APC 10-40 KVA 380-400-415 V User Manual

4.5 (2)

Installation

Smart-UPS® VT

XR Battery Enclosure

10-40 kVA 380/400/415 V

10-30 kVA 208/220 V

10-30 kVA 200/208 V

Contents

Safety ...............................................................................

1

IMPORTANT SAFETY INSTRUCTIONS

- SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Prepare for Floor-Anchoring (optional) ........................

2

System arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

Hole positions for a stand-alone UPS enclosure with L-shaped

 

anchoring brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Hole positions for up to four UPS units in parallel with U-shaped

 

anchoring brackets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Prepare for Cables ..........................................................

5

Remove the front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Remove the top cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Remove the cable landing cover and bottom plates . . . . . . . . . . . .

6

Remove the XR Battery Modules . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

Anchor the UPS and additional XR Battery or

UPS Enclosure(s) (optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Run the Cables..............................................................

11

Connect Power in Installations with Busbars . . . . . . . . . . . . . . . . . 11

Install isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Install busbars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Connect Power in Installations with Cables. . . . . . . . . . . . . . . . . . . 16

Install power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Connect Communication Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Connect the EPO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Connect the EPO to the UPS and the XR Battery Enclosure . . . . 19

Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation

i

Final Mechanical Assembly..........................................

20

Level the Enclosures (L-shaped Floor Anchoring Brackets)

and Install Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Level the enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Install battery-securing and floor-anchoring brackets . . . . . . . . . 21

Reinstall the Enclosure Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Reinstall the cable landing cover plates and the bottom plates . .

22

Reinstall the top cover, battery compartment cover,

 

and the front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22

Specifications ................................................................

23

Battery voltage and current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Recommended cable sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

EPO requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Torque specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Post-Installation Checklist............................................

24

ii

Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation

Safety

IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS

Warning:

• ALL safety instructions in the Safety Sheet (990-2822) must be read, understood, and followed when installing the UPS system. Failure to do so could result in equipment damage, serious injury, or death.

The UPS system does not have built-in disconnection devices for AC input/output and DC input. The customer must provide AC input/output over-current protection and an AC output disconnect device.

After the UPS has been electrically wired, do not start it. Start-up is commissioned to authorized personnel from Schneider Electric only.

Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation

1

Prepare for Floor-Anchoring (optional)

Note: If floor anchoring and battery securing is required, read this section. If not, see “Prepare for Cables” on page 5.

Note: Allow for enough working space behind the enclosure for electrical work to be carried out (e.g. if you want to install a conduit box or if you want to connect an XR Battery Enclosure at a later stage). Minimum rear clearance is 100 mm (3.93 in) and must comply with applicable national and local codes. 600 mm (23.6 in) is recommended.

Note: The L-shaped floor anchoring brackets that secured the enclosure to the pallet during shipment may be used for a stand-alone UPS enclosure to enhance stability. See this chapter for hole positions and see also “Level the Enclosures (L-shaped Floor Anchoring Brackets) and Install Batteries” on page 20. The L-shaped floor anchoring brackets are not necessary when baying enclosures together. Instead, the three U-shaped floor anchoring brackets from the baying kit are used.

Note: Hole positions are only intended as a guide.

System arrangements

APC recommends the following arrangements of UPS units and XR Battery Enclosures (XR) in parallel.

Examples with two parallel systems using baying kits.

UPS

XR

XR

XR

XR

UPS

XR

XR

XR

XR

 

UPS

XR

XR

XR

XR

 

UPS

XR

XR

XR

XR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

XR

XR

XR

XR

UPS

UPS

XR

XR

XR

XR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation

Hole positions for a stand-alone UPS enclosure with L-shaped anchoring brackets

Note: Recommended minimum number of screws per enclosure for the L-shaped brackets is four; one in each corner. Recommended floor bolt size: M8.

Model width: 352 mm (13.85 in) and 523 mm (20.59 in).

 

 

 

 

 

 

 

 

 

Minimum rear

 

 

 

 

 

 

 

 

 

clearance:

 

 

Conduit box (if applicable)

 

 

 

100 mm (3.93 in)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Floor anchoring hole

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

523 mm (20.59 in)

352 mm (13.85 in ) enclosure

Note: Rear service clearance must comply with applicable national and local codes. 600 mm (23.6 in) is recommended.

Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation

3

Hole positions for up to four UPS units in parallel with U-shaped anchoring brackets.

Note: Recommended minimum number of floor screws for the below two configurations is 10.

Model width: 352 mm (13.85 in).

90 mm (3.54 in)

160 mm (6.29 in)

60 mm (2.36 in)

60 mm (2.36 in)

60 mm (2.36 in)

60 mm (2.36 in)

160 mm (6.29 in)

90 mm (3.54 in)

Top view

 

 

 

 

 

 

Floor anchoring brackets

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

in) 85.(13 mm 352

0

323 mm

675 mm

1027 mm

1379 mm

 

(12.71 in)

(26.56 in)

(40.41 in)

(54.26 in)

Model width: 523 mm (20.59 in).

90 mm (3.54 in)

160 mm (6.29 in)

60 mm (2.36 in)

60 mm (2.36 in)

60 mm (2.36 in)

60 mm (2.36 in)

160 mm (6.29 in)

90 mm (3.54 in)

0

Top view

 

Floor anchoring brackets

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

in) 59.(20 mm 523

494.5 mm

1017.5 mm

1540.5 mm

2063.5 mm

(19.46 in)

(40.05 in)

(60.46 in)

(81.23 in)

4

Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation

APC 10-40 KVA 380-400-415 V User Manual

Prepare for Cables

Remove the front panel

1. Turn the screw to the right to the unlocked position.

2.

Pull the top of the front

 

 

panel away from the

 

 

UPS.

 

3.

Lift the front panel free

 

 

of the two slots at the

 

 

 

bottom of the enclosure.

 

4.Lift the battery compartment cover free

of the two slots at the bottom of the enclosures (only in Japanese configurations).

 

 

 

Remove the top cover

 

 

1. Loosen the six screws of the top

UPS front view

XR Battery

cover (four at the front and two at

 

Enclosure

the back).

 

 

2. Lift up from the back and push forward to free the cover.

Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation

5

Remove the cable landing cover and bottom plates

To access the cable landing area in the UPS and the XR Battery Enclosure(s), follow this procedure:

 

Cable

Cable

 

landing

landing

 

cover plate

 

cover

 

 

 

 

plate

 

 

+

 

 

N

Conduit

Conduit

 

box (upper

Box

 

part)

(upper

 

 

part)

Conduit box

Conduit box

 

(bottom part)

(bottom part)

Bottom plate

Bottom plate

1.Loosen the six M4 screws from the cable landing cover plate on the UPS and the XR Battery Enclosure(s) and then remove the plates.

2.Remove the screws from the bottom plate on the UPS and the XR Battery Enclosure(s) and then remove the plates.

3.Punch holes in the bottom of the conduit boxes (optional for 380/400/415 V) to fit the size of the conduit pipes.

Note: The conduit box is not included in European and Japanese UPS units, but can be purchased (SUVTOPT001: 10-20 kVA UPS, SUVTOPT002: 10-40 kVA UPS plus XR Battery Enclosure).

4.Attach the bottom part of the conduit boxes to the back of the UPS and the back of the XR Battery Enclosure, respectively with four screws each (if applicable). The bottom part of the conduit box is secured to the enclosure with four screws.

6

Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation

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