Blue Rhino GWU511A, GWU512A, GWU501E User Manual

0 (0)

Owner’s Manual Manual del Usuario

Model No.

GWU511A

U.S. Patent Number: 6,470,877; All Other Foreign

Patents May Apply.

WARNING

FOR YOUR SAFETY

For Outdoor Use Only

(Outside any enclosure)

Solamente Para Uso En Exteriores

(Fuera de cualquier recinto)

WARNING

FOR YOUR SAFETY

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

WARNING

FOR YOUR SAFETY

For Outdoor Use Only (Outside any enclosure)

WARNING

FOR YOUR SAFETY

If you smell gas:

1.Shut off gas to the appliance.

2.Extinguish any open flame.

3.If odor continues, immediately call your gas supplier.

WARNING

FOR YOUR SAFETY

1.Gas leaks may cause a fire or explosion which can cause serious bodily injury or death, or damage to property.

2.You must follow all leak checking procedures as outlined in page 13 before operating this unit.

3.Never use an open flame to check for leaks.

WARNING

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

WARNING

FOR YOUR SAFETY

WARNING

California Proposition 65:

Chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm are created by the combustion of propane.

WARNING

FOR YOUR SAFETY

•Purchaser assumes all risk in the assembly and operation of this unit. Failure to follow this manual’s WARNINGs and instructions can

result in severe personal injury, death or property damage.

•Do not use in an explosive atmosphere. Keep heater away from areas where flammable liquids, gasoline, vapors, or explosives are stored or used.

1	Owner’s manual: model GWU511A outdoor patio heater

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

Table of Contents
Safety First! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3
Assembly Instructions
Component Listing & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	.5
General Components & Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7
Additional Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7
Step 1: Unpacking heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	.7
Step 2:Attach wheel assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7
Step 3:Attach wheel assembly cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	.8
Step 4:Attach legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	.8
Step 5:Attach weight plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	.8
Step 6:Attach platform and post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	.9
Step 7:Attach shroud cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	9
Step 8:Attach engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	10
Step 9:Attach gas line clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	10
Step 10:Attach gas line/regulator assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	10
Step 11:Assemble dome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	11
Step 12:Attach dome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	11
Step 13: Insert battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	11
Install LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	12
Check for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	13
Operation
Before Turning Gas Supply ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14
Before Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14
Re-Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	15
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	15
Operation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	16
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	17
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	18
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	19
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	19
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	20
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	21

The use and installation of this product must conform to local codes. In absence of local codes, us the National Fuel and Gas Code,ANSI Z223, 1/NFPA 54, Storage and Handling of Liquid Petroleum Gases,ANSI/NFPA 58 or CSA B149.1, Natural Gas and Propane Installation Code.

Save these instructions for future reference. If you are assembling this unit for someone else, give this manual to him or her to

save for future reference.

Owner’s manual: model GWU511A outdoor patio heater

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

Safety First!

Before you do anything else, read and understand all precautions in Safety First!

WARNING

FOR YOUR SAFETY

•Purchaser assumes all risk in the assembly and operation of this unit. Failure to follow this manual’s WARNINGs and instructions can result in severe personal injury, death or property damage.

•Do not use in an explosive atmosphere. Keep heater away from areas where flammable liquids, gasoline, vapors, or explosives are stored or used.

Ceiling or Overhang

36”

24”

Wall

Read and become familiar with this entire manual, especially the following precautions. If you are unsure of anything in these instructions, STOP and contact

1.800.762.1142 for assistance.

Caution: This appliance is for outdoor use only (outside any enclosure). Always make sure there is fresh air ventilation.

•Always maintain at least 36” clearance (top) and 24” clearance (side) from combustible materials.

•Always place heater on a hard and level surface.

•Do not use if the wind velocity is greater than 10 miles per hour.

•Unit will operate at reduced efficiency below 40ºF (5ºC).

•Keep sprinklers and other water sources away from burner and controls.

•Always use extreme caution when near heater. Alert both children and adults to the hazards of high temperatures, especially to avoid burns or clothing catching fire.

•Young children and pets should be carefully supervised when they are in the area of heater.

•Do not hang clothing or other flammable materials either on or near heater.

•Any guard or other protective device removed for servicing the heater must be replaced prior to operating the heater.

•Certain materials or items, when stored under heater, will be subjected to radiant heat and could be seriously damaged.

•Do not alter heater in any manner.

•The pressure regulator and hose assembly supplied with the appliance must be used and replacements must be those specified by the manufacturer.

•Inspect heater before each use. If a damaged part is detected, do not operate until an original equipment replacement part has been properly installed. Use of unauthorized parts will void warranty and create an unsafe condition.

•Do not attempt to use this appliance without a functional factory-supplied gas regulator in place. If regulator becomes damaged, use only a factory-supplied replacement.

•Prior to operating heater, replace any guards or protective devices removed for servicing.

•During operation, do not touch burner assembly.The surface of heater’s emitter can reach temperatures approaching 1600ºF.

•After shutdown, do not touch burner assembly until heater has cooled (approximately 45 minutes after use).

Notice: This product should not be used with any fuel other than liquid propane. Use of other fuels will detract from heaters performance and will void your warranty.

Caution: Liquid propane (LP) gas is flammable and hazardous if handled improperly. Become aware of the characteristics before using any LP product.

•LP Characteristics – Flammable, explosive under pressure, heavier than air - settles in pools in low areas.

Owner’s manual: model GWU511A outdoor patio heater

Contact 1.800.762.1142 for assistance.

Do not return to place of purchase.

•In its natural state, propane has no odor. For your safety, an odorant is added that smells like rotten cabbage.

•Contact with LP can cause freeze burns to skin.

•This heater is shipped from the factory for LP gas use only.

•Use only Department of Transportation (DOT) approved “20 lb.” LP gas tanks (same as those commonly used on gas grills) with Acme / Type 1 / QCC safety valves.These valves can be quickly identified because they have external and internal threads.

•Never use an LP tank with a damaged body, valve, collar, or footring.

•Dented or rusted LP tanks may be hazardous and should be checked by your LP gas supplier.

•The tank supply system must be arranged for vapor withdrawl.

•The tank used must include a collar to protect the tank valve.

•When heater is not in use, turn LP tank OFF.

•Always perform a leak test on gas connections whenever a tank is connected. Never use a flame to test for leaks. Do not smoke while performing a leak test.

Caution: It is essential to keep the heater’s valve compartment, burners, and circulating air passages clean.

•Spiders and insects can create a dangerous condition that may damage heater or make it unsafe. Keep burner area clean of all spiders, webs, or insects.

•Inspect heater before each use.

•Have heater inspected annually and repairs should be made by a qualified service person.

•Check heater immediately if any of the following conditions exist:

•The smell of gas in conjunction with extreme yellow tipping of burner flames.

•Heater does not reach proper temperature.

Note: At temperatures less than 40ºF, heat output will be reduced.

•Heater’s glow is excessively uneven

•Burner makes popping noises during use.

Note: A slight pop is normal when burner is extinguished.

•Carbon deposits may create a fire hazard. Keep dome and emitter clean at all times.

•Do not clean heater with combustible or corrosive cleaners. Use warm, soapy water.

•Do not paint engine, engine access panel or dome.

“20 lb.” LP Tank

Valve

Collar

Body

18”-19”

Foot

FOR YOUR SAFETY:

Beware of Spiders

Spiders or small insects can get into the burner tube or other openings of your heater, and spin webs or build nests. These obstructions can lead to gas flow problems. It is important to make frequent inspections of these areas and clean them when necessary.

Before operating your heater for the first time, be sure to check for obstructions that may have occurred during shipment.

Need a tank of LP gas?

Try Blue Rhino tank exchange service. It’s easy, fast, safe, and available at tens of thousands of conveniently located retail outlets nationwide.You can purchase a new full tank or exchange your empty for a precision filled one.

For your nearest Blue Rhino retailer visit www.bluerhino.com.

Owner’s manual: model GWU511A outdoor patio heater

	Contact 1.800.762.1142 for assistance.
	Do not return to place of purchase.
Components
	1
1. Finial . . . . . . . . . . . . . . . . . . . . . . .	56-01-103

2. Dome Cap . . . . . . . . . . . . . . . . . . . 56-01-104

3. Dome Plate . . . . . . . . . . . . . . . . . . . 56-01-105

4. Dome Panel (3) . . . . . . . . . . . . . . . . 56-01-107

5. Dome Rib (3) . . . . . . . . . . . . . . . . . 56-01-109

6. Bottom Plate . . . . . . . . . . . . . . . . . . 56-01-111

7. Emitter Assembly . . . . . . . . . . . . . . 56-01-118

8. Gas Line . . . . . . . . . . . . . . . . . . . . 56-01-351

9. Pole . . . . . . . . . . . . . . . . . . . . . . . 56-01-354

10. Shroud . . . . . . . . . . . . . . . . . . . . . 56-01-164

11. Platform . . . . . . . . . . . . . . . . . . . . 56-01-353

12. Regulator Hose Assembly . . . . . . . 56-01-355

13. Legs (3) . . . . . . . . . . . . . . . . . . . . 56-01-193

14. Wheel Assembly . . . . . . . . . . . . . . 56-01-360

15. Wheel Assembly Cover . . . . . . . . . 56-01-361

16. Base . . . . . . . . . . . . . . . . . . . . . . 56-01-350

17. Weight Plate . . . . . . . . . . . . . . . . . 56-01-359

For a complete list of components, please visit www.bluerhino.com

5	Owner’s manual: model GWU511A outdoor patio heater

Blue Rhino GWU511A, GWU512A, GWU501E User Manual

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

Hardware

A	Small Screw	3 pcs
	5/32” - 32 x 8 Stainless Steel Round Head Screw

B	Medium Screw	6 pcs
	3/16” - 24 x 15 Black Zinc Plated Philips Head Screw

C	Large Screw	4 pcs
	1/4” - 20 x 16 Stainless Steel Philips Head Screw

L	Small Lock Washers	4 pcs
	ø5 Nickel Plated Lock Washer

M	Medium Lock Washer	15 pcs
	ø6 Nickel Plated Lock Washer

N	Large Lock Washer	1 pc
	ø10 Nickel Plated Lock Washer

D	Small Bolt	3 pcs
	1/4” - 20 x 15 Nickel Plated Hex Head Bolt
E	Medium Bolt	12 pcs
	1/4” - 20 x 20 Nickel Plated Hex Head Bolt
F	Dome Bolt	1 pc
	3/8” - 16 x 35 Stainless Steel Hex Head Bolt
G	Carriage Bolt	1 pc
	3/8” - 16 x 95 Nickel Plated Hex Head Bolt
H	Small Nut	4 pcs
	3/16” - 24 Nickel Plated Hex Nut
I	Medium Nut	18 pcs
	1/4” - 20 Nickel Plated Hex Nut
J	Large Nut	1 pc
	3/8” - 16 Stainless Steel Hex Nut

O	Gas Line Clip*	1 pc

P	AA Battery*	1 pc

Hardware Not Included

Q	7/16”Wrench	1 pc
R	9/16”Wrench	1 pc
S	3/4”Wrench	1 pc
T	7/16” Socket and Socket Wrench	1 pc
	7/16"
U	#2 Phillips Head Screwdriver	1 pc

K Extra Large Nut

1 pc

3/8” - 16 Nickel Plated Hex Nut

		For a complete list of hardware, please visit
		For a complete list of hardware, please visit
Owner’s manual: model GWU511A outdoor patio heater		www.bluerhino.com

	6

Contact 1.800.762.1142 for assistance.

Do not return to place of purchase.

Assembly Instructions

General Components & Features

Familiarize yourself with all components before proceeding. Refer to page 5 for hardware and components, and page 21 for specifications.

Do NOT attempt assembly unless all components are available. If you believe a component is missing or damaged, contact 1.800.762.1142 for assistance.

Note: All hardware is mounted on a cardboard pack and numbered to match their assembly step.

Additional Requirements

The following items are not included, but are necessary for the proper assembly of your heater. Do NOT attempt to assemble without proper tools.

(1) Leak Detection Solution (Instructions on how to make solution are included in “Checking for Leaks” section)

(1) Precision Filled LP Gas Grill Tank with Acme Type 1 external threaded valve connection (4-5 gallon size) Note:You must follow all steps to properly assemble heater.

Typical assembly: approximately 1 (one) hour.

Step 1: Unpacking heater

Note: When unpacking your heater from the carton, you will find that the engine assembly and the base have been bolted together for shipping purposes.

Remove the three nuts at the top of the base and separate the engine from the base. Note: Retain these nuts as you will use them later.

Image shown from bottom

Step 2:Attach wheel assembly

A.Attach wheel assembly to base using 3 sets of small bolt (D), medium lockwasher (M), medium nut (I).

B.Tighten bolts once all bolts are in place.

7	Owner’s manual: model GWU511A outdoor patio heater

Contact 1.800.762.1142 for assistance.

Do not return to place of purchase.

Step 3:Attach wheel assembly cover

A.Attach wheel assembly cover to base using 4 sets of medium screws (B), small lock washers (L), small nut (H).

B.Tighten screws once all screws are in place.

Step 4:Attach legs

A.Attach legs to base using 6 sets of medium bolt (E), medium lockwasher (M), and medium nut (I). Finger tighten only.

Note: Do not fully tighten until Step 6.

B.Attach small ‘S’ hook on Tank Restraint Chain to left leg.

Step 5:Attach weight plate

A.Lay base assembly on its side.

B.Insert weight plate into base, feet out. Secure using a 9/16” wrench, and 1 set of carriage bolt (G), large lock washer (N), and extra large nut (K).

Note: If you plan to anchor your heater permanently, be sure to line up two outer holes in base with those in weight plate so that your anchor bolt will pass through both holes.

C. Place base assembly upright.

Owner’s manual: model GWU511A outdoor patio heater

Contact 1.800.762.1142 for assistance.

Do not return to place of purchase.

Step 6:Attach platform and post

A.Attach platform to legs using 7/16” wrench, 3 sets of medium bolt (E), medium lockwasher (M), medium nut (I).

B.Attach post to platform using 7/16” wrench, 3 sets of medium bolt (E), medium lockwasher (M), medium nut (I).

C.Fully tighten all nuts and bolts from Step 4.

TIP:

To tighten use a 7/16” wrench on Bolt and a 7/16” socket wrench on Nut.

Step 7:Attach shroud cover

Slide shroud cover over pole and base assembly until bottom of shroud rests on base.

9	Owner’s manual: model GWU511A outdoor patio heater

Contact 1.800.762.1142 for assistance.

Do not return to place of purchase.

Step 8:Attach engine

A.Lay engine assembly and base assembly on their side, using carton for support.

B.Insert gas line through pole.

Note: Make sure gas line comes out bottom of pole before securing engine to pole.

C.Attach engine to post using 4 large screws (C).

Note: Do not fully tighten screws until all screws are inplace.

Step 9:Attach gas line clip

A.Lift shroud cover to expose platform.

B.Make sure gas line feeds through indent in gas line clip.

C.Attach gas line clip (O) to base platform using 2 medium screws (B), securing the gas line without damaging the exposed bolts.

Step 10: Connect gas line/regulator assembly

Attach gas line/regulator assembly to gas line using 3/4” wrench.

Owner’s manual: model GWU511A outdoor patio heater

Contact 1.800.762.1142 for assistance.

Do not return to place of purchase.

Step 11:Assemble Dome

Note: Each dome section has a pin mounted in the rolled bottom edge. If necessary for proper alignment of dome sections, loosen each screw prior to assembly.

A.Slide dome rib onto pin side of dome panel.

B.Slide two dome panels togther. Secure with small screw (A).

C.Repeat procedure for all three dome panels.

D.Insert dome bolt (F) through dome plate, dome, top dome plate, large nut (J).

E.Tighten all screws on dome panels.

Step 12:Attach dome

A.Attach dome to emitter using 3 medium nuts (I).

B.Attach dome cap to dome assembly using finial.

Step 13: Insert Battery

A.Remove battery cap.

B.Insert 1 AA battery (P).

C.Replace battery cap.

11	Owner’s manual: model GWU511A outdoor patio heater

Contact 1.800.762.1142 for assistance.

Do not return to place of purchase.

Installing LP Gas Tank

To operate you will need (1) precision-filled standard grill LP gas tank (20#) with external valve threads.

Insert LP Gas Tank

Place precision filled LP gas tank into heater base upright so it is arranged for vapor withdrawal.

Secure LP Gas Tank

Secure tank in place by attaching loose end of tank restraint chain to hole in right leg.

Connect LP Gas Tank

Before connecting, be sure that there is no debris caught in the head of the gas tank, head of the regulator valve or in the head of the burner and burner ports.

Connect gas line to tank by turning knob clockwise until it stops.

Owner’s manual: model GWU511A outdoor patio heater

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

Caution

Before you attempt to use a propane tank, understand all tank and propane related precautions in Section #1: “Safety First.”

Caution

Your Blue Rhino® Heater has been checked at all factory connections for leaks. Recheck all connections, as movement in shipping can loosen connections. Check for leaks even if your unit was assembled for you at the store.

Check for Leaks

•Make 2-3 oz. of leak check solution by mixing one part liquid dishwashing soap and three parts water.

•Turn tank valve ON.

•Check Gas Line / Control Valve for leaks:

•Spoon several drops of solution onto gas line and control valve connection.

•Inspect the solution at the connection to look for bubbles.

•If NO bubbles appear, then the connection is secure.

•If bubbles appear, there is a leak -

•Turn tank valve OFF.

•Loosen screw on clip.

•Release gas line fitting from control valve and re-attach making sure connection is secure.

•Retighten clip.

•If you continue to see bubbles after several attempts, contact 1.800.762.1142 for assistance.

Check Gas Line / Tank valve for leaks:

•Turn tank valve ON.

•Spoon several drops of solution onto gas line and tank valve connection.

•Inspect the solution at the connection to look for bubbles.

•If NO bubbles appear, then the connection is secure.

•If bubbles appear, there is a leak:

•Turn tank valve OFF.

•Release gas line fitting from tank valve and re-attach making sure connection is secure.

•If you continue to see bubbles after several attempts, contact 1.800.762.1142 for assistance.

•Turn Tank Valve OFF.

13	Owner’s manual: model GWU511A outdoor patio heater

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