Owner’s Manual Manual del Propietario
030209
(5500W)
CAUTION
Before using this product, read this manual and follow all Safety Rules and Operating Instructions.
PRECAUCIÓN
Antes de utilizar el producto, lea este manual y siga todas las Reglas de Seguridad e Instrucciones de Uso.
Questions? Help is just a moment away!
Preguntas? La ayuda es justa un momento lejos!
Call: Generator Helpline - 1-800-743-4115 M-F 8-5 CT Llamada: Generador Helpline - 1-800-743-4115 M-F 8-5 CT
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON,WISCONSIN, U.S.A.
Manual No. 195447GS
Revision 2 (02/24/2005)
5500W Portable Generator
TABLE OF CONTENTS
Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Know Your Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
EQUIPMENT
DESCRIPTION
Read this manual carefully and become familiar with your generator. Know its applications, its limitations and any hazards involved.
The generators are an engine–driven, revolving field, alternating current (AC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliances, tools and motor loads.The generator’s revolving field is driven at about 3,600 rpm by a singlecylinder engine.
CAUTION! DO NOT exceed the generator’s wattage/amperage capacity. See “Don’t Overload Generator”.
Every effort has been made to ensure that information in this manual is accurate and current. However, we reserve the right to change, alter or otherwise improve the product and this document at any time without prior notice.
The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency. For warranty information refer to the engine owner’s manual.
Copyright © 2005 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group, LLC.
SAFETY RULES
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
The safety alert symbol (
) is used with a signal word (DANGER, CAUTION,WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.
WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Hazard Symbols and Meanings
Electrocution |
Electrical Shock |
Electrical Shock |
Explosion |
Fire |
|
Toxic Fumes |
Kickback |
Hot Surface |
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5500W Portable Generator
WARNING
Running generator gives off carbon monoxide, an odorless, colorless, poison gas.
Breathing carbon monoxide will cause nausea, fainting or death.
•Operate generator ONLY outdoors.
•Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.
•DO NOT operate generator inside any building or enclosure, including the generator compartment of a recreational vehicle (RV).
WARNING
Generator produces powerful voltage.
Failure to isolate generator from power utility can result in death or injury to electric utility workers due to backfeed of electrical energy.
•When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.
•Use a ground circuit fault interrupter (GFCI) in any damp or
highly conductive area, such as metal decking or steel work.
•DO NOT touch bare wires or receptacles.
•DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.
•DO NOT operate generator in the rain.
•DO NOT handle generator or electrical cords while standing
in water, while barefoot, or while hands or feet are wet.
•DO NOT allow unqualified persons or children to operate or service generator.
WARNING
Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.
Broken bones, fractures, bruises or sprains could result.
•When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
•NEVER start or stop engine with electrical devices plugged in and turned on.
WARNING
Fuel and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death.
WHEN ADDING OR DRAINING FUEL
•Turn generator OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
•Fill or drain fuel tank outdoors.
•DO NOT overfill tank.Allow space for fuel expansion.
•Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
•DO NOT light a cigarette or smoke.
WHEN STARTING EQUIPMENT
• Ensure spark plug, muffler, fuel cap and air cleaner are in place.
•DO NOT crank engine with spark plug removed.
•If fuel spills, wait until it evaporates before starting engine.
WHEN OPERATING EQUIPMENT
•Do not tip engine or equipment at angle which causes fuel to spill.
•This generator is not for use in mobile equipment or marine applications.
WHEN TRANSPORTING OR REPAIRING EQUIPMENT
•Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.
•Disconnect spark plug wire.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK
•Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.
WARNING
•This generator does not meet U. S. Coast Guard Regulation 33CFR-183 and should not be used on marine applications.
•Failure to use the appropriate U. S. Coast Guard approved generator could result in bodily injury and/or property damage.
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5500W Portable Generator
WARNING
Unintentional sparking can result in fire or electric shock.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR
•Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
•Use approved spark plug tester.
•DO NOT check for spark with spark plug removed.
WARNING
Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).
Severe burns can occur on contact.
Combustible debris, such as leaves, grass, brush, etc. can catch fire.
•DO NOT touch hot surfaces.
•Allow equipment to cool before touching.
•The generator must be at least 5 feet from structures having combustible walls and/or other combustible materials.
•Keep at least 3 feet of clearance on all sides of generator for adequate cooling, maintenance and servicing.
•In the State of California a spark arrester is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. If you equip the muffler with a spark arrester, it must be maintained in effective working order.
CAUTION
Excessively high operating speeds increase risk of injury and damage to generator.
Excessively low speeds impose a heavy load.
•DO NOT tamper with governed speed. Generator supplies correct rated frequency and voltage when running at governed speed.
•DO NOT modify generator in any way.
CAUTION
Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it.
•See “Don’t Overload Generator”.
•Start generator and let engine stabilize before connecting electrical loads.
•Connect electrical loads in OFF position, then turn ON for operation.
•Turn electrical loads OFF and disconnect from generator before stopping generator.
CAUTION
Improper treatment of generator can damage it and shorten its life.
•Use generator only for intended uses.
•If you have questions about intended use, ask dealer or call 1-800-743-4115.
•Operate generator only on level surfaces.
•DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.
•DO NOT insert any objects through cooling slots.
•If connected devices overheat, turn them off and disconnect them from generator.
•Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes, or emits flames; -unit vibrates excessively.
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5500W Portable Generator
KNOW YOUR GENERATOR
Read this owner’s manual and safety rules before operating your generator.
Compare this illustration with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Rocker Switch
Fuel Tank
Recoil Starter
Oil Fill Cap/Dipstick
Choke Lever
120 Volt AC, 20 Amp
Duplex Receptacles
Air
Cleaner
Circuit Breakers
120/240 Volt AC,
30 Amp Receptacle
Grounding Fastener
Data Tag
120 Volt AC, 20 Amp, Duplex Receptacles — May be used to supply electrical power for the operation of
120 Volt AC, 20 Amp, single phase, 60 Hz electrical, lighting, appliance, tool and motor loads.
120/240 Volt AC, 30 Amp Locking Receptacle — May be used to supply electrical power for the operation of 120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz electrical, lighting, appliance, tool and motor loads.
Air Cleaner — Protects engine by filtering dust and debris out of intake air.
Choke Lever — Used when starting a cold engine.
Circuit Breakers (AC) — Push to reset circuit breakers are provided to protect the generator against electrical overload.
Data Tag — Provides model, revision and serial number of generator. Please have these readily available when calling for assistance.
Fuel Tank — Capacity of seven (7) U.S. gallons.
Grounding Fastener — If required, please consult a qualified electrician, electrical inspector, or local agency having jurisdiction.
Oil Fill Cap/Dipstick — Check and fill engine with oil here.
Recoil starter — Used to start the engine.
Rocker Switch — Set this switch to "On" before using recoil starter. Set switch to "Off" to switch off engine.
5
5500W Portable Generator
ASSEMBLY
Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel.
•Engine manual
•Wheel kit
If any parts are missing or damaged, call the generator helpline at 1-800-743-4115.
If you have any problems with the assembly of your generator, please call the generator helpline at 1-800-743-4115. If calling for assistance, please have the model, revision, and serial number from the data tag available.
Remove Generator From Carton
1.Set the carton on a rigid flat surface with “This Side Up” arrows pointing upward.
INSTALL WHEEL KIT
NOTE: While the wheel kit is designed to greatly improve the portability of your generator, it is not intended for over-the-road use.
You will need two 1/2” or 13mm open end wrenches or a socket wrench with 1/2" or 13mm sockets and a needlenose pliers to install this kit.
2.Carefully open the top flaps of the shipping carton. Refer to Figure 1 and install the wheel kit as follows:
3.Cut down corners at one end of carton from top to bottom and lay that side of carton down flat.
4.Remove all packing material, carton fillers, etc.
5.Remove the generator from the shipping carton.
Carton Contents
Check all contents against those listed below:
•Main unit
•Engine oil
•Owner’s manual
Figure 1 — Install Wheel Kit
1.Place the bottom of the generator frame on a flat, even surface.Temporarily place unit on blocks to ease assembly.
2.Slide axle through both axle mounting brackets on cradle frame, as shown in Figure 1.
3.Slide a wheel over the axle.
NOTE: Be sure to install wheel with raised hub inboard.
4.Slide a flat washer over the axle and place the e-ring onto the groove in the axle.
Capscrew |
|
Nut |
|
Handle |
Wheel |
|
Washer
Axle
Mounting Leg
Capscrew
E-Ring
Nut
6
5500W Portable Generator
5.Place one end of the needle nose pliers on the bottom of the axle and the other end of the pliers on top of the e-ring. Seat the e-ring by pressing the pliers closed.
6.Repeat step 3 through 5 to secure second wheel.
7.Remove the temporary blocks.
8.Attach support leg using two 1/2” or 13mm wrenches with 20mm cap screws and lock nuts.
9.Center lifting handle on generator end of cradle. Attach handle using two 1/2” or 13mm wrenches with 45mm capscrews and hex nuts.
BEFORE STARTING THE ENGINE
Add Engine Oil
• Place generator on a level surface.
CAUTION
Any attempt to crank or start the engine before it has been properly filled with the recommended oil will result in equipment failure.
•Refer to engine manual for oil fill information.
•Damage to equipment resulting from failure to follow this instruction will void warranty.
•Refer to engine owner’s manual and follow oil recommendations and instructions.
NOTE: Check oil often during engine break–in. Refer to engine owner’s manual for recommendations.
NOTE: The generator assembly rotates on a prelubricated and sealed ball bearing that requires no additional lubrication for the life of the bearing.
Add Fuel
NOTE: This gasoline engine is certified to operate on gasoline. Exhaust Emission Control System: EM (Engine Modifications).
WARNING
Fuel and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death.
WHEN ADDING FUEL
•Turn generator OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
•Fill fuel tank outdoors.
•DO NOT overfill tank.Allow space for fuel expansion.
•Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
•DO NOT light a cigarette or smoke.
1.Use clean, fresh, regular UNLEADED fuel with a minimum of 85 octane. DO NOT use fuel which contains Methanol. DO NOT mix oil with fuel.
2.Clean area around fuel fill cap, remove cap.
3.Slowly add regular unleaded fuel to fuel tank. Be careful not to overfill. Allow about 1.5" of tank space for fuel expansion (Figure 2).
Figure 2 - Fuel Expansion
|
AirSpace |
Tank |
|
|
|
Fuel |
|
|
1.5” |
|
|
|
|
|
|
4. |
Install fuel cap and wipe up any spilled fuel. |
|
|
7
5500W Portable Generator
USING THE GENERATOR
System Ground
The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles.The system ground is connected to the AC neutral wire (the neutral is bonded to the generator frame).
Special Requirements
There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction.
•In some areas, generators are required to be registered with local utility companies.
•If the generator is used at a construction site, there may be additional regulations which must be observed.
Connecting to a Building’s Electrical System
Connections for standby power to a building’s electrical system must be made by a qualified electrician.The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes.
WARNING
Generator produces powerful voltage.
Failure to isolate generator from power utility can result in death or injury to electric utility workers due to backfeed of electrical energy.
•When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.
•Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work.
•DO NOT touch bare wires or receptacles.
•DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.
•DO NOT operate generator in the rain.
•DO NOT handle generator or electrical cords while standing
in water, while barefoot, or while hands or feet are wet.
•DO NOT allow unqualified persons or children to operate or service generator.
Generator Location
Generator Clearance
WARNING
Running generator gives off carbon monoxide, an odorless, colorless, poison gas.
Breathing carbon monoxide will cause nausea, fainting or death.
•Operate generator ONLY outdoors.
•Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.
•DO NOT operate generator inside any building or enclosure, including the generator compartment of a recreational vehicle (RV).
The generator must be at least 5 ft. (152 cm) from structures having combustible walls and/or other combustible materials. Leave at least 3 ft. (92 cm) all around generator including overhead, for adequate cooling, maintenance and servicing.
Place generator in a well ventilated area, which will allow for removal of deadly exhaust gas. DO NOT place generator where exhaust gas could accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is kept away from any windows, doors, ventilation intakes or other openings that can allow exhaust gas to collect in a confined area (Figure 3). Prevailing winds and air currents should be taken into consideration when positioning generator.
Figure 3 — Generator Clearance
Typical Generator Shown |
Exhaust Port |
8
5500W Portable Generator
OPERATING THE
GENERATOR
CAUTION
Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it.
•See “Don’t Overload Generator”.
•Start generator and let engine stabilize before connecting electrical loads.
•Connect electrical loads in OFF position, then turn ON for operation.
•Turn electrical loads OFF and disconnect from generator before stopping generator.
Starting the Engine
Disconnect all electrical loads from the generator. Use the following start instructions:
1.Make sure unit is on a level surface.
IMPORTANT: Failure to start and operate unit on a level surface will cause the unit not to start or shut down during operation.
2.Turn the fuel valve to the “On” position (Figure 4).The fuel valve handle should be vertical (pointing toward the ground) for fuel to flow.
Figure 4 — Fuel Valve
Fuel Valve is shown in the On position
3.Start engine according to instructions given in the engine owner’s manual.
WARNING
Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).
Severe burns can occur on contact.
Combustible debris, such as leaves, grass, brush, etc. can catch fire.
•DO NOT touch hot surfaces.
•Allow equipment to cool before touching.
•The generator must be at least 5 feet from structures having combustible walls and/or other combustible materials.
•Keep at least 3 feet of clearance on all sides of generator for adequate cooling, maintenance and servicing.
•In the State of California a spark arrester is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. If you equip the muffler with a spark arrester, it must be maintained in effective working order.
Connecting Electrical Loads
•Let engine stabilize and warm up for a few minutes after starting.
•Plug in and turn on the desired 120 and/or 240 Volt AC, single phase, 60 Hz electrical loads.
•DO NOT connect 240 Volt loads to the 120 Volt duplex receptacles.
•DO NOT connect 3–phase loads to the generator.
•DO NOT connect 50 Hz loads to the generator.
•DO NOT OVERLOAD THE GENERATOR. See “Don’t Overload Generator”.
WARNING
Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.
Broken bones, fractures, bruises or sprains could result.
•When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
•NEVER start or stop engine with electrical devices plugged in and turned on.
NOTE: If engine starts after 3 pulls but fails to run, or if unit shuts down during operation, make sure unit is on a level surface and check for proper oil level in crankcase.
This unit may be equipped with a low oil protection device. See engine manual.
Stopping the Engine
1.Turn OFF and unplug all electrical loads from generator panel receptacles. NEVER start or stop engine with electrical devices plugged in and turned ON.
2.Let engine run at no-load for several minutes to stabilize internal temperatures of engine and generator.
3.Turn engine off according to instructions given in the engine owner’s manual.
4.Move fuel valve to “Off” position.
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