Betco GeneSys 20DT, GeneSys 20ORB User guide

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E26800-00 E26900-00

™

GENESYSGENESYS

SERIES SERIES

20" Transaxle Drive

Automatic Scrubber

Operator and Parts

Manual

400 Van Camp • Bowling Green, Ohio 43402

Customer Service: 888-GO-BETCO • Fax: 800-445-5056 • Technical Service: 877-856-5954 • www.betco.com

TABLE OF CONTENTS

Speciﬁcations ...................................................................................................................................................3

Safety Information ............................................................................................................................................4

Machine Preparation: Unpacking.....................................................................................................................5

Transporting the Machine: Tie Down Procedure .............................................................................................6

Batteries ..................................................................................................................................................... 7 - 9

Charging ..........................................................................................................................................................10

Machine Preparation / Setup ..........................................................................................................................11

Machine Operational Controls ............................................................................................................... 12 - 13

Drive System ...................................................................................................................................................14

Disk Machine Pad Driver and Brush ...............................................................................................................15

Orbital Machine Pad .......................................................................................................................................16

Recovery System ..................................................................................................................................... 17 - 18

Squeegee Assembly ................................................................................................................................ 19 - 20

SoliChem™ Solution Distribution System........................................................................................................21

Fortify™ ARMOR™ Telemetry ..........................................................................................................................22

Fortify™ Programmable Timer Lock-out .........................................................................................................23

Parts Diagrams and Listings ................................................................................................................... 24 - 59

Recommended Service Parts List ................................................................................................................... 60

Recommended Maintenance ..........................................................................................................................61

Trouble Shooting Guide ...................................................................................................................................62

Warranty ..........................................................................................................................................................64

SPECIFICATIONS

Speciﬁcations GeneSys™ 20DT GeneSys™ 20ORB

Productivity (sq. ft./hour) Up to 22,500 Up to 22,500

Cleaning Pad Width 20 in. Disk 20x14 in. Orbital

Pad / Brush Dimensions (1) 20 in. Disk (1) 20x14 in. Orbital

Brush Motor(s) 1.0 HP .75 HP

Pad Speed 230 RPM 2,200 RPM

Down Pressure 60, 80, 100 lbs. 60, 85, 110 lbs.

Solution Tank 13 gal. 13 gal.

Recovery Tank 15 gal. 15 gal.

Solution Flow 0 - 0.5 gpm 0 - 0.5 gpm

Battery Option (2x 12V) 130, 150 AH Wet

110 AH AGM

Run Time Up to 3.5 hr. Up to 3.5 hr.

Sound Level <65 dBa <65 dBa

Vac Motor / Filter 0.62 HP / HEPA 0.62 HP / HEPA

Machine Weight (w/ Largest Battery Option) 425 lbs. 425 lbs.

Machine Dimensions 51 x 21 x 42 in. 46 x 21 x 42 in.

Squeegee Width 30 in. 30 in.

Warranty* Rotomold - 10 years

Parts/Labor - 3 years Travel - 180 days Batteries - 1 year (pro-rated) Charger - 1 year

*See full warranty for details

130, 150 AH Wet 110 AH AGM

Rotomold - 10 years Parts/Labor - 3 years Travel - 180 days Batteries - 1 year (pro-rated) Charger - 1 year

Key Options & Accessories

Fortify™ Wet Battery Protection System Fortify™ Programmable timer Lock-out Fortify™ Armor Telemetry & Reporting Fortify™ Foam Control

Brush: General Purpose

SoliChem

Degreaser: EnviroZyme

For more information on the available options and accessories for your machine, contact your nearest authorized Betco® equipment representative.

™

Chemicals: Daily: pH7 Ultra

Grease Solv

SAFETY INFORMATION

The safety instructions and guidelines below must be carefully followed in order to avoid harm to the operator and damage to the machine.

• Read all labels on the machine carefully. Do not cover labels for any reason and replace damaged labels immediately.

• Before using the machine, make sure that all doors and covers are positioned as shown in this manual.

• Never remove guards that require tools for removal.

• The power cable outlet must be provided with a proper ground.

• The machine must be used exclusively by authorized and trained personnel.

• The operator must always use appropriate personal protective equipment (gloves, shoes, helmet, glasses, etc.)

• When operating the machine, the operator must be careful of people and obstructions in the surrounding area.

• Machine operating conditions are room temperature between 33°F and 100°F with relative humidity between 30% to 95%.

• Only use the machine in closed areas and do not expose it directly to rain.

• Never use the machine in an explosive environment.

• Never vacuum up ﬂammable liquids.

• Never use the machine to gather dangerous powders.

• In the case of ﬁre, use a powder ﬁre extinguisher. Do not use water.

• When appropriate, use suitable signs to warn others of the presence of wet ﬂoors.

• The machine is not designed for cleaning carpets.

• Avoid running the brushes with the machine stopped; doing so may damage the ﬂoor.

• Do not hit against shelving or scaffolding.

• Avoid damaging the power cable of the battery charger from crushing, bending, cutting or stressing it.

• Whenever the power cable of the battery charger is damaged, immediately contact a BETCO® service center.

• Do not use the machine on surfaces with an inclination greater than the one shown on the serial plate.

• Do not use the machine as a means of transport.

• Do not set containers on the machine.

• Machine storage temperature is between -10°F and 130°F, never store outside under humid conditions.

• To prevent the formation of scale in the solution tank ﬁlter, do not store the machine with detergent solution in the tanks.

• Never wash the machine with direct or pressurized jets of water or with corrosive substances.

• Do not mix different types of detergent as this may produce harmful gases.

• Never use acidic chemicals which could damage the machine.

• If the machine does not work properly, perform routine maintenance. Otherwise, contact BETCO Technical Support.

• Whenever maintenance is performed, always turn off the machine and disconnect the battery connector.

• When removing the battery, unplug the battery connection, unplug the charger, and disconnect the battery terminals.

• To ensure safety, only use pads speciﬁed in this manual.

• When replacing parts, ask for ORIGINAL spare parts from an Authorized BETCO Dealer and/or Retailer.

• Have your BETCO service center check the machine once a year.

• When your BETCO machine is ready to be retired, the machine must be disposed of properly. It contains oils and electronic components. The machine was built using totally recyclable materials.

• Before recycling the machine, remove the battery.

INTRODUCTION

The GeneSys™ 20” Automatic Scrubber is designed for cleaning many types of hard ﬂooring. As it advances, the scrub deck agitation combined with water/detergent solution loosens accumulated dirt from ﬂoors, and the squeegee and vacuum system collect the dirt and solution, leaving the ﬂoor clean. Use of this machine for any other purpose is not recommended.

For best performance and long machine life, the GeneSys™ 20” Automatic Scrubber must be properly maintained through regular cleaning and maintenance as outlined in this manual. Use of genuine Betco OEM parts is strongly recommended. For any questions about caring for the machine, or if issues should arise, please contact Betco’s Technical Support Department or the nearest authorized Betco Equipment dealer.

MACHINE PREPARATION: UNPACKING

NOTE: Immediately upon receipt of the machine, check that all the materials indicated on delivery documents have been received and that the machine has not been damaged in transit. To receive any missing materials or to be compensated for shipping damage, immediately report any missing materials or damage to the carrier and to Betco’s customer service department.

1. Remove the outer packing from the machine’s shipping pallet. (Fig. 1)

2. Inspect the machine and contents for damage. Immediately report any damage found to Betco’s Customer Service Department.

3. Remove interior packing materials and place contents of the box away from the pallet.

4. Cut all banding straps from machine.

5. Use a screwdriver to remove squeegee blocks and squeegee.

6. Raise the recovery tank and connect the red battery plug using the wrench provided.

7. Tuck the squeegee hose behind the water sight hose to prevent damage during unloading.

8. Fold down hinged ramp at back of machine. (Fig. 2)

9. Power the unit on with the key and raise the scrub head up to transport position.

10. Slowly reverse the machine backwards down the ramp. (Fig. 2)

(Fig. 2)

(Fig. 1)

TRANSPORTING THE MACHINE: TIE DOWN PROCEDURE

When transporting, the GeneSys™ 20” Automatic Scrubber must be properly tied down to keep the machine protected and in good working condition. Using features of the machine’s design, below are suggestions to secure the machine efﬁciently and effectively during transport.

Solution tank creates easy front tie down locations.

Scrub decks lift to an 11-degree “attack angle”

The GeneSys™ design lends itself to easy trailering and tying down – it only takes two straps strategically located.

for easy ramping.

STEP 1

Before transporting up a trailer ramp, remove the squeegee assembly and place in an open, secure location on the trailer. If possible, wrap with a shipping blanket. Raise the scrub deck to the transport position.

STEP 3

Open the recovery tank and route tie-down straps across the front and rear of the battery compartment as shown. Placing micro-ﬁber cloths or other material under the tie-down straps is recommended to protect the tanks from scratches.

STEP 2

Transport machine forward up the ramp into trailer and position it so that tie-downs can be used forward and rear of the machine. With pads installed, lower the scrub deck.

STEP 4

Route front straps to tie-down locations forward of the machine. Route rear straps to tie down locations to the rear of the machine. Ratchet tie-downs until machine is secure.

BATTERIES

The GeneSys 20” Automatic Scrubber is supplied with two 12-volt batteries and an onboard battery charger. The batteries, installed in the battery compartment beneath the recovery tank, may be either Wet Cell (aka Flooded), which require periodic maintenance, or maintenancefree Absorbed Glass Mat (AGM). To avoid possible damage or injury, the charger must be properly conﬁgured for the type of batteries being used.

BATTERY INSTALLATION/REPLACEMENT

WARNING: Wet Cell batteries release hydrogen gas!

- Keep sparks and open ﬂame away.

- Do not smoke near the machine

- Charge batteries in a well-ventilated area with the battery compartment open.

WARNING: Do not wear jewelry when working near moving or electrical components.

CAUTION: Always wear appropriate protective equipment (gloves, goggles, etc.) when handling and charging batteries.

1. Lower the squeegee and brush deck.

2. Turn key off.

3. Open the battery compartment by using the side handle to lift the recovery tank.

4. Place the two 12-volt batteries into the battery compartment with positive and negative posts oriented as shown in Figure 4.

5. Wire the batteries with battery cables as shown in Figure 4.

6. Using the supplied 9/16" wrench, tighten the nuts to the battery terminals. To avoid damage to the batteries and sparking during operation, all nuts to the battery terminals must be torqued to 95-105 in-lb (11-12 N-m).

7. Connect the two red Anderson plugs located on the right side of the back control panel.

Note: The 12-volt batteries must be wired in series to achieve the required 24 VDC. Orienting the batteries as shown in Fig.4 allows for ease of wiring and proper connections between battery terminals.

WARNING: Perform one battery charging cycle before using the machine.

BATTERIES continued

BATTERY MAINTENANCE - WET CELL (FLOODED) BATTERIES ONLY

Wet cell (Flooded) batteries need water. Wet cell batteries contain lead plates submerged in an acidic electrolyte solution. The level of electrolyte decreases over time, potentially exposing the lead plates to air and causing poor performance and possible damage to the battery. The electrolyte level also varies with the amount of charge on the battery (higher with more charge, lower with less charge), but the level should always be enough to cover the lead plates regardless of charge.

The electrolyte levels of all wet cell batteries need to be checked periodically to ensure proper performance and long battery life. Depending on the local climate and use, Betco recommends that batteries should be checked at least once a week. If the machine sees heavy use, check batteries every 2 to 3 days.

CAUTION: The electrolyte solution is a highly corrosive mixture of sulfuric acid and water -- always wear appropriate protective equipment.

WARNING: Only add water to batteries. NEVER add acid to the batteries.

NOTE: It is strongly recommended to use distilled or deionized water only. Tap water or water with a high mineral content is not recommended and should be avoided.

STEPS TO PROPERLY “WATER” BATTERIES:

1. Before charging, open the ﬁll cap to check the current electrolyte levels of each cell.

2. For any cell where the plates are not submerged and are exposed, add only enough water to cover the exposed plates and replace the ﬁll cap. Do not completely ﬁll partially or fully discharged batteries.

WARNING: Filling partially or fully discharged batteries to

the recommended ﬁll level will overﬁll the cell, causing the electrolyte solution to leak as the solution expands during charging.

3. Tightly replace all ﬁll caps and fully charge the batteries.

4. After fully charging, open the ﬁll cap to check the current electrolyte levels of each cell.

5. Add water to bring the electrolyte level of any cell to the recommended ﬁll level as necessary. Fill levels for batteries generally are 1/8” to 1/4” below the vent tubes (See Fig.5). Check with the battery’s manufacturer for the proper ﬁll level for that brand and model.

6. Tightly replace all ﬁll caps.

NOTE: Lead plates exposed to air can cause corrosion

on the plates, decreasing performance and negatively impacting battery life. Proper electrolyte levels are only determined with fully charged batteries. Adding water to partially or fully discharged batteries should only be done to cover the lead plates and prevent corrosion.

GENERAL BATTERY MAINTAINENANCE

Keeping the batteries clean from dust, dirt, and grime will help spot signs of trouble when they appear and avoid associated problems.

• Check that all vent caps are tightly in place.

• Clean the battery top with a cloth or brush and a solution of baking soda and water, rinse with clean water, and dry with a clean cloth.

When cleaning, do not allow any cleaning solution or other foreign matter to get inside the battery.

• Clean battery terminals and the inside of cable clamps to a bright metallic shine using a post and clamp cleaner.

• Reconnect the clamps to the terminals and thinly coat them with an anti-corrosive spray or silicone gel.

• Keep the area around batteries clean and dry.

BATTERIES continued

MAINTAINING LEAD-ACID BATTERIES WITH FORTIFY™ WET BATTERY PROTECTION SYSTEM

The Fortify™ Wet Battery Protection System monitors the electrolyte levels of the batteries using a sensor inserted into the batteries and lights an indicator LED to notify the operator to water the batteries when levels are low.

NOTE: When low water levels are detected, scrubbing functions will be disabled until watering is completed.

WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. During charging, strong inorganic acid mists containing sulfuric acid are released, a chemical known to the State of California to cause cancer.

STEPS TO “WATER” THE BATTERIES:

1. Use distilled water for ﬁlling the batteries. Place the distilled water jug below the top of the batteries to prevent siphoning. Insert the open end of the bulb pump into the jug of distilled water and prime the pump bulb by squeezing it until it is ﬁlled with water.

2. Attach the other end of the hose to the quick connect already on the batteries.

3. Squeeze the bulb to pump water into the battery cells. When the bulb becomes ﬁrm, all cells are full.

NOTE: Battery packs equipped with Fortify™ Wet Battery Protection may use more distilled water than expected to make the light turn off. Compress the bulb pump until is no longer compresses. Not doing so may result in uneven ﬁlling and premature battery failure.

4. Immediately disconnect the couplers and replace the cap.

NOTE: Do not leave the pump and hose connected to the batteries after ﬁlling is complete.

ON-BOARD CHARGER

WARNING: Perform one battery charging cycle before using the machine.

The on-board charger, located on the bottom of the lower control panel, has LEDs to indicate the charging status and the type of battery to charge.

Before charging any batteries, use the “Select Battery Type” button on the charger to conﬁgure the charger for the type of battery that is being charged.

WET – Wet Cell (Flooded), requires regular “watering” (see BATTERY MAINTENANCE - WET CELL (FLOODED) BATTERIES ONLY)

AGM – Absorbed Glass Mat, maintenance-free

LITH – Lithium

NOTE: When replacing batteries with batteries of a different type, the charger must be conﬁgured to the new battery type. Not doing so can decrease performance and damage the battery.

While charging, the “Charge Status” LED change according to the charging stage of the charger.

Blinking Red – Bulk Stage

Solid Red – Absorption Stage

Solid Green – Charge Complete / Float Maintenance

MACHINE PREPARATION / SETUP

SQUEEGEE INSTALLATION

1. Position the squeegee behind the machine and align the knob posts with the squeegee carrier slots.

2. Lift the squeegee and slide into the slots. (Fig. 1)

3. Tighten down the knobs to secure the squeegee. (Fig. 2)

4. Attach the vacuum hose to the squeegee. (Fig. 3)

(Fig. 1) (Fig. 2) (Fig. 3)

FILTER INSPECTION AND CLEANING

1. Close the shutoff valve for the solution tank.

2. Locate the ﬁlter housing under the frame between the transaxle and casters on the left side of the machine.

3. Unscrew and remove the ﬁlter bowl and screen to clean and remove debris.

4. For mineral deposits on the screen, descale the screen using a descaler or white vinegar.

5. Place the screen in the ﬁlter bowl and replace the bowl into the ﬁlter housing.

NOTE: If there is excessive debris found in the screen

and bowl, drain and ﬂush the solution tank thoroughly to remove any further debris.

MACHINE OPERATIONAL CONTROLS

ON/OFF KEY SWITCH

The key switch controls power to the machine and is located on the lower control panel. Turn the key clockwise for on (I) and counterclockwise for off (O).

CIRCUIT BREAKERS

Circuit breakers protect the GeneSys™ machine’s motors from excessive electrical loads due to misapplications of the machine. Repeated tripping of a breaker will cause damage to the motor, potentially requiring the motor to be replaced.

NOTE: If a breaker trips, allow the breaker to ﬁrst cool, then press the white button on the breaker to reset it.

CAUTION: Repeated tripping of a breaker may cause damage to any of the electrical components being protected by the breaker. A breaker repeatedly tripping may be an indication of a component failure or an electrical short – contact Betco® Technical Support immediately to address the issue.

BATTERY METER

The battery meter reports the accumulated machine hours and battery charge status. The number of battery charge lights indicates the amount of charge left in the batteries. When the battery has completely discharged leaving only a single red light, the machine will disable the brush drive motor to conserve the remaining charge, allowing pickup of any remaining solution on the ﬂoor and transport back to a charging location.

MACHINE OPERATIONAL CONTROLS

HEAD LIFT

The scrub deck control knob located on the console sets the scrub deck down pressure for cleaning, as well as raising the scrub deck for transport.

Select a scrub deck down pressure appropriate for the cleaning task to be done.

Low Pressure: Daily cleaning of normal soils

Medium Pressure: Heavy soils

Deep scrub Orbital ﬁnish removal

High Pressure: Heavy soils Orbital ﬁnish removal Chemical stripping

LOW DOWN PRESSURE MEDIUM DOWN PRESSURE HIGH DOWN PRESSURE

SCRUB HEAD DOWN PRESSURE SETTING

GeneSys™ 20DT GeneSys™ 20ORB

Low 60 60 Medium 80 85 High 100 110

SOLUTION FLOW

The solution control knob adjusts the cleaning solution ﬂow rate and is located on the lower control panel left of the key switch. Turn the solution control knob clockwise to increase and counterclockwise to decrease the ﬂow rate.

NOTE: Cleaning solution is only dispensed when the scrub deck is down

and the console bail is pushed forward or back.

DRIVE SYSTEM

MACHINE OPERATION

To drive the machine, use the console bail located just in front of the machine handle to control the forward and reverse movement, and the speed control knob to adjust the movement speed.

The speed control knob is located on the console handle and is used to control the movement speed of the machine. Rotating the speed control knob clockwise increases the movement speed, while rotating the knob counterclockwise decreases the speed. The speed can be adjusted while the machine is in motion or when it at rest.

NOTE: Before engaging the console bail to drive the machine, check that

the speed control knob is not set to too high of a movement speed and adjust as necessary.

To move the machine forward, place hands around the console and bail and pull the bail back.

To reverse the machine, push the bail forward away from the console handle.

To stop the movement of the machine, release the bail and allow it to return to its neutral position.

DISK MACHINE PAD DRIVER AND BRUSH

PAD DRIVER AND BRUSH REMOVAL

NOTE: DO NOT use any machine without a pad or brush. Operating a machine without a pad or brush will damage the machine.

1. Raise the scrub deck to the transport position.

2. Press the red "Auto Off" button, found in the center of the lower control panel. The pad drivers or brushes spin and release from the scrub deck.

3. Remove the pad drivers or brushes from under the scrub deck.

NEW PAD INSTALLATION

1. Release the centering ring by pressing down on the pad and squeezing the wire lock tabs of the centering ring inward until it releases.

2. Remove the old pad and any remnants from the bristles of the pad driver.

3. Place the new pad on the bristles of the pad driver, making sure to align center holes of the pad and pad driver.

4. Place the centering ring over the center of the pad and press down until the wire lock tabs click into place, securing the pad and centering ring to the pad driver.

Pad Driver Pad

Center Ring

PAD DRIVER AND BRUSH INSTALLATION

1. Place the pad driver assemblies under the scrub deck and within the skirt of the scrub deck shroud.

2. Turn the key switch to the on position (I) and adjust the speed control knob to the slowest speed by turning the knob fully counterclockwise.

3. Lower the scrub deck to MEDIUM down pressure.

4. To help align the attachment lugs of the pad driver to the scrub deck motors, slightly pull or push the machine, allowing the motor hubs to drop into the center holes of the pad driver assemblies.

5. Pull back on the console bail to activate the scrub deck motors and engaging the attachment lugs with the motor hubs.

6. Raise the scrub deck to the transport position to check that the pad driver assemblies correctly attached to the scrub deck. If the pad driver did not attach, return to step 3 and repeat as necessary.

ORBITAL MACHINE PAD

STANDARD CLEANING OPERATIONS

NOTE: DO NOT use any machine without a pad. Operating a machine without a pad will damage the machine.

1. Attach an orbital pad to the scrub head by overlapping the front by ½” and aligning the sides. The overlap of the pad to the scrub head helps the pad more evenly absorb and distribute the cleaning solution.

2. Press the pad into position once the pad is aligned.

3. Lower the scrub deck onto the ﬂoor and check that the pad is properly aligned.

ORBITAL FINISH REMOVAL

Finish removal uses a two-pad setup. A red or white pad acts as a “backer pad” that helps compensate for ﬂaws and variations in the ﬂoor. A maroon pad is for surface preparation.

1. Attach the red pad to the orbital pad driver plate as shown above.

2. Wet the maroon pad prior to installation to minimize excessive friction upon initial start up.

3. Place the maroon pad on the ﬂoor and position it so that when the scrub deck is lowered the red and maroon pads are aligned and stacked.

4. Fill the solution tank with clean water.

5. Install the pad assembly as described above.

6. Depending on condition or hardness of the ﬁnish being removed, the scrub deck down pressure should be set to medium or high pressure

7. The solution ﬂow rate should be set to a low ﬂow rate (approximately 25% of full ﬂow rate) to maximize ﬁnish removal, to rinse, clean the ﬂoor and pad.

8. Forward speed should be set to 25% to 50% of normal speed to ensure maximum ﬁnish removal (approximately 50-100 feet per minute).

RECOVERY SYSTEM

DRAINING THE RECOVERY TANK

1. Find an approved drain location to empty the recovery tank.

2. Lift the drain hose off of the hose hook, remove the cap (keeping it above the tank’s water level), fold over the collar and lower into the drain location.

3. Let the dirty water drain into the drain by slowly releasing the collar.

4. While draining, lift the recovery tank lid to the wide-open position.

CLEANING THE RECOVERY TANK WHEN DRAINING

1. Rinse out the recovery tank often to prevent buildup of dirt, debris, and any contaminants.

2. Use a hose to wash debris and sediment from the bottom of the tank.

NOTE: Regularly use cleaner and sanitizer with a cloth or sponge to prevent mold

and mildew inside the recovery tank.

VACUUM BALL CAGE

1. Remove clamp (if present) and vacuum ball cage ﬁlter.

2. Rinse the ﬁlter thoroughly.

3. Replace vacuum ball cage ﬁlter and clamp (if present).

RECOVERY SYSTEM continued

FORTIFY™ FOAM CONTROL

Proactively control foam in the recovery tank and protect the vacuum fan with the Fortify™ foam control puck underneath the debris tray inside the recovery tank.

FORTIFY™ FOAM CONTROL PUCK REPLACEMENT

1. Open the recovery tank lid. Remove the debris tray and ﬂip it over.

2. Turn the puck cage counterclockwise to release it from the debris tray. Replace puck as needed. Reattach puck cage to the debris basket.

3. Return debris basket to recovery tank.

WARNING: DO NOT use chlorine. Harmful fumes can be created from mixed cleaners and chlorine.

RECOVERY LID

Leave the recovery lid open after cleaning and while in storage. This allows the recovery tank to dry quickly and reduces the chance of mold and mildew growth.

SQUEEGEE ASSEMBLY

The GeneSys™ 20” Automatic Scrubber comes standard with Linatex® squeegee blades, providing tear-resistance and wetabrasion resistance for optimal water pick-up on most ﬂoor surfaces.

The Linatex® blades use the patented Airoﬂex® design which features valves along the squeegee blade edge. The Airoﬂex® valves ﬂex open when on smooth ﬂoors and close on porous or grouted tile ﬂoors to increase vacuum performance by up to 40%.

CAUTION: DO NOT ADJUST SQUEEGEE CASTER HEIGHT. The caster height has been set at the factory for optimal squeegee performance.

SQUEEGEE BLADES CLEANING

1. Remove the squeegee assembly from the machine by loosening the two knobs.

2. Thoroughly clean and rinse the underside of the squeegee frame, blades and neck.

3. Wipe down and dry the squeegee to remove any water and loose debris.

SQUEEGEE BLADES INSPECTION

1. Inspect the front and rear squeegee blades. The forward edges should be sharp and deﬁned.

2. Worn blades should be ﬂipped or replaced if worn halfway through the thickness.

SQUEEGEE BLADE REMOVAL AND INSTALLTION

1. Release the latch and slide the band clamp off the hook on the other side.

2. Blades can be ﬂipped length wise or top to bottom to use all four edges over the lifetime of the blade.

3. Place the blade over the assembly ensuring the holes align and replace the band clamp - make sure snug and tight when clamped.

SQUEEGEE ASSEMBLY continued

DRIP TRAP INSPECTION

1. Inspect the drip trap on the topside of the squeegee by removing the two thumb screws.

2. Rinse off the drip trap and remove any debris.

3. Wipe and clean the squeegee frame before re-installing the drip trap.

SQUEEGEE OPERATION

1. To lower the squeegee, move the squeegee lever to the right. The vacuum motor will come on.

2. To raise the squeegee, move the squeegee lever to the left. The vacuum motor will turn off after 7 seconds.

Squeegee

lowers

Move handle to right Move handle to left

Squeegee

raises

SOLICHEM™ TECHNOLOGY SYSTEM

Betco’s SoliChem™ Technology is an on-board chemical proportioning system that eliminates the need to pour chemical into the solution tank. Plan water from the solution tank ﬂows over a SoliChem™ solid, dissolving the solid, and the proportioned cleaning solution is delivered directly to the scrub deck. As the solid dissolves, the SoliChem™ system monitors the amount of cleaning agent delivered to the scrub deck and alerts the operator when the SoliChem™ solid has been depleted and needs to be replaced.

WARNING: Never use acidic chemicals which could damage the machine. Do not use water exceeding 120° F (48.9°C).

SOLICHEM™ SETUP AND OPERATION

1. Add water to the solution tank through the front or rear ﬁll locations, watching the sight tube on the back of the machine to determine when the solution tank is full.

2. Lift the recovery tank and remove the SoliChem™ canister cap.

3. Lift out the canister cage and remove any remaining solids (if present).

4. Place a new SoliChem™ solid into the canister cage and insert cage into canister.

5. Replace the SoliChem™ canister cap.

6. During scrubbing operations, the “SoliChem™ Reﬁll” LED indicator on the console will light to indicate that the SoliChem™ solid has sufﬁciently dissolved and may need to be replaced. Follow Steps 3 thru 6 to replace the SoliChem™ solid.

CONVENTIONAL OPERATION WITHOUT SOLICHEM

1. Lift the recovery tank and remove the SoliChem™ canister cap.

2. Lift out the canister cage and remove any remaining solids (if present).

3. Insert the empty cage into canister and replace the SoliChem™ canister cap.

4. Turn off SoliChem™ level monitoring using the “SoliChem™ On/Off” switch located on the lower controls panel.

5. Add in properly diluted chemical (as desired) into the front ﬁll port.

™

FORTIFY™ ARMOR™ TELEMETRY

The optional ARMOR™ Telemetry unit can monitor and report various metrics of machine performance, including run time activity, charging history, and impact notiﬁcations. The information collected is sent via cellular network to Armordata.com, where the web-based dashboard interface allows easy viewing of the equipment’s productivity can be tracked.

DEVICE REGISTRATION

1. Locate and write down the serial number of the machine on the bottom of the recovery tank in the battery compartment.

2. Determine the facility that the machine will operate in, the person that will be monitoring the machine, and the main service contact.

3. Go to www.armordata.com and click the “Register an ARMOR Device” link under ARMOR Support.

4. Fill out the form and click “Save info and register device”.

NOTE: The machine data will appear in the Armordata.com dashboard on the next business day. A 12-month free subscription to Armordata.com is included with the purchase of the Fortify™ Armor™ option, and begins once the unit has been registered.

ARMOR™ TELEMETRY BUTTONS

Maintenance Performed Press and hold to log that the machine has been maintained New Batteries Installed Press and hold to log that new batteries have been installed Silence Alarm Press to silence the alarm for 24 hours

DATA COLLECTION

The ARMOR™ Telemetry device automatically uploads collected data once a day and after every charge/discharge event. If the device cannot connect to a cellular network, it will store the data and send once a connection is restored. The data recorded by the ARMOR device can be viewed at ARMOR's website, http://armordata.com.

RECORDING MAINTENANCE EVENTS

The buttons on the ARMOR™ Telemetry device allow the operator to record when various maintenance events are performed on the machine. To record when general maintenance event has been completed, press and hold the “Maintenance Performed” button, or when batteries have been replaced, press and hold the “New Batteries Installed” button.

If the ARMOR™ Telemetry device alarm is activated, operator can silence the alarm by pressing the “Silence Alarm” button. The alert notiﬁcation on Armordata.com will remain in effect until resolved.

When the operator has an issue with the machine and needs assistance, a notiﬁcation can be sent to Armordata.com, which will notify anyone who has been registered to receive notiﬁcations, by pressing and holding the “Maintenance Performed” button and the “Silence Alarm” button at the same time.

FORTIFY™ PROGRAMMABLE TIMER LOCKOUT

The optional timer lockout can be programmed to limit operation of the machine by time of day and days of the week, preventing unauthorized use while not interfering with productivity. A red status light on the timer lockout is active when timer lockout has enabled machine operation. The timer is located on the back panel of the machine and is protected from tampering by a metal cover.

BUTTONS

WEEK Changes the day of the week. HOUR Increments the hour. MIN Increments the minute. RECALL Recalls or clears the last settings of a program. CLOCK Allows adjustment of the clock when held down PROG Indexes through each programs on/off settings. MANUAL Cycles through machine modes. R Resets the timer to the factory settings.

TIME OF DAY CLOCK ADJUSTMENT

1. If necessary, press the “CLOCK” button to display the current time of day.

2. To adjust the current day of the week, press and hold the “CLOCK” button and press the “WEEK” button to select the current day of the

week.

3. To adjust the current time of day, press and hold the “CLOCK” button and press the “HOUR” or “MIN” button to select the hour and

minute of the current time of day.

4. Release the “CLOCK” button when correct day of week and time have been set.

NOTE: Pressing and holding the “CLOCK” button for 3 seconds toggles the clock display between 12-hour and 24-hour time.

TIMER LOCKOUT OPERATION

The timer lockout enables or disables machine operation based on the timer lockout mode selected. The timer lockout mode is selected by pressing the “MANUAL” button on the timer to cycle through the three modes of operation: “ON” Machine operation is enabled regardless of programming. “OFF” Machine operation is disabled regardless of programming. “AUTO” Machine operation is enabled or disabled based on programming.

TIMER LOCKOUT PROGRAMMING

When the timer lockout mode is set to “AUTO”, operation of the machine is enabled or disabled according to the programmed time schedules stored in the timer. Up to 16 programs can be created, each scheduling the day(s) of the week and times of day interval for the machine operation to be enabled and disabled (“1on”, “1off”,…“16on”, ”16off”).

1. Press the “PROG” button to enter programming mode.

2. Press the “PROG” button to select the program number to conﬁgure. Each program requires setting a time to enable machine operation (e.g. “4on”) and a time to disable machine operation (e.g. “4off”). Pressing the “PROG” button will cycle thru all 16 programs and their respective “on” and “off” time settings.

3. With the desired program and “on” or “off” number selected, press the “WEEK” button until the desired day(s) are displayed at the top of the screen to enable or disable machine operation.

4. Press the “HOUR” and “MIN” buttons until the desired time is displayed to enable or disable machine operation.

5. While in programming mode, pressing “PROG” will continue to cycle through program numbers, allowing the conﬁguring of any of the 16 available programs.

6. Press the “CLOCK” button to leave programming mode.

7. To enable the timer lockout to use the programmed time schedules for machine operation, press the “MANUAL” button until “AUTO” is shown on the right to enable the programs.

NOTE: While in the programming mode “RECALL” will disable the displayed program or load the previous setting used for that program.

NOTE: When setting a program to be used overnight, ensure that the “on” and “off” settings for consecutive days (e.g. Friday 10PM “on” and Saturday 8AM “off”).

FRAME DIAGRAM

987651027261111416251615234151619171812171614222120232415161314

(1083)

FRAME PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E28878-00 FRAME, WELDMENT, GENESYS 20 1

2 E29400-00 BRACKET, TRANSAXLE MTG 2

3 E81067-00

4 E81089-00 BOLT, HEX HD, 5/16-18 x 0.750 LG, ZP 4

5 E28876-00 TRANSAXLE, 16.8 LG 1

6 E29439-00 KEY, WOODRUFF, 19mm DIA x 5mm 2

7 E28882-00 WHEEL, 7in TRANSAXLE 2

8 E83702-00

9 E86489-00 NUT, HEX, M12-1.75, NYLOC 2

10 E29021-00

11 E81088-00 NUT, HEX, 1/2-13, JAM, NYLOC, ZP 2

12 E28879-00 BRACKET, SQUEEGEE LIFT 1

13 E28591-00

14 E29436-00 BOLT, HEX HD, 3/8-16 x 1.250 LG, SS 5

WASHER, LOCK, 0.322 ID x 0.583 OD, SPLIT, ZP

WASHER, FLAT, 13mm ID x 24mm OD, 2.7mm THK

CASTER, 3.500 WHEEL DIA, 1/2-13 x 0.750 STEM

BEARING, SLEEVE, 0.376 ID x 0.501 OD, 0.500 LG, FLANGED

15 E11146-00 NUT, HEX, 3/8-16, NYLOC, ZP 5

16 E29438-00

17 E28937-00

18 E28936-00

19 E28880-00 PLATE, SQUEEGEE SWING 1

20 E28952-00 SWITCH, SNAP ACTION, SPDT 1

21 E28821-00

22 E28769-00 SCREW, SOC HD HEX, #4-40 x 0.875 LG, SS 2

E29368-00 WASHER, FLAT, 0.125 ID x 0.312 OD, 0.030 THK

24 E28770-00 NUT, HEX, #4-40, NYLOC 2

25 E29459-00 STATIC STRAP 1

26 E81072-00 BOLT, HEX HD, 5/16-18 x 1.000 LG 1

27 E12524-00 NUT, HEX, 5/16-18, SS 1

WASHER, FLAT, 0.406 ID x 0.750 OD, 0.040 THK

WASHER, FLAT, 0.505 ID x 0.750 OD, 0.067 THK, NYLON

BEARING, SLEEEVE, 0.375 ID x 0.501 OD x 0.375 LG

WASHER, LOCK, 0.115 ID x 0.260 OD, EXT TOOTH, ZP

HEAD LIFT DIAGRAM

222

262

84923

10411

(1084)

HEAD LIFT PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E28684-00

2 E28685-00

3 E28863-00 ARM, HEAD LIFT 2

4 E28622-00

5 E28982-00

6 E28624-00 NUT, HEX, 5/16-18, NYLOC, SS 6

7 E28864-00 BRACE, LIFT ARM, WELDMENT 1

8 E10112-00 BOLT, HEX HD, 5/16-18 x 1.250 LG, ZP 6

9 E28693-00

10 E83145-00

11 E28623-00 NUT, HEX, 5/16-18, THIN, NYLOC, SS 5

12 E28866-00 ACTUATOR TOWER 1

13 E28830-00

14 E28867-00 ACTUATOR PIVOT 1

15 E87644-00 BOLT, HEX HD, 3/8-16 x 2.000 LG, ZP 1

BUSHING, SLEEVE, 0.323 ID x 0.497 OD, 0.655 LG

BUSHING, SLEEVE, 0.501 ID x 0.627 OD, 0.625 LG

WASHER, FLAT, 0.344 ID x 0.750 OD, 0.050 THK, SS

BOLT, HEX HD, 5/16-18 x 2.000 LG, YC, GRADE 8

BUSHING, SLEEVE, 0.323 ID x 0.497 OD, 0.720 LG

WASHER, FLAT, 0.520 ID x 1.252 OD, 0.061 THK, NYLON

WASHER, FLAT, 0.390 ID x 0.625 OD, 0.041 THK, NYLON

16 E11146-00 NUT, HEX, 3/8-16, NYLOC, ZP 1

17 E12524-00 NUT, HEX, 5/16-18, SS 1

18 E81089-00 BOLT, HEX HD, 5/16-18 x 0.750 LG, ZP 8

19 E28700-00 Head Lift Spring 2

20 E20704-00 ASSEMBLY, HEAD LIFT SWITCH, GENESYS 2

21 E28821-00

22 E28769-00 SCREW, SOC HD HEX, #4-40 x 0.875 LG, SS 4

23 E29368-00

24 E28770-00 NUT, HEX, #4-40, NYLOC 4

25 E28865-00 PLATE, HEAD LIFT GUIDE 1

26 E28985-00 PIN, CLEVIS, M8 x 30mm, ZP 1

27 E28877-00 ACTUATOR, 100mm TRAVEL 1

28 E28847-00 COTTER PIN, 0.25 EYE, 0.125 WIRE, ZP 1

29 E81062-00

WASHER, LOCK, 0.115 ID x 0.260 OD, EXT TOOTH, ZP

WASHER, FLAT, 0.125 ID x 0.312 OD, 0.030 THK

WASHER, FLAT, 0.344 ID x 0.875 OD, 0.063 THK, ZP

DISK HEAD DIAGRAM

262

982

231

32436

151

192

133

(1085)

DISK HEAD PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E28855-00 FRAME, DISK HEAD, 20in, WELDMENT 1

2 E28881-00 SHROUD, DISK HEAD w/ CUTOUTS, 20in 1

3 E28622-00

4 E81089-00 BOLT, HEX HD, 5/16-18 x 0.750 LG, ZP 7

5 E28857-00 ASSEMBLY, SKIRT, DISK HEAD, 20in 1

6 E29017-00 MOTOR, DISK HEAD, 230RPM 1

7 E28911-00 KEY, MACHINE, 5mm x 5mm, ROUNDED 1

8 E28856-00 WEIGHT, DISK HEAD, 20in 1

9 E28617-00

10 E29385-00 WASHER, LOCK, 6.5mm x 11.8mm, SPLIT, ZP 7

11 E29386-00 BOLT, HEX HD, M6-1 x 24mm LG, ZP 7

12 E28861-00 BRACKET, ACTUATOR MOUNT 1

13 E28986-00 SCREW, SOC HD HEX, 1/4-20 x 0.750 LG, ZP 2

14 E84204-00 BOLT, HEX HD, M6-1 x 30mm LG, SS 1

15 E83550-00 NUT, HEX, M6-1, NYLOC, ZINC 1

16 E28860-00 BRACKET, LH DECK MOUNT, 20in 1

17 E28859-00 BRACKET, RH DECK MOUNT, 20IN, WELDMENT 1

18 E28694-00 BOLT, HEX HD, 5/16-18 x 1.500 LG, PT 1

19 E29019-00

WASHER, FLAT, 0.344 ID x 0.750 OD, 0.050 THK, SS

WASHER, FLAT, 0.281 ID x 0.625 OD, 0.050 THK, SS

BUSHING, SLEEVE, 0.323 ID x 0.563 OD, 0.90 LG

20 E29012-00 ROLLER, 0.575 ID x 1.000 OD, 0.850 LG 1

21 E28623-00 NUT, HEX, 5/16-18, THIN, NYLOC, SS 2

22 E12524-00 NUT, HEX, 5/16-18, SS 2

23 E28598-00 WHEEL, COLSON ROLLER, 2in 1

24 E29513-00 BOLT, HEX HD, 5/16-18 x 1.750 LG 1

25 E29042-00 SPACER, 0.336 ID x 0.500 OD, 0.760 LG, ZINC 1

26 E29037-00 HUB, DISK COUPLER 1

27 E28910-00

28 E29039-00 PLATE, ENGAGEMENT, DISK COUPLER 1

29 E29040-00 PLATE, RETAINER, DISK COUPLER 1

30 E28639-00 SCREW, FLAT HD HEX, 5/16-18 x 0.625 LG 3

31 E29041-00 GUIDE, ALIGNMENT, DISK COUPLER 1

32 E29438-00

33 E29426-00 BOLT, HEX HD, M8-1.25 x 25mm LG 1

34 E28858-00 ASSEMBLY, PAD DRIVER, GENESYS 20 1

35 EP50231-00 TUBE, 0.375 ID, CLEAR PVC, 18.00 LG 1

36 E28621-00 WIRE TIE PUSH MOUNT 2

37 E81062-00

SPRING PLUNGER, SLOTTED, 5/16-18 x 0.578 LG, SS

WASHER, FLAT, 0.406 ID x 0.750 OD, 0.040 THK

WASHER, FLAT, 0.344 ID x 0.875 OD, 0.063 THK, ZP

ORBITAL MOTOR AND BEARING HUB DIAGRAM

4119182023561715713101291416118

(1086-01)

ORBITAL MOTOR AND BEARING HUB PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E28896-00 FRAME, ORBITAL HEAD, 20in, WELDMENT 1

2 E28622-00

3 E28623-00 NUT, HEX, 5/16-18, THIN, NYLOC, SS 2

4 E28521-00 MOTOR, 24VDC, 2200 RPM, 0.75 HP 1

5 E28617-00

6 E83914-00 BOLT, HEX HD, M6-1 x 15mm LG 4

7 E28635-00

8 E29426-00 BOLT, HEX HD, M8-1.25 x 25mm LG 1

9 E28525-00 BEARING HUB, ORBITAL 1

10 E29025-00 BEARING HUB, ECCENTRIC (0.85" OFFSET) 1

WASHER, FLAT, 0.344 ID x 0.750 OD, 0.050 THK, SS

WASHER, FLAT, 0.281 ID x 0.625 OD, 0.050 THK, SS

MACHINE KEY, 8mm x 7mm x 28mm, ROUNDED

11 E28631-00 HUB WASHER 1

12 E28524-00

13 E28632-00

14 E28529-00

15 E28009-00 COUNTERWEIGHT, ORBITAL, 20" 1

16 E28527-00 O-RING, 3.737 ID x 0.103 DIA, BUNA-N 1

17 E29431-00 SCREW, SOC HD HEX, #10-24 x 0.625 LG 4

18 E28509-00 WHEEL, COLSON ROLLER, 3in 2

19 E28634-00 SCREW, FLAT HD HEX, 5/16-18 x 1.750 LG 2

20 E28640-00

BALL BEARING, SKF DEEP GROOVE, 6011 2RS1/C3GJN

RETAINING RING, INT., 90mm BORE x 3.15mm GROOVE

RETAINING RING, EXT. 55mm SHAFT x 2.15mm GROOVE

WASHER, LOCK, 0.451 ID x 0.848 OD, SPRING, PLASTIC

ORBITAL HEAD LIFT BRACKETS DIAGRAM

841013144111293

452672115

1817164

(1086-02)

ORBITAL HEAD LIFT BRACKETS PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E28896-00 FRAME, ORBITAL HEAD, 20in, WELDMENT REF

2 E28531-00

3 E29553-00 BOLT, HEX HD, 5/16-18 x 1.375 LG, SS 4

4 E28622-00

5 E28764-00

6 E28656-00

7 E28981-00 BRACKET, ORBITAL HEAD LIFT, WELDMENT 1

8 E28624-00 NUT, HEX, 5/16-18, NYLOC, SS 4

9 E28859-00 BRACKET, RH DECK MOUNT, 20IN, WELDMENT 1

ISOLATOR BUSHING, 0.313 ID x 1.250 OD, PVC BLUE

WASHER, FLAT, 0.344 ID x 0.750 OD, 0.050 THK, SS

WASHER, FLAT, 0.500 ID x 1.250 OD, 0.104 THK

BUSHING, 0.313 ID x 0.439 OD, 0.750 HT, BRONZE

10 E28860-00 BRACKET, LH DECK MOUNT, 20in 1

11 E28623-00 NUT, HEX, 5/16-18, THIN, NYLOC, SS 1

12 E28694-00 BOLT, HEX HD, 5/16-18 x 1.500 LG, PT 1

13 E29019-00

14 E29012-00 ROLLER, 0.575 ID x 1.000 OD, 0.850 LG 1

15 E84204-00 BOLT, HEX HD, M6-1 x 30mm LG, SS 1

16 E83550-00 NUT, HEX, M6-1, NYLOC, ZINC 1

17 E28861-00 BRACKET, ACTUATOR MOUNT 1

18 E28618-00 NUT, HEX, 1/4-20, NYLOC, SS 2

BUSHING, SLEEVE, 0.323 ID x 0.563 OD, 0.90 LG

ORBITAL PAD DRIVER AND MANIFOLD DIAGRAM

152

121

101

(1086-03)

ORBITAL PAD DRIVER AND MANIFOLD PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E28896-00 FRAME, ORBITAL HEAD, 20in, WELDMENT 1

2 E28622-00

3 E28624-00 NUT, HEX, 5/16-18, NYLOC, SS 4

4 E28521-00 MOTOR, 24VDC, 2200 RPM, 0.75 HP 1

5 E28635-00

6 E28525-00 BEARING HUB, ORBITAL 1

7 E29025-00 BEARING HUB, ECCENTRIC (0.85" OFFSET) 1

8 E28897-00 PAD DRIVER, 20in ORBITAL 1

9 E28763-00 SCREW, FLAT HD HEX, 5/16-18 x 1.000 LG, BO 4

10 E28899-00 FACE, PAD DRIVER, 20in ORBITAL 1

11 E28530-00

12 E28633-00 SPACER, 0.328 ID x 1.250 OD, ZINC 4

WASHER, FLAT, 0.344 ID x 0.750 OD, 0.050 THK, SS

MACHINE KEY, 8mm x 7mm x 28mm, ROUNDED

ISOLATOR MOUNT, 1.563 TALL x 1.250 DIA, RUBBER

13 E28639-00 SCREW, FLAT HD HEX, 5/16-18 x 0.625 LG 4

14 E28898-00 MANIFOLD, WATER FEED 1

15 E28534-00 LOOP CLAMP, 0.75 DIA 2

16 E28535-00 HOLE PLUG, 0.59-0.70 DIA 2

17 E28536-00

18 EP50231-00 TUBE, 0.375 ID, CLEAR PVC, 18.00 LG 1

19 E28621-00 WIRE TIE PUSH MOUNT 2

20 E83523-00 CABLE TIE, 4.125 LG x 0.125 W 2

21 E28853-00 NUT, HEX, 1/4-20, FLEX-TOP LOCK, CDPL 2

22 E84057-00 FLOOR PAD, 20in x 14in, MAROON 1

23 E89831-00 FLOOR PAD, 20in x 14in, RED 1

FITTING, ELBOW 90, 3/8 BARB x 3/8 BARB, PLASTIC

SOLUTION DELIVERY DIAGRAM

131

119

REF FRAME

(1087-01)

SOLUTION DELIVERY PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E28889-00

2 E29388-00

3 E29403-00

4 E81089-00 BOLT, HEX HD, 5/16-18 x 0.750 LG, ZP 4

5 E28913-00

6 E28766-00 CLAMP, HOSE, 0.680-1.250 DIA 1

7 E28740-00 BRACKET, STRAINER-CHEM PUMP 1

8 E28942-00 STRAINER, IN-LINE 1

9 E28775-00

10 E29334-00 SCREW, PAN HD TORX, #8-16 TF x 0.375 LG 2

11 E28902-00 PUMP, WATER, 0.7 gpm 1

SOLUTION TANK WITH INSERTS AND CUTOUTS

WASHER, FLAT, 0.344 ID x 1.000 OD, 0.062 THK

WASHER, FLAT, 0.344 ID x 0.750 OD, 0.057 THK

FITTING, ADAPTER, 3/4 BARB x 1/2 NPT, PLASTIC

WASHER, FLAT, 0.203 ID x 0.438 OD, 0.040 THK, SS

12 E28761-00 SCREW, PAN HD TORX, #8-16 TF x 0.750 LG 4

13 EP50224-00

14 EP50226-00

15 EP50227-00

16 EP50229-00

17 EP50230-00 TUBE, 0.750 ID, CLEAR PVC, 24.00 LG 1

18 E89720-00 CLAMP, HOSE, 0.438 - 0.782 DIA 2

19 E28816-00 CHECK VALVE, 3/8 BARB, PLASTIC 1

20 E28773-00 CLAMP, HOSE, SINGLE PINCH 2

21 E28999-00

HOSE, 0.375 ID, REINFORCED CLEAR PVC, 1.50 LG

HOSE, 0.375 ID, REINFORCED CLEAR PVC, 3.25 LG

HOSE, 0.375 ID, REINFORCED CLEAR PVC, 4.25 LG

HOSE, 0.375 ID, REINFORCED CLEAR PVC, 31.00 LG

FITTING, BALL VALVE, 90, 3/8 BARB x 3/8 NPT, PLASTIC

FRONT COVER DIAGRAM

548

(1087-02)

FRONT COVER PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E28889-00

2 E29403-00

3 E81089-00 BOLT, HEX HD, 5/16-18 x 0.750 LG, ZP 4

4 E28775-00

5 E28761-00 SCREW, PAN HD TORX, #8-16 TF x 0.750 LG 2

SOLUTION TANK WITH INSERTS AND CUTOUTS

WASHER, FLAT, 0.344 ID x 0.750 OD, 0.057 THK

WASHER, FLAT, 0.203 ID x 0.438 OD, 0.040 THK, SS

6 E29579-00

7 E28888-00 FRONT COVER, SOLUTION TANK w/ CUTOUTS 1

8 E28825-00 COVER, FRONT FILL PORT 1

9 E29392-00 BOLT, HEX HD, 5/16-18 x 1.000 LG 1

10 E12524-00 NUT, HEX, 5/16-18, SS 1

BUSHING, SLEEVE, 0.315 ID x 0.500 OD, 0.250 LG, OIB

SOLUTION TANK, REAR DIAGRAM

510

985

(1087-04)

SOLUTION TANK, REAR PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E28889-00

2 E29403-00

3 E81089-00 BOLT, HEX HD, 5/16-18 x 0.750 LG, ZP 1

4 E28712-00 HANGER, DRAIN CUFF 1

5 E28648-00 SCREW, BUTTON HD HEX, 1/4-20 X 0.500 LG 3

6 E28765-00

7 E28707-00 HANGER, SQUEEGEE 1

SOLUTION TANK WITH INSERTS AND CUTOUTS

WASHER, FLAT, 0.344 ID x 0.750 OD, 0.057 THK

WASHER, LOCK, 0.320 ID x 0.437 OD, WAVE, ZP

8 E28737-00 BRACKET, CHARGER CORD WRAP 1

9 E28704-00 ELECTRICAL CORD, BATTERY CHARGER 1

10 E28823-00 GASKET, GENESYS CONSOLE HANDLE 1

11 E28775-00

12 E28761-00 SCREW, PAN HD TORX, #8-16 TF x 0.750 LG 1

13 E28837-00 COVER, REAR FILL PORT 1

WASHER, FLAT, 0.203 ID x 0.438 OD, 0.040 THK, SS

RECOVERY TANK DIAGRAM

191

123

810

(1088)

RECOVERY TANK PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E28596-00 HINGE, 4.000 LEAF HT 2

2 E29569-00

3 E28886-00

4 E28885-00 COVER, RECOVERY TANK WITH CUTOUT 1

5 EP50294-00 SEAL, RECOVERY TANK LID 1

6 E29558-00

7 E28995-00 BRACKET, VACUUM MOUNT 1

8 E81089-00 BOLT, HEX HD, 5/16-18 x 0.750 LG, ZP 5

9 E28914-00 ISOLATOR, 1/4 TAP, 1/4 STUD 3

10 E29565-00 NUT, HEX, 1/4-20, THIN, NYLOC 3

11 E28993-00 VACUUM FAN, 24VDC, 460W 1

12 E28608-00

13 E28994-00 FILTER, HEPA 1

14 E28622-00

15 E81078-00

SCREW, FLANGED BUTTON HD HEX, 5/16-18 x 0.625 LG, SS

RECOVERY TANK WITH INSERTS AND CUTOUTS

BOLT, SOC HD HEX, 5/16-18 x 2.250 LG, 0.375 DIA x 2.250 LG SHOULDER

GASKET, FOAM, 2.000 ID x 5.000 OD, 0.500 THK

WASHER, FLAT, 0.344 ID x 0.750 OD, 0.050 THK, SS

WASHER, LOCK, 0.250 ID x 0.487 OD, 0.062 THK, SPLIT, ZP

16 E10734-00 BOLT, HEX HD, 1/4-20 x 0.625 LG, ZP 3

17 E28607-00 GASKET, FLOAT MOUNT 1

18 E29562-00 MOUNT, FLOAT BALL CAGE 1

19 E29563-00 CAGE, FLOAT BALL 1

20 E29525-00 DEBRIS TRAY 1

21 E29561-00 HOLDER, DEFOAMING CHEMICAL PUCK 1

22 E12524-00 NUT, HEX, 5/16-18, SS 1

23 E29392-00 BOLT, HEX HD, 5/16-18 x 1.000 LG 1

24 E28760-00 CABLE, RECOVERY TANK 1

25 E29531-00

26 E29577-00

27 E28998-00 HOSE, SQUEEGEE VACUUM 1

28 E28755-00 CLAMP, HOSE, 1.560 - 2.500 ID, 0.500 W 2

29 E28997-00 HOSE, RECOVERY TANK DRAIN 1

FITTING, ADAPTER, 1.500 BARB x 1 1/2 NPT, PLASTIC

TUBE, PVC RIGID, 1.500 ID x 1.350 OD, 3.625 LG

INNER ELECTRICAL PANEL DIAGRAM

123

141

REF SOLUTION TANK

(1089)

INNER ELECTRICAL PANEL PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E28891-00 PANEL, INNER ELECTRICAL, WELDMENT 1

2 E28924-00 CONTACTOR, 100A 24V 1

3 E28618-00 NUT, HEX, 1/4-20, NYLOC, SS 2

4 E28949-00 CONTROLLER, I-DRIVE 1

5 E29382-00 SCREW, PAN HD PHIL, #6-32 x 1.250 LG 2

6 E29366-00 NUT, HEX, #10-32, THIN, NYLOC, ZP 3

7 E28617-00

8 E28950-00

9 E29447-00 SCREW, SET, CUP POINT, 1/4-20 x 1.250 LG 2

WASHER, FLAT, 0.281 ID x 0.625 OD, 0.050 THK, SS

STANDOFF, ELECTRICAL, 1/4-20 FEMALE THREADS

10 E28853-00 NUT, HEX, 1/4-20, FLEX-TOP LOCK, CDPL 2

11 E29373-00 SPACER, 0.140 ID x 0.250 OD, 0.250 LG 5

12 E28892-00

13 E29381-00 NUT, HEX, #6-32, NYLOC, ZP 4

14 E29446-00

15 E28648-00 SCREW, BUTTON HD HEX, 1/4-20 X 0.500 LG 2

16 E28979-00 HARNESS, CHARGER 1

17 E28956-00 RELAY, 80A 2

18 E28979-00 RELAY, 40A 1

CONTROL BOARD, G20 TRACTION DISC/ORBITAL

WASHER, LOCK, 0.256 ID x 0.540 OD, INT TOOTH

OUTER ELECTRICAL PANEL DIAGRAM

810

(1090)

OUTER ELECTRICAL PANEL PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E28890-00 PANEL, OUTER ELECTRICAL, WELDMENT 1

2 E28768-00 POT SPACER AND PIN ASSEMBLY 1

3 E29706-00 POTENTIOMETER, 5K ohm 1

4 E28606-00

5 E12629-00 SWITCH, KEYED, SPE, WITH 2 KEYS 1

6 E29364-00 PLATE, TIMER COVER 1

7 E28648-00 SCREW, BUTTON HD HEX, 1/4-20 X 0.500 LG 4

KNOB, KNURLED, 0.250 SHAFT, 0.925 OD, METAL

8 E28895-00 CHARGER, PCS 2421 1

10 E28954-00 BREAKER, 30A 3

11 E29001-00 MACHINE HARNESS, G20 TRACTION ORB 1

12 E29007-00 DECAL, BACK PANEL, 20in 1

13 E29015-00 PLATE, ARMOR COVER 1

E28912-00 SCREW, BUTTON HD HEX, #10-32 x 0.750 LG, SS

HANDLE AND CONSOLE DIAGRAM

24282627292325451786232019179182122781110121314151616

(1091)

HANDLE AND CONSOLE PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E28915-00

2 E29301-00

3 E29336-00 SCREW, FLAT HD TORX, #2 TF x 0.500 LG 7

4 E28768-00 POT SPACER AND PIN ASSEMBLY 1

5 E28955-00 POTENTIOMETER 1

6 E28606-00

7 E81062-00

8 E81089-00 BOLT, HEX HD, 5/16-18 x 0.750 LG, ZP 5

9 E29325-00 BRACKET, CONTROLS HANDLE, WELDMENT 1

10 E29337-00

11 E29335-00 HANDLE BAIL WELDMENT 1

12 E29326-00 BAIL PIVOT 1

13 E29327-00 ARM, HANDLE BAIL 1

14 E10734-00 BOLT, HEX HD, 1/4-20 x 0.625 LG, ZP 2

15 E29329-00 BOLT, HEX HD, 5/16-18 x 2.000 LG 1

HANDLE, CONSOLE CONTROLS, FRONT, GENESYS

HANDLE, CONSOLE CONTROLS, BACK, GENESYS

KNOB, KNURLED, 0.250 SHAFT, 0.925 OD, METAL

WASHER, FLAT, 0.344 ID x 0.875 OD, 0.063 THK, ZP

BEARING, SLEEVE, 0.500 ID x 0.750 OD, 0.500 LG

16 E29328-00

17 E12524-00 NUT, HEX, 5/16-18, SS 1

18 E28833-00 SWITCH, LEVER ACTION, IP67 2

19 E28821-00

20 E28762-00 SCREW, SOC HD HEX, #4-40 x 1.000 LG, BO 4

21 E29368-00

22 E28770-00 NUT, HEX, #4-40, NYLOC 4

23 E29322-00 CLUSTER PANEL, STANDARD 1

24 E29334-00 SCREW, PAN HD TORX, #8-16 TF x 0.375 LG 4

25 E29323-00 SWITCH, ROTARY 1

26 E29324-00 KNOB, 2.200 OD x 0.830 HT, KNURLED 1

27 E28788-00 SCREW, SET, CUP POINT, #5-40 x 0.188 LG 1

28 E12630-00 GAUGE, BDI (BATTERY DISCHARGE, HOUR) 1

29 E28794-00 DECAL, CONTROL PANEL, STANDARD 1

SPRING, COMPRESSION, 0.376 ID x 0.500 OD, 0.750 LG

WASHER, LOCK, 0.115 ID x 0.260 OD, EXT TOOTH, ZP

WASHER, FLAT, 0.125 ID x 0.312 OD, 0.030 THK

SQUEEGEE LIFT LEVER DIAGRAM

11882313111415946

7125151617161

(1087-03)

SQUEEGEE LIFT LEVER PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E28889-00

2 E28775-00

3 E28761-00 SCREW, PAN HD TORX, #8-16 TF x 0.750 LG 2

4 E28648-00 SCREW, BUTTON HD HEX, 1/4-20 X 0.500 LG 2

5 E28714-00 BRACKET, CABLE GUIDE 1

6 E28715-00 CABLE GUIDE 1

7 E28722-00

8 E28992-00 GUIDE, SQUEEGEE LEVER, GENESYS 20 1

9 E28718-00 BUSHING, SQUEEGEE LEVER 1

10 E28719-00

SOLUTION TANK WITH INSERTS AND CUTOUTS

WASHER, FLAT, 0.203 ID x 0.438 OD, 0.040 THK, SS

RETAINING RING, EXTERNAL, 0.75 SHAFT X 0.046 GROOVE

WASHER, FLAT, 0.656 ID x 1.312 OD, 0.094 THK, NYLON

11 E29013-00 LEVER, SQUEEGEE LIFT, WELDMENT 1

12 E28763-00 SCREW, FLAT HD HEX, 5/16-18 x 1.000 LG, BO 1

13 E28721-00 CAP, SQUEEGEE LEVER 1

14 E29014-00 SQUEEGEE LIFT CABLE ASSY 1

15 E29565-00 NUT, HEX, 1/4-20, THIN, NYLOC 3

16 E28617-00

17 E28717-00 WASHER, SPHERICAL, 0.280 ID x 0.750 OD, ZP 1

18 E28621-00 WIRE TIE PUSH MOUNT 2

19 E83523-00 CABLE TIE, 4.125 LG x 0.125 W 2

WASHER, FLAT, 0.281 ID x 0.625 OD, 0.050 THK, SS

SQUEEGEE DIAGRAM

865320181922211211109141131415167

24678

(1092)

SQUEEGEE PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E28871-00 SQUEEGEE WELDMENT, 30.5in 1

2 E28872-00 BLADE, FRONT SQUEEGEE, 30.5in 1

3 E28873-00 BLADE, REAR SQUEEGEE, 30.5in 1

4 E28874-00 CLAMP ASSEMBLY, FRONT SQUEEGEE, 30.5in 1

5 E28875-00 CLAMP ASSEMBLY, REAR SQUEEGEE, 30.5in 1

6 E29521-00 CLAMP, OVER CENTER 2

7 E28806-00

8 E29397-00 NUT, HEX, #6-32, SS 4

9 E28656-00

10 EP50279-00 WHEEL, COLSON ROLLER, 3in 2

11 E28622-00

WASHER, LOCK, 0.141 ID x 0.295 OD, INT TOOTH, SS

BUSHING, 0.313 ID x 0.439 OD, 0.750 HT, BRONZE

WASHER, FLAT, 0.344 ID x 0.750 OD, 0.050 THK, SS

12 E29553-00 BOLT, HEX HD, 5/16-18 x 1.375 LG, SS 2

13 E28624-00 NUT, HEX, 5/16-18, NYLOC, SS 2

14 E29398-00 NUT, HEX, 5/16-16, THIN, ZP 4

15 E28568-00 CASTER, SWIVEL, STUD MOUNT, 2in 2

16 E28851-00 NUT, ACORN HEX, 3/8-16, NYLON (BLACK) 1

17 E29050-00

18 E28908-00 DRIP TRAP, SQUEEGEE 1

19 E28754-00 O-RING, SIZE - 151, VITON 1

20 E29554-00 SCREW, THUMB, 1/4-20 x 0.750 LG, SS 2

21 E28903-00 KNOB, 4-ARM, 5/16-18 HOLE, PLASTIC 2

22 E29547-00 SCREW, BUTTON HD HEX, 5/16-18 x 2.500 LG 2

WASHER, LOCK, 0.384 ID x 0.694 OD, EXT TOOTH, ZP

BATTERY OPTIONS DIAGRAM

884

(1093)

BATTERY OPTIONS PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E88030-00

1 E11767-00

1 E28887-00

2 E29204-00 BATTERY CABLE, 5in, RED 1

3 E28975-00 FUSE, 100A 1

4 E28974-00 FUSE HOLDER 1

BATTERY, AGM, 12 VDC 110 AH, CROWN 12CRV110

BATTERY, WET, 12 VDC 130 AH, CROWN 31HDC

BATTERY, 12 VDC 150 AH, WET, TROJAN T-1275

5 E29023-00 BATTERY CABLE, 17in, RED 1

6 E29022-00 BATTERY CABLE, 21in, BLACK 1

7 E29203-00 BATTERY CABLE, 12in, BLACK 1

8 E12543-00 TERMINAL PROTECTOR, RED STRAIGHT 2

9 E29004-00 KIT, WET BATTERY PROTECTION, G20 1

10 E29344-00 ASSEMBLY, LED INDICATOR 1

SOLICHEM™ OPTION DIAGRAM

241

245

987

610

272

129

245

FROM SCRUB DECK

FROM WATER PUMP

(1094)

SOLICHEM™ OPTION PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E29315-00 FITTING, TEE, 3/8 BARB, PLASTIC 4

2 E28774-00 SENSOR, CONDUCTIVITY 1/4" PROBE DIA 2

3 E28827-00 HEAT SHRINK, 0.500 ID, BLACK 2

4 E29020-00

5 E28773-00 CLAMP, HOSE, SINGLE PINCH 8

6 E28778-00 BRACKET, TDS SHEILD 1

7 E29373-00 SPACER, 0.140 ID x 0.250 OD, 0.250 LG 4

8 E28784-00 PCB, TDS SENSOR 1

9 E29381-00 NUT, HEX, #6-32, NYLOC, ZP 4

10 E29018-00

11 E28781-00 SWITCH, ROCKER, BLACK 1

12 E29344-00 ASSEMBLY, LED INDICATOR 1

13 E29316-00 CAP, CHEM TUBE END, BOTTOM 1

14 E29306-00 TUBE, CLEAR PVC 1

15 E29307-00 CAP, CHEM TUBE END, TOP 1

TUBING, 0.156 ID x 0.250 OD, LATEX RUBBER, BLACK

SCREW, ROUND HD PHIL, 1/4-10 TF x 0.375 LG, ZP

16 E29308-00 FLANGE, INNER PUCK CAGE 2

17 E29309-00 SCREEN, PUCK CAGE, SS 1

18 E29310-00 ROD, 0.25 OD, PVC, GRAY, 7.25" LG 4

19 E28757-00 FLANGE, INNER PUCK CAGE, TOP 1

20 E29311-00

21 E28767-00

22 E29313-00 FITTING, NOZZLE, BRASS 1

23 E29320-00 FITTING, ELBOW 90, 1/4 NPT, BRASS 1

24 E28786-00 FITTING, ELBOW 90, 3/8 BARB x 1/4 NPT 1

25 E28536-00

26 E29345-00 FITTING, RESTRICTION PLUG 1

27 EP50225-00

28 EP50228-00

29 EP50224-00

SCREW, PAN HD TORX, #4-20 TF x 0.875 LG, SS

WASHER, FENDER, 0.406 ID x 1.250 OD, 0.069 THK

FITTING, ELBOW 90, 3/8 BARB x 3/8 BARB, PLASTIC

HOSE, 0.375 ID, REINFORCED CLEAR PVC, 2.75 LG

HOSE, 0.375 ID, REINFORCED CLEAR PVC, 10.75 LG

HOSE, 0.375 ID, REINFORCED CLEAR PVC, 2.00 LG

TIMER AND ARMOR™ OPTIONS DIAGRAM

106789123

REF SOLUTION TANK

(1095)

TIMER AND ARMOR™ OPTIONS PARTS LISTING

Item# Part # Description Qty. Item# Part # Description Qty.

1 E29374-00 STANDOFF, #4-40, 0.250 OD, 1.250 LG 4

2 E28966-00 MACHINE TIMER 1

3 E29368-00

4 E29369-00

5 E28976-00 MACHINE TIMER HARNESS 1

WASHER, FLAT, 0.125 ID x 0.312 OD, 0.030 THK

SCREW, BUTTON HD HEX, #4-40 x 0.250 LG, ZP

6 E29375-00 STANDOFF, #10-32, 0.250 OD, 1.250 LG 2

7 E28965-00 ARMOR BATTERY PROTECTION DEVICE 1

8 E29580-00

9 E29367-00

10 E28648-00 SCREW, BUTTON HD HEX, 1/4-20 X 0.500 LG 2

WASHER, FLAT, 0.210 ID x 0.500 OD, 0.050 THK

SCREW, BUTTON HD HEX, #10-32 x 0.500 LG, ZP

GENESYS™ RECOMMENDED SERVICE PARTS

PART # PART NAME DIAGRAM WEAR

ITEM

E29459-00 STATIC STRAP FRAME X X X

E28872-00 BLADE, FRONT SQUEEGEE, 30.5in SQUEEGEE X X X

E28873-00 BLADE, REAR SQUEEGEE, 30.5in SQUEEGEE X X X

E28903-00 KNOB, 4-ARM, 5/16-18 HOLE, PLASTIC SQUEEGEE

E28784-00 PCB, TDS SENSOR SOLICHEM™ OPTION

E28899-00 FACE, PAD DRIVER, 20in ORBITAL ORBITAL PAD DRIVER AND WATER MANIFOLD X

E89831-00 FLOOR PAD, 20in x 14in, RED ORBITAL PAD DRIVER AND WATER MANIFOLD X X

E28530-00 ISOLATOR MOUNT, 1.563 TALL x 1.250 DIA, RUBBER ORBITAL PAD DRIVER AND WATER MANIFOLD X

E28633-00 SPACER, 0.328 ID x 1.250 OD, ZINC ORBITAL HEAD X

E28531-00 ISOLATOR BUSHING, 0.313 ID x 1.250 OD, PVC BLUE ORBITAL HEAD LIFT BRACKETS

E28656-00 BUSHING, 0.313 ID x 0.439 OD, 0.750 HT, BRONZE ORBITAL HEAD LIFT BRACKETS X

E28887-00 BATTERY, 12 VDC 150 AH, WET, TROJAN T-1275 BATTERY OPTIONS X X X X

E88030-00 BATTERY, AGM, 12 VDC 110 AH, CROWN 12CRV110 BATTERY OPTIONS X X X X

E11767-00 BATTERY, WET, 12 VDC 130 AH, CROWN 31HDC BATTERY OPTIONS

E28704-00 ELECTRICAL CORD, BATTERY CHARGER SOLUTION TANK, REAR X X

E28881-00 SHROUD, DISC HEAD w/ CUTOUTS, 20in DISC HEAD X

E28858-00 ASSEMBLY, PAD DRIVER, 20in DISC HEAD X

E28994-00 FILTER, HEPA RECOVERY TANK

E29563-00 CAGE, FLOAT BALL RECOVERY TANK X X

E29562-00 MOUNT, FLOAT BALL CAGE RECOVERY TANK X

E29525-00 DEBRIS TRAY RECOVERY TANK X X X

E28902-00 PUMP, WATER, 0.7 gpm SOLUTION DELIVERY X X X

E29561-00 HOLDER, DEFOAMING CHEMICAL PUCK RECOVERY TANK X

E29313-00 FITTING, NOZZLE, BRASS SOLICHEM™ OPTION X

F092486 SOLICHEM / DEFOAMER COMBO X X X

E28975-00 FUSE, 100A BATTERY OPTIONS X X

E28954-00 BREAKER, 30A OUTER ELECTRICAL PANEL X

E12629-00 SWITCH, KEYED, SPE, WITH 2 KEYS OUTER ELECTRICAL PANEL X

E28956-00 RELAY, 80A INNER ELECTRICAL PANEL X X

E28979-00 RELAY, 40A INNER ELECTRICAL PANEL X X

E28895-00 CHARGER, PCS 2421 OUTER ELECTRICAL PANEL X X

E29525 DEBRIS TRAY RECOVERY TANK X X X

E29601 PUMP SOLUTION DELIVERY X X X

EP50276 CHEM PUCK CAGE SOLUTION DELIVERY X X X

E29313 SPRAY NOZZLE SOLUTION DELIVERY X X X

F092486 SOLICHEM/DEFOAMER COMBO SOLUTION DELIVERY X X

E28975 FUSE ELECT. ENCLOSURE X X X

E28954 30A BREAKER ELECT. ENCLOSURE X X

E12629 KEY SWITCH W/ 2 KEYS ELECT. ENCLOSURE X X

E28956 80A RELAY ELECT. ENCLOSURE X X

E28978 40A RELAY ELECT. ENCLOSURE X X

E28907 PCS CHARGER ELECT. ENCLOSURE X X

20D 20ORB OPTIONAL

X X X

X X

PARTS

X X

GENESYS™ RECOMMENDED MAINTENANCE

SYSTEM REFERENCE SECTION DAILY WEEKLY MONTHLY SIX MONTHS

CONTROL PANEL

INSPECT ALL CONTROLS AND HARDWARE FOR SECURITY & SERVICEABILITY

VERIFY PROPER OPERATION OF ALL CONTROLS ALL X

SOLUTION DISTRIBUTION

VERIFY SOLUTION FLOW AND ADJUSTMENT OPERATION

CLEAN AND INSPECT INLINE FILTER SOLUTION DISTRIBUTION X

FLUSH TANK WITH FRESH WATER SOLUTION DISTRIBUTION X

SCRUB DECK

RINSE BRUSHES AND PADS SCRUB DECK SETUP X

RINSE AND DRY SCRUB DECK SCRUB DECK SETUP X

CLEAN MOTOR VENTS PARTS DIAGRAMS X

INSPECT INSOLATORS ( ORBITAL ONLY) PARTS DIAGRAMS X

INSPECT LIFT LINKAGE AND PIVOTS SCRUB DECK SETUP X

RECOVERY SYSTEM

RINSE OUT AND LET THE RECOVERY TANK AIR DRY

CLEAN AND INSPECT DEBRIS TRAY RECOVERY SYSTEM X

VERIFY DRAIN HOSE CAP IS SEALED TIGHT WHEN INSTALLED

INSPECT LID SEAL RECOVERY SYSTEM X

INSPECT/REPLACE DEFOAMER PUCK AS NEEDED RECOVERY SYSTEM X

INSPECT HEPA FILTER RECOVERY SYSTEM X

CLEAN AND SANITIZE RECOVERY TANK RECOVERY SYSTEM X

BATTERIES AND CHARGER

INSPECT CABLES & TERMINALS FOR CORROSION, SECURITY & DAMAGE

SERVICE LEAD ACID BATTERIES IF APPLICABLE BATTERIES X

CLEAN ONBOARD CHARGER VENTS IF APPLICABLE PARTS DIAGRAMS X

INSPECT WET BATTERY PROTECTION SYSTEM BATTERIES X

SQUEEGEE ASSEMBLY

CLEAN AND INSPECT THE BLADES AND ENTIRE SQUEEGEE ASSEMBLY

INSPECT VACUUM HOSE RECOVERY SYSTEM X

FRAME AND CHASSIS COMPONENTS

CLEAN AND INSPECT WHEELS AND CASTORS PARTS DIAGRAMS X

CLEAN AND INSPECT LINKAGE, CHASSIS AND HARDWARE

CLEAN AND INSPECT VISIBLE WIRES FOR DAMAGE AND SECURITY

PARTS DIAGRAMS x

SOLUTION DISTRIBUTION X

RECOVERY SYSTEM X

BATTERIES X

RECOVERY SYSTEM X

PARTS DIAGRAMS X

TROUBLESHOOTING GUIDE

ISSUE POTENTIAL CAUSE PROPOSED SOLUTION MANUAL SECTION

INSUFFICIENT WATER TO SCRUB HEAD SOLUTION SETTING TOO LOW ADJUST SOLUTION CONTROL SOLUTION DISTRIBUTION

SOLUTION TANK IS EMPTY ADD WATER TO THE SOLUTION TANK SOLUTION DISTRIBUTION

SOLUTION TUBE IS KINKED OR CLOGGED INSPECT TUBES SOLUTION DISTRIBUTION

SOLUTION SHUTOFF VALVE IS CLOSED OPEN VALVE SOLUTION DISTRIBUTION

SOLUTION PUMP IS NOT FUNCTIONING VERIFY OPERATION AND/OR REPLACE PUMP PARTS DIAGRAM

STRAINER SCREEN IS CLOGGED CLEAN OUT STRAINER BOWL AND SCREEN PARTS DIAGRAM

POOR WATER RECOVERY RECOVER TANK IS FULL EMPTY RECOVERY TANK RECOVERY SYSTEM

DIRTY OR WORN SQUEEGEE BLADES INSPECT/ROTATE/REPLACE AS REQUIRED RECOVERY SYSTEM

RECOVERY HOSE LOOSE OR KINKED INSPECT/REPAIR/REPLACE RECOVERY SYSTEM

RECOVERY HOSE OR SQUEEGEE IS OBSTRUCTED CLEAR OBSTRUCTION FOR SYSTEM RECOVERY SYSTEM

SQUEEGEE ASSEMBLY MAY BE OUT OF ADJUSTMENT ADJUST AS NECESSARY RECOVERY SYSTEM

STUCK OR DAMAGED BALL FLOAT INSPECT/REPAIR OR REPLACE RECOVERY SYSTEM

RECOVERY TANK LID IS NOT SEALING PROPERLY INSPECT SEAL AND REPLACE IF DAMAGED PARTS DIAGRAM

DRAIN HOSE CAP IS NOT INSTALLED PROPERLY INSTALL DRAIN HOSE SECURELY RECOVERY SYSTEM

CLOGGED HEPA FILTER REMOVE AND INSPECT INSIDE AND OUTSIDE OF HEPA FILTER.

LOW BATTERY VOLTAGE CHARGER BATTERIES CHARGING

MACHINE WILL NOT TURN ON FAULTY KEY SWITCH DIAGNOSE AND REPLACE WIRING DIAGRAM

DISCHARGED BATTERIES CHARGE BATTERIES CHARGING

LOOSE OR DAMAGED WIRE/CONNECTION ADJUST THE MIXTURE AS REQUIRED SOLUTION DISTRIBUTION

MACHINE IS NOT CLEANING PROPERLY WORN PAD OR BRUSH INSPECT AND REPLACE AS REQUIRED SCRUB DECK SETUP

WRONG PAD PR BRUSH FOR APPLICATION CONTACT YOUR LOCAL DISTRIBUTOR FOR RECOMMENDED

INSUFFICIENT CLEANING SOLUTION FOR APPLICATION ADJUST THE MIXTURE AS REQUIRED SOLUTION DISTRIBUTION

VACUUM MOTOR WILL NOT SHUT OFF STILL IN DELAY MODE ALLOW 7 SECONDS TO SHUT DOWN RECOVERY SYSTEM

VACUUM RELAY MAT BE FAULTY CONTACT SERVICE TECHNICIAN TO TROUBLESHOOT AND

SCRUB HEAD WILL NOT RUN SCRUB HEAD WILL NOT RAISE LOWER SCRUB HEAD SCRUB DECK SETUP

BATTERY PROTECTION IS INDICATING LOW WATER SERVICE THE BATTERIES BATTERIES

BATTERIES ARE LOWER THAN ALLOWABLE CHARGE BATTERIES CHARGING

CIRCUIT BREAKER FOR THE BRUSH MOTORS IS TRIPPED

BAIL SWITCH IN HANDLE MAY BE FAULTY INSPECT AND REPLACE AS REQUIRED PARTS DIAGRAM

BATTERY RELAY MAY BE FAULTY CONTACT SERVICE TECHNICIAN TO TROUBLESHOOT AND

SCRUB HEAD CIRCUIT BREAKER IS TRIPPED

MACHINE WILL NOT DRIVE CIRCUIT BREAKER MAY BE TRIPPED INSPECT ANDRESET. IF PROBLEM PERSISTS CONTACT YOUR

RUN TIME IS SHORT BATTERIES ARE LOW ON WATER(LEAD ACID ONLY) SERVICE BATTERIES BATTERIES

INADEQUATE SOLUTION FOR APPLICATION INCREASE SOLUTION TO SCRUB HEAD PRE-USE SETUP

SCRUB HEAD IS SET ON HEAVY DOWN PRESSURE REDUCE DOWN PRESSURE SETTING PRE-USE SETUP

PAD IS TOO AGGRESSIVE FOR APPLICATION CONTACT YOU LOCAL DISTRIBUTOR FOR RECOMMENDED

FAULTY OR SHORTED WIRE REPAIR WIRING DIAGRAM

WEAK CIRCUIT BREAKER CONTACT SERVICE TECHNICIAN TO TROUBLESHOOT AND

BATTERY METER IS FLASHING A FAULT CODE REFERENCE FAULT CODE AND TROUBLESHOOT AS REQUIRED PRE-USE SETUP

BATTERIES DISCHARGED TOO LOW CHARGE THE BATTERIES CHARGING

SPEED KNOB TURNED ALL THE WAY DOWN INCREASE SPEED SETTING DRIVE SYSTEM

FAULTY CONTROLLER CONTACT SERVICE TECHNICIAN TO TROUBLESHOOT AND

FAULTY WIRING CONTACT SERVICE TECHNICIAN TO TROUBLESHOOT AND

CHARGER IS NOT PROPERLY SET FOR BATTERIES SET CHARGER TO BATTERY SPECIFICATIONS CHARGING

SCRUB HEAD IS IN HIGH DOWN PRESSURE REDUCE SCRUB HEAD PRESSURE PRE-USE SETUP

BATTERY CHARGER IS NOT ABLE TO FINISH CHARGE CYCLE

REPLACE IF DAMAGED.

APPLICATION

ISOLATE

SEE THE NEXT SECTION TITLED "SCRUB HEAD CIRCUIT BREAKERS"

ISOLATE

APPLICATION

ISOLATE. THE CIRCUIT BREAKER SHOULD NOT TRIP BELOW IT'S STATED RATING.

SERVICE TECHNICIAN

ISOLATE

CONFIRM A STEADY GREEN LIGHT AFTER THE CHARGE CYCLE(BEFORE UNPLUGGING FROM THE OUTLET)

PARTS DIAGRAM

SCRUB DECK SETUP

WIRING DIAGRAM

TROUBLING SHOOTING TABLE

WIRING DIAGRAM

PRE-USE SETUP

PARTS DIAGRAM

PRE-USE SETUP

WIRING DIAGRAM

BATTERIES

BETCO US WARRANTY POLICYBETCO US WARRANTY POLICY

10 year coverage

Subject to the conditions stated below, Betco warrants parts and labor on rotationally molded polyethylene tanks/ housings and injection molded vacuum head assemblies to be free from defects in materials and workmanship for a period of ten years to the original purchaser.

Allowable Travel Time Warranty Reimbursement:

Battery and propane powered equipment products are eligible for warranty travel time reimbursement while within the warranty period from date of sale to the original purchaser. Warranty period for GeneSys™ Walk-Behind Automatic Scrubber is 180 days; for all other powered equipment products is 90 days. Reimbursement is limited to a maximum 180-mile round trip at 50 cents per mile for warranty consideration.

3 Year Coverage

Subject to the conditions stated below, Betco warrants parts and labor on all other Betco components to be free from defects in materials and workmanship for a period of three years to the original purchaser.

• Lithium Ion battery for MotoMop™ is a full 3 years

1 Year Coverage

Subject to the conditions stated below, Betco offers a limited warranty for parts and labor on parts and accessories to be free from defects in materials and workmanship for a period of one year to the original purchaser on the following equipment:

• PowerUp™ 14 Upright Vacuum: #E29990-00

• Bac Pac Lite Vacuum: #85903-00

• FiberPRO® Floor Dryer: #85507-00

• WORKMAN™ Series Vacuums: #85024-00, #85025-00, #83012-00, #85027-00

• All Tools and Accessories

• All Battery Chargers

• Deep cycle batteries are pro-rated for 1 year

Propane Machine Warranty:

Kawasaki/Subaru engines are warranted by Kawasaki/Subaru for a period of 2 years against manufacturer defects. All other components (except wear items)* are warranted by Betco for a period of 3 years.

*Wear Items exempt from Warranty consideration include but may not be limited to: power cords, transport wheels, vacuum bags, belts, squeegee blades, pad drivers, clutch plates, handle grips, ﬁlters, screens, throttle cables, brushes and carbon brushes.

Subject to the conditions and exceptions stated in this warranty, Betco warrants the Betco products to be free from defects in material and workmanship, under normal use and service, for the periods listed under the warranty policy to the original purchaser. At any time during the warranty period, Betco will furnish replacement parts for the Betco parts to the original purchaser. Such parts will be furnished and charged including transportation costs, to the original owner through any Betco authorized Service Distributor. If the original part is returned within the warranty policy period from date of delivery for inspection by Betco and is found to be defective, the owner will be credited for the cost of replacement parts plus shipping and handling. Replacement parts that have become defective through wear or abuse are not included in this warranty

This warranty does not apply to damage or defect caused by accident, misuse, negligence, ﬁre, or to any Betco product which has been serviced or repaired by anyone other than an authorized Betco Service Distributor or Betco factory personnel. This warranty is void if products are used for any purpose other than that which was intended. There are no other warranties expressed or implied. In no event shall Betco be liable for incidental or consequential damages or any damage to person or property. (Please note some states do not allow the exclusion or limitations for incidental and consequential damages).

Customer Service: 888-GO-BETCO • Fax: 800-445-5056 • Technical Service: 877-856-5954 • www.betco.com

400 Van Camp • Bowling Green, Ohio 43402

92677-92 Feb23A

Betco GeneSys 20DT, GeneSys 20ORB User guide

Specifications and Main Features

Frequently Asked Questions

User Manual