Apple iMac (Early 2006 20-inch) 06 Service Manual

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Service Source

iMac (Early 2006 20-inch)

© 2006 Apple Computer, Inc. All rights reserved.

iMac (Early 2006 20-inch)

Contents

What’s New  4

iMac (Early 2006)  4

Take Apart

General Information  6

Product View  6

Identifying the iMac (Early 2006 20-inch) Computer  6

What’s New  7

Tools Required  9

Orientation  10

Serial Number Location   10

Safety  11

Opening the Computer  12

EMI Shielding  12

Access Door  13

Memory  15

Front Bezel  18

Camera Board  26

Lower EMI Shield  32

IR Board  35

LCD Display Panel  40

Speakers  48

AirPort Extreme Card  54

Bluetooth Card  57

Optical Drive  60

Hard Drive  67

Power Supply, AC/DC  74

ii

Logic Board  80

AC Line Filter  91

Fan, Hard Drive  95

Fan, Optical Drive  99

Fan, CPU  102

Power Supply, DC/DC, Inverter  105

Ambient Light Sensor Board  108

Cable, Camera and IR  111

Bluetooth Antenna  114

AirPort Antenna  118

Clutch Mechanism  122

Chassis  126

Rear Housing  129

Stand  132

Troubleshooting

General Information  137

Serial Number Location  137

Power On Self Test (POST)  137

DDR Memory  138

Symptom Charts  139

How to Use the Symptom Charts  139

Power Issues  140

No Video  142

Display  144

Hard Drive  145

Optical Drive   147

Fan Sound  152

AirPort/  155

IR Remote  156

IR Sensor/Receiver  157

Built-in iSight Camera  158

Speakers  160

Mouse  161

iii

What’s New

iMac (Early 2006)

Refer to the new procedures in the Take Apart and Troubleshooting chapters.

Logic board

Intel Core Processor 1.83 and 2.0 GHz

No troubleshooting LEDs

Battery is located on the top side of the logic board

AirPort Extreme and Bluetooth

Separate antennas

Separate parts: AirPort Extreme and Bluetooth boards

Memory

SO-DIMM DDR2 667 MHz, memory slot

Memory ejector levers are visibly different from the iMac G5 (iSight) models and should be used as shown in the Take Apart section.

Ports

Mini-DVI video out port (for mirroring or extending the desktop)

Displays

LVDS (Low Voltage Differential Signaling ) displays

Power Management

SMC replaces SMU (See SMC Overview and SMC Reset Procedure)

Diagnostics

Apple Hardware Test and Apple Service Diagnostic have new interfaces and procedures (See Diagnostics)

Troubleshooting

New procedures for troubleshooting no power (See Symptom Charts)

New procedures for troubleshooting no video (See Symptom Charts)

Updated procedures for Target Disk Mode (See Using Target Disk Mode)

Updated procedures for formatting hard drives (See Drive Formatting for Intel-based Macs.)

iMac (Early 2006) — What’s New 

Service Source

Take Apart

iMac (Early 2006 20-inch)

© 2006 Apple Computer, Inc. All rights reserved.

General Information

Product View

Identifying the iMac (Early 2006 20-inch) Computer

In January 2006, a second generation iMac including a built-in iSight camera was introduced using an Intel processor. You can identify the iMac with the Intel processor in several ways.

1.Check the Configuration on the bottom label. On the bottom of your iMac stand, you’ll find a label with the configuration information printed on it:The PowerPC G5 iMac computers will list“iMac G5”in the configuration. iMac computers using Intel processors will not list G5 in their configuration.

2.Check the “About This Mac” window. From the Apple Menu, choose About This Mac. The Processor listing will read the speed of the processor followed by the processor type; iMac computers introduced in January 2006 will list an Intel processor .

iMac (Early 2006 20-inch) Take Apart — General Information 

What’s New

Logic board

Intel Core Processor 1.83 and 2.0 GHz

No troubleshooting LEDs

Battery is located on the top side of the logic board

AirPort Extreme and Bluetooth

Separate antennas

Separate parts: AirPort Extreme and Bluetooth boards

Memory

SO-DIMM DDR2 667 MHz, memory slot

Memory ejector levers are visibly different from the iMac G5 (iSight) models and should be used as shown in the Take Apart section.

Ports

Mini-DVI video out port (for mirroring or extending the desktop)

Displays

LVDS (Low Voltage Differential Signaling ) displays

Power Management

SMC replaces SMU (See SMC Overview and SMC Reset Procedure)

Diagnostics

Apple Hardware Test and Apple Service Diagnostic have new interfaces and procedures (See Diagnostics)

Troubleshooting

New procedures for troubleshooting no power (See Symptom Charts)

New procedures for troubleshooting no video (See Symptom Charts)

Updated procedures for Target Disk Mode (See Using Target Disk Mode)

Updated procedures for formatting hard drives (See Drive Formatting for Intel-based Macs.)

iMac (Early 2006 20-inch) Take Apart — General Information 

iMac (Early 2006 20-inch) Take Apart — General Information 

Tools Required

The following tools are required to service the computer. Note that a special access card (part 922-7172) is required to open the front bezel.

ESD-safe workstation and mat

Soft, clean towel or cloth (to protect the display and removed parts from scratches)

Access card to open the rear cover (part 922-7172)

Black stick (or other nonconductive nylon or plastic flat-blade tool)

Phillips #1 screwdriver

Phillips #2 screwdriver

Torx T8 screwdriver (magnetized)

Torx T6 screwdriver (magnetized)

Torx T10 screwdriver (magnetized)

Flat-blade screwdriver

iMac (Early 2006 20-inch) Take Apart — General Information 

Orientation

For most repairs, the unit should be placed screen-side up, with the bottom facing toward you.

Most photos in this manual reflect that orientation.The SO-DIMM slot is located beneath the front bezel and is more easily accessed with the unit laying-down on a soft, clean cloth.

Serial Number Location

iMac (Early 2006) serial numbers are located on the bottom of the computer stand. The iMac models with the Intel processor will not have G5 in the name configuration (as shown below on the previous iMac G5 model).

iMac (Early 2006 20-inch) Take Apart — General Information  10

Safety

Warning: When the iMac (Early 2006) is under power, be aware that the power supply contains high voltages that pose a potential hazard to your personal safety. Never work on or near the power supply with the unit powered on, and as a further precaution always make sure the unit is unplugged when working on it with the front bezel removed.

WARNING: HIGH VOLTAGE

Text or photographs marked by this symbol indicate that a potential hazard to your personal safety exists from a high voltage source.

The AC/DC power supply board is a high voltage source with the unit under power, and remains powered up whenever the system is plugged in, whether or not the system is turned on. Use extreme caution when troubleshooting the system with the front bezel removed.

Disconnect power to the system before performing maintenance.

Don’t work alone. In the even of an electrical shock it is important to have another individual present who can provide assistance.

Keep one hand in your pocket when working on any iMac (Early 2006) that is plugged in. This will help ensure that your body does not provide a path to ground in the event that you accidentally make contact with the line voltage.

Don’t wear jewelry, watches, necklaces, or other metallic articles that could present a risk if they accidentally make contact with the power supply circuitry.

iMac (Early 2006 20-inch) Take Apart — General Information  11

Opening the Computer

Apple authorized, desktop certified technicians only should ever remove the front bezel on the iMac (Early 2006). When the front bezel is removed, be sure to always ground yourself and follow ESD-safe repair practices

Removing the front bezel requires using a special access card (part 922-7172) to release latches located inside the upper corners of the front bezel. Slightly bending the upper quarter of the access tool card will help engage the latch more securely.

As you are inserting the card to disengage the latch you should squeeze the top of the bezel, that will help take pressure off of the latch and enable it to open easier. Note:If the bezel won’t open, try cutting the card lengthwise into 3/4 inch or 1.5 cm strips. Insert the card on a 45º angle, aimed toward the outer corner, and try again.

Once the card has been released it is safe to open the bezel. See the Front Bezel Take Apart procedure for more information.

EMI Shielding

The iMac (Early 2006) enclosure is wrapped in EMI shielding that is easily torn and damaged. To maintain a properly shielded unit, you must repair all accidental tears and cracks to the shielding by covering them with EMI tape.

Cover nicks or tears in the EMI shielding with EMI tape.

iMac (Early 2006 20-inch) Take Apart — General Information  12

Access Door

Tools

Phillips #2 screwdriver

ESD-safe workstation and mat

Soft , clean towel or cloth

Preliminary Steps

Before you begin, lay the computer down so the panel is face down and the bottom is facing you.

Part Location

iMac (Early 2006 20-inch) Take Apart — Access Door  13

Removing the Access Door

1.Raise the stand and use a Phillips #2 screwdriver, to loosen the two captive access door screws.

Warning: The ambient light sensor is located to the left. Don’t mistake the ambient light sensor for a screw. Sticking a screw driver or other sharp object in the ambient light sensor could damage the computer.

2.Remove the access door.

Replacing the Access Door

1.Position the access door on the rear housing over the memory compartment.

2.Lift the stand out of the way.

3.Use a Phillips #2 screwdriver to tighten the captive screws.

iMac (Early 2006 20-inch) Take Apart — Access Door  14

Memory

Tools

Phillips #2 screwdriver

ESD mat, soft , clean towel or cloth

Preliminary Steps

Before you begin, lay the computer down so the panel is face down with the bottom is facing you; and remove the access door.

Part Location

iMac (Early 2006 20-inch) Take Apart — Memory  15

Removing the Memory

1.After removing the access door, touch the metal frame around the memory compartment to discharge any static electricity from your body.

Important: Always discharge static before you touch any parts such as the memory board.

To avoid generating static electricity, do not walk around the room until you have finished replacing the memory.

2.Pull the two levers in the memory compartment toward you. If a memory module is installed in the slot, pulling the levers will dislodge it. Note: The levers are used to remove memory not to install memory. Always install memory my hand.

a

3.Set the memory module aside.

iMac (Early 2006 20-inch) Take Apart — Memory  16

Replacing the Memory

1.With your fingers, insert the memory module into the memory compartment.The module fits in the slot only one way. Push the memory module into the slot with your thumbs until you hear a click. Note: Refer to the illustrations on the bottom of the stand for additional memory installation information.

2.Replace the access door on the memory compartment.

3.Use a Phillips #2 screwdriver to tighten the captive screws on the access door.

iMac (Early 2006 20-inch) Take Apart — Memory  17

Front Bezel

Tools

This procedure requires the following tools:

Torx T8 screwdriver

Access card tool 922-7172

Preliminary Steps

Before you begin, remove the access door.

Part Location

iMac (Early 2006 20-inch) Take Apart — Front Bezel  18

Removing the Front Bezel

1.Position unit on rear cover with the stand facing you.

2.Tilt up the front bezel and remove four screws along the bottom.

Warning: The ambient light sensor is located in the second hole from the right. Don’t mistake the ambient light sensor for a screw. Sticking a screwdriver or other sharp object in the ambient light sensor could damage the computer.

3.Locate the access card. Bending the upper quarter of the access tool card will help engage the latch.

iMac (Early 2006 20-inch) Take Apart — Front Bezel  19

4.This picture shows how the access tool works. Pushing the tool up the vent on the rear cover releases the latches on the inside of the front bezel. Refer to the next step for the procedure.

5.Start on the left side (looking from the back of the unit). As you insert the card to disengage the latch, squeeze the top of the bezel, that will help take pressure off of the latch and enable it to open easier. As the bezel releases, pull the bezel away from the rear housing. Note: If the bezel won’t open, try cutting the card lengthwise into 3/4 inch or 1.5 cm strips. Insert the card on a 45º angle, aimed toward the outer corner, and try again.

iMac (Early 2006 20-inch) Take Apart — Front Bezel  20

6.Repeat step 5 to release the locking latch in the right corner. Again, pull the bezel away as the card releases the latch.

7.If the bezel won’t release, pull the bottom of the bezel out a bit and insert the access card again.

iMac (Early 2006 20-inch) Take Apart — Front Bezel  21

8.Repeat step 7 for the left side.

9.Once the access card has been removed, it is safe to open the bezel. Position the unit on an ESD mat, with the bottom facing toward you. Lift up the top of the bezel and pull it up and slightly toward you. Caution: Make sure the memory eject levers are not protruding from the access door when you lift the bezel up.

iMac (Early 2006 20-inch) Take Apart — Front Bezel  22

10.Swing the bezel up so you can disconnect two cables on the camera board at the top of the bezel.

11.Remove the any kapton tape and disconnect the camera and microphone cables from the camera board.

12.Lift the front bezel off the computer. If replacing a damaged front bezel, also remove the camera board. Note the microphone is part of the front bezel assembly.

iMac (Early 2006 20-inch) Take Apart — Front Bezel  23

Replacing the Front Bezel

1.Make sure the black EMI shielding along the top of the LCD panel is not in the way of the locking mechanisms when you lower the front bezel onto the computer. Use a black stick to press (re-stick) the EMI shielding along the top of the panel.

2.Connect the camera and microphone cables (on the camera board) to the cables sticking out of the top of the computer.

iMac (Early 2006 20-inch) Take Apart — Front Bezel  24

3.Tuck the cables neatly into the channel on the rear housing.

4.Press the memory ejector levers into the closed position.

5.Continue to lower the font bezel down and press the top corners of the front bezel to connect the latches. Note: Check that the latches are connected by lifting the front bezel at each corner.

6.Replace the four bezel mounting screws along the bottom of the computer.

7.Replace the access door; tighten the two captive screws.

iMac (Early 2006 20-inch) Take Apart — Front Bezel  25

Camera Board

Tools

Torx T6 screwdriver

ESD mat, soft , clean towel or cloth

Preliminary Steps

Before you begin, remove the access door and front bezel.

Part Location

iMac (Early 2006 20-inch) Take Apart — Camera Board  26

Apple iMac (Early 2006 20-inch) 06 Service Manual

Removing the Camera Board

1.The camera board and cables are visible as you lift the front bezel off the computer.

2.Disconnect the camera and microphone cables.

iMac (Early 2006 20-inch) Take Apart — Camera Board  27

3.Remove the two T6 screws on the camera board.

4.Peel back the clear mylar material to free the microphone cable from the camera board.

iMac (Early 2006 20-inch) Take Apart — Camera Board  28

5.Remove the camera board from the front bezel.

iMac (Early 2006 20-inch) Take Apart — Camera Board  29

Replacing the Camera Board

1.Replace the camera board on the front bezel. Carefully align and insert the camera lens until it is snug in the bezel aperture

2.Replace the two screws on the camera board. Route the microphone cable under the clear mylar.

3.Connect the camera and microphone cables.

iMac (Early 2006 20-inch) Take Apart — Camera Board  30

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