BMW R1150RT, R1150 RT ABS Service Manual

5 (4)

Maintenance BMW Integral ABS

R 1150 RT

BMW Motorrad

After Sales

Published by:

© BMW Motorrad

 

After Sales

 

UX-VS-2

All rights reserved. Not to be reprinted, translated or duplicated either wholly or in part without prior written permission.

Errors and omissions excepted; subject to technical amendment.

Produced in Germany 01/01

BMW Motorrad

Maintenance schedule

R 1100 S EVO / R 1150 R / R 1150 RT

 

 

 

 

 

 

InspectionBMW

km1,000at

miles)(600

 

ServiceBMW km10,000 miles)(6,000

 

InspectionBMW 20,000everykm miles)(12,000

 

BMW ServiceAnnual

 

Customer

Registration No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Order No.

Mechanic’s signature

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Read the fault code memory with the BMW MoDiTeC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[Integral ABS] perform bleed test with BMW MoDiTeC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change oil while at regular operating temperature and replace the oil filter element

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If the motorcycle is ridden only for short distances or outside temperatures are below 0 °C: at the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

latest every 3,000 km (1,800 miles)*)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change oil in gearbox while at operating temperature

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

every

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

every 2 years*) at the latest

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 years

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change oil in rear wheel drive while at operating temperature

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

every

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

if necessary, clean inductive sensor on rear wheel

 

 

 

 

 

 

 

 

 

 

 

40,000

 

 

every 40,000 km (24,000 miles) or at the latest every 2 years*)

 

 

 

 

 

 

 

 

 

 

2 years

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace fuel filter *)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Normally every 40,000 km (24,000 miles), if fuel is of poor quality every 20,000 km (12,000 miles)

 

 

 

 

 

 

 

 

 

40,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check the battery fluid level, if necessary top up with distilled water

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean and grease battery poles if necessary

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace intake air filter element

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

In very dirty and dusty operating conditions, replace every 10,000 km (6,000 miles) or even more

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

frequently if necessary *)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Poly-V belt *)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace the Poly-V belt every 60,000 km (36,000 miles); do not adjust it

 

 

 

 

 

 

 

 

 

60,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check brake fluid level at front and rear

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check operation of brake system and freedom from leaks; repair/replace items if necessary*)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Examine brake pads and discs for wear, replace as necessary*)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[Without ABS] change brake fluid every twelve months

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[Integral ABS] change bake fluid in wheel circuit every 12 months

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[Integral ABS] change brake fluid in control circuit every 2 years*)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

every

2 years

[Integral ABS] perform bleed test with BMW MoDiTeC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check clutch fluid level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change the clutch fluid*)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

every

every 2 years at the latest

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 years

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check tightness of rear wheel studs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check rear wheel bearing play by tilting wheel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check swinging arm bearings (freedom from play), adjust if necessary *)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Grease the side stand pivot

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check function of side stand contact switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check condition of spark plugs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace spark plugs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tighten cylinder head nuts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check/adjust valve clearances

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check that the throttle cable moves freely and is free of kinks and chaffing, replace if necessary *)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check throttle-cable play

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

check synchronisation, repair leaks if necessary *)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Final inspection with road safety and functional check:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

– Condition of tyres and wheels, tyre pressures

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

– Lights and signalling equipment, telltale and warning lights, instruments,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

– clutch, gearshift mechanism, hand brake and foot brake, steering,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

– if necessary, test drive

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*) Charged as an additional item

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Order No. 01 71 0 029 614

UX-VS-2, 12.2000

Printed in Germany

BMW Motorrad Pre-delivery check

R 1100 S EVO / R 1150 R / R 1150 RT

Customer

Registration No.

BMW

Pre-delivery check

Order No.

Mechanic’s signature

Check the shipping crate for damage

Motorcycle:

unpack

install remaining items

inspect for damage

check that delivery is complete: Toolkit

On-board literature

Ignition keys

Scope of optional extras

Fill and charge the battery (mark with charging date)

Check engine oil level when cold and correct if necessary.

Check headlight setting and adjust if necessary.

Check tightness of rear wheel studs (note correct tightening torque)

Check tyre pressures

Fill up with fuel

[Integral ABS] perform bleed test with BMW MoDiTeC

Final inspection as functional check:

Clutch, gear shift

Handbrake and foot brake

Lights and signalling equipment, telltale and warning lights, instruments,

Check operation of optional extras

If necessary, test drive

Confirm pre-delivery check in “Service and Technical Booklet”.

Final cleaning

Motorcycle handed over on:

Order No. 01 71 0 029 614

UX-VS-2, 12.2000

Printed in Germany

BMW Motorrad

Service data

R 1150 RT

Item

 

Desired value

 

Unit of measure-

 

 

 

 

ment/specification

 

 

 

 

 

Oil capacities

 

Engine

(with filter)

 

(without filter)

Transmission Initial filling

Oil changes

Rear wheel drive Initial filling/oil change

3.75(6.6)

3.50(6.15)

approx. 1.0 (1.76) approx. 0.8 (1.41)

of oil to bottom edge of filler neck

approx. 0.25 (0.44)

of oil to bottom edge of filler neck

litres (Imp. pints) litres (Imp. pints)

[SI 11 048 90]

Engine oil grade: brand-name HD oil for four-stroke spark-ignition engines, API classes SE, SF, SG; combination with CC or CD specification

litres (Imp. pints) litres (Imp. pints)

Brand-name hypoid gear oil, SAE class GL 5 SAE 90

litres (Imp. pints)

Brand-name hypoid gear oil, SAE class GL 5 SAE 90

Valve clearances

 

Inlet: 0.15 (0.006)

 

mm (in)

measured cold (max. 35 °C/95 °F)

 

 

 

 

Exhaust: 0.30 (0.012)

 

mm (in)

 

 

 

 

 

Ignition timing

 

adjust at TDC

 

 

static setting

 

 

 

 

 

 

 

 

Spark plugs

 

 

 

 

Electrode gap

 

0.8 (0.0315)

 

mm (in)

Wear limit

 

1.0 (0.039)

 

mm (in)

 

 

 

 

 

Idle speed

 

1,100 ±50

 

rpm

Throttle cable setting

 

zero play

 

 

for cold-start (increased idle) speed

 

 

mm (in) free travel

for throttle (twistgrip) cable

 

approx. 0.5 (0.02)

 

for divider cable

 

zero play

 

 

 

 

 

 

 

Brakes

 

white

 

DOT 4 brake fluid

Colour of identification mark on brake calipers/brake pads, front

 

 

 

Minimum front pad thickness

 

1.0 (0.039)

 

mm (in)

Minimum rear pad thickness

 

1.0 (0.039) (wear mark)

 

mm (in)

Minimum front disc thickness

 

4.5 (0.177)

 

mm (in)

Minimum rear disc thickness

 

4.5 (0.177)

 

mm (in)

 

 

 

 

 

Tyre pressures

 

front: 2.2 – 2.5

 

bar (psi)

depending on load

 

(31.9 – 36.26)

 

 

 

 

rear: 2.5 – 2.9

 

bar (psi)

 

 

(36.26 – 42.06)

 

 

 

 

 

 

 

Tightening torques:

 

11

 

Nm

Oil filter

 

 

Engine oil drain plug

 

32

 

Nm

 

 

 

 

 

Gearbox oil filler plug

 

30

 

Nm

Gearbox oil drain plug

 

30

 

Nm

 

 

 

 

 

Rear wheel drive oil filler/drain plug

 

23

 

Nm

 

 

 

 

 

Fuel tank to rear frame

 

22

 

Nm

Fuel pump assembly to tank

 

5

 

Nm

 

 

 

 

 

Poly-V belt preload

 

8

 

Nm

Alternator to cover mount

 

20

 

Nm

 

 

 

 

 

Brake caliper fasteners, front

 

30

 

Nm

Brake caliper fasteners, rear

 

40

 

Nm

 

 

 

 

 

Rear wheel studs

 

105

 

Nm

 

 

 

 

 

Tightening cylinder heads

 

unscrew/20

 

Nm

Nut

 

 

 

180

 

° tightening angle

 

 

 

M 10 screw

 

unscrew/40

 

Nm

 

 

 

 

 

 

 

 

 

Locknut, valve adjusting screw

 

8

 

Nm

 

 

 

 

 

Cylinder head cover

 

8

 

Nm

 

 

 

 

 

Spark plugs NGK BKR 7 EKC

 

25

 

Nm

 

 

 

 

 

Order No. 01 71 0 029 621

UX-VS-2, 11.00

Printed in Germany

00

00 Tightening torque Table of operating fluids

Contents

Page

Tightening torque .........................................................................................................................

3

11

Engine ...........................................................................................................................................

3

12

Engine electrics ........................................................................................................................

5

13

Fuel preparation and control ...............................................................................................

5

16

Fuel tank and lines ...................................................................................................................

5

18

Exhaust system .........................................................................................................................

5

21

Clutch ............................................................................................................................................

6

23

Transmission ..............................................................................................................................

6

31

Front forks ...................................................................................................................................

7

32

Steering ........................................................................................................................................

7

33

Rear wheel drive .......................................................................................................................

8

34

Brakes ...........................................................................................................................................

9

36

Wheels and tyres ......................................................................................................................

9

46

Frame ..........................................................................................................................................

10

51

Equipment .................................................................................................................................

11

61

General electrical equipment ............................................................................................

11

Table of operating fluids .........................................................................................................

12

00.1

00.2

00

Tightening torque

Model

 

R 1150 RT

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

11 Engine

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cylinder head

 

 

 

 

 

 

 

 

 

Tightening sequence:

 

 

 

 

1 Tighten cylinder head nuts (oiled) in

 

 

 

 

 

 

 

 

 

diagonally opposite sequence

 

 

 

 

 

1.1 Tighten all nuts to closing torque

Nm

20

 

 

 

1.2 Tighten all nuts to correct wrench

°

90

 

 

 

angle

 

 

 

 

 

1.3 Tighten all nuts to correct wrench

°

90

 

 

 

angle

 

 

 

 

2

M 10 screw

Nm

40

 

 

3

M 6 screw

Nm

9

 

 

 

 

 

 

 

After 1,000 km (600 miles), tighten cylinder

 

 

 

 

head nuts in diagonally opposite se-

 

 

 

 

quence:

 

 

 

 

1

Slacken one nut

 

 

 

 

2 Tighten nut to initial torque

Nm

20

 

 

3 Tighten nut to wrench angle

°

180

 

 

4 Slacken and retighten M 10 screw

Nm

40

 

 

 

 

 

 

 

Timing gear carrier to cylinder head

Nm

9

 

 

 

 

 

 

 

Bearing cap on rocker shaft

Nm

18

 

 

 

 

 

 

 

Locknut, valve adjusting screw

Nm

8

 

 

 

 

 

 

 

Cylinder head cover to cylinder head

Nm

8

 

 

 

 

 

 

 

Camshaft end cover to cylinder head

Nm

9

 

 

 

 

 

 

 

Air intake connection to cylinder head

Nm

9

 

 

 

 

 

 

 

Camshaft

 

 

 

 

 

 

 

 

 

Chain sprocket to camshaft

Nm

65

 

 

 

 

 

 

 

Camshaft bearing cap

Nm

15

 

 

 

 

 

 

 

Alternator mount cover

 

 

 

 

 

 

 

 

 

M 6 screw

Nm

9

 

 

 

 

 

 

 

M 8 screw

Nm

20

 

 

 

 

 

 

 

Auxiliary shaft

 

 

 

 

 

 

 

 

 

Chain sprocket to crankshaft

Nm

10

 

 

 

 

 

 

 

Chainwheel to auxiliary shaft

Nm

70

 

 

 

 

 

 

 

Chain tensioner housing to engine block

Nm

9

 

 

 

 

 

 

 

 

00.3

 

 

Model

 

R 1150 RT

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

11 Engine

 

 

 

 

 

 

 

 

 

Oil filter

 

 

 

 

 

 

 

 

 

 

 

 

Oil filter

Nm

11

 

 

 

 

 

 

 

Oil drain plug

Nm

32

 

 

 

 

 

 

 

 

 

 

 

 

Oil pump

 

 

 

 

 

 

 

 

 

Mesh filter basket to engine block

Nm

10

 

 

 

 

 

 

 

Oil pump cover

Nm

9

 

 

 

 

 

 

 

Pressure relief valve

Nm

42

 

 

 

 

 

 

 

Oil pressure switch

Nm

30

 

 

 

 

 

 

 

Oil cooler

 

 

 

 

 

 

 

 

 

Cooling oil line to engine block

Nm

10

 

 

 

 

 

 

 

Cooling oil line banjo screw with oil vent

Nm

25

 

 

valve

 

 

 

 

 

 

 

 

 

Oil cooler to bracket

Nm

9

 

 

 

 

 

 

 

Oil cooler return line to engine block

Nm

35

 

 

 

 

 

 

 

Oil cooler connection to crankcase

Nm

9

 

 

 

 

 

 

 

Cylinders

 

 

 

 

 

 

 

 

 

Tightening sequence:

 

 

 

1

M 8 screw

Nm

20

 

2

M 6 screw

Nm

9

 

 

3 Chain guide rail pivot screw

Nm

18

 

 

 

 

 

 

 

Timing chain

 

 

 

 

 

 

 

 

 

Chain tensioner

Nm

32

 

 

 

 

 

 

 

Connecting rod

 

 

 

 

 

 

 

 

 

Big end cap

 

 

 

 

 

Closing torque

Nm

20

 

 

 

Wrench angle

°

80

 

 

 

 

 

 

 

Crankcase

 

 

 

 

 

 

 

 

 

Tightening sequence:

 

 

 

 

M 10 screw (oiled) to initial torque

Nm

25

 

 

 

Wrench angle

°

90

 

 

M 8 screw

Nm

22 (oiled)

 

 

M 6 screw

Nm

9

 

 

 

 

 

 

00.4

Model

 

R 1150 RT

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

12 Engine electrics

 

 

 

 

 

 

 

 

 

Starter motor to engine

Nm

20

 

 

 

 

 

 

 

 

Positive lead to starter motor

Nm

10

 

 

 

 

 

 

 

Alternator to generator support cover

Nm

20

 

 

 

 

 

 

 

 

 

 

 

 

Tensioning and retaining link to alternator

Nm

21

 

 

 

 

 

 

 

Spacer to alternator

Nm

21

 

 

 

 

 

 

 

Positive lead to alternator

Nm

15

 

 

 

 

 

 

 

Belt pulley to alternator

Nm

50

 

 

 

 

 

 

 

Belt pulley to crankshaft

Nm

50

 

 

 

 

 

 

 

Poly-V belt preload

Nm

8

 

 

 

 

 

 

 

NGK BKR 7 EKC spark plug

Nm

25

 

 

 

 

 

 

 

Model

 

R 1150 RT

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

13 Fuel preparation and control

 

 

 

 

 

 

 

 

 

Oil temperature sensor to crankcase

Nm

25

 

 

 

 

 

 

 

Air temperature sensor to air-filter housing

Nm

10

 

 

 

 

 

 

 

Model

 

R 1150 RT

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

16 Fuel tank and lines

 

 

 

 

 

 

 

 

 

Fuel tank to rear frame

Nm

22

 

 

 

 

 

 

 

Fuel pump assembly to tank

Nm

5

 

 

 

 

 

 

 

Model

 

R 1150 RT

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

18 Exhaust system

 

 

 

 

 

 

 

 

 

Manifold to cylinder head

Nm

21

 

 

 

 

 

 

 

Clamp for manifold

Nm

45

 

 

 

 

(apply Optimoly TA to clamp seat)

 

 

 

 

 

 

 

Silencer to footrest plate

Nm

35

 

 

 

 

 

 

 

Oxygen sensor to silencer

Nm

45

 

 

 

 

(apply Optimoly TA to thread)

 

 

 

 

 

 

 

00.5

 

 

Model

 

R 1150 RT

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

21 Clutch

 

 

 

 

 

 

 

 

 

Clutch housing

 

 

 

 

Initial tightening torque

Nm

40

 

 

 

 

(oil screw threads lightly)

 

 

+ additional wrench angle

°

32

 

 

 

 

 

 

 

 

Housing cover to housing

Nm

12

 

 

 

 

 

 

 

Clutch line to handlebar fitting

Nm

14

 

 

 

 

 

 

 

Slave cylinder to gearbox

Nm

9

 

 

 

 

 

 

 

Grub screw in filler adapter

Nm

10

 

 

 

 

 

 

 

Model

 

R 1150 RT

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

23 Transmission

 

 

 

 

 

 

 

 

 

Oil drain plug

Nm

30

 

 

 

 

 

 

 

Oil filler plug

Nm

30

 

 

 

 

 

 

 

Gearbox to engine block

Nm

22

 

 

 

 

 

 

 

Shift lever to footrest plate

Nm

35

 

 

 

 

 

 

 

Selector lever to selector shaft

Nm

9

 

 

 

 

 

 

 

Housing cover to housing

Nm

9

 

 

 

 

 

 

 

Frame tube to gearbox

 

 

 

 

1. to gearbox and left footrest plate

Nm

42

 

 

 

 

(clean thread + Loctite 243)

 

 

2. terminal block, frame tube to trans-

Nm

9

 

 

mission

 

 

 

 

3. to gearbox and right footrest plate

Nm

42

 

 

 

 

(clean thread + Loctite 243)

 

 

 

 

 

00.6

Model

 

R 1150 RT

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

31 Front forks

 

 

 

 

 

 

 

 

 

Quick-release axle clamp screws

Nm

22

 

 

 

 

 

 

 

 

Sliding tube bridge to slider tube

Nm

25

 

 

 

 

(clean thread + Loctite 243)

 

 

 

 

 

 

 

Threaded connection, fork fixed tube to

Nm

45

 

 

 

fork bridge

 

(free from oil and grease)

 

 

 

 

 

 

 

Threaded stud to frame

Nm

130

 

 

 

 

(clean thread + Loctite 243)

 

 

 

 

 

 

 

Ball joint to sliding tube bridge

Nm

230

 

 

 

 

(lightly grease threads with Optimoly TA)

 

 

 

 

 

 

 

Leading link

 

 

 

 

 

 

 

 

 

Leading link to ball joint

 

 

 

 

Initial tightening

Nm

80

 

 

Final tightening

Nm

130

 

 

 

 

(clean thread + Loctite 2701)

 

 

 

 

 

 

 

Leading link to engine

 

 

 

 

Right

 

73

 

 

Left-hand screw cap

 

42

 

 

 

 

(lightly grease threads with Optimoly TA

 

 

 

 

 

 

 

Spring strut

 

 

 

 

 

 

 

 

 

Spring strut to front frame

Nm

43

 

 

 

 

 

 

 

Spring strut to leading link

Nm

50

 

 

 

 

 

 

 

Model

 

R 1150 RT

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

32 Steering

 

 

 

 

 

 

 

 

 

Handlebars to fork bridge

Nm

21

 

 

 

 

 

 

 

Handlebar weight to handlebars

Nm

21

 

 

 

 

 

 

 

Pivot screw, handlebar lever

Nm

11

 

 

 

 

(Tuflok-Blau thread-locking compound; screw

 

 

 

 

can be released and tightened a number of

 

 

 

 

times)

 

 

 

 

 

 

 

00.7

 

 

Model

 

R 1150 RT

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

33 Rear wheel drive

 

 

 

 

 

 

 

 

 

Rear axle differential

 

 

 

 

 

 

 

 

 

 

 

 

Oil filler plug

Nm

23

 

 

 

 

 

 

 

Oil drain plug

Nm

23

 

 

 

 

 

 

 

 

 

 

 

 

Threaded ring

Nm

160

 

 

 

 

(clean thread + Loctite 577)

 

 

 

 

 

 

 

Hexagon nut, input bevel gear

Nm

200

 

 

 

 

(clean thread + Loctite 2701)

 

 

 

 

 

 

 

Cover to rear-wheel drive housing

Nm

35

 

 

 

 

 

 

 

Swinging arm

 

 

 

 

 

 

 

 

 

Reaction link to rear wheel drive / gearbox

Nm

43

 

 

 

 

(load approx. 85 kg (187 lbs) onto motorcycle

 

 

 

 

and tighten loose reaction link)

 

 

 

 

 

 

 

Fixed bearing stud bolt,

Nm

160

 

 

Swinging arm to right rear axle housing

 

(clean thread + Loctite 2701)

 

 

 

 

 

 

 

Floating bearing stud bolt,

 

 

 

 

Swinging arm to left rear axle housing

 

 

 

 

1. initial torque

Nm

9

 

 

2. slacken

 

 

 

 

3. final torque

Nm

7

 

 

 

 

(clean thread + Loctite 2701)

 

 

 

 

 

 

 

Lock nut, floating bearing stud bolt,

Nm

160

 

 

Swinging arm to left rear axle housing

 

 

 

 

 

 

 

 

 

Fixed bearing stud bolt,

Nm

160

 

 

Swinging arm to right of transmission

 

(clean thread + Loctite 2701)

 

 

 

 

 

 

 

Floating bearing stud bolt,

 

 

 

 

Swinging arm to left of transmission

 

 

 

 

1. initial torque

Nm

9

 

 

2. slacken

 

 

 

 

3. final torque

Nm

7

 

 

 

 

(clean thread + Loctite 2701)

 

 

 

 

 

 

 

Lock nut, floating bearing stud bolt,

Nm

160

 

 

Swinging arm to left of transmission

 

 

 

 

 

 

 

 

 

Spring strut

 

 

 

 

 

 

 

 

 

Spring strut to rear frame

Nm

50

 

 

 

 

 

 

 

Spring strut to rear swinging arm

Nm

58

 

 

 

 

(clean thread + Loctite 243)

 

 

 

 

 

 

 

Hydraulic spring adjustment on rear frame

Nm

22

 

 

 

 

 

00.8

Model

 

R 1150 RT

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

34 Brakes

 

 

 

 

 

 

 

 

 

Front brake

 

 

 

 

 

 

 

 

 

 

 

 

 

Brake caliper to EVO brake sliding tube

Nm

30

 

 

 

 

 

 

 

Front brake caliper bleed screw

Nm

7

 

 

 

 

 

 

 

 

 

 

 

 

Brake disc to front wheel

Nm

21

 

 

 

 

(clean thread + Loctite 2701)

 

 

 

 

 

 

 

Pivot screw, handlebar lever

Nm

11

 

 

 

 

(Tuflok-Blau thread-locking compound; screw

 

 

 

 

can be released and tightened a number of

 

 

 

 

times)

 

 

 

 

 

 

 

Rear brake

 

 

 

 

 

 

 

 

 

Brake caliper to rear wheel drive

Nm

40

 

 

 

 

 

 

 

Rear brake caliper bleed screw

Nm

5

 

 

 

 

 

 

 

Brake disc to rear wheel drive

Nm

21

 

 

 

 

(clean thread + Loctite 2701)

 

 

 

 

 

 

 

Master cylinder to footrest plate

Nm

9

 

 

 

 

 

 

 

Brake pedal to footrest plate

Nm

21

 

 

 

 

(clean thread + Loctite 2701)

 

 

 

 

 

 

 

Footbrake-lever stop

Nm

9

 

 

 

 

 

 

 

Brake lines

 

 

 

 

 

 

 

 

 

Brake lines/brake hose to brake compo-

Nm

18

 

 

nents

 

 

 

 

 

 

 

 

 

Brake hose to brake lever fitting

Nm

18

 

 

 

 

 

 

 

Filler adapter to brake line

Nm

18

 

 

 

 

 

 

 

Bracket to front frame

Nm

9

 

 

 

 

 

 

 

Retainer to rear frame

Nm

9

 

 

 

 

(clean thread + Loctite 2701)

 

 

 

 

 

 

 

BMW Integral ABS

 

 

 

 

 

 

 

 

 

ABS pressure modulator on retainer

Nm

7

 

 

 

 

 

 

 

ABS pressure modulator on battery carrier

Nm

10

 

 

 

 

 

 

 

Model

 

R 1150 RT

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

36 Wheels and tyres

 

 

 

 

 

 

 

 

 

Quick-release axle clamp screws

Nm

22

 

 

 

 

 

 

 

Quick-release axle threaded fastener

Nm

30

 

 

 

 

 

 

 

Rear wheel to rear wheel drive

Nm

105

 

 

screw wheel bolts finger-tight in a cross-

 

 

 

 

wise pattern

 

 

 

 

 

 

 

 

 

00.9

 

 

Model

 

R 1150 RT

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

46 Frame

 

 

 

 

 

 

 

 

 

Frame

 

 

 

 

 

 

 

 

 

 

 

 

Frame to engine

Nm

82

 

 

 

 

 

 

 

Struts to frame

Nm

58

 

 

 

 

 

 

 

 

 

 

 

 

Strut to engine

Nm

58

 

 

 

 

(clean thread + Loctite 2701)

 

 

 

 

 

 

 

Rear frame to left/right of engine

Nm

42

 

 

 

 

(clean thread + Loctite 2701)

 

 

 

 

 

 

 

Rear frame with footrest plate to left/right

Nm

42

 

 

of transmission

 

(clean thread + Loctite 2701)

 

 

 

 

 

 

 

Fairing bracket to frame

Nm

20

 

 

 

 

 

 

 

Side stand

 

 

 

 

 

 

 

 

 

Mounting bracket to right of engine, M 12

Nm

72

 

 

screw

 

(clean thread + Loctite 2701)

 

 

 

 

 

 

 

Pivot mount to engine, left

 

 

 

 

M 12 screw

Nm

72

 

 

 

 

(clean thread + Loctite 2701)

 

 

M 8 screw

Nm

21

 

 

 

 

(clean thread + Loctite 2701)

 

 

 

 

 

 

 

Pivot mount of main (centre) stand (stud

Nm

21

 

 

bolt)

 

(clean thread + Loctite 243)

 

 

 

 

 

 

 

Pivot mount of main (centre) stand (ma-

Nm

21

 

 

chine screw)

 

 

 

 

 

 

 

 

 

Side stand to pivot mount

Nm

58

 

 

 

 

(clean thread + Loctite 2701)

 

 

 

 

 

 

 

Footrest plate

 

 

 

 

 

 

 

 

 

Footrest plate to left/right transmission

Nm

19

 

 

 

 

 

 

 

Footrest plate to left of rear frame

 

 

 

 

M 10 screw

Nm

36

 

 

M 8 screw

Nm

19

 

 

 

 

 

 

 

Footrest plate to right of rear frame

 

 

 

 

M 10 screw

Nm

36

 

 

M 8 screw

Nm

19

 

 

 

 

 

 

 

Shift lever to footrest plate

Nm

35

 

 

 

 

 

00.10

Model

 

R 1150 RT

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

51 Equipment

 

 

 

 

 

 

 

 

 

Ignition/steering lock to fork bridge

Nm

20

 

 

 

 

 

(micro-encapsulated)

 

 

 

 

 

 

 

Model

 

R 1150 RT

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

 

 

 

 

61 General electrical equipment

 

 

 

 

 

 

 

 

 

Horn to holder

Nm

8

 

 

 

 

(clean thread + Loctite 243)

 

 

 

 

 

 

 

Horn to fairing bracket

Nm

10

 

 

 

 

 

 

 

Ground (earth) strap to engine block

Nm

9

 

 

 

 

 

 

 

Battery carrier to rubber-metal element

Nm

8

 

 

 

 

 

 

 

Strut to battery carrier

Nm

10

 

 

 

 

 

 

 

00.11

Table of operating fluids

 

 

Item

Use

Order number

Quantity

 

 

 

 

 

 

 

 

Lubricant

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Staburags NBU 30 PTM

High-performance lubricating paste

07 55 9 056 992

75 g tube

 

 

 

 

 

 

 

 

Optimoly MP 3

High-performance lubricating paste

07 55 9 062 476

100 g tube

 

 

 

 

 

 

 

 

Optimoly TA

High-temperature assembly paste

18 21 9 062 599

100 g tube

 

 

 

 

 

 

 

 

Silicone grease 300, heavy

Damping grease

07 58 9 058 193

10 g tube

 

 

 

 

 

 

 

 

Retinax EP2

Wheel, steering head and taper roller

83 22 9 407 845

100 g tube

 

 

 

bearing grease

 

 

 

 

Contact spray

Contact spray

81 22 9 400 208

300 ml spray

 

 

 

 

 

 

 

 

Chain spray

Drive chain

72 60 2 316 676

50 ml spray

 

 

72 60 2 316 667

300 ml spray

 

 

 

 

 

 

 

 

 

 

 

 

Sealants

 

 

 

 

 

 

 

 

 

 

 

3-Bond 1110 B

Surface sealant

07 58 9 056 998

5 g tube

 

 

 

 

 

 

 

 

3-Bond 1209

Surface sealant

07 58 9 062 376

30 g tube

 

 

 

 

 

 

 

 

OMNI VISC 1002

Surface sealant

07 58 1 465 170

90 g tube

 

 

 

 

 

 

 

 

Loctite 574

Surface sealant

81 22 9 407 301

50 ml tube

 

 

 

 

 

 

 

 

Loctite 577

Thread locking compound

07 58 2 328 736

5 g tube

 

 

 

 

 

 

 

 

Curil K 2

Heat-conductive sealant

81 22 9 400 243

250 g can

 

 

 

 

 

 

 

 

Adhesives and retaining agents

 

 

 

 

 

 

 

 

 

 

Loctite 648

Joint adhesive (narrow gap)

07 58 9 067 732

5 g bottle

 

 

 

 

 

 

 

 

Loctite 638

Joint adhesive (wide gap)

07 58 9 056 030

10 ml bottle

 

 

 

 

 

 

 

 

Loctite 243

Thread retainer, medium-strength

07 58 9 056 031

10 ml bottle

 

 

 

 

 

 

 

 

Loctite 270

Thread retainer, strong

81 22 9 400 086

10 ml bottle

 

 

 

 

 

 

 

 

Loctite 2701

Thread retainer, strong

33 17 2 331 095

10 ml bottle

 

 

 

 

 

 

 

 

Loctite 454

Cyanacrylate adhesive (gel)

07 58 9 062 157

20 g tube

 

 

 

 

 

 

 

 

Cleaners

 

 

 

 

 

 

 

 

 

 

 

Brake cleaner

Brake cleaner

83 11 9 407 848

600 ml spray

 

 

 

 

 

 

 

 

Metal Polish

Polish for chrome-plated parts

82 14 9 400 890

100 g tube

 

 

 

 

 

 

 

 

Testing agents

 

 

 

 

 

 

 

 

 

 

 

Penetrant MR 68

Crack testing agent for aluminium

83 19 9 407 855

500 ml spray

 

 

housings

 

 

 

 

 

 

 

 

 

 

 

 

 

Developer MR 70

Crack testing agent for aluminium

81 22 9 407 495

500 ml spray

 

 

housings

 

 

 

 

 

 

 

 

 

 

 

 

 

Installation aids

 

 

 

 

 

 

 

 

 

 

 

BMW cooling spray

Cooling spray

83 19 9 407 762

300 ml spray

 

 

 

 

 

 

00.12

00

00 Pre-delivery check

Contents

Page

General view of crated motorcycle ...................................................................................

15

Checking the crated motorcycle for damage .............................................................

16

In case of damage in Germany ...............................................................................................

16

In case of damage in importer markets ..............................................................................

16

Unpacking the motorcycle ....................................................................................................

16

Assembling the motorcycle ..................................................................................................

17

Installing the front wheel ............................................................................................................

17

Installing front mudguard ...........................................................................................................

17

Filling and charging the battery ...............................................................................................

18

Installing cover for windscreen adjuster and installing windscreen ........................

20

Installing mirrors ............................................................................................................................

20

Assembling case ...........................................................................................................................

20

Inspecting motorcycle for damage ...................................................................................

21

Checking that delivery is complete ..................................................................................

21

Checking engine oil level when cold, adding oil if necessary ...........................

21

Checking tightness of rear wheel studs ........................................................................

21

Checking tyre pressures .........................................................................................................

21

Checking headlight beam angle, adjusting if necessary ......................................

22

[Integral ABS] Performing bleed test with BMW MoDiTeC ..................................

23

Final inspection and function check ................................................................................

23

Final cleaning ................................................................................................................................

23

Handing over the motorcycle ...............................................................................................

24

00.13

00.14

BMW R1150RT, R1150 RT ABS Service Manual

00

General view of crated motorcycle

W

M

B

R22009010

00.15

Checking the crated motorcycle for damage

When the motorcycle arrives, check the crated motorcycle immediately for damage and, if necessary, examine the contents for consequential damage.

In case of damage in Germany

Note the damage on the delivery slip.

Read the information sheet on damage in transit.

Notify the supplier without delay (e.g. freight company or DB) and also

Bavaria Wirtschaftsagentur GmbH Abteilung ZW - 12

80788 München

Tel. +49 89/14327-632 Fax. +49 89/14327-709

In case of damage in importer markets

Note the damage on the delivery slip.

Comply with specific national market procedures.

In case of doubt, please submit enquiries to: Bavaria Wirtschaftsagentur GmbH

Abteilung ZW - 12 D-80788 München Tel. +49 89/14327-632

Fax. +49 89/14327-709

Notify the supplier (e.g. freight company) without delay.

Unpacking the motorcycle

Lever off the cover.

Remove plastic covers.

Take out the separate pack of items:

– Front wheel

– Case lid

Aerial

Windscreen

Covers

Engine spoiler

Cover for windscreen adjuster

Front mudguard

Mirrors

Small parts/fasteners

Documentation

Remove the set of keys from the left rear footrest.

Force off cross-struts with a suitable lever.

eAttention:

Do not knock the cross-struts out or the motorcycle may be damaged.

Remove the end-walls.

Remove the side-walls.

eAttention:

Remove any nails projecting from the base of the crate or lying on the base or on the floor.

Dispose of the packing materials in an environmentally responsible manner as described in Circular 23/91 - Sales.

00.16

Assembling the motorcycle

Installing the front wheel

eAttention:

Degrease all brake discs.

Remove front straps.

R22000010

Using the straps, secure the front of the motorcycle to the assembly crane,

BMW No. 46 5 640.

eAttention:

Do not damage the brake lines, Bowden cables and fairing panels.

Raise the front of the motorcycle.

eAttention:

Make sure that the motorcycle cannot topple sideways.

Remove rear straps.

Using the assembly crane, BMW No. 46 5 640, carefully push the motorcycle forward off the pallet.

Extend the main stand and lower the motorcycle until it is resting firmly on the main stand and the rear wheel.

dWarning:

Integral ABS When removing and installing the brake calipers, carefully force back the pistons only far enough to ensure that the wheel-circuit reservoir does not overflow.

If fluid escapes, top up the level in the wheel-circuit reservoir to “MAX” mark.

Remove screws securing the front brake calipers.

L Note:

Do not apply handbrake lever or footbrake lever with brake calipers removed/front wheel removed.

1

3

2

A

B

R22000020

Install the front wheel with spacer (1) and speedometer drive (2).

eAttention:

Locate stop on slider tube (A) in recess in speedometer drive (B).

Tighten the retaining screw (3).

Install the front brake calipers.

Release the motorcycle from the assembly crane, BMW No. 46 5 640.

Compress the front fork firmly several times.

Tighten the clamp screws.

dWarning:

The brakes are not ready for use until the brake pads have been bedded against the brake discs with the ignition switched on.

XTightening torque:

 

Bolt of quick-release axle ............................

30 Nm

Clamping screws of quick-release axle .......

22 Nm

Brake caliper to fork slider ...........................

30 Nm

Installing front mudguard

R22000030

00.17

 

4x

2x

4x

 

 

3x

 

4x

 

R22460020

Filling and charging the battery

 

 

dWarning:

Remove seat.

Battery acid is highly caustic.

Remove left side fairing panel.

It must not contact the eyes, face hands, clothing or

Remove the air filter cover.

the motorcycle’s paintwork.

Remove air intake pipe.

Disengage the rubber strap holding the battery. Fill all the cells with pure battery acid of

density 1.28 to the upper mark.

Allow the battery to stand for approximately 30 minutes.

R22000040

Disconnect the battery breather hose.

Pull the battery to the left to remove.

00.18

The battery does not achieve full charge capacity from being filled, so it has to be charged with a battery charger.

L Note:

Follow the instructions for use supplied with the battery charger.

Charge current (amps)

.........................10 % of rated battery capacity (Ah)

Charging time

............................................................. 5-10 hours

Battery charge can be measured by checking the density of the battery acid.

Acid density

Battery full charged

............ 1.26-1.30 at a temperature of 20 °C (68 °F)

Shake the battery slightly to allow the gas bubbles to escape.

Wait until the battery acid has settled, check that no more bubbles rise and if necessary, top up the acid to the max. mark.

Reinstall the plugs.

Make a note of the charging date on the battery.

Switch on the ignition.

L Note:

After switching on the ignition, always wait for the BMW Integral ABS to complete its self-diagnosis. Do not operate the brake lever until self-diagnosis has completed.

With the ignition switched on, bed in the brake pads against the brake discs.

Without starting the engine, fully open the throttle once or twice so that the Motronic control unit can register the throttle-valve positions.

L Note:

Disconnecting the battery means that the entries in the fault memory of the Motronic MA2.4 control unit are deleted and the adaptation values are reset.

This can temporarily impair the operating characteristics when the engine is restarted.

R22000050

e Attention:

Connect the positive battery terminal first, then the negative terminal.

Connect the positive cable, coat with acid-proof grease and install the protective cap.

Install the battery.

Connect the negative cable and coat with acidproof grease.

Assembly is the reverse of the disassembly procedure.

Install the left side fairing panel.

Install the engine spoiler.

Install the covers.

00.19

Installing cover for windscreen

Assembling case

adjuster and installing windscreen

 

R22000060

Install the cover for the windscreen adjuster.

Install windscreen with washers.

Install the aerial.

Installing mirrors

RT460280

Connect the turn indicators.

Position the mirror at the 3 attachment points.

Engage by pressing at the front first, then the rear.

R22000070

Position the lid on the case for alignment. Open the hinges of the lid and guide them into the base with the guide hook.

From the inside, insert the pop rivets into the base and the hinges.

2x long rivets in hinge at rear, as viewed in forward direction of travel.

2x short rivets in hinge at front, as viewed in for-

ward direction of travel.

Engage riveting tool on rivets, hold the hinge at the outside to keep it in position and secure all four rivets.

Oil the seal in the bottom of the case, using the sponge provided for the purpose.

eAttention:

Make sure that the seal is not squeezed out of shape and that the lid closes without catching.

Carefully close the case.

Insert the lock cylinder into the case with the key in the lock and turn the lock.

Affix the stickers.

00.20

Inspecting motorcycle for damage

Check for defects.

Use the “express handling service” to notify BMW Motorrad,

UX-VS-1

Fax: + 49 89-382-33220

Rectify the fault.

If parts are needed, order them through the usual channel.

Costs are to be processed by the warranty claim

 

system (stage 4). Defect codes:

Parts missing

10 01 00 00 00

Parts damaged

10 02 00 00 00

Incorrect parts delivered

10 03 00 00 00

Checking that delivery is complete

All optional extras

Toolkit

Documentation

Checking engine oil level when cold, adding oil if necessary

L Note:

The difference between the oil level indicated when the engine is at operating temperature and the oil level indicated when the engine is very cold due to extremely low outdoor temperatures can be as much as 10 mm (0.3937 in).

R22000080

Check oil level with the motorcycle upright.

eAttention:

Never top up the engine-oil level past the “MAX” mark.

Required level:...............................................

MAX

Checking tightness of rear wheel studs

XTightening torque:

 

Securing screws for rear wheel ..................

105 Nm

Checking tyre pressures

Check/correct tyre pressures.

Tyre pressures:

 

one-up ...............................

front 2.2 bar (31.90 psi)

...........................................

rear 2.5 bar (36.26 psi)

two-up ...............................

front 2.5 bar (36.26 psi)

...........................................

rear 2.9 bar (42.06 psi)

two-up + luggage ...............

front 2.5 bar (36.26 psi)

...........................................

rear 2.9 bar (42.06 psi)

BMW recommends Castrol

00.21

Checking headlight beam angle, adjusting if necessary

1

R22000090

Motorcycle on level surface.

Rider’s weight on motorcycle (approx. 85 kg/187.4 lbs).

Turn knob (1) counter-clockwise as far as it will go.

Check headlight beam throw.

R22000100

Setting for headlight beam angle adjuster

... .-10 cm (-3.937 in) at a distance of 10 m (32.8 ft)

2

R22000110

Turn screw (2) to adjust beam throw, if necessary.

Direction of rotation, left .....................

further/higher

Direction of rotation, right.................

shorter/deeper

00.22

Integral ABS Performing bleed test with BMW MoDiTeC

dWarning:

Self-diagnosis is not performed unless both brake levers are in their fully released positions. Prior

to conclusion of the self-diagnosis, only RESIDUAL BRAKING FUNCTION is available.

Perform BMW Integral ABS self-diagnosis:

Release the brake levers, if necessary.

Switch on the ignition.

With the ignition switched on, bed in the brake pads against the brake discs.

ABS warning light.............................

flashes at 4 Hz

General warning light ........................................

ON

Self-diagnosis is in progress

ABS warning light.............................

flashes at 1 Hz

General warning light .......................................

OFF

Self-diagnosis successfully completed.

Perform bleed test with BMW MoDiTeC:

Remove front and rear seats.

Connect the BMW MoDiTeC to the diagnosis connector.

dWarning:

When performing maintenance and repair work on BMW Integral ABS, never pump quickly or vigorously.

Perform bleed test.

Perform all requisite repair work.

Perform BMW Integral ABS pull-away test:

When a speed of 5 km/h (3 mph) is reached, the ABS warning light must go out.

L Note:

The ABS warning light and the general warning light must both be OFF after successful self-diagnosis and the pull-away test.

Final inspection and function check

Clutch

Check gear shift action.

Handbrake and foot brake

Check lights and signalling equipment:

– Front and rear parking lights

– Instrument lighting

– Low and high headlight beams, headlight flasher

– Fog lamps

– Brake light (operate brake at front and rear)

– Turn signals left/right

– Hazard warning lights

Horn

Telltale and warning lights

Instruments

Check operation of optional extras.

If necessary, take the motorcycle for a test ride.

Confirm pre-delivery check in Service and Technical Booklet.

See “Checking motorcycle for damage” if defects are found.

Final cleaning

Clean the motorcycle.

L Note:

Do not use a steam or high-pressure water jet. The high steam or water pressure could damage seals, the hydraulic system or electrical components.

00.23

Handing over the motorcycle

This is the ideal opportunity to familiarise the customer with the motorcycle in order to ensure the customer’s satisfaction and safety.

The following points must be demonstrated and explained to the customer:

documentation and stowage space

toolkit and stowage space

suspension preload adjustment to suit total weight

checking brake fluid/clutch operating fluid

provision for adjusting handlebars lever positions

procedure for adjusting seat

how to adjust the mirrors

controls

instruments and telltale lights

optional equipment and accessories fitted

features of BMW Integral ABS: brake servo,

residual braking function, pump noises,

self-diagnosis with pull-away test.

The user must be given the following information:

running-in recommendations and inspection intervals

safety check

features of BMW Integral ABS: fully integral brake,

brake-fluid levels in the control circuits remain constant despite brake-pad wear.

the clutch fluid level rises gradually as the motorcycle is ridden (clutch lining wear)

Always check the oil level when the engine is at operating temperature, because the difference between the oil level indicated when the engine is at operating temperature and the oil level indicated when the engine is very cold due to extremely low outdoor temperatures can be as much as 10 mm (0.3937 in). After switching off the engine at operating temperature, wait at least 5 minutes for the oil to drain back into the sump. Checking the oil level just after the engine has been run or when it is not properly warm will falsify the reading.

00.24

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