.

2.Provided with a listed overfilling protection device (OPD).

3.Provided with a listed safety device having direct access with the vapor space of the cylinder and the cylinder supply system must be arranged for vapor removal.

4.Provided with a shutoff valve terminating in a valve outlet as specified in the Standard for Compressed Gas Cylinder Outlet and Inlet Connections, ANSICGA-V-1.

5.Provided with a plug to effectively seal off the cylinder outlet when the cylinder is being stored or transported.

6.Provided with a collar to protect the cylinder valve.

Caution: Do not use a propane gas cylinder which has a capacity greater than twenty (20) pounds with this grill and side burner.

Page 14

B101362-2-0610

propane gas grills

Propane Cylinder Safety

Liquid Propane (LP) gas has a long history of safe use when the safety precautions provided in this manual are followed.

Failure to follow these safety precautions could result in a fire or explosion causing property damage or personal injury.

Propane gas cylinders should always be handled, stored, and transported with extreme caution in a secured upright position.

Never attempt to use or repair a propane gas cylinder that has been damaged. Never attempt to use or repair a cylinder with a faulty or damaged valve outlet. A cylinder that has been dropped, dented, or otherwise damaged must be replaced.

Apropane gas cylinder should never be transported in the passenger area of a vehicle.

Keep cylinders out of direct sunlight and never apply any other source of direct heat to them.

When refilling your cylinder, always insist on a reputable, qualified gas dealer. Your propane gas cylinder is filled by weight, and should never exceed eighty percent (80%) of its weight limit. If the cylinder is not completely empty, the gas dealer must make necessary adjustments to ensure it is not overfilled. Never use an overfilled Propane gas cylinder.

Cylinder Storage

Your grill must be stored outdoors in a well ventilated area if the cylinder is attached to it.

Disconnected cylinders must have a threaded valve plug tightly installed and must not be stored in any building, garage, or other enclosed area.

Flammable materials (gasoline, grill covers, etc.) must not be stored in the cylinder enclosure.

Always store Propane cylinders in a secured upright position, out of the reach of children.

Connection Requirements

Caution: Never use Liquid Propane (LP) gas in a grill designed for Natural gas, or Natural gas in a grill designed for Liquid Propane gas. Questions regarding different types of gases should be directed to your local gas supplier.

Installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1. In Canada, installation shall be in accordance with CAN/CGA-B149.2Propane Installation Code, orCAN/CGA-B149.1Natural Gas Installation Code, and local codes where applicable. Consult your local gas supplier or propane gas dealer for code regulations and recommended procedures.

Warning: Broilmaster® Premium Gas Grills require Liquid

Propane (LP) cylinders equipped with an Overfill Protection Device (OPD). An overfilled or improperly filled Propane cylinder can be dangerous.

Always use the pressure regulator and hose assembly supplied with your Propane gas grill.

Note: Not all valve and cylinder combinations are compatible.

Check warning tag on valve and cylinder as well as external fitting threads.

All Broilmaster® pressure regulators and hose assemblies require Propane cylinders with a Type 1 connection device as illustrated.

See Figure 10.

Figure 10

B101362-2-0610

Page 15

propane gas grills

Pressure Regulator and Hose Assembly

The pressure regulator has an outlet pressure of not more than eleven (11") inches water column. It must be connected to the Propane gas cylinder’s female valve outlet before the grill can be operated.

Caution: Operation of a Propane gas grill without the pressure regulator and hose assembly will cause gas leaks which could lead to fire or explosion, resulting in property damage or personal injury.

The pressure regulator’s fitting must remain clean and free of nicks and scratches. Adirty, nicked or scratched fitting can cause a gas leak, resulting in an explosion or fire. Use only genuine Broilmaster® replacement parts unless otherwise specified by the manufacturer.

Connecting to Propane Gas / Cylinder Retention Means

ATTENTION: Propane gas cylinders that are acceptable for use with this grill must comply with Cylinder Requirements, Page 14, and Connection Requirements, Page 15.

Position the cylinder in the opening in the bottom of the cart and secure with the cylinder retaining bracket. See Figure 11.

Cylinder

Retaining

Bracket

Figure 11

Attach the pressure regulator to the Propane gas cylinder’s valve using the plastic handwheel. Tighten in a clockwise motion to achieve a gas tight seal. See Figure 12.

Caution: Do not use a wrench or any other tool to tighten. Use of a wrench or other tool will damage the plastic handwheel.

To disconnect the Propane gas cylinder, turn OFF the cylinder’s valveandthegrill’scontrolvalve. Removetheregulatorbyturning the plastic handwheel counterclockwise.

Caution: Assure hose does not touch the casting or mounting components.

Clockwise

Clockwise

Figure 12

Page 16

B101362-2-0610

gas conversion

Gas Conversion

Propane grills include a conversion kit for natural gas. If you have a natural grill and wish to convert it to propane you will need to purchase the optional conversion kit BCK1003.

Begin by removing all the components from the inside of your grill.

Locate and remove the orifice hoods mounted on the underside of the grill body, using 2 wrenches as shown. See Figure 13.

Figure 13

 

HOSEAANDREREGULATORTOR

ORIFICE HOOD

SUPPLY TUBE

SUPP LY TUB E

ORIFICE HOOD

Before installing the natural hoods, inspect them for damage and note the number stamped on the side. The correct hood will be marked 48".

The hoods are self-sealing,requiring no additional pipe sealant. If you wish to use sealant, take care to add it to the threads only to avoid blocking the orifice.

Thread the hoods onto the supply tubes leaving about a 1/8" gap between the hood and the locking nut. See Figure 14.

Figure 14

NUT

1/8"

SUPPLY

SUPPLY

TUBE

TUBE

48

ORIFICE

HOOD

WRENCH

Remove the hose and regulator from the valve.

Replace the components inside of your grill.

Remove the knobs from the valve assembly and locate the adjustment screws on the inside of the valve stem. Using a small screw driver, turn the screws clockwise until screw bottoms, then turn the screws four (4) FULL turns counterclockwise. Do not back the screws out more than 4 1/2 turns or a leak may result.

See Figure 15.

Connect the grill to the natural gas supply.

Important: Before lighting your grill, check the gas connections and the adjustment screws for leaks using a soapy water solution.

Caution: Never use this or any gas appliance which may be leaking gas.

Replace the knobs.

Figure 15

 

CONTROL PANEL

LEFT

RIGHT

OFF

OFF

HI

HI

3

3

2

2

1 LO

1 LO

VALVE STEM

ADJUSTMENT SCREW

Place the completed conversion label adjacent to the product identification label, located on the control panel (26).

NOTE: When converting your grill to Natural gas and your incoming gas pressure is below 7" (water column), a DPA105 regulator kit can be purchased.

B101362-2-0610

Page 17

natural gas grills

Grill Location

When choosing the ideal location for your Broilmaster® Premium Gas Grill, remember this grill is designed for outdoor use ONLY.

You should never install or operate your grill in any building, garage, or other enclosed area.

For your safety, this grill should not be installed or operated under any combustible materials, such as carports, covered porches, awnings, or overhangs.

Never install or operate your grill in or on any recreational vehicle or boat.

CAUTION: The installation and operation of this grill at clearances less than specified below may lead to the possibility of fire, property damage, or personal injury.

Aminimum clearance of sixteen inches (16") is required from the sides of the grill to any combustible material.

A minimum clearance of eighteen inches (18") is required from the back of the grill to any combustible material.

Some examples of combustible materials are a wall, a fence, patio furniture, or the wall of your home.

The area surrounding the grill should be clear to ensure proper ventilation. Do not obstruct the flow of combustion and ventilation air in any way. The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris.

Portable grills should be level and positioned away from direct wind prior to each use.

WARNING: Do not install or operate this grill where gasoline or other flammable materials are used or stored. Failure to comply with this warning could result in explosion or fire causing property damage or personal injury.

Gas Type

The type gas required for your grill can be determined from the product identification label located on the grill’s control panel.

Questions regarding different types of gases should be directed to your local gas supplier.

Caution: Never use Liquid Propane (LP) gas in a grill designed for Natural gas, or Natural gas in a grill designed for Liquid Propane gas. Questions regarding different types of gases should be directed to your local gas company.

Connection Requirements

Installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1. In Canada, installation shall be in accordance with CAN/CGA-B149.2Propane Installation Code, orCAN/CGA-B149.1Natural Gas Installation Code, and local codes where applicable. Contact your local gas company for code regulations, recommended procedures, and the installation of your grill’s gas supply line.

Broilmaster® grills are not equipped with pressure regulators.

Your gas grill operates at a manifold pressure of seven (7") inches water column.

Connect cart mounted Natural gas grills to a pre-installedgas supply line using the twelve (12’) foot flexible hose and quick disconnect kit which can be purchased from your local dealer.

Caution: The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any system pressure testing at test pressures in excess of 1/2 PSIG.

Caution: The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG.

Page 18

B101362-2-0610

operation - propane & natural gas grills

Checking for Gas Leaks

Check for gas leaks every time you connect your Broilmaster® propane gas grill to a Propane gas cylinder, when a connected cylinder has not been used recently, or when either a natural or propane grill is being used for the first time.

Caution: Do not use an open flame when checking for leaks. Checking for leaks with an open flame may lead to a fire or explosion, resulting in property damage or personal injury.

To check for gas leaks:

1.Use dish washing liquid and a little water to make a soapy solution.

2.Turn OFF the knob on the control panel.

3.Turn ON the gas at the supply or cylinder. A hissing sound indicates a leak. Turn OFF the gas and repair the leak.

4.Apply the soapy water solution to all gas connections.

5.Look for bubbles. Bubbles indicate a leak.

6.If there are bubbles turn OFF the gas and repair the leak.

7.Turn the gas back ON and repeat the above procedures until all leaks are repaired.

Operating Instructions

Using the Ignitor

Caution: If a burner fails to light after 5 seconds, turn the burner OFF for 5 minutes, to allow the gas to clear, then try again.

1.Turn knob on the grill CLOCKWISE to the OFF position.

2.Turn ON gas at the source.

3.With the grill lid open, push and turn the burner control knob COUNTERCLOCKWISE to Hi.

4.Push and hold the ignitor button until the burner lights (approximately 5 seconds).

5.If a burner does not light, turn OFF all gas and refer to the Troubleshooting section of this manual.

Operating Instructions

Using Matches

Caution: If a burner fails to light after 5 seconds, turn the burner OFF for 5 minutes, to allow the gas to clear, then try again.

Air Shutter Adjustment

The venturi air shutter(s) are preset at the factory so that after five minutes the burner flames are blue with well defined cones. If, after five minutes the flame is yellow, or there is a gap between the burner and the flame, adjust the venturi air shutter as follows:

1.Turn gas OFF and let the burner cool.

2.Loosen shutter set screw

3.Close the air shutter to the minimum opening. See Figure 5.

4.Light the burner, wait five minutes and then carefully open the air shutter until the flame is blue and well defined.

5.Retighten the set screw.

1.Turn knob on the grill CLOCKWISE to the OFF position.

2.Turn ON gas at the source.

3.Open the grill lid.

4.Insert a burning long wooden match through the lighter hole on either side of the grill.

5.Turn the burner control knob COUNTERCLOCKWISE to HI.

6.If a burner does not light, turn OFF all gas and refer to the Troubleshooting section of this manual. See Figure 16.

Figure 16

B101362-2-0610

Page 19

operation

Before Cooking

Before cooking on a grill for the first time, it should be broken in to burn off any oil residue from the manufacturing process.

1.Raise the grill lid.

2.Light grill burner.

3.Burn on HI for ten minutes.

4.Close the lid and burn on HI for an additional ten minutes.

5.Turn OFF gas. The grill is now ready for use.

Preheating

Before cooking on a gas grill, allow the grill to preheat on HI for 5 minutes with the lid closed.

This uses very little fuel and provides better flavor.

Cooking

Broilmaster® is happy to provide a cookbook with each of its grills. The cookbook contains helpful cooking tips and instructions as well as great tasting recipes for preparing many delicious foods on your grill.

Electrical Accessories

If an electrical accessory (e.g. rotisserie) is used on your grill, the accessory must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electric Code, ANSI/NFPA 70. In Canada, the electrical accessory must be electrically grounded in accordance with the applicable section of the current Canadian Electrical Code, CSA C22.1.

Any electrical accessory should be equipped with a three-prong(grounding) plug, and plugged into a properly groundedthree-prongreceptacle or wall outlet. Do not cut or remove the grounding prong from the plug.

If an extension cord is required, use only a three-prongcord and plug into a properly grounded receptacle as described above.

Do not expose an electrical accessory to water. Avoid using any electrical accessory in wet weather as it may present a shock hazard.

Keep any electrical cord and fuel supply hose away from all heated surfaces.

Page 20

B101362-2-0610

maintenance

Cleaning the Grill

Caution: To prevent injury, use care when cleaning a hot grill.

Note: Do not use a commercial cleaner on the cooking grid. Do not brush grids while they are hot. Do not scrape grids.

For baked on residue use a brass (NOT STEEL) brush on the cooking grid and other components.

Burn Off

This process is much like that used in self-cleaningovens and is most efficient when completed after each use of the grill.

Caution: Do not open the grill during the burn off process. Opening the grill during the burn off process may cause a suddengreasefireflareupthatcouldburnyourfaceandarms.

Wait until the grill has cooled before opening.

1.Turn gas knob to HI. Close lid and allow the grill to burn for ten minutes, or until no smoke is present. Do not allow the grill to burn for more than 30 minutes.

2.Turn gas knob and supply to OFF and allow the grill to cool.

3.Wipe COOL grill with a damp cloth to remove soot.

Grill Bottom

Periodically remove cooking grids and flare guard to clean the interior of the grill. Scrape off baked on residue with a putty knife or brass brush and rinse with water. Clean the bottom air holes with a small knife.

Burner Maintenance

Stainless steel burners often turn reddish brown after use. This does not effect the performance of the grill. When cleaning the interior of the grill, remove the burners and clean with a brass brush. Wash with water and a mild detergent.

Grease Tray

Empty periodically. Replacement tray liners can be purchased at most supermarkets where disposable aluminum baking pans are displayed.

Venturi Tubes

The venturi tubes allow air and gas to mix prior to burning, thus ensuring an efficient flame. Spiders or other small insects may build webs or nests inside the tubes obstructing air flow. Fire, or flashback, can occur, in and/or around obstructed venturi tubes and can cause damage to components beneath the grill or an unsafe condition. To reduce risk, inspections and cleaning should be performed at least twice monthly when spiders are active. If the grill has been unused for an extended period of time inspect the tubes before using the grill.

Clean venturi tubes as follows:

1.Remove the cooking grids and briquette rack.

2.Remove the burner from the grill.

3.Lay the burner face down and remove the four retaining screws from the venturi tube plate and the burner. See Figure 17.

4.Use a small flexible brush to remove any debris for the tube(s).

5.Flush with water.

6.Allow the tube(s) to dry before reinstalling.

7.Reinstall the venturi tubes and burner.

Figure 17

Exterior

Clean regularly with a solution of mild detergent and hot water. Touch-uppaint is available from your dealer. Broilmaster® protective covers are recommended. Stainless steel components can be easily cleaned with aspray-onstainless steel cleaner found in most hardware stores.

Briquettes

If the briquettes did not come clean during burn off, after cooling turn them over. The residue will burn off during warm-upfor the next use.

B101362-2-0610

Page 21

troubleshooting

Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution.

Problem

Cause

Solution

Burner will not light.

Gas injector not inserted in venturi

Realign/engage gas injector with the

 

tube.

venturi tube.

 

Clogged gas injector.

Remove gas injector from gas control

 

 

assembly and clean.

 

Obstruction in gas line.

For propane models, ensure gas valve

 

 

on cylinder is OFF. Remove flexible

 

 

hose and blow out any debris.

 

Spider webs in venturi tubes.

Clean venturi tubes. See Maintenance

 

 

Section.

 

Misalignment of collector box and

Position electrode properly. Clean col-

 

burner.

lector box.

 

Out of gas

Refill LP gas cylinder. If natural model,

 

 

turn on gas at source.

 

Dead battery.

Replace with AA Alkaline battery.

Inadequate grill tempera-

Poor combustion.

Adjust air shutter.

ture.

Misalignment of venturi tube and gas

Realign/engage gas injector with the

 

injector.

venturi tube.

 

Inadequate gas pressure.

Contact gas supplier for assistance.

 

Incorrect orifice/valve setting.

Refer to gas conversion instructions in

 

 

this manual.

Flames blow out.

Cold grill.

Preheat grill at least 5 minutes on HI

 

 

with the grill lid closed.

Misalignment of burner tube and gas injector.

Realign/engage gas injector with the burner tube.

 

Poor combustion.

Adjust air shutter.

 

Extreme wind.

Turn or shield grill.

Yellow flames.

Air shutter improperly set.

Open air shutter

 

Spider webs in venturi tubes.

Clean venturi tubes. See Maintenance

 

 

Section.

 

Seasoning salts on burner.

Clean by washing burner with mild

 

 

detergent.

 

Oil film on burner.

Allow burner to operate on HI for 10-

 

 

15 minutes.

Page 22

B101362-2-0610

WARRANTY TERMS

The Most Durable Grill Known

To Man

Lifetime

• Aluminum Grill Housing (except paint)

 

• Cast Stainless Steel Cooking Grids

 

Porcelain-CoatedCast Iron Cooking Grids

 

• Stainless Steel - Cart, Mounting, Bowtie Burner, T3 Burner

 

• Side Burner (DPSBSS), Side Burner Housing, and Warming Rack

 

• Stainless Steel Built-InComponents:Built-InKit for Broilmaster P3/T3

 

• Grill Head, Door Kit, Tilt-OutLP Tank Door and Vent Register Kit

10-Year

Built-InKit (BSA) with Side Burner (DPASBC)

5-Year

Painted Electro-GalvanizedParts

 

• Stainless Steel Smoker Shutter

2-Year

Porcelain-CoatedSteel Briquet Racks

 

• Stainless Steel Flavor Screen and Heat Shield

 

Chrome-PlatedWarming Rack

1-Year

All Other Parts

• Painted Steel - Unless specified above

• Paint on Aluminum Grill Head

WHAT IS COVERED AND FOR HOW LONG

From the date this Broilmaster Premium Grill is first purchased, we will make available at our factory a free replacement for any defective parts covered by this warranty on the following basis. Proof of purchase required. Warranty applies to original owner and is not transferable.

WHAT IS NOT COVERED

Removal and reinstallation cost.

Labor for replacement or repairs

The costs of a service call to diagnose a problem

Transportation and shipping cost.

Grills and finishes damaged by abrasive cleaning, improper installation, improper storage, accident, misuse, abuse, alteration, commercial use, and unusually harsh environmental conditions. Harsh conditions could include, but are not limited to: continual seawater spray, direct contact with pool chemicals or lawn chemicals, direct contact with corrosive materials.

Inoperable due to improper or lack of cleaning

Damage from accident, misuse, alteration, abuse, improper installation or storage.

This warranty does not imply or assume any responsibility for consequential damages that might result from misuse, or improper installation of this cooking appliance.

This warranty does not cover claims which do not involve defective workmanship or materials.

A bill of sale, cancelled check, or payment record should be kept to verify purchase date and establish warranty period.

Note: Broilmaster, a Division of Empire Comfort Systems, Inc., has a policy of constantly improving quality and performance of its appliances; therefore, materials and specifications are subject to change without notice.

B101362-2-0610

Page 23

TheMostDurableGrill

KnownToMan

BROILMASTER®

A Division of Empire Comfort Systems, Inc.

918 Freeburg Ave.

Belleville, Illinois 62220

Visit our web site at www.broilmaster.com

if you have a general question about our products, please e-mailus at info@empirecomfort.com. If you have a service or repair question, please contact your dealer.

Page 24

B101362-2-0610