Bertazzoni MAST244GASNEELP, PROF244GASXE Installation Manual

BERTAZZONI

INSTALLATION MANUAL

FREESTANDING FULL GAS RANGES

3100427

WWW.BERTAZZONI.COM

/ Table of contents

TABLE OF CONTENTS

WARNINGS ___________________________________________________________________		4
DATA RATING LABEL ___________________________________________________________		6
BEFORE INSTALLATION	________________________________________________________	6
VENTILATION PREPARATION ____________________________________________________		7
SPECIFICATIONS ______________________________________________________________		7
CLEARENCE DIMENSIONS ______________________________________________________		9
INSTALLATION REQUIREMENTS _________________________________________________		10
Electrical ___________________________________________________________________		10
Gas ________________________________________________________________________		10
ELECTRICAL CONNECTION _____________________________________________________		10
WIRING DIAGRAM _____________________________________________________________		11
GAS CONNECTION _____________________________________________________________		12
Manual shut-o valve	_________________________________________________________	12
Flexible connections __________________________________________________________		12
Pressure test-point stopper valve _______________________________________________		12
Pressure regulator ____________________________________________________________		13
INSTALLATION ________________________________________________________________		14
Unpackaging the range	________________________________________________________	14
Removing the oven door _______________________________________________________		14
Installing the legs _____________________________________________________________		15
Installing the worktop frontguard ________________________________________________		15
Installing the island trim _______________________________________________________		16
Installing backguard (optional) __________________________________________________		16
INSTALLING THE ANTI-TIP DEVICES ______________________________________________		17
Anti-tip brackets ______________________________________________________________		17
Anti-tilt chain ________________________________________________________________		17
GAS CONVERSION _____________________________________________________________		18
INSTALLATION CHECKLIST ______________________________________________________		22
FINAL PREPARATION ___________________________________________________________		22
BERTAZZONI SERVICE	_________________________________________________________	23

2

/ Models

Models	Models
MAST244GASXB	PROF244GASXELP
MAST244GASNEE	PROF244GASXE
MAST244GASBIE
MAST244GASXELP
MAST244GASXE
PROF244GASXELP
PROF244GASXE

3

/ Warnings

WARNINGS

To ensure proper and safe operation, the appliance must be properly installed and grounded by a qualifi ed technician. DO NOT attempt to adjust, repair, service, or replace any part of your appliance unless it is specifi cally recommended in this manual.All other servicing should be referred to a qualifi ed servicer. Have the installer show you the location of the gas shuto valve and how to shut it o in an emergency. A certifi ed technician is required for any adjustments or conversions to Natural or LP gas.

FOR THE INSTALLER: Before installing the Bertazzoni appliance, please read these instructions carefully. This appliance shall be installed in accordance with the manufacturer’s installation instructions.

IMPORTANT: Leave these instructions with the owner, who should save them for local inspector’s use and for future reference. DO NOT remove permanently a xed labels, warnings, or plates from product. This may void the warranty.

Installation must conform with all local codes. In

•United States: installation must conform with the National Fuel Gas Code ANSI Z223.1 INFPA54

•Massachusetts: All gas products must be installed by a “Massachusetts” licensed plumber or gasfi tter. A “T” type handle manual valve must be installed in the gas supply line to the appliance.

•Canada: Installation must be in accordance

with the current CAN/CGA B149.1 & 2 Gas Installation codes and/or local codes. Electri-the absence of codes:

cal installation must be in accordance with the current CSA C22.1 Canadian Electrical Codes Part 1 and/or local codes.

This range is NOT designed for installation in manufactured (mobile) homes or recreational park trailers.

DO NOT install this range outdoors.

This appliance must be properly grounded. Grounding reduces the risk of electric shock by providing a safe pathway for electric current in the event of a short circuit.

Warning!

To avoid risk of property damage, personal injury or death; follow information in this manual exactly to prevent a fi re or explosion.

WARNING!

If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

-Do not store or use gasoline or other fl ammable vapors and liquid in the vicinity of this or any other appliance.

-WHAT TO DO IF YOU SMELL GAS

•Do not try to light any appliance. •Do not touch any electrical switch.

•Do not use any phone in your building. •Immediately call your gas supplier from a neghbor’s phone. Follow the gas supplier’s instructions.

•If you cannot reach your gas suppliers, call the fire department.

- Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier

DANGER!!! ELECTRIC SHOCK HAZARD!!!

To avoid risk of electrical shock, personal injury or death, verify that the appliance has been properly grounded in accordance with local codes or in absence of codes, with the National Electrical Code (NEC). ANSI/NFPA 70latest edition.

DANGER!!! GAS LEAK HAZARD!!!

To avoid risk of personal injury or death, leak-te- sting of the appliance must be conducted according to the manufacturer’s instructions. Before placing appliance in operation, always check for gas leaks with water and soap solution.

DO NOT USE AN OPEN FLAME TO CHECK FOR GAS LEAKS.

Warning - tipping hazard

A child or adult can tip over the range and be killed.

Install the anti-tip device to the structure and/or the range. Verify the anti-tip device has been properly installed and engaged.

4

/ Warnings

Engage the range to the anti-tip device by anti-tip brackets or anti-tip chain (see installing the an- ti-tip device chapter). Ensure the anti-tip device is re-engaged when the range is moved. Re-engage the anti-tip device if the range is moved. Do not operate the range without te anti-ti- pdevice in place and engaged.

See anti-tip device installation instructions for details.

Failure to do so can result in death or serious burns to children or adults.

DO NOT lift the range by the oven door’s handle, as this may damage the door hinges and cause the door to fi t incorrectly.

DO NOT lift the appliance by the range’s control panel.

The unit is heavy and should be handled accordingly. Proper safety equipment such as gloves and adequate manpower of at least two people must be used in moving the range to avoid injury and to avoid damage to the unit or the fl oor.

Rings, watches, and any other loose items that may damage the unit or otherwise might become entangled with the unit should be removed.

Hidden surfaces may have sharp edges. Use caution when reaching behind or under appliance. DO NOT use a hand truck or appliance dolly on the back or front of the unit. Handle from the side only.

WARNING:

Cancer and Reproductiv Harm-

www.P65Warnings.ca.gov.

5

/ Data rating label / Before installation

DATA RATING LABEL

The data rating label shows the model and serial number of the range. It is located under the control panel and in the last page of this manual.

BEFORE INSTALLATION

•This appliance shall only be installed by an authorized professional.

•This appliance shall be installed in accordance with the manufacturer’s installation instructions.

•This appliance must be installed in accordance with the norms & standards of the country where it will be installed.

•The installation of this appliance must conform to local codes and ordinances. In the absence of local codes, Installations must conforms to American National Standards, National Fuel Gas Code ANSI Z223.1 – latest edition/NFPA 54 or B149.1.

•The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70.

If local codes permit, a fl exible metal appliance connection conduit with the newAGAor CGAcertifi ed design, max. 5 feet (1,5 m) long, ½” I.D. is recommended for connecting this appliance to the gas supply line. Do not bend or damage the fl exible connector when moving the appliance.

This appliance must be used with the pressure regulator provided.

The regulator shall be properly installed in order to be accessible when the appliance is installed in its

final location. The pressure regulator must be set for the type of gas to be used. The pressure regulator has ½” female pipe thread. The appropriate

fitting must be determined based on the size of your gas supply line, the fl exible metal connector and the shuto valve.

The appliance must be isolated from the gas supply piping system by closing its individual manual shuto valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSI (13,8” w.c. or 3,5 kPa).

All opening and holes in the wall and fl oor, back and under the appliance shall be sealed before installation of the appliance.

A manual valve shall be installed in an accessible location in the gas line external to the appliance for the purpose of turning on or shutting o gas to the appliance.

Type of gas

This range can be used with Natural or LP/Propane gas. The range is shipped from the factory for use with the gas indicated on the rating label positioned on the lower face of the control panel and in the last page of this manual.Astep by step conversion procedure is also included in this manual and in each conversion kit.

Gas pressure

The maximum inlet gas supply pressure incoming to the gas appliance pressure regulator is 1/2 PSI (13,8’’ iwc or 3,5 kPa). The minimum gas supply pressure for checking the regulator setting shall be at least 1“ iwc (249 Pa) above the inlet specifi ed manifold pressure to the appliance; this operating pressure is 4” iwc (1.00 kPa) for Natural Gas and 10” iwc (2.50 kPa) for LP Gas.

Room ventilation

An exhaust fan may be used with the appliance; in each case it shall be installed in conformity with the appropriate national and local standards. Exhaust hood operation may a ect other vented appliances; in each case it shall be installed in conformity with the appropriate national and local standards.

Warning

This appliance should not be installed with a ventilation system that directs air in a downward direction toward the range. This type of ventilation system may cause ignition and combustion problems with the appliance resulting in personal injury, property damage, or unintended operation. Ventilating systems that direct the air upwards do not have any restriction.

Do not use aerosol sprays in the vicinity of this appliance while it is in operation.

6

/ Ventilation preparation / Specifi cations

VENTILATION PREPARATION

This range will best perform when installed with Bertazzoni exhaust hoods. These hoods have been designed to work in conjunction with the Bertazzoni range and have the same fi nish for a perfect look.

Before installation of the exhaust hood, consult local or regional building and installation codes for additional specifi c clearance requirements.

Refer to the range hood installation instructions provided by the manufacturer for additional information.

Select Hood and Blower Models:

•For wall installations, the hood should be equal or larger width than the range. Where space permits, a hood larger than the range may be desirable for improved ventilation performance.

•For island installations, the hood width should overhang the range by a minimum of 3” (76 mm) on each side.

Hood Placement:

•For best removal of smoke and odors, the lower edge of the hood should be installed between 25 1/2” (65 cm) and 31 1/2” (80 cm) above the range cooking surface.

•If the hood contains any combustible materials (i.e. a wood covering), it must be installed at a minimum of 36” (914 mm) above the cooking surface.

Consider Make-Up Air:

Due to the high volume of ventilation air, a source of outside replacement air is recommended. This is particularly important for tightly sealed and insulated homes. A qualifi ed heating and ventilating contractor should be consulted.

SPECIFICATIONS

		25 " 3⁄16			23"	13 ⁄16		2" 15 ⁄16
23"	13 ⁄16	1"	5	⁄16	1" 3 ⁄4			11 ⁄16 "
1"	1"
	1" 9⁄16							2" 1⁄16
	1⁄4 max					GAS	ELECTRIC
32"
	- 37"
					23"9⁄10		24"7⁄16
	1⁄2 min
								1" 15⁄16
	35"							1" 3 ⁄4
								3"	1⁄2
	1" 5⁄16	19 " 15 ⁄16		4"	3"		2" 3 ⁄8	5" 1⁄4
23" 13 ⁄16
3 ⁄8
27"

7

/ Specifi cations

								Pressure		Max				Min Rate			By-pass
	Burner			Injector		Gas
										Rate
			diam.[mm]			Type		[iwc]				[W]	[Btu/hr]		[W]	diam.[mm]
									[Btu/hr]
	Auxiliary		0.90			NG		4’’	3,500			1,025	900		264	Regulated
			0.54			LP (Propane)		10’’	3,300			967	900		264	0.29
Semi-rapid			1.18			NG		4’’	5,900			1,729	1,500		439	Regulated
			0.70			LP (Propane)		10’’	5,500			1,611	1,500		439	0.36
Rapid			1.55			NG		4’’	10,400			3,047	2,500		732	Regulated
			0.92			LP (Propane)		10’’	9,500			2,783	2,500		732	0.47
Wok burner			1.80			NG		4’’	13,600			4,000	5,200		1,520	Regulated
			1.02			LP (Propane)		10’’	13,600			4,000	5,200		1,520	0.65
Dual burner			0.80+2.10			NG		4’’	19,000			5,567	1,300		381	Regulated
			0.50+1.20			LP (Propane)		10’’	19,000			5,567	1,300		381	0.34/0.65
Oven			1.70			NG		4’’	12,000			3,516	2,800		820	Regulated
			1.02			LP (Propane)		10’’	12,000			3,516	2,800		820	0.48
Broiler			1.35			NG		4’’	8,500			2,491	only max		only max	No by-pass
			0.90			LP (Propane)		10’’	8,500			2,491	only max		only max	No by-pass

See use and care manual for the layout of the surface burners of your range

8

/ Clearence dimensions

CLEARENCES DIMENSIONS

Installation adjacent to kitchen cabinets

This range may be installed directly adjacent to existing countertop high cabinets (36” or 91.5 cm from the fl oor).

For the best look, the worktop should be level with the cabinet countertop. This can be accomplished by raising the unit using the adjustment spindles on the legs.

ATTENTION: the range CANNOT be installed directly adjacent to kitchen walls, tall cabinets, tall appliances, or other vertical surfaces above 36” (91.4 cm) high. The minimum side clearance in such cases is 6” (15.2 cm).

Wall cabinets with minimum side clearance must be installed 18” (45.7 cm) above the countertop with countertop height between 35 ½” (90.2 cm) and 37 ¼” (94.6 cm). The maximum depth of wall cabinets above the range shall be 13” (33.0 cm).

Cabinet

A24’’ (60,4 cm)

B36’’ (91,5 cm) hood with combustible materials

C13’’ (33,0 cm)

D18’’ (45,7 cm)

E35’’ 1/2(90,2 cm) / 37” 1/4 (94,6 cm)

F6’ (15,2 cm)

G12”(30,50 cm)

D
F	B
	A
	C
E

/

If installing toekick, verify that the sum of the cutout areas equal the recommended ventilation (L)

24” area 29 sq. inches

( 18765 mm2)

Metal hood

A24’’ (60,4 cm)

B25 1/2’’(65 cm) and 31 1/2’’ (80 cm)

C13’’ (33,0 cm)

D18’’ (45,7 cm)

E35’’ 1/2(90,2 cm) / 37” 1/4 (94,6 cm)

F6’ (15,2 cm)

G12”(30,50 cm)

H1” 9/16(4 cm)

G

H

Shaded area behind range indicates minimum clearance to combustible surfaces, combustible materials cannot be located within this area.

12” (305 mm) min. to combustible surface with Flush Island Trim

For Flush Island installations, counter surface should have a cantilever edge meeting the back section of the Flush Island Trim accessory.

As defi ned in the “National Fuel Gas Code” (ANSI Z223.1, Current Edition).

Clearances from non-combustible materials are not part of the ANSI Z21.1

scope and are not certifi ed by CSA. Clearances of less than 12” (305 mm)

must be approved by the local codes and/or by the local authority having jurisdiction.

9

/ Installation requirements / Electrical connection

INSTALLATION REQUIREMENTS

ELECTRICAL

Aproperly-groundedhorizontally-mountedelectri- cal receptacle should be installed no higher than 3” (7.6 cm) above the fl oor, no less than 2” (5 cm) and no more than 8” (20,3 cm) from the left side (facing product).

Check all local code requirements.

GAS

An agency-approved, properly-sized manual shut-o valve should be installed no higher than 3” (7.6 cm) above the fl oor and no less than 2” (5 cm) and no more than 8” (20.3 cm) from the right side (facing product).

Toconnectgasbetweenshut-o valveandregulator, use agency-approved, properly sized fl exible or rigid pipe. Check all local code requirements.

installation area for the connection

ELECTRICAL CONNECTION

Warning!

ELECTRICAL SHOCK HAZARD

Disconnect electrical power at the circuit breaker box or fuse box before installing the appliance.

Provide appropriate ground for the appliance. Use copper conductors only.

Failure to follow these instructions could result in serious injury or death.

This unit is manufactured for a polarized, grounded 120 volt/60 Hz, 16 amp system.

Electric power consumption is about 2.5A.

The minimum of 102 VAC is required for proper operation of gas ignition systems.

The circuit must be grounded and properly polarized.

The unit is equipped with a SJT power cord and a NEMA 5-15P plug. In case of replacement, the power cord shall be replaced with one of the same type, size and length.

Warning! Electrical grounding

This appliance is equipped with a three-prong plug for your protection against shock hazard and should be plugged directly into a properly grounded socket. Do not cut or remove the grounding prong from this plug.

Caution

Label all wires prior to disconnecting when servicing controls. Wiring errors can cause improper and dangerous operation.

Verify proper operation after servicing.

10

/ Wiring diagram

WIRING DIAGRAM

The electric wiring diagrams and schematics are attached behind the range, and should not be removed except by a service technician, then replaced after service.

MAGNET UNITS &

COLOURS

TERMOCOUPLES

Simb.

Description

n

r

Red

J12 J11J10 J9

J8

J7

IGN

n

gr

Green (earth)

J13

T-Z

v

Violet

bi

a

Orange

J1

J2

J3

J4

J5

J6

n

Black (line)

Comm.2+0

G

r

bi

White (neutral)

1

1

P

2

gv

KI

bi

2

a

3

a

n

P

3

4

P

4

P

IGN

n

COM

ILF

v

bi

m

LF

MVT

gr

INV

r

r

gv

gv

LEGENDA

Simb.

Description

IGN

Ignition Micro switches

INV

Fan Oven Interlock

COM

Oven Function Selector

G

Spark Generator

MV

ILF

Oven lamp switch

bi

GV

KI

Termal switch

LF

Oven lamp

n

M

Terminal Block

MV

Fan motor

L N

M

MVT

Cooling fan motor

T-Z

T-zero

11

/ Gas connection

GAS CONNECTION

Warning!

DO NOT USE AN OPEN FLAME WHEN CHECKING FOR LEAKS!

Leak testing of the appliance shall be conducted according to the manufacturer’s instructions. Before placing the oven into operation, always check for leaks with soapy water solution or other acceptable method.

Checkforgasleakagewithsoapywatersolutionor other acceptable methods in all gas connections installed between inlet gas pipe of the appliance, gas regulator, till to the manual shut-o valve.

Allgasconnectionsmustcomplywithnationaland local codes. The gas supply line (service) must be the same size or greater than the inlet line of the appliance. This range uses a 1/2” NPT inlet (see drawing below for details of gas connection). On all pipe joints use appropriate sealant resistant to gas to joint the adapter to range manifold use only the blue gasket supplied.

If necessary, the appliance must be converted by the dealer, by a factory-trained professional or by a qualifi ed licensed plumber or gas service company.

Gas conversion is important for safe and e ective use of the appliance. It is the responsibility of the dealer and the owner of the range to perform the appropriate gas conversion following the directions of the manufacturer.

THE GAS CONVERSION PROCEDURE IS DESCRIBED IN THIS MANUAL AND IN THE PACKAGE CONTAINING THE CONVERSION NOZZLES SHIPPED WITH EVERY RANGE.

Please provide the service person with this manual before work is started on the range.

MANUAL SHUT-OFF VALVE

THIS VALVE IS NOT SHIPPED WITH THE APPLIANC AND MUST BE SUPPLIED BY THE INSTALLER.

The manual shut-o valve must be installed in the gas service line between the gas hook-up on the wall and the appliance inlet, in a position where it can be reached quickly in the event of an emergency.

In Massachusetts: A ‘T’ handle type manual gas valve must be installed in the gas supply line to this appliance.

FLEXIBLE CONNECTIONS

In case of installation with fl exible couplings and/ or quick-disconnect fi ttings, the installer must use a heavy-duty, AGA design-certifi ed commercial fl exible connector of at least 1/2” (1.3 cm) ID NPT (with suitable strain reliefs) in compliance with ANSI Z21.41 and Z21.69 standards.

In Massachusetts: The unit must be installed with a 36” (3-foot) long fl exible gas connector.

In Canada: use CAN 1-6.10-88 metal connectors for gas appliances and CAN 1-6.9 M79 quick disconnect device for use with gas fuel.

PRESSURE TEST-POINT STOPPER VALVE

To avoid gas leaks, the pressure test-point stopper valve and gasket supplied with the range must be installed on the gas fi tting at the back of the range according to the diagram below.

GAS PIPE

BASKET

GAS CONNECTION ADAPTOR 1/2’’NPT WITH PRESSURE TEST POINT 1/8’’ NPT (TO BE FIXED TOWARD EXTERNAL SIDE OF THE APPLIANCE)

PRESSURE TEST-POINT

STOPPER

12

/ Gas connection

PRESSURE REGULATOR

Since service pressure may fl uctuate with local demand, every gas cooking appliance must be equipped with a pressure regulator on the incoming service line for safe and e cient operation. The pressure regulator shipped with the appliance has two female threads ½” NPT. The regulator shallbeinstalledproperlyinordertobeaccessible when the appliance is installed in its fi nal position.

Manifold pressure should be checked with a manometer and comply with the values indicated below:

Natural gas 4.0” iwc LP/Propane 10.0” iwc

Incoming line pressure upstream from the regulator must be 1” iwc higher than the manifold pressure in order to check the regulator.

The regulator used on this range can withstand a maximum input pressure of 1/2 PSI (13,8” iwc or 3,5 kPa) If the line pressure exceeds that amount, a stepdown regulator is required.

The appliance, its individual shut-o valve, and the pressure regulator must be disconnected from the gas line during any pressure testing of that system at pressures in excess of 1/2 PSI (13,8” iwc or 3,5 kPa).

The individuaL manual shut-o valve must be in the OFF position during any pressure testing of the gas supply piping system at test pressures equaltoorlessthan1/2PSI(13,8”iwcor3,5kPa).

Warning

Before carrying out any servicing operation disconnect the appliance from gas and electric supply and extra appliance from fi nal installation place in order to have access to the appliance for proper servicing intervention.

13

/ Installation

INSTALLATION

APPLIANCE INSTALLATION

Unpacking the range

•Remove all packing materials from the shipping pallet but leave the adhesive-backed foam layer over brushed-metal surfaces to protect it from scratches until the range is installed in its fi nalposition. Only the fi lm on the side panels should be removed before inserting the range between the cabinets.

•Examine the appliance after unpacking it. In the event of transport damage, do not plug it. Take pictures of the damage and report it immediately to the freight forwarder.

•Remove the oven door(s). This will reduce the weight of the range.

•Thegrates,griddleplate,burnercaps,andoven racks should be removed to facilitate handling.

•Before moving the range, protect the fl oor to prevent damage.

REMOVING THE OVEN DOOR

Prepare the door for removal. Insert the pin into each hinge. Slowly shut the door until the protruding clamps stop the movement.

Pull oven door upwards and remove.

Do not lift or carry the oven door by its handle!

This may damage the hinges.

3

14