Black & Decker 90556292, RS601, RS600 User Manual

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Black & Decker 90556292, RS601, RS600 User Manual

INSTRUCTION MANUAL

RECIPROCATING SAW - Cat. No. RS600, RS601

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SAVE THIS MANUAL FOR FUTURE REFERENCE.

VEA EL ESPAÑOL EN LA CONTRAPORTADA.

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

CAT. NO. RS600, RS601

FORM NO. 90556292

 

Copyright © 2009 Black & Decker

Oct. 2009

Printed in China

General Safety Rules

WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

Work Area

Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. Use in well ventilated areas only.

Keep bystanders, children, and visitors away while operating a power tool.

Distractions can cause you to lose control.

Electrical Safety

Double insulated tools are equipped with a polarized plug (one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system.

Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded.

Donʼt expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.

When operating a power tool outside, use an outdoor extension cord marked "W-A" or "W." These cords are rated for outdoor use and reduce the risk of electric shock.

Personal Safety

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.

Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothing, jewelry, or long hair can be caught in moving parts. Air vents cover moving parts and should be avoided.

Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents.

Remove adjusting keys or wrenches before turning the tool on. A wrench or key that is left attached to a rotating part of the tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.

Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

Tool Use and Care

Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.

Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.

Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventative safety measures reduce the risk of starting the tool accidentally.

Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edges are less likely to bind and are easier to control.

Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.

Use only accessories that are recommended by the manufacturer for your model.

Accessories that may be suitable for one tool, may become hazardous when used on another tool.

Service

Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.

When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury.

Specific Safety Rules

Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator.

Keep hands away from cutting area. Never reach underneath the material for any reason. Hold front of saw by grasping the contoured gripping area. Do not insert fingers or thumb into the vicinity of the reciprocating blade and blade clamp. Do not stabilize the saw by gripping the shoe.

Keep blades sharp. Dull blades may cause the saw to swerve or stall under pressure.

Use extra caution when cutting overhead and pay particular attention to overhead wires which may be hidden from view. Anticipate the path of falling branches and debris ahead of time.

When cutting pipe or conduit ensure that they are free from water, electrical wiring, etc.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

lead from lead-based paints,

crystalline silica from bricks and cement and other masonry products, and

arsenic and chromium from chemically-treated lumber (CCA).

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed

areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disperse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

CAUTION: Wear appropriate hearing protection during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss.

SAFETY GUIDELINES - DEFINITIONS

It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

The label on your tool may include the following symbols.

 

 

V ..........................

volts

A..........................

amperes

 

Hz ........................

hertz

W ........................

watts

 

min ........................

minutes

no ......................

alternating current

 

 

 

 

 

 

direct current

no load speed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

..........................

 

Class II Construction

 

 

........................

earthing terminal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

safety alert symbol

.../min

revolutions or

 

 

 

 

........................

 

 

 

 

 

 

 

 

 

 

 

reciprocations per minute

1

2

 

TRIGGER SWITCH

 

INTERRUPTEUR À DÉTENTE

 

GATILLO INTERRUPTOR

3

3A

4

6

5

7

8

USE OF EXTENSION CORDS

Make sure the extension cord is in good condition before using. Always use the proper size extension cords with the tool – that is, proper wire size for various lengths of cord and heavy enough to carry the current the tool will draw. Use of an undersized cord will cause a drop in line voltage resulting in loss of power and overheating. For proper size cords see chart below.

 

 

 

Minimum Gauge for Cord Sets

 

Volts

 

Total Length of Cord in Feet

120V

 

0-25

26-50

51-100

101-150

 

 

 

(0-7,6m)

(7,6-15,2m) (15,2-30,4m) (30,4-45,7m)

240V

 

0-50

51-100

101-200

201-300

 

 

 

(0-15,2m) (15,2-30,4m) (30,4-60,9m) (60,9-91,4m)

Ampere Rating

 

 

 

 

More

 

Not more

American Wire Gage

 

Than

 

Than

 

 

 

 

0

-

6

18

16

16

14

6

-

10

18

16

14

12

10

-

12

16

16

14

12

12

-

16

14

12

Not Recommended

MOTOR

Be sure your power supply agrees with nameplate marking. 120 Volts AC only means your tool will operate on standard 60 Hz household power. Do not operate AC tools on DC. A rating of 120 volts AC/DC means that you tool will operate on standard 60 Hz AC or DC power. This information is printed on the nameplate. Lower voltage will cause loss of power and can result in over-heating. All Black & Decker tools are factory-tested; if this tool does not operate, check the power supply.

SAVE THESE INSTRUCTIONS

OPERATION

CAUTION: Always wear eye protection while operating this power tool.

NOTE: Before cutting any type of material, be sure it is firmly anchored or clamped to prevent slipping.

Place blade lightly against work to be cut.

Switch on saw motor before applying pressure.

Always hold saw firmly with both hands while cutting as shown in Figure 1. Whenever possible, the saw shoe must be held firmly against the material being cut. This will prevent the saw from jumping or vibrating and minimize blade breakage.

SWITCH (ON-OFF) (FIGURE 2)

Depress the trigger switch to turn tool “ON”. Releasing the trigger turns the tool “OFF” NOTE: This tool has no provision to lock the switch in the ON position, and should never be locked in the ON position by any other means.

VARIABLE SPEED SELECTOR WHEEL (FIGURE 3)

The variable speed selector wheel offers a choice of speeds for greatly improved cutting rates in various materials. To select a slower speed for operating the saw, rotate the wheel to a low number on the dial. To select a higher speed, rotate the wheel to a higher number.

TWO-SPEED (DUAL RANGE) SWITCH (FIGURE 3A) RS601 ONLY

The 2-speed selector offers a choice of speeds for greatly improved cutting rates in various materials. Note that the High-Speed setting is more efficient in softer materials such as wood, while the Low-Speed is best for cutting metals.

LOW SPEED (Move slide switch to show 1). For cutting sheet metal, metal pipe, metal conduit, etc.

HIGH SPEED (Move slide switch to show 2). For cutting wood, plastic, composition boards and other similar materials.

BLADE CLAMP RELEASE LEVER (FIGURE 4)

CAUTION: LACERATION HAZARD. TURN OFF AND UNPLUG FROM POWER SUPPLY WHEN CHANGING BLADES.

To install blade into saw:

1.Lift the blade clamp release lever to its full open position as shown in Figure 4.

2.Insert blade shank from the front locating hole in blade over pin on reciprocating shaft.

3.Close blade clamp release lever.

4.Check to ensure blade is secure before cutting.

To remove blade from saw:

1.Open blade clamp release lever to its full open position.

2.Remove blade.

ADJUSTABLE SHOE (FIGURE 5)

CAUTION: TURN OFF AND UNPLUG SAW.

The shoe will adjust to limit the depth of cut. Hold the saw with the underside facing up. Push the button (shown in Figure 5) on the hand grip and slide the shoe out to one of the three settings and release the button.

FLUSH CUTTING (FIGURE 6)

The compact design of the reciprocating saw motor housing and pivoting shoe permit close cutting to floors, corners and other difficult areas.

To maximize flush cutting capabilities, insert the blade shaft into the blade clamp with the teeth of the blade facing up.

Turn the saw upside down so you are as close to the work surface as possible.

METAL CUTTING (FIGURE 7)

Use a finer blade for ferrous metals and a coarse blade for non-ferrous materials.

In thin gauge sheet metals it is best to clamp wood to both sides of sheet. This will ensure a clean cut without excess vibration or tearing of metal.

Avoid forcing cutting blade as this reduces blade life and causes costly blade breakage. NOTE: Spread a thin film of oil or other coolant along the line ahead of the saw cut for easier operation and longer blade life. For cutting aluminum, kerosene is preferred.

POCKET CUTTING - WOOD ONLY (FIGURE 8)

Measure the surface area to be cut and mark clearly with a pencil, chalk or scriber.

Insert blade in blade clamp and tighten blade clamp securely.

Tip the saw backward until the back edge of the shoe is resting on the work surface and the moving blade will clear the surface.

Switch motor on, permitting blade to obtain maximum speed.

Grip handle steadily and begin a slow, deliberate upward swing with the handle of the saw.

The blade will begin to feed into material. Always be sure blade is completely through material before continuing with pocket cut.

NOTE: In areas where blade visibility is limited, use the edge of the shoe as a guide.

PROJECT TIPS

Cut only with sharp blades; they cut cleaner, faster and put less strain on the motor while cutting.

When cutting, always ensure that the shoe is resting firmly against the workpiece. This will improve operator control and minimize vibration.

For longer blade life, use bi-metal blades. These utilize a carbon steel back welded to high speed steel teeth making the blade more flexible and less prone to breaking.

MAINTENANCE

UNPLUG SAW AND REMOVE ACCESSORY WHEN PERFORMING ANY CLEANING OR OTHER MAINTENANCE. WHEN SERVICING USE ONLY IDENTICAL REPLACEMENT PARTS.

Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to various types of commercial solvents and may be damaged by their use. Use clean

cloths to remove dirt, carbon dust etc.

When electric tools are used on fiberglass boats, sports cars, drywall etc.,they are subject to accelerated wear and possible premature failure, as the fiberglass chips and grindings and drywall dust are highly abrasive to bearings, brushes, commutator, etc. During any use on fiberglass or drywall it is extremely important that the tool be cleaned frequently by blowing with an air jet.

LUBRICATION

Your saw was properly lubricated before leaving the factory. Once every year take or send your saw to a Black & Decker service center, or authorized service station, for a complete cleaning, inspection and lubrication. Tools "out of service" for long periods should be relubricated before being put back to work.

IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment should be performed by authorized service centers or other qualified service personnel, always using identical replacement parts

ACCESSORIES

BLADES

The RS600 and RS601 Reciprocating Saws will accept up to a 12 inch long blade. Always use the shortest blade suitable for your project but long enough to keep the blade cutting through the material. Longer blades are more likely to be bent or damaged during use. During operation some longer blades may vibrate or shake if the saw is not kept in contact with the workpiece.

PRUNING ATTACHMENT

A pruning attachment is also available for use with your RS600 and RS601 Reciprocating Saw. This accessory attaches to the shoe of the saw and applies spring loaded pressure to the branch while cutting.

Recommended accessories for use with your saw are available from your local dealer or authorized service center. If you need assistance regarding accessories, please call:

1-800-544-6986.

WARNING: The use of any accessory not recommended for use with this tool could be hazardous.

 

Troubleshooting

Problem

Possible Cause

Possible Solution

• Unit will not start.

• Cord not plugged in.

• Plug tool into a working outlet.

 

• Circuit fuse is blown.

• Replace circuit fuse. (If the product

 

 

repeatedly causes the circuit fuse to

 

 

blow, discontinue use immediately and

 

 

have it serviced at a Black & Decker

 

 

service center or authorized servicer.)

 

• Circuit breaker is

• Reset circuit breaker. (If the product

 

tripped.

repeatedly causes the circuit breaker

 

 

to trip, discontinue use immediately and

 

 

have it serviced at a Black & Decker

 

 

service center or authorized servicer.)

 

• Cord or switch is

• Have cord or switch replaced at

 

damaged.

Black & Decker Service Center or

 

 

Authorized Servicer.

For assistance with your product, visit our website www.blackanddecker.com for the location of the service center nearest you or call the BLACK & DECKER help line at

1-800-544-6986.

SERVICE INFORMATION

All Black & Decker Service Centers are staffed with trained personnel to provide customers with efficient and reliable power tool service. Whether you need technical advice, repair, or genuine factory replacement parts, contact the Black & Decker location nearest you. To find your local service location, refer to the yellow page directory under "Tools—Electric" or call:

1-800-544-6986 or visit www.blackanddecker.com

FULL TWO-YEAR HOME USE WARRANTY

Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material or workmanship. The defective product will be replaced or repaired at no charge in either of two ways.

The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased (provided that the store is a participating retailer). Returns should be made within the time period of the retailerʼs policy for exchanges (usually 30 to 90 days after the sale). Proof of purchase may be required. Please check with the retailer for their specific return policy regarding returns that are beyond the time set for exchanges.

The second option is to take or send the product (prepaid) to a Black & Decker owned or authorized Service Center for repair or replacement at our option. Proof of purchase may be required.Black & Decker owned and authorized Service Centers are listed under "Tools-Electric" in the yellow pages of the phone directory.

This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have other rights which vary from state to state or province to province. Should you have any questions, contact the manager of your nearest Black & Decker Service Center. This product is not intended for commercial use.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-544-6986 for a free replacement.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, check country specific warranty information contained in the packaging, call the local company or see the website for warranty information.

Black & Decker

See ʻTools-

(U.S.) Inc.,

Electricʼ

701 E. Joppa Rd.

– Yellow Pages –

Towson, MD 21286

for Service &

U.S.A.

Sales

MODE D’EMPLOI

Merci d’avoir choisi Black & Decker! Consulter le site Web www.BlackandDecker.com/NewOwner pour enregistrer votre nouveau produit.

ÀLIRE AVANT DE RETOURNER CE PRODUIT POUR QUELQUE RAISON QUE CE SOIT :

Si des questions ou des problèmes surgissent après l’achat d’un produit Black & Decker, consulter le site Web

HTTP://WWW.BLACKANDDECKER.COM/INSTANTANSWERS

pour obtenir des réponses instantanément 24 heures par jour.

Si la réponse est introuvable ou en l’absence d’accès à Internet, composer le 1-800-544-6986 de 8 h à 17 h HNE, du lundi au vendredi, pour parler avec un agent. Prière d’avoir le numéro de catalogue sous la main lors de l’appel.

CONSERVER LE PRÉSENT GUIDE À TITRE DE RÉFÉRENCE

Règles de sécurité générales

AVERTISSEMENT : S'assurer de lire et de comprendre toutes les directives. Ne pas suivre les directives figurant ci-après peut causer un choc électrique, un incendie et des blessures corporelles graves.

CONSERVER CES DIRECTIVES

Espace de travail

Tenir lʼespace de travail propre et bien éclairé. Les bancs de scie encombrés et les endroits sombres sont souvent des causes d'accidents.

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