Arrow BDBL1003 Installation & Assembly

Page 1
717740514
Owner’s Manual & Assembly Guide
* See Inside for Detailed Safety Information.
COMMANDER
MOUNTAINEER
01H
SERIES
SERIES
All Sizes
10x10
Customer Service:
1-800-851-1085 or assist@arrowsheds.com
BASE BUILDING DIMENSIONS
Approx.
3,0 m x 3,1 m 9,4 m2 19,7 m
Each Module adds an additional 57 1/2” (146,1 cm) in length, 47.2 Sq. Ft. (4,4 m2) additional storage area, and 324 Cu. Ft. (9,2 m3) additional storage volume.
Size
10’ x 10’ 101 Sq. Ft. 697 Cu. Ft. 123 1/4” 128 3/4” 92 1/2” 118 1/4” 123 1/2” 91 1/4” 98 1/4” 72 3/4”
Storage
Area
3
Size rounded off to the nearest foot
Exterior Dimensions
(Roof Edge to Roof Edge)
Width Depth Height
313,1 cm 327,0 cm 235,0 cm 300,4 cm 313,7 cm 231,8 cm 249,6 cm 184,8 cm
Base Size
Additional per Module
Interior Dimensions
(Wall to Wall)
Width Depth Height
122 1/4” x 127 1/2”
310,5 cm x 323,9 cm
122 1/4” x 57 1/2”
310,5 cm x 146,1 cm
For proper base construction see page 5
Width Height
www.arrowsheds.com
Door
Opening
Page 2
SAFETY PRECAUTIONS...
Safety precautions MUST be followed at all times throughout the construction of your building!
02H
Care must be taken when handling various pieces of your building since many contain sharp edges. Please wear work gloves, eye protection and long sleeves when assembling or performing any maintenance on your building.
Keep children and pets away from the worksite during construction and until the building is completely assembled. This will help avoid distractions and any accidents which may occur.
Practice caution with the tools being used in the assembly of this building. Be especially familiar with the operation of all power tools.
Do NOT attempt to assemble your building on a windy day. The large panels can catch the wind like a “sail”, causing them to be whipped around making
construction diffi cult and unsafe.
Do NOT attempt to assemble your building before double checking that you have all the parts indicated in the parts lists, as well as all hardware (page 6-11). Any building left partially assembled may be seriously damaged by even light winds.
NEVER concentrate your weight on the roof of the building. When using a step ladder make sure that it is fully open and on even ground before climbing on it.
IMPORTANT NOTE ON ANCHORING
• Your building MUST be anchored to prevent wind
damage. An anchoring kit is not supplied with your building and you have many options when it comes to anchoring. See anchoring page for more info.
• If you need to take a break from assembly, place sandbags or other weights on the fl oor frame to
temporarily anchor it.
2
Page 3
ASSEMBLY TIPS & TOOLS
Watch the Weather Closely: Be sure the day you choose to install your building is dry and calm.
Do NOT attempt to assemble your building on a windy day. Be careful on wet or muddy ground.
Use Teamwork: Two or more people are required to assemble your building. One person can hold
the parts or panels in place while the other person fastens them together and handles the tools. This makes the process of assembling your building faster and safer.
Tools and Materials: Here is a list of some basic tools and materials you will need to assemble
your building. Decide which method of anchoring and the type of base you will use to make a complete list of the materials you will need.
03A
WHAT YOU NEED
RECOMMENDED TIME SAVERS
BASE PREPARATION TOOLS
Work Gloves
Safety Glasses
Step Ladder
No. 2 Phillips Screwdriver (Magnetic Tip Preferred)
Utility Knife or Scissors
Pliers
Carpenter’s Level
Tape Measure
Power Drill (Cordless, Variable Speed)
Nut Driver or Wrench
Square
String (for squaring the frame)
Awl (to align holes)
Lumber and/or Concrete
Hammer and Nails
Spade or Shovel
Hand Saw or Power Saw
How to Select and Prepare Your Building Site: Before you start to assemble your
building, you will want to decide on a good location. The best location is a level area with good drainage.
• Allow enough working space so it is not diffi cult to move parts into position for assembly. Be sure there will be enough
space at the entrance for the doors to completely open. Also, there needs to be enough space outside the building to be able to fasten the panel screws from the outside.
• Before assembling any parts, your base should be constructed and an anchoring system should be ready to use.
3
Page 4
04H
BEFORE YOU BEGIN...
Your Commander™ / Mountaineer™ Shed has a Modular Design.
This means your shed can be
extended to virtually any length with
the addition of Extension Modules. Extension
Modules can be installed when you fi rst construct your
building, or they can be added to it later.
How you assemble your building will depend upon how many
Extension Modules you have purchased. See below to see how many Modules are included in your building.
How your building was shipped.
Now that you have received your building you need to take inventory of what you have to ensure nothing is missing.
Depending on the size building you purchased, your building arrived in two or more cartons. Locate the carton label; you should have one carton labeled C1GA and one labeled C2GA. Also, if you purchased a building 15’ (4,6 m) in length or longer, you should have at least one carton labeled GA5M.
C1GA -
C2GA -
GA5M -
Please note: Most illustrations in this assembly manual depict a 10’x10’
(3,0 m x 3,1 m) building. A 10’x10’ (3,0 m x 3,1 m) building contains a front and rear wall section and one truss section (see page 9). Each
additional Extension Module simply adds one more truss section to the
building (see page 11). Every truss section is identical to every other truss section and the instructions clearly indicate how to assemble any length building. Read all instructions carefully.
This carton contains the painted parts needed to erect
a 10’ (3,1 m) building. You should have one C1GA
carton.
This carton contains the un-painted parts needed to erect a 10’ (3,1 m) building. You should have one C2GA carton.
This carton contains the Extension Module. Review the
chart to the right to determine how many GA5M cartons you should have received.
Nominal
Size
10’x10’ 0 10’x15’ 1 10’x20’ 2 10’x25’ 3 10’x30’ 4
Nominal
Size
3,0 m x 3,1 m 0 3,0 m x 4,6 m 1 3,0 m x 6,1 m 2 3,0 m x 7,5 m 3 3,0 m x 9,0 m 4
Extension
Modules
Extension
Modules
4
Page 5
CONSTRUCTING A BASE...
Before you assemble your building, you must construct a base.
The length of your base, shown as “L” in the diagrams below, will depend on the length of your building. See below.
05H
Nominal Size # of Modules Length “L”
10’x10’ 3,0 m x 3,1 m 0 127 1/2” 323,9 cm
10’x15’ 3,0 m x 4,6 m 1 185” 469,9 cm
10’x20’ 3,0 m x 6,1 m 2 242 1/2” 616,0 cm
10’x25’ 3,0 m x 7,5 m 3 300” 762,0 cm
10’x30’ 3,0 m x 9,0 m 4 357 1/2” 908,1 cm
OPTION 1: Concrete Slab
The slab should be at least 4” (10,2 cm) thick. It must be level
and fl at to provide good support for the frame.
The following are the recommended materials for your base.
• 1 x 4’s (19 mm x 89 mm) (will be removed once the concrete cures)
• Concrete • Sheet of 6 mil plastic
• We recommend for a proper strength concrete to use a mix of: 1 part cement • 3 parts pea sized gravel • 2 1/2 parts clean sand
Prepare the Site/Construct a Base
1. Dig a square, 6” (15,2 cm) deep into the ground (remove grass).
2. Fill up to 4” (10,2 cm) in the square with gravel and tamp fi rm.
3. Cover gravel with a sheet of 6 mil plastic.
4. Construct a wood frame using four planks of 1x4 (19 mm x 89 mm) lumber.
5. Pour in concrete to fi ll in the hole and the frame giving a
total of 4” (10,2 cm) thick concrete. Be sure surface is level.
Allow 3 - 5 hours for construction and a week for curing time.
For each additional module beyond the lengths listed, increase the length of your base by 57 1/2” (146,1 cm).
IMPORTANT: When deciding on a base
for your building you must take into consideration use and permit requirements. A concrete base is best for most purposes, but a wood platform may be suitable for light use. Before beginning construction, check local building codes regarding footings, location and other requirements.
REAR
L
Note: Finished Slab dimensions, with lumber removed.
Platform/Slab will extend 2” (5 cm) beyond fl oor frame on all four sides. Seal this 2” (5 cm) of wood with a roofi ng
cement (not included), or bevel concrete when pouring for good water drainage.
FRONT
122 1/4"
310,5 cm
OPTION 2: Wood Platform
These are the recommended materials for your base:
• 2 x 4's (38 mm x 89 mm) Pressure Treated Lumber • 5/8" (15,5 mm) 4 x 8 (1220 mm x 2440 mm) Plywood-exterior grade
• 10 & 4 penny Galvanized Nails • Concrete Blocks (optional)
NOTE: Pressure Treated Lumber must not be used where it will make contact with your storage building. The properties of Pressure Treated Lumber will cause accelerated corrosion. If Pressure Treated Lumber comes in contact with your storage
building your warranty will be voided.
16"/24"
The platform should be level and fl at (free of bumps, ridges etc.)
to provide good support for the building. The necessary materials may be obtained from your local lumber yard.
To construct the base follow instructions and diagram.
Construct frame (using 10 penny galvanized nails)
Measure 16"/24" (40,6 cm/61,0 cm) sections to construct
inside frame (see diagram) Secure plywood to frame (using 4 penny galvanized nails)
Allow 6 - 7 hours for construction.
REAR
L
40,6 cm/61,0 cm
FRONT
122 1/4"
310,5 cm
5
Page 6
HARDWARE - C1GA
06H
C1GA Hardware
Key Part Part Qty. No. No. Description List
1 65103 Hex Nut (#8-32) 292 2 65923 Small Bolt (#8-32 x 3/8) (10 mm) 256 3 65004 Small Screw (#8AB x 5/16) (8 mm) 354 4 66611 Large Screw (#10AB x 1/2) (13 mm) 209 5 66625 Long Bolt (#10-32 x 3/4) (19 mm) 2 6 66783 Flat Head Screw 7 65106 Square Nut (#10-32) 20 8 65943 Large Bolt (#10-32 x 7/16) (11 mm) 14
9 66646 Washer Sheet 12 10 67468 Peak Cap (Arrow Logo) 2 11 66609 Hinge 6 12 66778 Lock Eyelet 1 13 66183L/R Roof Trim Cap 4 14 66781 Spring Latch 1
(#8-32 x 1/2) (13 mm) 36
1
11/32 Hex.
3
#2 Phillips
5
LNB
#2 Phillips
7
SS
2
#2 Phillips
4
#2 Phillips
6
#2 Phillips
8
SB
LS
FS
LB
15 67545B Weather Stripping 1 16 6228 Track Support 4
Confi rm that all hardware and parts are present
before attempting to assemble your building.
For missing or damaged parts, contact Customer Service. Do not return to store.
Part Numbers
Part Number
1. Each part has an identifying part number on it.
2. Part Numbers are referenced in each step.
3. Unpainted parts have a stamped in number and painted parts have a number that is inked on.
9
11
13
15
#10-32
#2 Phillips
10
12
14
16
Remove inked on numbers with soap and water after assembly.
6
Page 7
07H
HARDWARE -
C2GA / GA5M
C2GA Hardware *Packed loose in carton
Key Part Part Qty. No. No. Description List
1 10651 Latch Plate * 3 2 7003 Shear Plate LT 3 7004 Shear Plate RT 4 66779 Slide Bolt 5 66780 Cane Bolt 6 66782 Door Handle
* 8
* 8
* 1
* 2
* 2
GA5M Hardware
Key Part Part Qty. No. No. Description List
2 7003 Shear Plate LT * 4 3 7004 Shear Plate RT 7 65103 Hex Nut (#8-32) 92 8 65923 Small Bolt (#8-32 x 3/8) (10 mm) 92
* 4
1
3
5
7
2
4
6
8
SB
9 65004 Small Screw (#8AB x 5/16) (8 mm) 180 10 66611 Large Screw (#10AB x 1/2) (13 mm) 40 11 66646 Washer Sheet 7 12 67293B Weather Stripping 1
Some Tips for Assembly:
At the top of each page you will see one or more Part Cues like the one to the right. These Part Cues are designed to help you quickly identify the parts needed for each step.
Various fasteners are used throughout the
construction of your building. In each step you
will see the abbreviations listed below used in the illustrations to help you identify which fastener to use.
SB - Small Bolt SS - Small Screw LB - Large Bolt LS - Large Screw FS - Flat Head Screw LNB - Long Bolt
SB
SB
Quantity Needed
Part No.
End View
Part Name
11/32 Hex.
9
#2 Phillips
10629
Rear Frame
4
11
The fasteners used in each step are shown actual
size at the top of each page. If you are unsure
which fastener to use, hold it up to the picture and use the one that matches.
SS LS
QTY 18
#2 Phillips
10
#2 Phillips
12
7
Page 8
08H
QTY: 4
Length: 65 3/4” (167,0 cm)
Green Plastic Edge Trim is also included
in carton C1GA and must be used when
assembling your building.
26 C2GA 10638 Long Fascia 1
27 C2GA 10639 Short Fascia 1
28 C2GA 10640 Wall Post 5
29 C2GA 10641 Truss Post 4
30 C2GA 10642 Truss Post Insert 4
31 C2GA 10643 Upper Chord Truss 4
32 C2GA 10644 Lower Chord Truss 4
33 C2GA 10645 Truss Splice 2
34 C2GA 10646 Knee Brace 8
35 C2GA 10649 Front and Rear Roof Beam 8
36 C2GA 10650 Mid Roof Beam 4
37 C2GA 10652 Wall Post (Hinge) 2
8
Key Carton Part Part Qty.
No. No. No. Description List
38 C2GA 10673 Front Frame 2
1 C1GA 7743 Roof Panel 8
2 C1GA 7822 Wall Panel 12
3 C1GA 8576 Right Gable 2
4 C1GA 8577 Left Gable 2
5 C1GA 8578 Right Roof End Panel 2
6 C1GA 8579 Left Roof End Panel 2
7 C1GA 10618 Front Wall Panel 2
8 C1GA 10619 Corner Panel 4
Key Carton Part Part Qty.
PARTS LIST - MAIN BUILDING
No. No. No. Description List
9 C1GA 10620 Right Roof Trim 2
11 C1GA 10622 Right Door Jamb 1
10 C1GA 10621 Front and Rear Ridge Cap 2
12 C1GA 80017 Left Roof Trim 2
13 C1GA 80037 Left Door Jamb 1
14 C2GA 6635 Roof Beam Bracket 4
15 C2GA 9009 Gable Brace 2
16 C2GA 9204 Roof Beam Brace 2
17 C2GA 10625 Side Wall Angle 4
18 C2GA 10627 Front Wall Channel 6
19 C2GA 10628 Front Wall Diagonal 4
20 C2GA 10629 Rear Frame 4
21 C2GA 10630 Rear Wall Channel 2
22 C2GA 10631 Rear Wall Diagonal 2
23 C2GA 10632 Side Frame 4
24 C2GA 10633 Front and Rear Side Wall Channel 4
25 C2GA 10634 Mid Side Wall Channel 2
Page 9
09H
8
2
28
14
4
15
14
12
5
16
1
10
1
1
1
3
6
9
1
12
1
1
6
14
16
10
1
15
5
14
9
3
4
2
20
22
2
28
2
8
22
28
35
35
31/32
2
31
33
17
31/32
2
20
21
35
36
36
21
17
32
36
32
31
35
24
33
34
35
35
17
2
34
20
25
2
34
17
29
20
24
24
2
2
2
23
29
25
23
29
34
24
9
23
8
28
38
27
29
7
11
23
Part No. 30 (Truss Post Insert) fi ts inside Part
No. 29 (Truss Post) and is not shown below.
Part 10627 Front Wall
Channel (No. 18) may be
joined in pairs.
10627
10627
Bend to separate.
SNAP
2
38
26
18
19
18
28
8
7
13
19
37
18
Page 10
10H
10
12 GA5M 7822 Wall Panel 4
13 GA5M 7743 Roof Panel 4
14 GA5M 6015 Roof Trim 2
15 GA5M 10680 Mid Ridge Cap 1
16 GA5M 10625 Side Wall Angle 2
17 GA5M 10632 Side Frame 2
18 GA5M 10634 Mid Side Wall Channel 2
19 GA5M 10650 Mid Roof Beam 4
20 GA5M 10641 Truss Post 2
21 GA5M 10642 Truss Post Insert 2
22 GA5M 10643 Upper Chord Truss 2
Key Carton Part Part Qty.
No. No. No. Description List
23 GA5M 10644 Lower Chord Truss 2
24 GA5M 10645 Truss Splice 1
25 GA5M 10646 Truss Knee Brace 4
1 C1GA 10623 Door Panel (Hinge) 2
2 C1GA 10624 Right Door Panel 1
PARTS LIST - DOORS & MODULE
Key Carton Part Part Qty.
No. No. No. Description List
DOORS EXTENSION MODULE
3 C1GA 80051 Left Door Panel 1
4 C1GA 10635 Horizontal Door Brace 4
5 C1GA 10678 Vertical Door Brace (Latch) 2
6 C1GA 10637 Vertical Door Brace (Hinge) 2
7 C1GA 10647 Top Door Trim 2
8 C1GA 10648 Door Astragal 2
9 C2GA 10626 Door Diagonal Brace 8
11 C2GA 10675 Cane Bolt Bracket 2
10 C2GA 10636 Vertical Door Brace 4
Page 11
11H
15
14
13
22
23
20
25
12
13
22
13
13
14
Extension Module
24
23
19
16
19
25
19
12
16
12
20
18
12
18
17
17
Part No. 21 (Truss Post Insert) fi ts inside Part
No. 20 (Truss Post) and is not shown above.
11
9
9
4
7
Left Door
10
5
10
9
9
10
9
10
4
11
9
8
4
3
1
Right Door
7
5
8
6
2
9
1
9
11
4
6
Page 12
Step 1: Trusses
1
2
3
4
12H
You will need for this page:
SBLS
(QTY: 12)
Washers are to be used on painted parts only. Washers are not necessary on unpainted parts and there are not enough to use on every Screw and Bolt.
10641
10642
(QTY: 24)
where holes align.
LS
10641
10642
10641
Truss Post
Align the bottoms of the Truss Post and Truss
Post Insert and join as shown. Insert Large Screws along both sides of the Truss Post
Repeat instruction 1 to build a second Truss Post Assembly. Set aside for use on next
page.
2
10642
Truss Post
Insert
2
Plates using Small Bolts and Nuts to Upper Chord
fi rst, then to the Lower Chord. Do not tighten at this time.
10643
Upper Chord
Truss
With the Upper and Lower Chord Trusses positioned as shown below, attach Shear Plates where indicated below. Attach Shear
2
Lower Chord
10644
Truss
2
7003
Left Shear
Plate
4
7004
Right Shear
Plate
4
LS
Leave top holes open.
LS
Build two Assemblies.
10641
10642
Truss Post Insert fi ts INSIDE
Truss Post as shown.
10643
10644
Repeat instruction 3 to build a second Chord Truss Assembly. Set aside for use on next page.
SB
7004
SB
Build two Assemblies.
7003
SB
Holes must align in this direction.
10643
10644
10643
10644
Not this direction
SB
7004
7003
CORRECT
INCORRECT
12
Page 13
Step 1: Continued
5
6
7
13H
You will need for this page:
LS SB
(QTY: 12)
SB
SB
10641
Attach Knee Braces to Truss using Large Screws
as shown. Do not tighten at this time. With the Truss assembled, check that the width of the Truss is 118 1/4” (300,4 cm) across the top and bottom of the Truss. If so, tighten all fasteners. Repeat steps to build additional Trusses.
(QTY: 14)
10642
Truss Splice
SB
10643
SB
10644
10645
LS
LS
1
10646
Knee Brace
Next, insert the Upper/Lower Chord Truss Assembly into the Truss Post Assembly as shown. Secure with Small Bolts and Nuts. Do
not tighten at this time. Repeat for other side.
10646
LS
4
Truss using two Small Bolts and Nuts as shown.
LS
SB
Assemblies from previous page:
Truss Post Assembly (2)
Chord Truss Assembly (2)
Attach Truss Splice to Truss using Small Bolts and Nuts as shown below, but do not tighten at
this time. Temporarily secure the peak of the
SB
SB
10645
SB
SB
LS
LS
10646
Repeat for Additional Trusses
The number of Trusses you will
need to construct your building will depend on the size of your building. All buildings require at least two Trusses. See the chart to the right to determine the number of Trusses needed for your building.
LS
LS
118 1/4”
300,4 cm
Number of Trusses Needed
Nominal Size # of Modules # of Trusses
10’x10’ 3,0 m x 3,1 m 0 2
10’x15’ 3,0 m x 4,6 m 1 3
10’x20’ 3,0 m x 6,1 m 2 4
10’x25’ 3,0 m x 7,5m 3 5
10’x30’ 3,0 m x 9,0 m 4 6
13
Page 14
Step 2: Rear Wall
1
2
14H
You will need for this page:
LS SB
(QTY: 8)
(QTY: 15)
If you purchased a Door Kit, skip this page and move on to page 16.
Lay out the parts and position them as shown. Overlap the Rear Frames by 4” (10,2 cm) and connect them to the Wall Post in the center of the Rear Wall using Small Bolts and Nuts as shown. Do not tighten at this time.
Attach other two Wall Posts at the sides of the Rear Wall using Small Bolts
and Nuts as shown. Attach both Rear Wall Channels using Small Bolts and Nuts. Slide the Rear Wall Diagonals into the Frame and secure with Large Screws.
SB
10629
Rear Frame
SB
4
10631
10630
Rear Wall
Channel
10629
LS
2
10631
Rear Wall
Diagonal
2
10640
Wall Post
3
overlap length:
4” (10,2 cm)
OUTSIDE
LS
SB
LS
SB
LS
10629
SB
LS
SB
10640
LS
SB
SB
10630
INSIDE
10629
SB
10640
SB
SB
10630
SB
10631
LS
LS
SB
10640
10629
SB
SB
14
Page 15
Step 2: Continued
3
4
15H
You will need for this page:
SS
(QTY: 30)
INSIDE
10619
SS
7822
7822
Wall Panel
2
10619
Corner Panel
2
10619
SS
7822
SS
10630
10619
7822
SS
LEAVE HOLES OPEN
ALONG SIDE OF WALL
OUTSIDE
SS
Using Small Screws, attach a Wall Panel and Corner Panel to each corner of the Rear Wall as shown. The
Corner Panel should only be secured to the Wall Panel where the Panels overlap. Do not secure the Corner Panel to the Rear Wall itself, this will be done in Step 5.
Carefully set the Rear Wall Assembly aside for use in Step 5.
will help to prevent leaks and corrosion.
7822
SS
Place Washers on all Bolts and Screws used on painted parts. This
15
Page 16
Step 3: Front Wall
3
1
2
4
16H
You will need for this page:
LS SB
(QTY: 34)
(QTY: 24)
If you purchased a Door Kit, build two Front Walls.
Left Front Wall Assembly
10640
10628
10627
10628
10652
10627
SB
LS
SB
LS
10652
10640
Wall Post
2
10652
Wall Post
(Hinge)
Right Front Wall Assembly
10640
SB
SB
LS
10628
SB
LS
SB
LS
SB
(Hinge) is most likely upside-down.
LS
SB
Part 10627 Front Wall Channel may be joined in pairs. Bend to separate.
2
10627
Front Wall
Channel
Lay out the parts and position them as shown. Double check that holes align as
shown. If holes do not align, the Wall Post
Insert the Front Wall Channels into the Wall
Post and Wall Post (Hinge) as shown and secure with Small Bolts and Nuts.
Insert Front Wall Diagonals into the Front Wall Assembly as shown and secure with Large Screws.
Assemble two Front Frames together with the Long and Short Fascias as shown below and secure using Large Screws.
6
10628
Front Wall
Diagonal
4
10638
Long Fascia
10673
Front Frame
1
2
10639
Short Fascia
1
LS
10627
10673
10638
10628
LS
LS
SB
SB
SB
SB
Door Header Assembly
10627
10627
SNAP
10673
Fascia pieces should fi t inside
Front Frame as shown.
10639
10673
LS
10639
16
Page 17
Step 3: Continued
6
5
17H
You will need for this page:
SB SS
(QTY: 12)
SB
SB
(QTY: 8)
SB
SB
Left Front Wall Assembly
10619
2
SB
SB
10618
Front Wall
Panel
SB
SB
Right Front Wall Assembly
Assemblies from previous page:
10619
Corner Panel
pieces are joined, take care when moving them as the Door Header may bend.
should only be secured to the Front Wall Panel where the Panels overlap. Do not secure the Corner Panel to the Front Wall itself, this will be done in Step 6. Also, leave the holes closest to the Door open in the Front
Wall Panel. These will be used to attach the Door Jambs in Step 6.
2
Left Front Wall Assembly
Right Front Wall Assembly
Door Header Assembly
Slide the Door Header Assembly down onto the Front Wall Assemblies as shown and secure with Small Bolts and Nuts. Once these
Using Small Screws, attach a Front Wall Panel and Corner Panel to each corner of the Front Wall as shown. The Corner Panel
IMPORTANT: A minimum
of two people should be used at all times when handling or maneuvering the Front Wall Assembly. When installing the Front Wall Assembly in the build­ing, two people should hold the Assembly in place until it is secure. Failure to do so could result in bending the Front Frame and Fascia pieces.
SS
SS
SS
LEAVE HOLE OPEN
10618
LEAVE HOLE OPEN
LEAVE HOLE OPEN
10619
10618
SS
SS
LEAVE HOLES OPEN
ALONG SIDE OF WALL
10619
10618
17
Page 18
Step 4: Truss Installation
1
2
18H
You will need for this page:
10632
LS SB
(QTY: 8)
10632
Assemble two sets of Side Frames by overlapping them by 8 1/4” (21,0 cm) and inserting two Small Bolts and Nuts as shown
above. These will form the left and right Floor Frames.
32 7/8” (83,5 cm) from the edge of each Floor Frame, erect a Truss Assembly and secure using a Large Screw on each side. Once two
Truss Assemblies are in place, connect them with a Mid Side Wall Channel and secure with Large Screws.
Support Trusses until Mid Side Wall Channels are in place.
(QTY: 4)
10632
Side Frame
4
10634
Side Wall
Channel
SB
SB
2
Assemblies from Step 1:
Truss Assemblies (2)
Overlap Length
SB
8 1/4”
21,0 cm
SB
10632
10632
Notched side of Frame must face inside building.
10632
10632
LS
LS
10634
LS
LS
10632
LS
A
18
10634
LS
B
Truss Spacing
A
B
LS
32 7/8” 83,5 cm
57 1/2” 146,1 cm
A
Page 19
Step 4: Continued
4
3
19H
You will need for this page:
SB
(QTY: 14 )
10650
10650
10650
Roof Beam
Main Roof Beam
4
Side of Beams with small holes must face up.
End View of Double Beam
10650
Outer
Outer
10650
Main
Outer
Main
Outer
10650
Remove Bolts holding Truss peaks together (from Step 1-6). Next, place two Middle Roof Beams back-to-back and secure with two Small Bolts and
Nuts as shown above. This is the Main Roof Beam.
Install the Main Roof Beam and secure with two Small Bolts and Nuts at each end. Next, install the outer Roof Beams in the same manner.
Small holes in tops of beams.
19
Page 20
Step 4: Continued for Extension Modules
6
5
8
7
20H
You will need for this page:
LS SB
(QTY: 6+)
(QTY: 18+)
If you are erecting a 10’x10’ (3,0 m x 3,1 m) building, skip this page and move on to page 21.
10632
Side Frame
2+
10634
Side Wall
Channel
2+
One Side Frame per side is added for each additional Extension Module.
10650
Roof Beam
per side for each additional Module. Overlap Side Frames by 8 1/4” (21,0 cm). Refer to page 13 to see how many Trusses should be included in your building.
4+
Assemblies from Step 1:
All remaining Truss
All Truss Sections are assembled in the same manner as the Truss Section just
erected. Install one additional Side Frame
Assemblies
57 1/2” (146,1 cm) behind the previous Truss, erect a Truss Assembly and secure using a Large
Screw on each side. Once two Truss Assemblies are in place, connect them with a Mid Side Wall Channel and secure with Large Screws. Support Trusses until Mid Side Wall Channels are in place.
Remove Bolts holding Truss peaks together (from
Step 1-6). Next, place two Middle Roof Beams
back-to-back and secure with two Small Bolts and Nuts as shown. This is the Main Roof Beam.
Install the Main Roof Beam and secure with two
Small Bolts and Nuts at each end. Next, install
the outer Roof Beams in the same manner.
Repeat until all Trusses have been installed.
Main
Outer
Outer
10650
10650
10650
Outer
10650
Main Roof Beam
Main
Outer
10650
Side of Beams with small holes must face up.
20
Page 21
Step 5: Rear Wall Install
1
2
You will need for this page:
10633
LS LS
2
Assemblies from Step 2:
21H
Side Wall
(QTY: 4)(QTY: 2)
Channel
Rear Wall Assembly
If you purchased a Door Kit, skip this page and move on to page 22.
10633
10633
10’x10’ (3,0 m x 3,1 m) building shown.
Carefully position the Rear Wall Assembly in place at the rear of the building and secure to Side Frame with one Large Screw per
side as shown.
Slide one end of the Front and Rear Side Wall Channel behind the Corner Panel
and secure with a Large Screw. Secure the other end with a Large Screw when done. Repeat for the other Front and Rear Side Wall Channel.
10633
21
Page 22
Step 6: Front Wall Install
2
1
You will need for this page:
LS LS
10633
2
10622
1
80037
1
Assemblies from Step 3:
22H
(QTY: 4)(QTY: 2)
SS
(QTY: 6)
10’x10’ (3,0 m x 3,1 m) building shown.
LS
LS
10633
LS
Side Wall
Channel
Right Door
Jamb
Left Door
Jamb
Front Wall Assembly
If you purchased a Door Kit, install second Front Wall Assembly on the rear of the building.
10633
LS
LS
Just as in the rear, carefully position the Front Wall Assembly as shown and secure with a Large Screw on
both sides. Install Front and Rear Side Wall Channels using Large Screws.
Position the Door Jambs as shown and secure to the Front Wall Panel
using Small Screws. Double check that the holes in the Door Jamb line up with the holes in the Wall Post (Hinge). If they do not, the Left and Right Door Jambs are most likely switched.
SS
SS
SS
LS
LS
IMPORTANT: When installing the Front Wall Assembly in the building, two people should position and hold the Assembly in place until it is secure. Failure to do so could result in bending the Front Frame and Fascia pieces.
1062280037
22
Page 23
Step 7: Wall Angles
1
2
You will need for this page:
10625
LS SB LS
4+
23H
10625
(QTY: 4+)
Starting at the front and rear of the building, attach Side Wall Angles to the front and rear wall of the building with Large Screws as shown.
(QTY: 4+)
(QTY: 4)
Side Angle
LS
SB
LS
SB
LS
10’x10’ (3,0 m x 3,1 m) building shown.
All angles overlap by 8 1/4”
(21,0 cm)
Overlap Length
8 1/4”
21,0 cm
10625
10625
10625
LS
Next, insert Large Screws where the Wall Angles meet the Trusses. Where the Wall Angles overlap, align the holes as shown to the left and insert two Small Bolts and
Nuts to secure. All Side Wall Angles overlap by 8 1/4” (21,0 cm).
Continue until Side Wall Angles are installed along both sides of the building.
23
Page 24
Step 8: Wall Panels
IMPORTANT:
At this time, take a moment to ensure the building is level and square. Measure
diagonally across the building from opposite corners; when these measurements match, the building is square. For the remainder of assembly it will be important that the building is both level and square.
24H
EQUAL MEASUREMENTS
Whenever a crimped rib and an uncrimped rib
meet, the crimped rib should be placed UNDER
the uncrimped rib if possible. See next page.
Crimped Rib
Uncrimped Rib
Use the diagram to the right when attaching Wall Panels.
• Secure the top row to Top Frames
• Secure the middle row to Wall Channels
• Secure the lower row to Floor Frames
• Secure the circled holes to the Panel next to it
FASTEN TO TOP FRAMES
7822
FASTEN TO WALL CHANNELS
IMPORTANT: When installing the Wall
Panels over a Truss, you will need to ‘roll’ the Panels as shown to be able to attach the next Panel at the overlap. When securing the Panel to the building with Small Screws, do not insert Screws in the row of holes closest to the last rib of the Panel. Next, roll the Panel back slightly and attach the next Panel at the overlap with a Small Bolt and Nut in the center hole. Once this is done, continue securing the Panel to the building.
FASTEN TO FLOOR FRAMES
LEAVE LAST ROW OF HOLES EMPTY
UNTIL NEXT PANEL IS IN PLACE
24
Page 25
Step 8: Continued
1
2
25H
You will need for this page:
7822
SBSS
(QTY: 150+)
10’x10’ (3,0 m x 3,1 m) building shown.
Working one side at a time, lift the Panels into place and secure with three Small Screws in the
top of the Panel, three Small Screws in the middle of the Panel, and three Small Screws in the bottom of the Panel. Roll the Panel back as shown on the previous page and overlap the rib with the rib of the next Panel.
(QTY: 9+)
Wall Panel
10+
Secure the Panels with a Small Bolt and Nut thru the center hole at the overlap (see below). Next,
fi nish securing the Panels to the building with Small Screws as shown in the diagram on the previous page. Note: When attaching to Corner Panels, use Small Screws.
Place Small Bolt thru center hole where Panels overlap.
25
Continue until ALL Wall
Panels have been installed.
Page 26
Step 9: Gables
1
You will need for this page:
2
SB
8577
2
8576
6635
26H
4
69835
4
(QTY: 8)
GABLES ARE STACKED TOGETHER DURING SHIPPING AND MAY BE MIS­TAKEN FOR ONE GABLE! SEPARATE GABLES BEFORE CONTINUING.
Install Edge Trim to cover Gable Edge BEFORE doing ANY work with Gables. Failure to do so could result in injury.
Left Gable
Edge Trim MUST cover Gable edge.
Right Gable
Edge Trim (Plastic)
Bracket
Edge Trim
69835
8576
8577
6635
Leg of Roof Beam Bracket must face center of Gable as shown.
Install Roof Beam Brackets on all Gables using
two Small Bolts and Nuts per Bracket. Leg of Bracket must face center of Gable as shown.
26
Page 27
Step 9: Continued
2
3
4
You will need for this page:
9009
SBSS
1
6228
2
27H
(QTY: 16)
8576
Leave two holes open on each side of the Gable peak to attach Track Support.
(QTY: 2)
Gable Brace
Gable must fi t UNDER Side Wall Angle at corner.
10’x10’ (3,0 m x 3,1 m) building shown.
Track Sup.
SS
8577
Gable should be attached using the row of holes closest to the outside of the building. Do not insert screws into the two holes closest to where the Gables join. These will be used to attach the Track Support later.
through the second hole from the bottom only.
Working with one Gable at a time, attach the Gables to the top Rear Frame with Small Screws. The
To secure Gables together, position the Gable Brace as shown below and insert a single Small Bolt and Nut
Attach Gable to holes closest
to the Outside of the building.
SB
6228
Install Track Support.
Inside
SS
Gable
10629
Rear Wall
SS
9009
Outside
SB
Attach Brace with Bolt thru second hole from bottom only.
Position Track Supports as shown. Secure Track Supports to Gable using one Small Bolt and Nut.
Secure to Rear Frame using two Small
Screws.
27
Page 28
Step 9: Continued
5
6
7
28H
You will need for this page:
SB
(QTY: 13)
10649
Leave Hole Open
10649
Seal the gap between the Gables using the Weather Stripping Tape as shown.
Secure two Front and Rear Roof Beams together with a single Bolt to form the Main Roof
Beam as shown above. The end of the Main
Roof Beam with the open hole should face the Gable.
10649
Roof Beam
4
10649
10649
10649
10’x10’ (3,0 m x 3,1 m) building shown.
Top View of Gables
Tape should wrap around
gap between Gables.
Weather Stripping Tape
Position the Front and Rear Roof Beams as shown below and attach to Gable and Truss using two Small Bolts and Nuts per side. Install
the Main Beam fi rst.
Beam End Views
Tape BOTH Gable joints before installing Roof Beams.
CUT
Side of Beams with small holes must face up.
28
Page 29
Step 9: Continued
8
9
29H
You will need for this page:
SB
(QTY: 2)
10’x10’ (3,0 m x 3,1 m) building shown.
Attach the Roof Beam Brace to the Track Support with one Small Bolt and Nut as shown.
9204
Beam Brace
1
9204
Tab end attaches to Roof Beam.
Rotate to align with Roof Beam and secure to Roof Beam with one Small
Bolt and Nut as shown. Repeat Steps 9-2 thru 9-9 to install Gables at the front of the building. The Gables in the front of the building are installed exactly as the Gables in the rear of the building.
Attach Brace to Track Supports and Main Beam.
9204
Angled end attaches to Gable.
Attach Brace to Gable then rotate to align with Roof Beam.
Repeat Steps 9-2 thru 9-9 to install front Gables.
29
Page 30
Roof Install Prep Page
Read thru all of Roof Assembly before beginning Step 10.
30H
IMPORTANT:
Measure the building diagonally again to make sure the building is
square. The building should be square at the base and at the top.
This will make Roof Panels fi t better and holes will better align.
Be sure to carefully follow the Roof Panel Placement Order Diagram on this page.
Crimped Rib
Whenever a crimped rib and an uncrimped rib meet,
place the crimped rib UNDER the uncrimped rib.
At this time, take a moment to ensure the building is level and square.
Uncrimped Rib
The building is square when diagonal measurements are equal.
8579
7743
7743
7743
Roof Panel Placement Order
2
6
8
10
1
5
7
9
4 3
FASTEN TO RIDGE CAP
8578
7743
FASTEN TO ROOF BEAMS WITH SCREWS
7743
7743
FASTEN TO NEXT PANEL WITH BOLT AND NUT
85798578
FRONT
DO NOT FASTEN AT THIS TIME
30
Page 31
Step 10: End Panels
1
2
3
31H
You will need for this page:
SBSS
(QTY: 8)
Secure the End Panel to the Main Roof Beam by placing a Small Screw in hole #1 (from the diagram below). Carefully remove the Gable
Edge Trim once the Panel is in position.
Fasten Panel to Gable by placing Small Bolts and Nuts through holes #2 - #7. Fasten the holes in order.
Secure the Panel to the outer Roof Beam by placing a Small Screw in hole #8. Repeat for other three End Panels.
FASTEN TO NEXT PANEL
1
LEAVE THIS HOLE OPEN
(QTY: 24)
8578
Right End
2
8579
8579
Left End
An Awl may be used to help align holes that are only slightly misaligned. Take care not to bend or warp the metal, and always practice proper tool safety.
2
If Roof Beam holes do not line up
with Roof Panel holes, shift the
building from left to right. If this does not
help, your building may not be level. Shim the corners until holes line up.
1
2
3
8
2
LEAVE THIS HOLE OPEN
4
5
8578
6
7
3
8578
8579
4
8
5
Nut
Washer
10’x10’ (3,0 m x 3,1 m) building shown.
6
Bolt
7
GABLE
Work one corner at a time. Be sure
to fi nish a corner before moving on to
the next one.
LEAVE THESE HOLES OPEN
31
Page 32
Roof Assembly Chart
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
RP
LRLRLRMLRMLRMLRMLRMLRMLRMLRMMMMMMMMMMMM
M
32H
10’x10’ (3,0 m x 3,1 m)
No Extension Modules.
= 4
10’x15’ (3,0 m x 4,6 m)
1 Extension Module.
= 6
10’x20’ (3,0 m x 6,1 m)
EP RP
RC - F/R RC - F/R
EP RP
EP RP
RC - F/R RC - MID RC - F/R
EP RP
EP RP
RP RP EP
RP RP EP
RP
RP
RP
RP RP EP
RP RP EP
RP
EP = End Panel (8578 / 8579)
RP = Roof Panel (7743)
RC - F/R = Front and Rear Ridge Cap (10621)
RC - MID = Mid Ridge Cap (10680)
L = Left Roof Trim (80017)
R = Right Roof Trim (10620)
M = Mid Roof Trim (6015)
= Strip of Tape
NOTE: The symbol indicates a 2” (5,1 cm) strip of Weather Stripping Tape. Cut the number of strips indicated for your size building and set aside for later use.
RP RP EP
2 Extension Modules.
= 8
10’x25’ (3,0 m x 7,5 m)
3 Extension Modules.
= 10
10’x30’ (3,0 m x 9,0 m)
4 Extension Modules.
RC - F/R RC - F/RRC - MID RC - MID
EP RP
EP RP
RC - F/R RC - F/RRC - MID RC - MID RC - MID
EP RP
EP RP
RC - F/R RC - F/RRC - MID RC - MID RC - MID RC - MID
RP
RP
RP
RP
RP
RP
RP
RP
RP RP EP
RP
RP
RP
RP RP EP
RP RP EP
RP
RP RP EP
= 12
EP RP
RP
RP
RP
RP
RP RP EP
FRONT REAR
32
Page 33
Step 11: Roof Assembly
1
3
2
4
33H
You will need for this page:
SBSS
(QTY: 48)
Begin weather stripping the roof ridge. Apply more of the Weather Stripping after each additional Panel
is installed. A strip of Weather Stripping Tape 2” (5,1 cm) long should be applied over each Bolt that is on a rib overlap and under the Ridge Cap.
Attach the fi rst four Panels (#5 - #8) in the order given in the diagram on page 30. Use the Roof Panel Diagram on page 30 while assembling the roof. You
will need to ‘roll’ the Panels to secure the ribs together, just as on Wall Panels.
Secure rib #5 with two Small Bolts and Nuts as shown to the right, and then cover with two 2” (5,1 cm) strips of Weather Stripping Tape.
(QTY: 8)
7743
Roof Panel
6
Starting with rib #5 below, every rib that is over a Truss should be secured with a Small Bolt and Nut, and then sealed with a strip of Tape.
1
Leave holes on ribs #1 and #2 open.
3
SB
4
5
Seal Ridge
2
Install Panels #9 - #10 and seal with Weather Stripping Tape.
SB
Attach Panels #5 - #10 according to the diagram on page 30.
Weather Stripping Tape should be applied in a continuous strip along the length of the roof.
33
Page 34
Step 11: Continued
5
5
34H
For 10’x10’ (3,0 m x 3,1 m) ONLY.
Overlap two Front and Rear Ridge Caps as shown and secure with two Small Bolts and Nuts.
SB
B
You will need:
10621
SB
2
DO NOT fully tighten Ridge Cap Bolts until you
have both Ridge Cap Bolts in place. This will ease assembly. Bolts must be fully tightened before moving on to the next page.
End of Ridge Cap with four holes must
A
face toward the outside of the building. Do not secure at this time.
A
10621
B
10621
Ridge Cap -
(QTY: 2)
F/R
For 10’x15’ (3,0 m x 4,6 m) or larger.
Overlap one Front and Rear Ridge Cap and one Mid Ridge Cap as shown and secure with two Small Bolts and Nuts.
D
You will need:
10621
SB
1
SB
10680
End of Ridge Cap with four holes must face toward the outside of the building. Do not secure at this time.
C
C
10621
1
D
(QTY: 2)
Ridge Cap -
F/R
Ridge Cap -
Mid
34
10680
Page 35
Step 11: Continued for Extension Modules
6
7
9
10
8
You will need for this page:
7743
SBSS
4+
10621
1
10680
0+
35H
(QTY: 32+)
Continue to apply Weather Stripping.
(QTY: 8+)
If you are erecting a 10’x10’ (3,0 m x 3,1 m) building, skip this page and move on to page 36.
Install two more Roof Panels. Continue to apply Weather Stripping Tape as you go.
Where the last two Panels overlap over the Truss, insert two Small Bolts and Nuts and seal with two 2” (5,1 cm) strips of Tape.
Install two more Roof Panels.
Overlap the last Ridge Cap installed with the next
Ridge Cap and secure with two Small Bolts and Nuts as shown.
Repeat the steps on this page until you have only two Roof Panels remaining. Before moving on to the next page, all Ridge Caps should be in position, but the ends of the Front and Rear Ridge Caps at the front
and rear of the building should not be secured yet.
Roof Panel
Ridge Cap -
FR
in place. This will ease assembly. Bolts must be fully tightened before moving on to the next page.
SB
Ridge Cap -
Mid
DO NOT fully tighten Ridge Cap Bolts until you have both Ridge Cap Bolts
SB
Place strips of Tape over Bolts to seal.
(Under Ridge Cap)
35
Page 36
Step 11: Continued
11
13
12
You will need for this page:
7743
SBSS
2
36H
(QTY: 52+)
Continue to apply Weather Stripping.
At this point there should be only two Roof Panels remaining. Install last two Roof Panels.
Because the last Ridge Cap is already in place and has been secured at one end, you may need to move the Ridge Cap slightly to secure the last two Panels to the Main Roof Beams.
Finish weather stripping the roof under the Ridge Cap and cut the Tape just past the end of the roof. Fold end of Tape under roof edge.
With all Roof Panels in place, secure the bottom of Roof Panels to the Side Wall Angles with Small Screws on both sides of the building.
Cap Bolts in place. This will ease assembly. Bolts must be fully tightened before moving on to the next page.
(QTY: 6)
DO NOT fully tighten Ridge Cap Bolts until you have both Ridge
Roof Panel
• Bolts under Ridge Cap pass thru slots where
the End Roof Panel is overlapped by the Panel next to it (labeled rib 5 below).
SS
CUT
DO NOT secure ends of Ridge Caps until Peak Caps are in place.
SS
5
4
2
1
3
Alternate sides while securing roof panels.
SS
SS
10’x15’ (3,0 m x 4,6 m) building shown.
36
Page 37
Step 12: Roof Trim
1
3
2
4
37H
You will need for this page:
SBSSSS
(QTY: 4)
where the Left and Right Roof Trim pieces are located.
shown to the right.
Side Roof Trim at the corner inward enough so the right and left Roof Trim Caps fi t onto right and left corners.
(QTY: 16+)
Slide Peak Cap legs under Ridge Cap and secure Ridge Cap ends with four Small Bolts and Nuts on
each end as shown.
Position Left and Right Roof Trim as shown below and secure with Small Screws. Do not fasten the last Screw on each end. Pay close attention to
If you are erecting a 10’x15’ (3,0 m x 4,6 m) or
larger building, install Mid Roof Trim along the re­mainder of the roof edge. Roof Trim overlaps as
Position the Roof Trim Caps as shown below and secure with a Small Screw. Using your thumb
and index fi nger, overbend the bottom fl ange of the
(QTY: 8)
80017
Left Trim
2
10620
Right Trim
2
6015
Mid Trim
0+
Trim Cap (L)
2
Trim Cap (R)
Insert a Small Screw where Roof
Trim overlaps after installing.
Roof Trim Caps are positioned as shown.
SB
Peak Cap
2
2
Mid Roof Trim
10620
Right Roof Trim
80017
Left Roof Trim
6015
6015
Mid Roof Trim
10620
Right Roof Trim
SB
80017
Left Roof Trim
10’x15’ (3,0 m x 4,6 m) building shown.
37
Page 38
Step 13: Door Assembly
1
You will need for this page:
SB
10623
2
10624
1
80051
1
38H
Door Panel
(QTY: 10)
(Hinge)
If you purchased a Door Kit, repeat Door Assembly process for rear of building.
Refer to page 11 for Door assembly overview.
Position Door Panels as shown and secure using Small Bolts and
Nuts. NOTE: Door Panels in the image below are shown pictured from the inside of the building. Pay close attention to how Panels are positioned. Below are end views showing Panel position.
Right Door
SB
10624
10623
Right Door
Panel
Left Door
Left Door
Panel
The best way to assemble the
Doors is on a fl at, elevated
surface such as a table or workbench.
10623
80051
10623
Hinge Side
Inside
SB
SB
SB
SB
10624
END VIEW
END VIEW
38
80051
Inside
10623
Hinge Side
Page 39
Step 13: Door Assembly
2
You will need for this page:
[ NO HARDWARE NEEDED
FOR THIS STEP ]
10635
Horiz. Door
Brace
4
Brace (Hinge)
10637
Vert. Door
2
10678
Vert. Door
Brace (Latch)
2
10635
39H
Position Horizontal Door Braces, and
Vertical Door Brace (Hinge) and Vertical Door Brace (Latch) as shown. NOTE:
Doors in the image below are shown pictured
from the inside of the building. Pay close attention
to how parts are positioned. Make sure hinge
holes in the Vertical Door Brace (Hinge) line up with hinge holes in Door Panel (Hinge).
Right Door
10635
10637
10624
10678
Three holes along
INSIDE of Door.
Left Door
80051
Extra hole along
INSIDE of Door.
10635
10637
10623
10623
Inside
Holes in Door Brace must line up with holes in Door Panel.
10635
10637
39
10678
10635
10635
Inside
Inside
Page 40
Step 13: Continued
3
You will need for this page:
LS
10636
4
40H
(QTY: 12)
Slide Vertical Door Braces into position with ends inside Horizontal Door Braces.
Double check that the open ends of the Vertical Door Braces face the edges of the Door (see image to right) and secure with Large Screws in each Door. NOTE: Doors are shown pictured from inside building.
Right Door
10636
Vert. Door
Brace
10636
Open ends of Vertical Door Braces must face edge of Doors.
Left Door
10636
10636
Inside
Inside
40
Page 41
Step 13: Continued
4
41H
You will need for this page:
LNB
(QTY: 2)
LS
(QTY: 13)
A
10651
LS
B
LNB
C
66781
SB
(QTY: 2)
LS
SB
SB
LS
LS
LS
Plastic
Washer
(QTY: 3)
10651
Latch Plate
1
66781
Spring Latch
1
10626
Diagonal
Brace
A: Position parts as shown and secure to upper inside corner of left Door with Large
Screws. Spring Latch attaches to Latch Plate using Small Bolts and Nuts. Place three Plastic Washers behind top hole of Spring Latch
as shown; this will help alignment.
B: Where Braces overlap insert a Long Bolt through all Braces and Door Panel and secure with a Nut.
C: Secure Diagonal Braces to Doors in all corners with Large Screws.
8
Right Door
Left Door
C
A
10626
10626
10626
10626
B
10626
10626
10626
10626
Inside
Inside
41
Page 42
Step 13: Continued
5
6
42H
You will need for this page:
LS
10675
(QTY: 26)
Secure all Diagonal Braces to the Vertical Door Braces with Large Screws as shown.
Next, position the Cane Bolt Bracket back­to-back against the Vertical Door Brace closest to the center of one Door as shown. Slide the Cane Bolt Bracket to the bottom of the Door and secure with three Large Screws. Repeat for other Door.
Align the Cane Bolt with the holes in the
Cane Bolt Bracket and Vertical Door
Brace and secure with six Large Screws as
shown. Repeat for other Door.
Cane Bolt
Bracket
2
66780
Cane Bolt
2
with thier own hardware. This hardware is not used when assembling
the building. Instead, use the
hardware indicated in each step.
BOTH DOORS
The Cane Bolt, Door Handles and Slide Bolt are pre-packaged
66780
Inside
Right Door
10675
Left Door
Latch Plates shown for alignment only, install on page 44.
10675
Inside
Inside
42
Page 43
Step 13: Continued
7
43H
You will need for this page:
LS
(QTY: 20)
Secure the Horizontal Door Brace to the Door with Large Screws.
Position Door Trim and Astragals as shown and secure with Large Screws. Lock Eyelet slides thru Astragal on right Door and is secured with two Large Bolts and Square Nuts. Pay close attention to the position of each part.
LS
(QTY: 20)
Left Door
LB
(QTY: 2)
10647
10648
Astragal
2
10647
Top Trim
If holes do not align, insert Screw
at an angle.
Right Door
2
66778
Lock Eyelet
1
OUTSIDE
10647
10647
INSIDE
INSIDE
LEFT DOOR
10648
OUTSIDE
Outside
10648
10648
INSIDE
10648
RIGHT DOOR
OUTSIDE
43
66778
LB
Outside
Page 44
Step 13: Continued
8
9
44H
You will need for this page:
66782
LB LB
(QTY: 8) (QTY: 4)
Slide Latch Plate into position on the Left Door. Next, position the Slide Bolt on the
face of the Door and secure with Large Bolts and two Square Nuts on each Bolt. Position the Door Handle on the face of the Left Door and secure with Large Bolts and Square Nuts. This completes the Left Door assembly.
Slide Latch Plate into position on the Right
Door. Next, position the Door Handle on the
face of the Door and secure with Large Bolts and Square Nuts. This completes the Right Door assembly.
Door Handle
2
66779
Slide Bolt
1
10651
Latch Plate
Instead, use the hardware indicated in this step.
Left Door
2
Do not use hardware supplied with Door Handle and Slide Bolt.
Right Door
Outside
Outside
Slide end of Latch Plate behind Door Brace.
44
Page 45
Step 13: Continued
45H
Slide Bolt may need adjustment to align properly.
You will need:
66609
FS
(QTY: 36)
Hinge
If Slide Bolt does not align properly, you may
need to insert plastic washers between the door and the Slide Bolt to ensure proper
fi t. Adjust number of plastic washers until desired fi t is reached.
6
Hanging the Doors:
After the Doors have been assembled, install hinges on one
Door using fl athead Screws and Nuts. Use the image to the
left as a guide to proper hinge position. Next, position one Door in the doorway of the building and secure the hinges,
FS
FS
from top to bottom, to the Door Jamb, but do NOT fully tighten. With all hinges in place, hold the Door in alignment and slowly tighten the Bolts on the Door Jamb side of the hinge. Repeat to hang the other Door.
Swing the Doors carefully to check alignment. If Doors are
misaligned, slightly loosen the Bolts on the Door Jamb side of the hinge and realign the Door. Fully tighten when done.
IMPORTANT: Once the building is fully assembled, measure across the door
opening and check that it is 98 1/4” (249,6 cm). If it is not, move the front walls in or out slightly to match this dimension. This must be done BEFORE anchoring.
45
Page 46
ANCHORING OPTIONS...
IMPORTANT:
Doors must hang and swing level before anchoring building.
Anchor your building at this time. See below for details on anchoring.
After anchoring, drill a 5/8” (1,6 cm) hole at least 2” (5,1 cm) into your base to receive the
left-side Cane Bolt and hold the Door (left side only) closed.
Please take a moment to ensure that the building is installed in accordance with these instructions and with all applicable regulations.
Anchoring Down The Building
The entire fl oor frame MUST be securely anchored once the building is erected.
Below are recommended ways of anchoring.
46H
Arrow Anchoring Kit: (Model No. AK4 or 60298)
Recommended for use with any suggested base. Contains: 4 Anchors with Cable, Clamps and
installation instructions.
OVER THE BEAMS
AND INTO THE GROUND
Anchoring into Concrete:
1. For poured concrete slab or footing or patio blocks: Use 1/4" x 2" (6 mm x 51 mm) Lag Screws.
2. For Anchor Post of Concrete poured after building is
erected: Use 1/4" x 6" (6 mm x 152 mm) Lag Screws.
1.
2.
Anchoring into Wood/Post:
Use 1/4" (6 mm) Wood Screws. There are 1/4" (6 mm)
dia. holes provided in the frames for proper anchoring.
1. 2.
Arrow Anchoring Kit: (Model No. AK100 or 68383)
Recommended for use with the concrete base. Contains: Corner gussets, perimeter clips, hardware,
1/4" masonry drill bit and installation instructions.
An Anchor Kit may be purchased online at www.arrowsheds.com You can also purchase one over the phone by calling 1-800-851-1085. See accessories page for details.
46
Page 47
44A
CARE & MAINTENANCE...
Exterior Care:
For a long lasting fi nish, clean and wax the exterior surface. We recommend washing with a mild soap solution. DO NOT use power washing to clean your shed. Using a spray automotive type wax periodically on the exterior is highly
recommended if you are in a high humidity or coastal climate region.
Combustibles and corrosives must be stored in air tight containers designed for chemical and/or combustible storage. Corrosive chemicals such as fertilizers, pesticides and herbicides should be cleaned off the interior and exterior surfaces immediately. Rust caused by chemical damage is not covered by the warranty.
DO NOT STORE POOL CHEMICALS IN YOUR SHED - THIS VOIDS YOUR WARRANTY
Rust protection precautions may help to stop rust from developing, or stop it quickly as soon as it appears.
• Avoid nicking or scraping the coating surface, inside and out.
• Keep roof, base perimeter and door tracks free of debris and leaves which may accumulate and retain moisture.
These can do double damage since they give off acid as they decay.
• Touch up scrapes or nicks and any area of visible rust as soon as possible. Make sure the surface is free of moisture, oils, dirt or grime and then apply an even fi lm of high quality touch-up paint.
• Various paint manufacturers provide products for rust treatment and coverage. If surface rust does appear on
your shed we recommend treating those areas as soon as possible, following the paint supplier of your choice instructions.
• Our customer service department can provide the paint tinting formula for matching the color of your shed. We also
have touch-up paint available for repairing small nicks and scratches.
Roof:
Keep the roof clear of leaves and snow. Heavy amounts of snow on the roof can damage the building making it
unsafe to enter. In snow country, Roof Strenghtening Kits are available for most Arrow Buildings for added protection
against heavy snow accumulation.
Doors:
For sliding doors, always keep door tracks clear of dirt and other debris that prevents them from sliding easily. Lubricate door track annually with furniture polish or silicone spray. Keep doors closed and locked to prevent wind
damage.
Fasteners:
Use all washers supplied to protect against weather infi ltration and to protect the metal from being scratched by
the screws. Regularly check screws, bolts, nuts, etc., and retighten as necessary.
General:
• A plastic sheet (vapor barrier) placed under the entire fl oor area may reduce condensation.
• Wash off inked part numbers on coated panels with soap and water.
• Silicone caulking may be used for watertight seals throughout the building.
Please note, Manufacturer cannot be held responsible for any consequences due to buildings that are not installed per these instructions, or for damage due to weather conditions or acts of God.
Keep these assembly instructions and owner’s manual for future reference.
47
Page 48
ARROW ACCESSORIES...
48H
ANCHOR KITS
Model No. AK4
Anchor Kit contains heavy-duty steel
augers, 60' (18 m) of steel cable and
4 cable clamps. No digging or concrete pouring, just insert cable under roof, over roof beams, into augers and twist augers into the ground. For buildings
larger than 10'x9' (3,0 m x 2,6 m), use 2 kits.
Model No. AK100
New concrete anchor system permits anchoring any size Arrow building directly to a concrete slab. Each kit contains heavy-duty, hot-dipped galvanized steel corner gussets and
perimeter clips which fi t over the fl oor
frame and lag bolt into a concrete slab.
Full assembly instructions and a 1/4"
masonry drill bit are included.
ATTIC KIT / WORKBENCH KIT
Model No. AT101
Heavy-duty galvanized steel bars that
fi t all 10' (3,0 m) wide Arrow buildings.
They install quickly and easily to help organize space and create more useable space as an attic or workbench. Will hold up to 250 lbs. (113 kg) evenly distributed.
Some drilling required to fi t buildings without mid-wall bracing.
SHELF UNITS
Heavy-duty, galvanized steel shelf units help organize stor-
age space. They easily mount on the wall or sit on the fl oor.
Fits all Arrow buildings.*
TOOL HANGING RACK
Model No. TH100
The perfect tool organizer. Twin
25 1/2" (64,8 cm) steel channels plus fi ve heavy-duty snap-in
hangers and a small tool holder for screwdrivers, pliers, etc. Holders slide along channel for fully
adjustable spacing. Great for
garage, basement, or the back of any door. Fits all Arrow storage buildings.
SPECIAL NOTICE ON DELIVERY:
If your accessory is shipped via truck line a day time phone number is required to arrange delivery. If no one
is available to sign for the delivery, you may be subject to a re-delivery charge assessed by the carrier.
Model No. SS404
• Makes 8" to 12" (20,3-30,5 cm)
wide shelves in any length.
• Brackets, braces,
hardware included. Lumber is not included.
* Some drilling required to fi t buildings without mid-wall bracing.
Model No. SS900-A
• Grey color
• 3 shelves
• Holds up to 85 lbs. (38 kg)
(even weight distribution)
HOW TO ORDER
We recommend that you purchase accessory items from your local storage building dealer whenever possible; however, because the full line of accessories is not always available from all dealers, Arrow is offering them to you on a direct basis.
Purchase Online at www.arrowsheds.com
Purchase over the phone by calling 1-800-851-1085
Most major credit cards accepted. Allow 2 weeks for Delivery.
48
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