Apple MacBook (13-inch) 06-05 Service Manual

5 (1)

Service Source

MacBook (13-inch)

16 May 2006

© 2006 Apple Computer, Inc. All rights reserved.

MacBook (13-inch)

Contents

Take Apart

What’s New  6 Tools  8

Temperature Concerns  9

Note About Images in This Manual  9

Battery  10

RAM Door (L-Bracket)  13

Memory (DIMMs)  17

Removal Procedure  18 Replacement Procedure  20

Hard Drive  22

Top Case (with Keyboard)  25 AirPort Extreme Card  34 MagSafe DC-In Board   37 Left Speaker  41

Battery Connector with Sleep Switch  45 Hard Drive Connector   49

Fan  55

Heatsink   58

Applying Thermal Grease   61

Bluetooth Holder  64

Optical Drive  68 Optical Drive Cable  77

I/O Frame (with upper EMI shield)  80 Logic Board  83

ii

Applying Thermal Grease   92

 

 

 

DIMM Lever Kit 

96

 

 

 

Backup Battery 

99

 

 

 

 

Bluetooth Antenna Board and Cable 

102

Bluetooth Board 

106

 

 

 

Bluetooth-to-Logic Board Cable 

110

 

Subwoofer with Right Speaker Cable 

115

Midframe  121

 

 

 

 

 

Display Bezel 

126

 

 

 

 

Removal Procedure 

127

 

 

 

Replacement Procedure  129

 

 

 

C-Channel 

132

 

 

 

 

 

Clutch Block, Left 

136

 

 

 

Clutch Block, Right 

142

 

 

 

Clutch Caps 

146

 

 

 

 

(Refer to “Clutch Block, Left” and “Clutch Block, Right”)  146

Bottom Case 

147

 

 

 

 

Display Module 

151

 

 

 

Clutch Cover 

156

 

 

 

 

Bezel Scoops, Left and Right 

161

 

LCD Panel 

165

 

 

 

 

 

Antenna Receptors and Cables 

168

 

LCD Panel Assembly  174

 

 

 

Removal Procedure 

176

 

 

 

Reinstallation Procedure  180

 

 

 

Camera Assembly 

187

 

 

 

LVDS Cable with USB Line 

192

 

Microphone Cable 

197

 

 

 

Inverter Board 

203

 

 

 

iii

Inverter Cable  206

Display Hinges, Left and Right  209

Bezel Brace, Left  212

Bezel Brace, Right  214

Sleep Magnet  218

Display Magnet Pairs  220

Display Rear Housing  224

Troubleshooting

General Information  228

Troubleshooting Steps  229

Symptom Charts  232

Block Diagram  237

Views

Views  240

Front: Keyboard and IR Window  240

Back: Air Vents and Display Clutch  241 Left Side: Ports  241

Right Side: Slot Drive   241

Battery Bay: Memory Card Levers and Hard Drive Pull Tab  242 Top Case Removed: Main Modules and Cable Routing  242

iv

Service Source

Take Apart

MacBook (13-inch)

© 2006 Apple Computer, Inc. All rights reserved.

What’s New

The MacBook (13-inch) portable computer is the first computer of its size featuring the Intel Core Duo processor and built-in iSight video camera.The main features and service differences (from similar-sized Apple portable computers) include:

Higher resolution 13.3-inch LCD panel

iSight camera built-in

Infrared sensor on front right corner

Hard drive is offered as a customer-replaceable module

Digital audio-in

MagSafe magnetic power connector

Supports extended desktop

Vertical-insert connectors—most of the cable connectors on the logic board use a new design that requires “straight down” insertion and “straight up” extraction

Feet on the bottom case are heat-staked, so they are not removable

Built-in keyboard as part of top case

Operating temperature is hotter than previous models (refer to “Temperature Concerns” in this chapter)

MacBook (13-inch) Take Apart  

The following table shows the MacBook (13-inch) model configurations at introduction:

Feature

Good

Better

Best

Intel Core Duo processor

1.83 GHz

2.0 GHz

2.0 GHz

Memory

512 MB (x2)

512 MB (x2)

512 MB (x2)

Hard Drive

60 GB

60 GB

80 GB (120 GB)

Optical Drive

Combo, 9.5 mm

Super, 9.5 mm

Super, 9.5 mm

 

 

 

 

Housing

White

White

Black

 

 

 

 

Display

13.3-inch, 1280x800, 114 dpi, Low Reflection Glossy Polarizer (LRGP)

Battery

55-Whr Lithium Polymer

 

Power Adapter

60 W, A70, MagSafe MPM

 

Keyboard integral to top case:

Product name on display bezel:

MacBook (13-inch) Take Apart  

MagSafe power connector port:

Infrared window on front of computer:

For additional views of the computer, refer to the “Views” chapter at the end of this manual.

Tools

The tools required to service this computer include:

Clean, soft, lint-free cloth

Coin

ESD wrist strap and mat

Magnetic Phillips #0 screwdriver (preferably with a long handle)

Black stick (Apple probe tool, part number 922-5065) or other nonconductive nylon or plastic flatblade tool

Access card (Apple part number 922-7172) to open the top case

Jeweler’s flatblade screwdriver

Needlenose pliers

Stack of books, weighted boxes, or other means of support for display while removing screws from hinge

Thermal grease (Apple thermal compound syringe, part number 922-7144)

Alcohol wipes

Felt-tip pen (optional)

Standard size CD or DVD disc

Power Adapter

Warning: The power adapter for this computer is unique to this model. It uses an MPM 4-pin adapter plug. Do not use this power adapter with any other portable computer. Power adapters from earlier iBook or PowerBook computers are not compatible and will not fit the MPM plug.

MacBook (13-inch) Take Apart  

Temperature Concerns

This computer runs hotter than previous models. However, the normal operating temperature is well within national and international safety standards. Nevertheless, customers may be concerned about the generated heat. To prevent an unneeded repair, you can compare a customer’s computer to a running model, if available, at your repair site. For more information

on temperature concerns and customer perception, refer to Knowledge Base article 30612 “Apple Notebooks: Operating Temperature.”

http://docs.info.apple.com/article.html?artnum=30612

Note About Images in This Manual

Because a pre-production model was used for most of the images shown in this manual, you may notice small differences in appearance between the image pictured and the computer you are servicing. However, although the appearance differs, the steps and sequence are the same unless noted.

Memory Card Levers

Important: The following image shows the memory cards and hard drive installed in the battery bay. Note the correct position of the memory card levers. Some images pictured in this manual used a pre-production model, so the direction and appearance of the levers differ from the accurate depiction below. Refer to the Views chapter for other useful reference images.

MacBook (13-inch) Take Apart  

Battery

Tools

Clean, soft, lint-free cloth

Coin

Part Location

Preliminary Steps

Warning: Always shut down the computer before opening it to avoid damaging the internal components or causing injury. After you shut down the computer, the internal components can be very hot. Let the computer cool down for 30 minutes before continuing

MacBook (13-inch) Take Apart   10

Procedure

1.Shut down the computer.

2.Wait 30 minutes to allow the computer’s internal components to cool.

3.Unplug all external cables from the computer except the power cord.

4.Unplug the power cord.

5.Put on an ESD wrist strap.

6.Turn over the computer and place it on a soft cloth. (image 0442A)

7.Use a coin to release the battery latch. Turn the coin a quarter turn clockwise to unlock the battery.

8.Lift out the battery from the battery bay.

MacBook (13-inch) Take Apart   11

9.To install the replacement battery, tilt the foot end of the battery into the battery bay first.

Then press and hold down the other end of the battery as you turn the coin to lock it into place.

10. Reassemble and test the computer.

MacBook (13-inch) Take Apart   12

RAM Door (L-Bracket)

Tools

Soft cloth

ESD wrist strap and mat

Magnetic Phillips #0 screwdriver

Black stick (Apple part number 922-5065) or other nonconductive nylon or plastic flatblade tool

Part Location

Preliminary Steps

Before you begin, remove the battery.

MacBook (13-inch) Take Apart   13

Procedure

1.With the computer closed and upside down on a soft cloth, touch a metal surface inside the battery bay to discharge any static electricity.

2.Loosen—but do not try to remove—the three captive screws along the RAM door.

MacBook (13-inch) Take Apart   14

3.Holding the long end of the L-shaped RAM door, pivot it out from the battery bay. (If necessary, use a black stick to tilt it up and out of the battery bay.) Be careful not to bend it.

Replacement Note: Before replacing the RAM door, make sure that

Hard drive pull tab is not exposed

Cards are fully inserted

Memory card levers are fully down before replacing the RAM door

Replacement Note: Check that the replacement RAM door has a rubber cushion to protect the hard drive opening and two EMI gaskets to protect the memory card openings.

)

MacBook (13-inch) Take Apart   15

4.Replacement Note: Install the replacement RAM door by first aligning the short end at the notch near the hard drive opening.

Replacement Note: Use a black stick, if necessary, to tuck in the EMI gaskets so they do not protrude from the edge of the battery bay. Make sure the three screws align with the holes in the bottom case before tightening them.

5.Reassemble and test the computer.

MacBook (13-inch) Take Apart   16

Memory (DIMMs)

This computer comes with a minimum of 512 MB of 667 GHz Double Data Rate 2 (DDR2)

Synchronous Dynamic Random-Access Memory (SDRAM) installed. It has two slots that can accept SDRAM Small Outline Dual Inline Memory Modules (SO-DIMMs). The slots are side-by-side on the logic board behind the RAM door. For best performance, memory should be installed

as pairs with an equal memory card in each slot. The maximum amount of memory for this computer is 2 GB, with 1GB DIMM installed in each slot.

Memory cards must meet these requirements:

1.25 inch or smaller

256 MB, 512 MB, or 1 GB

200-pin

PC-5300 DDR2 667 MHz Type RAM

Tools

ESD wrist strap and mat

Preliminary Steps

Before you begin, remove

Battery

RAM door

MacBook (13-inch) Take Apart   17

Part Location

Removal Procedure

1.Touch a metal surface inside the battery bay to discharge any static electricity.

2.Put on an ESD wrist strap.

3.To eject the memory cards from the slots, move the levers all the way to the left.

MacBook (13-inch) Take Apart   18

4.Holding the memory cards by the corners, slide them out from the battery bay.

Important: Do not touch the gold connectors. Handle the card only by its edges.

MacBook (13-inch) Take Apart   19

Replacement Procedure

1.Align the memory card so that the gold connectors face the slot and the notch is on the left. (The chip side of the board faces down.)

2.Use two fingers to push firmly on the edge of the memory cards. If there is a tight fit, installing the cards may take some force to ensure that they are fully inserted.

MacBook (13-inch) Take Apart   20

Important: When the cards are fully inserted, the edges of the cards are hidden, as shown by the recessed card on the left in the image below.

3.If the levers do not return to the closed position, move them to close them.

4.Reassemble and test the computer.

5.Make sure the computer recognizes the new memory by opening System Profiler, clicking

More Info, and clicking Memory.

MacBook (13-inch) Take Apart   21

Hard Drive

Tools

ESD wrist strap and mat

Black stick (Apple part number 922-5065) or other nonconductive nylon or plastic flatblade tool

Preliminary Steps

Before you begin, remove

Battery

RAM door

Part Location

MacBook (13-inch) Take Apart   22

Procedure

1.If the hard drive pull-tab is tucked in, use a black stick to unroll it.

2.Pull the tab straight out to slide the drive out from the rubber rails in the battery bay.

MacBook (13-inch) Take Apart   23

3.Hold the drive only by the sides when removing and replacing it.

4.Install the replacement hard drive, and reassemble and test the computer.

Important: After a new hard drive replacement, you must update the operating system to Mac OS X version 10.4.6 or later.

Replacement Note: If you are installing the hard drive while the top case is off, make sure the two bottom case spring guides are aligned with the notches in the bottom case. The image below shows the top spring centered and the bottom spring off center.

MacBook (13-inch) Take Apart   24

Top Case (with Keyboard)

Tools

ESD wrist strap and mat

Magnetic Phillips #0 screwdriver (preferably with a long handle)

Black stick (Apple part number 922-5065) or other nonconductive nylon or plastic flatblade tool

Access card (Apple part number 922-7172) to open the top case

Clean, soft, lint-free cloth

Preliminary Steps

Before you begin, remove

Battery

RAM door

Part Location

MacBook (13-inch) Take Apart   25

Procedure

1.With the computer upright, remove the two identical 5.5-mm long shoulder screws from the right side of the computer.

Replacement Caution: When installing these top case screws, do not press on the area over the slot drive.The slot-drive bezel could be damaged with too much pressure.

2.Important: Notice the two screws at the left side of the computer. Although they can be removed, they exist for cosmetic purposes only and do not require removal. If they are removed, however, be sure to reinstall the two identical 3-mm long shoulder screws at the corner near the ports. Do not use longer screws.

(image 0434A)

3.At the back of the computer, remove the four #0 Phillips screws (two at each side) near the display hinge--

Two 12-mm long shoulder screws that are closest to the hinge

Two 8-mm long shoulder screws at the back corners of the compute

MacBook (13-inch) Take Apart   26

4.Turn over the computer, and on the outside of the bottom case, remove the three #0 Phillips screws:

Two 14-mm long screws near display hinge

One 11-mm long at center of bottom case

Replacement Caution: Do not put one of the longer screws in the center screw hole or it will damage the logic board.

Replacement Caution: When installing the three bottom case screws, the LCD panel can be damaged if the display is closed. Make sure you open the display to a 90-degree angle and place the display upside down over a cloth-draped table edge so that the display and keyboard are protected. Then install the screws in the order shown.

MacBook (13-inch) Take Apart   27

5.Notice the long row of #0 Phillips screws at the front edge of the battery bay.

. Important: Remove only the four screws shown. Remove the 3-mm long identical screws as follows:

Starting at the corner closest to the battery connector, skip the first screw, then remove the second, fourth, seventh, and ninth screw.

Tip: To help remember the screw sequence, think of it as “2, 4, 7, 9 loosens the top case every time.”

7.In the battery bay, remove the two 6-mm long identical screws that are on both outer sides of the battery connector. Do not remove the two screws that are closest to the battery connector.

MacBook (13-inch) Take Apart   28

8.In the battery bay, use a long-handled screwdriver to remove the three screws at the inner edge of the battery bay near where the RAM slots are located:

Two identical 3-mm long screws

One longer 4.5-mm long screw at the corner of the battery bay nearest the battery connector

Because this is a recessed area, the screwdriver has to go in at an angle. Keep the screwdriver in line with the screw head as much as possible.

Replacement Caution: When installing these three screws, an incorrect installation could cause the reassembled computer to wobble in use. To prevent a wobble symptom, use light pressure to hold the top case onto the assembly when installing the screws.

9.Open the display to a 90-degree angle or wider.

10.Warning: Inserting a tool too far or performing this step too quickly could break some of the snaps that secure the top case. Be especially careful with the left front corner of the top case. Starting at the left corner and working in a counter-clockwise direction, use an access card tool to open the gap along the front of the top case, around the perimeter, and to the right side above the optical drive slot.

MacBook (13-inch) Take Apart   29

Apple MacBook (13-inch) 06-05 Service Manual

11.With the top and right side gap opened, tilt up—but do not remove—the right edge of the top case. This motion releases the remaining snaps between the top case and bottom case.

12.Raise up the top case so you can see where the folded trackpad flex cable attaches to the logic board.

MacBook (13-inch) Take Apart   30

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