Baumer G1-G2-G0-GE-GB-GXxxx User Manual

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Manual

Absolute Encoder Profibus-DPV0 (with bus cover and SSI coupler)

Firmware version from 1.20

Baumer IVO GmbH & Co. KG

 

Dauchinger Strasse 58-62

 

DE-78056 Villingen-Schwenningen

 

Phone +49 7720 942-0

 

Fax +49 7720 942-900

11.12 · 174.02.024/8

info.de@baumerivo.com

Subject to modification in technic and design.

www.baumer.com

Errors and omissions excepted.

Contents

 

 

 

Page

1.

Introduction

3

1.1.

 

Scope of delivery

3

1.2.

 

Product assignment

4

2.

Safety and operating instructions

5

3.

Product families

6

4.

Profibus-DP

7

5.

Encoder operating parameters

8

6.

Data exchange between Profibus-DP devices

9

6.1.

 

Telegram structure

9

6.2.

 

Initialization, restarting and user data communication

9

7.

Parameterization and configuration

10

7.1.

 

Parameterization

10

7.2.

 

Configuration

13

8.

Diagnostic signals

14

8.1.

 

Description of the diagnosis data Slave_Diag

14

8.2.

 

Parameter values of the diagnosis data Slave_Diag

17

8.3.

 

User data

18

8.4.

 

Preset function

18

9.

Entering parameters

19

10.

Terminal assignment and commissioning

21

10.1.

Mechanical mounting

21

10.2.

Electrical connection

21

10.2.1.

Setting the user address

21

10.2.2.

Terminating resistor

22

10.2.3.

Bus cover connection

22

10.2.4.

Terminal assignment

25

10.3.

Display element (status display)

25

10.3.1.

Profibus cable

26

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Disclaimer of liability

The present manual was compiled with utmost care, errors and omissions reserved. For this reason Baumer IVO GmbH & Co. KG rejects any liability for the information compiled in the present manual.

Baumer IVO nor the author will accept any liability for direct or indirect damages resulting from the use of the present information.

At any time we should be pleased receiving your comments and proposals for further improvement of the present document.

Registered trademarks

SIEMENS®, SIMATIC®, Step7® und S7® are registered trademarks of Siemens AG. PROFIBUS, the PROFIBUS Logo and PROFIdrive are registered trademarks of the PROFIBUS user organization respectively of PROFIBUS International (PI).These and other names applied in the present manual that at the same time are registered trademarks are not correspondingly marked. Having omitted the respective marking does not necessarily imply that the names are not registered trademarks or that there are no existing patents and protected patented designs.

1. Introduction

1.1. Scope of delivery

Please check the delivery upon completeness prior to commissioning. Depending on encoder configuration and part number delivery is including:

Basic encoder Profibus bus cover

Sealing bolt for any unused cable gland

CD with GSD file and manual (also available as download in the Internet)

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1.2. Product assignment

Shaft encoder

 

Product

 

 

GSD-file

 

 

Product family

 

 

 

 

 

 

 

GBAMW

 

GBAM059B.gsd

 

multivoPlus - Singleturn

GBMMW

 

GBMM059B.gsd

 

multivoPlus - Multiturn

GBLMW

 

GBMM059B.gsd

 

multivoPlus - Multiturn

 

 

 

 

 

GCAMW

 

GCAM059B.gsd

 

magtivo® - Singleturn

GCMMW

 

GCMM059B.gsd

 

magtivo® - Multiturn

GEMMW

 

GXMM059B.gsd

 

multivo® - Multiturn (stainless steel)

GXAMW

 

GXAM059B.gsd

 

multivo® - Singleturn

GXLMW

 

GXMM059B.gsd

 

multivo® - Multiturn

GXMMW

 

GXMM059B.gsd

 

multivo® - Multiturn

End shaft encoder

 

 

 

 

 

 

 

 

 

Product

 

 

GSD-file

 

 

Product family

 

GBAMS

 

GBAM059B.gsd

 

multivoPlus - Singleturn

GBMMS

 

GBMM059B.gsd

 

multivoPlus - Multiturn

GBLMS

 

GBMM059B.gsd

 

multivoPlus - Multiturn

 

 

 

 

 

GCAMS

 

GCAM059B.gsd

 

magtivo® - Singleturn

GCMMS

 

GCMM059B.gsd

 

magtivo® - Multiturn

GXAMS

 

GXAM059B.gsd

 

multivo® - Singleturn

GXLMS

 

GXMM059B.gsd

 

multivo® - Multiturn

GXMMS

 

GXMM059B.gsd

 

multivo® - Multiturn

Hollow shaft encoder

 

 

 

 

 

 

 

 

 

Product

 

 

GSD-file

 

 

Product family

 

G0AMH

 

GXAM059B.gsd

 

multivo® - Singleturn

G0MMH

 

GXMM059B.gsd

 

multivo® - Multiturn

G0LMH

 

GXMM059B.gsd

 

multivo® - Multiturn

G1AMH

 

GXAM059B.gsd

 

multivo® - Singleturn

G1MMH

 

GXMM059B.gsd

 

multivo® - Multiturn

G2AMH

 

GXAM059B.gsd

 

multivo® - Singleturn

G2MMH

 

GXMM059B.gsd

 

multivo® - Multiturn

GBAMH

 

GBAM059B.gsd

 

multivoPlus - Singleturn

GBLMH

 

GBMM059B.gsd

 

multivoPlus - Multiturn

GBMMH

 

GBMM059B.gsd

 

multivoPlus - Multiturn

 

 

 

 

 

GEMMH

 

GXMM059B.gsd

 

multivo® - Multiturn (stainless steel)

GFMMH

 

GXMM059B.gsd

 

multivo® - Multiturn (stainless steel)

Interface converter

 

 

 

 

 

 

 

 

 

Product

 

 

GSD-file

 

 

Product family

 

GK410

 

GXMM059B.gsd

 

multivo® - Multiturn

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2. Safety and operating instructions

Supplementary information

This manual is intended as a supplement to already existing documentation (e.g. catalogues, data sheets and assembly instructions).

The manual must be read without fail before initial commissioning of the equipment.

Intended purpose of the equipment

The encoder is a precision measurement device. It is used to determine angular positions and revolutions, and to prepare and supply measured values in the form of electrical output signals for the follow-on device systems. The encoder may only be used for this purpose.

Commissioning

The encoder may only be installed and assembled by suitably qualified experts. Observe the operating instructions of the machine manufacturer.

Safety remarks

Prior to commissioning the equipment, check all electrical connections.

If installation, electrical connection or any other work performed at the encoder or at the equipment is not correctly executed, this can result in a malfunction or failure of the encoder.

Steps must be taken to exclude any risk of personal injury, damage to the plant or to the operating equipment as a result of encoder failure or malfunction by providing suitable safety precautions. Encoders must not be operated outside the specified limited values (see further documentation).

Failure to comply with the safety remarks can result in malfunctions, personal injury or damage to property.

Transport and storage

Only ever transport or store encoders in their original packaging.

Never drop encoders or expose them to major vibrations.

Assembly

Avoid impacts or shocks on housing and shaft/end shaft.

End shaft/Hollow shaft encoder: Open clamping ring completely before mounting the encoder Avoid any twist or torsion on the housing.

Shaft encoders: never make rigid connections between encoder shaft and drive shaft. Do not open the encoder or proceed any mechanical modifications.

The shaft, ball bearings, glass pane or electronic components can be damaged. In this case, safe and reliable operation cannot be guaranteed.

Electrical commissioning

Do not make any electrical changes at the encoder.

Do not carry out any wiring work when the encoder is live.

Never plug or unplug the electrical connection when the encoder is live.

Ensure that the entire plant is installed in line with EMC requirements. The installation environment and wiring affect the electromagnetic compatibility of the encoder. Install the encoder and supply cables separately or at a long distance from cables with high interference emissions (frequency converters, contactors etc.)

Where working with consumers which have high interference emissions, make available a separate power supply for the encoder.

Completely shield the encoder housing and connecting cable.

Connect the encoder to the protective earth (PE) conductor using shielded cable. The braided shield must be connected to the cable gland or plug. Ideally, aim at bilateral connection to protective earth (PE), the housing via the mechanical assembly, the cable shield via the downstream connected devices. In case of earth loop problems, earth on one side only as a minimum requirement.

Failure to observe these instructions can result in malfunctions, material damage or personal injury.

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Baumer G1-G2-G0-GE-GB-GXxxx User Manual

3. Product families

The product family architecture is modular. Depending on what is required from the encoder, the basic encoder and bus covers can be combined at will with the selected bus system.

The basic encoders differ in terms of accuracy, ambient conditions and the utilized sensing principle.

Bus cover

The bus cover accommodates the field bus interface and the complete electronics for processing the measured values. EtherNet/IP communication is performed via the specialized EtherNet/IP-ASIC ERTEC200 with integrated high-performance microcontroller ARM9.

Magres / magtivo®

Utilizes a magnetic sensing principle and endures harsh industrial environments.

Procoder / multivo®

Utilizes a photoelectric sensing principle and is the recommended product for precise applications.

Dignalizer / activo® / multivoPlus®

Utilizes a photoelectric sensing principle with integrated analog/digital signal conversion and is the product to choose for ultra-precise sensing applications.

The bus covers differ by the respectively integrated bus interface.

Available bus interfaces: CANopen, DeviceNet, EtherCAT, Ethernet/IP, Profibus-DP, Profinet, Powerlink, Power over EtherCAT, SAE J1939, SSI.

All encoders enable parameterization by bus interface.

Functional principle:

basic encoder

bus cover

complete encoder

Speed signal

Baumer Profibus encoders with bus cover concept permit readout of the current rotary speed. There are four different scaling systems available:

RPM

Readout of the speed in revolutions per minute. Steps/s

Readout of the speed in units of the parameterized singleturn resolution per second. The speed is measured over a period of 200 ms in each case and then updated.

Steps/100 ms

Readout of the speed in units of the parameterized singleturn resolution per 100 ms.

Steps/10 ms

Readout of the speed in units of the parameterized singleturn resolution per 10 ms.

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4. Profibus-DP

General

Bus systems are connecting structures which generate communication between several components.

The Profibus-DP is a manufacturer-independent open communication system for applications in the fields of production, process and building automation. It is broken down into three variants:

Profibus FMS for data communication between control units on the production and process management level.

Profibus PA for process engineering applications.

Profibus DP for fast data exchange between control units and decentral peripherals in automation engineering applications.

The Profibus system comprises the following device types:

DP master class 1 (DPM1) is a control system which cyclically exchanges information with a DP slave. DP master class 2 (DPM2) are programming or project processing devices or controllers.

DP slave is a peripheral device which receives output data and forwards input data to the programmable logic controller.

The Profibus system is broken down into a monomaster system and a multimaster system by the number of active masters in operation during the operating phase.

In a monomaster system, only one master class 1 and the DP slaves are active in the bus.

In a multimaster system, several masters and the DP slaves are active in the bus. The masters can optionally either belong to class 1 or class 2.

The Profibus DP is characterized by the following features:

Short response times (1 ms with 32 users and 12 MBaud)

Reliable transmission procedure (Hamming distance 4)

Availability of a wide range of standardized system components

Good diagnostic capability

Simple handling and facility for upgrading

User-oriented bus system

Open system

Profibus-DP is standardized by standard EN 50170 Vol. 2. This standard defines the communication and user profiles. The user profile for interface converters is profile 1.1. The user profile is differentiated depending on the number of supported functions according to device class 1 and 2. Device class 2 has a greater number and contains all the functions of class 1. Parameterization and preset functions are supported only by class 2. The device supports classes 1 and 2.

GSD file

The device master data file (GSD file) is a descriptive file which describes all the encoder data required for operation. The data itself is filed in the ROM of the encoder. The data can be subdivided into two sections. General definitions contain information such as the manufacturer's name, product designation, Ident.

number, Profibus-specific parameters and baud rates.

Application-related definitions include configuration possibilities, parameters, parameter descriptions, hardware and software status and diagnostic possibilities.

The format and content are defined in line with the EN 50170 standard.

The GSD file has the ident no. 059B for all the described products. This GSD file is an essential condition for parameterization and configuration of the encoder with a configuration tool.

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5. Encoder operating parameters

Description of operating parameters

Parameter

Significance

 

 

Sense of rotation

Behaviour of the output code depending on the sense of rotation of the shaft seen

 

looking at the flange

 

 

 

CW = Increasing values with clockwise rotation

 

 

CCW = Increasing values with counterclockwise rotation

 

Resolution

Number of steps per revolution, input in integral steps

 

Measurement range

Total resolution = number of steps per revolution x number of revolutions,

 

input in integral steps

 

 

Preset value

A certain output value is assigned to the current position value (referencing)

Operating parameter values

 

 

 

 

 

 

Parameter

Value range

Default setting

Data type

Sense of rotation

CW/CCW

CW

Octet string

Resolution

1 to 4096 – magtivo

4096

Unsigned 32

 

1 to 8192 – multivo

8192

 

 

1 to 262144 – activo/multivoPlus

262144

 

Measurement range

1 to 67108864 (226) – magtivo

67108864

Unsigned 32

 

1 to 536870912 (229) – multivo

536870912

 

 

1 to 2147483648 (231)

2147483648

 

 

– activo/multivoPlus

 

 

Preset value

0 to (measurement range - 1 step)

0

Unsigned 32

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