Apple MacBook (13-inch and late 2006) 06-12 Service Manual

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MacBook (13-inch)

MacBook (13-inch) and

MacBook (13-inch Late 2006)

Updated 1 December 2006

© 2006 Apple Computer, Inc. All rights reserved.

MacBook (13-inch)

Contents

Take Apart

What’s New  7

 

 

 

 

Vertical-Insert Connectors  10

 

Tools 

10

 

 

 

 

 

Power Adapter  11

 

 

 

 

Temperature Concerns 

11

 

 

Note About Images in This Manual 

11

Simplified Flowchart for Take Apart 

12

Battery 

13

 

 

 

 

 

RAM Door (L-Bracket) 

16

 

 

Memory (DIMMs) 

20

 

 

 

Removal Procedure 

21

 

 

 

Replacement Procedure 

22

 

 

Removing a Stuck Memory Card  24

Hard Drive 

25

 

 

 

 

Top Case (with Keyboard) 

28

 

Trackpad Cable (Late 2006 Model Only)  40

Procedure 

41

 

 

 

 

AirPort Extreme Card 

45

 

 

MagSafe DC-In Board  

50

 

 

Left Speaker 

54

 

 

 

 

Battery Connector with Sleep Switch  58

Hard Drive Connector  

64

 

 

Fan  70

 

 

 

 

 

 

Heatsink   73

 

 

 

 

Checking the Thermal Grease 

77

 

Comparing Heatsinks  83

 

 

ii

Bluetooth Holder 

84

 

 

Optical Drive 

88

 

 

 

Optical Drive Cable 

98

 

 

I/O Frame (with upper EMI shield)  102

Logic Board 

106

 

 

 

DIMM Lever Kit 

115

 

 

Backup Battery 

119

 

 

Bluetooth Antenna Board and Cable 

122

Bluetooth Board 

126

 

 

Bluetooth-to-Logic Board Cable  130

 

Subwoofer with Right Speaker Cable 

135

Midframe 

141

 

 

 

 

Display Bezel 

146

 

 

 

Removal Procedure 

147

 

 

Replacement Procedure 

150

 

Spacers at Bezel Scoops 

153

 

C-Channel  155

 

 

 

 

Clutch Block, Left 

159

 

 

Clutch Block, Right 

166

 

Clutch Caps 

170

 

 

 

(Refer to“Clutch Block, Left”and“Clutch Block, Right”)  170

Display Module 

171

 

 

Bottom Case 

178

 

 

 

Clutch Cover 

182

 

 

 

Bezel Scoops, Left and Right  188

 

LCD Panel 

192

 

 

 

 

Antenna Receptors and Cables, Top and Left  197

Antenna Receptor and Cable, Right (Late 2006 Model Only)  202

iii

LCD Panel Assembly  209

Removal Procedure  211 Reinstallation Procedure  216

Foil at Camera Bracket  223 Spacers at Camera Bracket  226 Camera Assembly  228

LVDS Cable with USB Line  234 Microphone Cable  241 Inverter Board  248

Inverter Cable  251

Display Hinges, Left and Right  254 Bezel Brace, Left  257

Bezel Brace, Right  259 Sleep Magnet  263 Display Magnet Pairs  266 Display Rear Housing  270

Additional Procedures

General Information  274

Replacing Darfon Keycaps  275

Preliminary Steps  275

Part Location  275

Procedure  275

Replacing Mitsumi Keycaps  290

Preliminary Steps  290

Part Location  290

Procedure  291

Troubleshooting

General Information  306

Troubleshooting Steps  307

iv

Symptom Charts  310

Block Diagram  320

Views

External and Internal Views 

323

 

Front: Keyboard and IR Window  323

 

Back: Air Vents and Display Clutch 

324

 

Left Side:Ports 

324

 

 

 

Right Side: Slot Drive   324

 

 

 

Battery Bay: Memory Card Levers and Hard Drive Pull Tab  325

Top Case Removed: Main Modules and Cable Routing 

325

Screw Matrix  331

 

 

 

Top Case Screw Locations  331

 

 

Display Module Screw Locations 

332

 

Logic Board Screw Locations 

333

 

 

Screw Reference Chart, Part 1 of 2 

334

 

Screw Reference Chart, Part 2 of 2 

335

 

Exploded Views 

336

 

 

 

MacBook (13-inch)—Display Exploded View  336

 

MacBook (13-inch)—Main Exploded View  337

 

MacBook (13-inch Late 2006)—Display Exploded View 

338

MacBook (13-inch Late 2006)—Main Exploded View  339

Service Source

Take Apart

MacBook (13-inch)

© 2006 Apple Computer, Inc. All rights reserved.

What’s New

The MacBook (13-inch) portable computer is the first computer of its size featuring the Intel Core Duo processor and built-in iSight video camera.The main features and service differences (from similar-sized Apple portable computers) include:

Higher resolution 13.3-inch LCD panel

iSight camera built-in

Infrared sensor on front right corner

Hard drive is offered as a customer-replaceable module

Digital audio-in

MagSafe magnetic power connector

Supports extended desktop

Vertical-insert connectors—most of the cable connectors on the logic board use a new design that requires special insertion and extraction (refer to the section“Vertical-Insert Connectors”in this chapter)

Feet on the bottom case are heat-staked, so they are not removable

Built-in keyboard as part of top case

Operating temperature is hotter than previous models (refer to“Temperature Concerns”in this chapter)

MacBook (13-inch) Take Apart  

The following table shows the MacBook (13-inch) model configurations at introduction:

Feature

Good

Better

Best

Intel Core Duo processor

1.83 GHz

2.0 GHz

2.0 GHz

Memory

512 MB (x2)

512 MB (x2)

512 MB (x2)

Hard Drive

60 GB

60 GB

80 GB (120 GB)

Optical Drive

Combo, 9.5 mm

Super, 9.5 mm

Super, 9.5 mm

 

 

 

 

Housing

White

White

Black

 

 

 

 

Display

13.3-inch, 1280x800, 114 dpi, Low Reflection Glossy Polarizer (LRGP)

Battery

55-Whr Lithium Polymer

 

Power Adapter

60 W, A70, MagSafe MPM

 

The following table shows the MacBook (13-inch Late 2006) model configurations at introduction:

Feature

Good

Better

Best

Intel Core 2 Duo processor

1.83 GHz

2.0 GHz

2.0 GHz

Memory

512 MB (x2)

1 GB (x2)

1 GB (x2)

Hard Drive

60 GB

80 GB

120 GB, (160 GB, 200

 

 

 

GB)

Optical Drive

Combo, 9.5 mm

Super, 9.5 mm

Super, 9.5 mm

Housing

White

White

Black

Display

13.3-inch, 1280x800, 114 dpi, Low Reflection Glossy Polarizer (LRGP)

Battery

55-Whr Lithium Polymer

 

Power Adapter

60 W, A77, MagSafe MPM

 

 

 

 

 

Keyboard integral to top case:

MacBook (13-inch) Take Apart  

Product name on display bezel:

MagSafe power connector port:

Infrared window on front of computer:

For additional views of the computer, refer to the“Views”chapter at the end of this manual.

MacBook (13-inch) Take Apart  

Vertical-Insert Connectors

Most of the cable connectors on the logic board use a new design that requires special insertion and extraction. Caution:To prevent damage to the connectors, install them from the front (away from the cable) when reconnecting vertical-insert cables to the logic board.

Tools

Caution: To prevent scratches or other cosmetic damage to the computer housing, use a soft cloth as a protective layer when removing and installing the external screws.

The tools required to service this computer include:

Clean, soft, lint-free cloth

Coin

ESD wrist strap and mat

Magnetic Phillips #0 screwdriver

Magnetic Phillips #00 screwdriver (preferably with a long handle)

Black stick (Apple probe tool, part number 922-5065) or other nonconductive nylon or plastic flatblade tool

Access card (Apple part number 922-7172) to open the top case

Jeweler’s flatblade screwdriver

Needlenose pliers

Stack of books, weighted boxes, or other means of support for display while removing screws from hinge

Thermal grease (Apple thermal compound syringe, part number 922-7144)

Alcohol wipes

Permanent marking, felt-tip pen

Standard size CD or DVD disc

MacBook (13-inch) Take Apart   10

Power Adapter

Warning: The power adapter for this computer is unique to this model. It uses an MPM 4-pin adapter plug. Do not use this power adapter with any other portable computer. Power adapters from earlier iBook or PowerBook computers are not compatible and will not fit the MPM plug.

Temperature Concerns

This computer runs hotter than previous models. However, the normal operating temperature is well within national and international safety standards. Nevertheless, customers may be concerned about the generated heat. To prevent an unneeded repair, you can compare a customer’s computer to a running model, if available, at your repair site. For more information

on temperature concerns and customer perception, refer to Knowledge Base article 30612“Apple Notebooks:Operating Temperature.”

http://docs.info.apple.com/article.html?artnum=30612

Note About Images in This Manual

Because a pre-production model was used for most of the images shown in this manual, you may notice small differences in appearance between the image pictured and the computer you are servicing. However, although the appearance differs, the steps and sequence are the same unless noted.

Memory Card Levers

Important: The following image shows the memory cards and hard drive installed in the battery bay. Note the correct position of the memory card levers. Some images pictured in this manual used a pre-production model, so the direction and appearance of the levers differ from the accurate depiction below. Refer to the Views chapter for other useful reference images.

MacBook (13-inch) Take Apart   11

Simplified Flowchart for Take Apart

Although this flowchart does not include every serviceable part, you can use it as a reference after becoming familiar with the detailed removal procedures.

Remove

Battery

Remove RAM Door

(L-Bracket)

Remove Hard Drive

Remove RAM

(2 DIMMS)

Remove Top Case

with Keyboard

Remove ODD & C

Channel

Remove LCD Clutch Blocks: Left & Right

Remove Display

Module

Remove Display

Bezel

Remove Clutch Cvr

Remove Inverter

Remove L & R

Bezel Scoop

Disconnect LCD Panel Assembly

from Display Housing

Disconnect Bezel Braces

from LCD Panel

Remove MagSafe

DC-In Board

Remove Left Speaker

Remove AirPort

Extreme Card

Remove HDD Conn

Remove Fan

Remove Heatsink

Remove Batt Conn

(w/Sleep Switch)

Remove Optical

Drive & C-Channel

Remove Subwoofer

Remove Bluetooth

Remove R Speaker

Remove Midframe

Remove I/O frame

Remove Logic Board

Remove Antenna -

Inverter Cable

Assm.

Remove LVDS-

Cam-Mic Cable

Assm.

MacBook (13-inch) Take Apart   12

Battery

Tools

Clean, soft, lint-free cloth

Coin

Part Location

Preliminary Steps

Warning: Always shut down the computer before opening it to avoid damaging the internal components or causing injury. After you shut down the computer, the internal components can be very hot. Let the computer cool down for 30 minutes before continuing

MacBook (13-inch) Take Apart   13

Procedure

1.Shut down the computer.

2.Wait 30 minutes to allow the computer’s internal components to cool.

3.Unplug all external cables from the computer except the power cord.

4.Unplug the power cord.

5.Put on an ESD wrist strap.

6.Turn over the computer and place it on a soft cloth.

7.Use a coin to release the battery latch. Turn the coin a quarter turn clockwise to unlock the battery.

Caution: To prevent scratches or other cosmetic damage to the bottom case, use only a coin to unlock and lock the battery.

8.Lift out the battery from the battery bay.

MacBook (13-inch) Take Apart   14

9.To install the replacement battery, tilt the foot end of the battery into the battery bay first. Then press and hold down the other end of the battery as you turn the coin to lock it into place.

10. Reassemble and test the computer.

MacBook (13-inch) Take Apart   15

RAM Door (L-Bracket)

Tools

Soft cloth

ESD wrist strap and mat

Magnetic Phillips #0 screwdriver

Black stick (Apple part number 922-5065) or other nonconductive nylon or plastic flatblade tool

Part Location

Preliminary Steps

Before you begin, remove the battery.

MacBook (13-inch) Take Apart   16

Procedure

1.With the computer closed and upside down on a soft cloth, touch a metal surface inside the battery bay to discharge any static electricity.

2.Loosen—but do not try to remove—the three captive screws along the RAM door.

MacBook (13-inch) Take Apart   17

3.Holding the long end of the L-shaped RAM door, pivot it out from the battery bay. (If necessary, use a black stick to tilt it up and out of the battery bay.) Be careful not to bend it.

Replacement Note: Before replacing the RAM door, make sure that

Hard drive pull tab is not exposed

Cards are fully inserted

Memory card levers are fully down before replacing the RAM door

Replacement Note: Check that the replacement RAM door has a rubber cushion to protect the hard drive opening and two EMI gaskets to protect the memory card openings.

MacBook (13-inch) Take Apart   18

4.Replacement Note: Install the replacement RAM door by first aligning the short end at the notch near the hard drive opening.

Replacement Note: Use a black stick, if necessary, to tuck in the EMI gaskets so they do not protrude from the edge of the battery bay. Make sure the three screws align with the holes in the bottom case before tightening them.

5.Reassemble and test the computer.

MacBook (13-inch) Take Apart   19

Memory (DIMMs)

This computer comes with a minimum of 512 MB of 667 GHz Double Data Rate 2 (DDR2)

Synchronous Dynamic Random-Access Memory (SDRAM) installed. It has two slots that can accept SDRAM Small Outline Dual Inline Memory Modules (SO-DIMMs). The slots are side-by-side on the logic board behind the RAM door. For best performance, memory should be installed

as pairs with an equal memory card in each slot.The maximum amount of memory for this computer is 2 GB, with 1GB DIMM installed in each slot.

Memory cards must meet these requirements:

1.25 inch or smaller

256 MB, 512 MB, or 1 GB

200-pin

PC-5300 DDR2 667 MHz Type RAM

Tools

ESD wrist strap and mat

Preliminary Steps

Before you begin, remove

Battery

RAM door

Part Location

MacBook (13-inch) Take Apart   20

Removal Procedure

1.Touch a metal surface inside the battery bay to discharge any static electricity.

2.Put on an ESD wrist strap.

3.In one swift motion, use one finger to move the lever to the left and release it.This swift motion ejects the memory card.

Caution: The memory card eject levers are on a spring hinge that operates on a side-to-side horizontal plane.The mechanism can be damaged if the lever is forced outside of that horizontal movement.To prevent damage to a lever, move it swiftly—in one sideways direction only.

Note: Refer to the following if an issue occurs with a lever:

• 

If the lever wobbles, the lever may not be fully screwed in. Refer to“DIMM Lever Kit”in

this chapter.

• 

If the lever offers no resistance, the spring mechanism may be damaged. Refer to“DIMM

Lever Kit”in this chapter.

• 

If the lever is stuck in a completely closed position (recessed underneath the bottom

case), use a wooden pencil to gently pry it out, as shown below.

MacBook (13-inch) Take Apart   21

4.Holding the memory cards by the corners, slide them out from the battery bay.

Important: Do not touch the gold connectors. Handle the card only by its edges.

Replacement Procedure

1.Align the memory card so that the gold connectors face the slot and the notch is on the left. (The chip side of the board faces down.)

MacBook (13-inch) Take Apart   22

2.Use two fingers to push firmly on the edge of the memory cards. If there is a tight fit, installing the cards may take some force to ensure that they are fully inserted.

Important: When the cards are fully inserted, the edges of the cards are nearly hidden, as shown by the recessed card on the right in the image below.

3.If the levers do not return to the closed position, move them to close them.

4.Reassemble and test the computer.

5.Make sure the computer recognizes the new memory by opening System Profiler, clicking More Info, and clicking Memory.

MacBook (13-inch) Take Apart   23

Apple MacBook (13-inch and late 2006) 06-12 Service Manual

Removing a Stuck Memory Card

If a lever becomes inoperable and does not eject a memory card, you must remove the top case to access the stuck memory card. Follow this procedure only if the memory card is stuck and cannot be ejected by using the lever.

1.Follow the“Top Case”procedure in this chapter to remove the top case.

2.Notice the eject bars on each side of the memory card carrier. Use a black stick to push and slide the eject bar down the side of the carrier.

3.Repeat step 2 on the other side of the memory card carrier until the memory card pops out.

MacBook (13-inch) Take Apart   24

Hard Drive

Tools

ESD wrist strap and mat

Black stick (Apple part number 922-5065) or other nonconductive nylon or plastic flatblade tool

Preliminary Steps

Before you begin, remove

Battery

RAM door

Part Location

MacBook (13-inch) Take Apart   25

Procedure

1.If the hard drive pull-tab is tucked in, use a black stick to unroll it.

2.Pull the tab straight out to slide the drive out from the rubber rails in the battery bay.

MacBook (13-inch) Take Apart   26

3.Hold the drive only by the sides when removing and replacing it.

4.Install the replacement hard drive, and reassemble and test the computer.

Important: After a new hard drive replacement, you must update the operating system to

Mac OS X version 10.4.6 or later.

Replacement Note: If you are installing the hard drive while the top case is off, make sure the two bottom case spring guides are aligned with the notches in the bottom case. The image below shows the top spring centered and the bottom spring off center.

MacBook (13-inch) Take Apart   27

Top Case (with Keyboard)

Tools

ESD wrist strap and mat

Magnetic Phillips #0 screwdriver

Magnetic Phillips #00 screwdriver (preferably with a long handle)

Black stick (Apple part number 922-5065) or other nonconductive nylon or plastic flatblade tool

Access card (Apple part number 922-7172) to open the top case

Clean, soft, lint-free cloth

Preliminary Steps

Before you begin, remove

Battery

RAM door

Part Location

MacBook (13-inch) Take Apart   28

Procedure

Caution: To prevent scratches or other cosmetic damage to the computer housing, use a soft cloth as a protective layer when removing and installing the external screws.

1.With the computer upright, remove the two identical 5.5-mm long shoulder screws from the right side of the computer.

Replacement Caution: When installing these top case screws, do not press on the area over the slot drive.The slot-drive bezel could be damaged with too much pressure.

2.Important: Notice the two screws at the left side of the computer. Although they can be removed, they exist for cosmetic purposes only and do not require removal. If they are removed, however, be sure to reinstall the two identical 3-mm long shoulder screws at the corner near the ports. Do not use longer screws.

3.At the back of the computer, remove the four #0 Phillips screws (two at each side) near the display hinge--

Two 12-mm long shoulder screws that are closest to the hinge

Two 8-mm long shoulder screws at the back corners of the computer

MacBook (13-inch) Take Apart   29

4.Turn over the computer, and on the outside of the bottom case, remove the three #0 Phillips screws:

Two 14-mm long screws near display hinge

One 11-mm long at center of bottom case

Replacement Caution: Do not put one of the longer screws in the center screw hole or it will damage the logic board.

Replacement Caution: When installing the three bottom case screws, install them in the order shown.

MacBook (13-inch) Take Apart   30

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