Broan XB110, XB50, XB80 Installation Manual

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Easy installation in both new construction and retrofit

© 2017 Broan

XB50 n XB80 n XB110

X1 | Single-Speed Ventilation Fan

INSTALLATION GUIDE

Table of Contents

Warnings and Cautions

2

Typical Installation

2

New Construction Installation

3

Retrofit Installation

7

Operation

12

Cleaning and Maintenance

12

Troubleshooting

12

Service Parts

13

Warranty

13

Page 2

WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

1.Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer at the address or telephone number listed in the warranty.

2.Before servicing or cleaning unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

3.Installation work and electrical wiring must be done by a qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction codes and standards.

4.Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment

to prevent backdrafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.

5.When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.

6.Ducted fans must always be vented to the outdoors.

7.Use only ON/OFF switch, mechanical timer or relay-switched control.

8.Acceptable for use over a tub or shower when connected to a GFCI (Ground Fault Circuit Interrupter) - protected branch circuit.

9.This unit must be grounded.

XB50 n XB80 n XB110 Installation Guide

CAUTION

1. For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors.

2.This product is designed for installation in ceilings up to a 12/12 pitch (45 degree angle). Duct connector must point up.

DO NOT MOUNT THIS PRODUCT IN A WALL.

3.To avoid motor bearing damage and noisy and/or unbalanced impellers, keep drywall spray, construction dust, etc. off power unit.

4.Please read specification label on product for further information and requirements.

NOT FOR USE IN A COOKING AREA

Do not install above or inside this area

45° 45°

Cooking

Equipment

Floor

Typical Installation

• Installation is the same for:

Joists

I-Joists

Trusses

Fits in 2" x 8" ceiling construction.

Infinitely adjust the fan position between joists from 14" to 24" on center.

INSULATION* (Place around and over Fan Housing.)

FAN

HOUSING

POWER CABLE*

Seal gaps around Housing.

ROUND

DUCT*

Seal duct *Purchase joints with separately. tape.

OR

ROUND

ELBOWS*

ROOF CAP* (with built-in damper)

Keep duct runs short.

WALL CAP* (with built-in damper)

The ducting from this fan to the outside of the building has a strong effect on the air flow, noise and energy use of the fan. Use the shortest, straighest duct routing possible for best performance, and avoid installing the fan with smaller ducts than recommended. Insulation around the ducts can reduce energy loss and inhibit mold growth. Fans installed with existing ducts may not achieve their rated airflow.

6-inch round rigid metal duct is recommended for best performance.

Page 3

XB50 n XB80 n XB110 Installation Guide

New Construction Installation

Tools needed

Power screwdriver with a Phillips bit

Phillips screwdriver

Flathead screwdriver

Pliers

Wire insulation stripper

Wire cutter

1 Remove Packaging

Parts Bag holds Knockout Plate and six (6) screws

Materials needed

6" round metal ducting recommended for best performance. Use of other ducting is acceptable but may impact performance.

Roof cap or wall cap (built-in damper recommended)

Tape to seal duct connections

Electrical wiring and supplies per local code requirements

Punch out Mask from packaging. See Step 6.

Remove

Instruction Sheet

2 MountingInstall

2

 

Frame

 

 

1

4

3

Broan XB110, XB50, XB80 Installation Manual

Page 4

XB50 n XB80 n XB110 Installation Guide

New Construction Installation

3 Snap-in and

Secure Housing

1

2 snap!

4

3 Screws from Parts Bag

Position Housing between joists and crimp channel on both sides of Mounting Frame

to lock Housing in place.

Do not crimp Housing.

4

Attach Duct Connector and Ducting

Top and bottom flanges

 

go outside Housing

 

Insert tab into slot

 

inside Housing

 

1

2

Screw from

Parts Bag

6" Ducting

Tape

3

 

Tape

Tape

4" Ducting

 

 

 

 

 

 

 

 

 

6" to 4" Reducer provided in select models

Page 5 XB50 n XB80 n XB110 Installation Guide

New Construction Installation

5

Connect Wires and Install Knockout Plate

• Run 120VAC electrical wiring to the installation location.

• Use proper UL-approved connectors to secure wiring to the Knockout Plate provided in Parts Bag.

• Connect wires as shown in wiring diagram.

1Attach cable clamp to Knockout Plate. Knockout Plate mounts to outside of Housing and may be

oriented as desired.

3

2 Connect wires

4

Screw from Parts Bag

 

 

BLK

BLK

RED

 

ON/OFF

 

 

 

 

SWITCH

 

 

 

WHT

 

 

 

 

FAN

 

 

 

 

 

 

BLK

 

 

 

 

LINE

WHT

WHT

 

 

 

IN

GRD

GRD

 

 

 

 

 

 

 

 

SWITCH BOX

 

UNIT

 

BLACK

RED

 

 

 

WHITE

GROUND (green or bare)

 

RECEPTACLE

 

 

 

 

 

ON/OFF

 

 

 

 

SWITCH

 

 

 

 

(purchase separately)

SWITCH BOX

 

 

 

 

 

 

 

KNOCKOUT

 

 

 

 

PLATE

 

 

 

120 VAC LINE IN

 

 

 

Page 6

XB50 n XB80 n XB110 Installation Guide

New Construction Installation

6 Insert Mask and

Finish Ceiling

• Install ceiling material.

• Cut out around Housing.

Mask protects unit during construction.

Remove before installing Grille.

CAUTION IN ORDER TO PREVENT MOTOR/CONTROL DAMAGE:

If the blower was unplugged, power must be disconnected (see page 2, WARNING item 2) before inserting motor plugs into control assembly.

7 Install Grille

1

2

See Page 12 for Operations, Cleaning and Maintenance, and Troubleshooting.

Page 7 XB50 n XB80 n XB110 Installation Guide

Retrofit Installation

Tools needed

 

 

Materials needed

• Power screwdriver with a Phillips bit

Ruler

• Tape to seal duct connections

Phillips screwdriver

Pencil

• Existing rigid duct will require the

Flathead screwdriver

Drywall saw

addition of a short length of flexible duct

 

Pliers

• Claw hammer or pry bar

• Electrical wiring and supplies per

local code requirements

Wire insulation stripper

Utility knife

 

Wire cutter

 

 

 

1 Remove Packaging

Punch out Mask from packaging. See Step 12.

Remove

Instruction

Sheet

Parts Bag holds Knockout Plate and six (6) screws

2 Switch Off Power

WARNING

Before removing existing fan, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

3 Enlarge Ceiling Opening and Remove Existing Fan

12" (30.5 cm)

11" (27.9 cm) parallel with joists

2

 

Existing ductwork and

1

wiring left in place

 

4 Examine Wiring

Examine the existing wiring to make sure it is not damaged. If any damage is found,

DO NOT CONTINUE INSTALLATION of this product. Contact a qualified person(s) for repair.

Page 8

XB50 n XB80 n XB110 Installation Guide

Retrofit Installation

5 Remove Blower Assembly

 

 

 

 

 

1

 

 

Set aside

 

 

 

 

 

 

 

 

 

 

Blower

2

 

 

 

 

Assembly

Both sides

 

 

3

 

 

 

 

 

 

 

6 Remove Wiring Panel

 

Set aside

 

 

 

 

 

Wiring Panel

 

 

1

Set aside

 

 

 

 

screw

 

 

 

 

 

2

 

 

 

 

 

 

 

3

 

 

7 MountingInsert

 

 

 

 

 

Frame

 

 

 

 

 

 

4

3

 

5

 

 

 

 

 

 

 

 

1

 

 

 

 

 

Remove screws from

2

 

 

 

Mounting Frame

 

Bend up

 

 

and set aside

 

 

four tabs

Page 9

XB50 n XB80 n XB110 Installation Guide

Retrofit Installation

8 SecureMounting

Frame

Screws set aside

in Step 7

9 Snap-in Housing

1

2

snap!

Pull existing wiring into Housing as it is inserted into Mounting Frame

10 Attach Ducting and Duct Connector

 

 

 

4

Screw from

 

 

 

 

Parts Bag

Pull existing

 

 

 

 

ductwork

 

 

 

 

into Housing

 

 

 

 

 

 

 

 

3

 

1

 

 

Insert tab into

 

 

 

 

slot inside

 

 

 

 

Housing

6" Ducting

Tape

 

Tape

 

4" Ducting

Tape

 

 

 

 

6" to 4" Reducer provided in select models

Page 10 XB50 n XB80 n XB110 Installation Guide

Retrofit Installation

11

Install Knockout Plate, Connect Wires and Reinstall Wiring Panel

• Use proper UL-approved connectors to secure wiring to the Knockout Plate provided in Parts Bag.

• Connect wires as shown in wiring diagram.

1

Attach cable clamp to Knockout

Plate. Knockout Plate mounts to

 

inside of Housing and may be

 

 

oriented as

 

 

desired.

 

2

 

Screw from

 

Parts Bag

 

 

3

Connect

 

 

wires

Screw set

 

 

 

 

 

aside in

 

 

 

 

 

Step 6

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

6

 

4

 

 

 

 

 

 

BLK

BLK

RED

 

ON/OFF

 

 

 

 

SWITCH

 

 

 

WHT

 

 

 

 

FAN

 

 

 

 

 

 

BLK

 

 

 

 

LINE

WHT

WHT

 

 

 

IN

GRD

GRD

 

 

 

 

 

 

 

 

SWITCH BOX

 

 

UNIT

 

BLACK

RED

WHITE

GROUND (green or bare)

 

RECEPTACLE

ON/OFF

 

SWITCH

 

(purchase separately)

SWITCH BOX

 

KNOCKOUT

 

PLATE

 

120 VAC LINE IN

Page 11

 

XB50 n XB80 n XB110 Installation Guide

Retrofit Installation

 

12

Reinsert and Secure Blower Assembly

CAUTION

IN ORDER TO PREVENT MOTOR/CONTROL DAMAGE:

Power must be disconnected (see page 2, WARNING item 2) before inserting motor plugs into control assembly.

1

2

3

Screws from Parts Bag

13 Install Grille

If ceiling repairs are needed, place Mask in Housing after Blower Assembly is secured. See New Construction Installation Step 6.

Remove Mask before installing Grille.

1

2

Page 12

WARNING Before servicing or cleaning unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

Operation

To Operate Fan

Use an ON/OFF switch to operate this ventilator.

It is normal for this ventilation fan to take approximately 5 seconds to start running after it is turned on.

Cleaning and Maintenance CAUTION

IN ORDER TO PREVENT MOTOR/CONTROL DAMAGE:

DO NOT remove motor plug to stop spinning motor.

Power must be disconnected (see WARNING at top left of this page) before motor plug is removed or inserted into control assembly.

To Clean

For quiet and efficient operation, long life and attractive appearance, remove Grille and vacuum interior of unit with a dusting brush attachment.

The Motor is permanently lubricated and never needs oiling. If the motor bearings are making excessive or unusual noises, replace the Control Assembly and Motor.

XB50 n XB80 n XB110 Installation Guide

Troubleshooting

Symptom: The fan does not run.

Check for an open fuse or circuit breaker in the building’s service panel.

Check that the two (2) plug-in connections for the Motor and the Control are seated firmly in place.

Check that the Blower Wheel spins freely.

Symptom: The fan runs erratically.

Check that the Blower Wheel is firmly attached to the Motor shaft and both spin freely.

Symptom: The fan seems noisy.

Check that the back draft damper in the fan’s Duct Connector pivots freely. Screws used to attach the duct to the Duct Connector may be preventing the damper from opening.

Check that the back draft damper in the wall or roof cap pivots freely. These dampers are sometimes mistakenly painted shut or obstructed by bird and insect debris..

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