AIS® 3000
10-30kVA
208V
Site Preparation and
Installation Manual
AIS® 3000 10-30kVA 208V
Site Preparation and Installation Manual
www.apc.com
www.apc.com
IMPORTANT SAFETY INSTRUCTIONS
– SAVE THESE INSTRUCTIONS
This manual contains important instructions for the ISVT series that should be followed during installation and maintenance of the UPS and batteries.
Contents
Introduction ............................................................ |
1 |
General Safety Instructions . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 2 |
Warning/note symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2 |
Environmental symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2 |
UPS Family Range and Components . . . . . . . . . . . . . . . . . . . . . 3
13.85in/352mm Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 20.59in/523mm Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
System sizes, part nos., number of Battery Modules and
weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Part number coding: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Battery Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Conduit Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Front Panel overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Stabilizing Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Extended Run Battery Enclosure (XR Enclosure) and
Battery Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Part Numbers for XR Enclosures . . . . . . . . . . . . . . . . . . . . . . . . 9
Part Number for Battery Module . . . . . . . . . . . . . . . . . . . . . . . . 9
Maintenance Bypass Panels with Power Distribution Capability . 9
Floor anchoring and battery securing equipment . . . . . . . . . . 10
Site Preparation (UPS and XR) ................................ |
11 |
Installation Space Requirements . . . . . . . . . . . . . . . . . |
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Clearance for 20.59in/523mm Enclosures . . . . . . . . . . . . . . . . |
11 |
Clearance for 20.59in/523mm Enclosures in installations |
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including an XR Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
12 |
Clearance for stand-alone 13.85in/352mm Enclosures . . . . . . . |
13 |
Clearance for 13.85in/352mm Enclosures in installations |
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including XR Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
14 |
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 |
i |
Floor Anchoring Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Drilling floor holes for floor anchoring . . . . . . . . . . . . . . . . . . . 15
Hole positions for floor anchors (stand-alone Enclosures) . . . . . 15
Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Heat dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Audible noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Recommended source connections . . . . . . . . . . . . . . . . . . . . . 18
Recommended current protection . . . . . . . . . . . . . . . . . . . . . . 19
Minimum setting of breakers for 10kVA UPS . . . . . . . . . . . . . . 20
Minimum setting of breakers for 15kVA UPS . . . . . . . . . . . . . . 20
Minimum setting of breakers for 20kVA UPS . . . . . . . . . . . . . . 21
Minimum setting of breakers for 30kVA UPS . . . . . . . . . . . . . . 21
Recommended phase-conductor sizes [AWG] for a 86°F
(30°C) temperature environment . . . . . . . . . . . . . . . . . . . . . . . 22 EPO switch wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Basic Wiring Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Site Preparation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Electrical Installation ............................................ |
25 |
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Total-Power-Off Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
System-Electrical Information . . . . . . . . . . . . . . . . . . . . . . . . . 29
Source connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Input/Output Wiring – Single Mains (default) . . . . . . . . . . . . . 32
Wiring procedure - single mains . . . . . . . . . . . . . . . . . . . . . . . 32
Input/Output Wiring – Dual Mains . . . . . . . . . . . . . . . . . . . . . 34
Wiring procedure - dual mains . . . . . . . . . . . . . . . . . . . . . . . . . 34
ii |
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 |
Communication Wiring to EPO and Optional Equipment . . . . 36
Pin connections J106 (XR Enclosure) and J108 (EPO) . . . . . . . 37 Pin connections J106 (UPS) to J200 (XR Enclosure - option) . . . 37 XR Enclosure, APC MBP, and Generator Control wiring . . . . . . 38 Pin connections J108 (for EPO wiring options) . . . . . . . . . . . . 39
General Charge Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Charge setting procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Leveling Feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Setting the leveling feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Floor Anchoring (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Battery securing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Wiring Verification Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 44
Installation Site Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
LIMITED FACTORY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . 47
APC product covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Terms of warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Non-transferable warranty extends to first purchaser for use . . 47 Assignment of warranties . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Drawings, descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Warranty claims procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 |
iii |
Introduction
Welcome to the Site Preparation and Installation Manual for the AIS® 3000. This manual contains information on how to prepare your site for the installation of the UPS and optional APC equipment (also available at www.apc.com) and instructions on how to carry out the electrical and mechanical installation.
Separate manuals are available on:
•Receiving and Unpacking - part # 990-1961
•Operation - part # 990-1962
The user manuals are provided in the documentation storage area at the top right corner on the UPS (behind the Front Panel).
!
Documentation storage
BATTERY UNIT
BATTERY UNIT |
BATTERY UNIT |
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BATTERY UNIT
BATTERY
BATTERY
BATTERY
BATTERY UNIT
For more information on APC products and services, visit us at www.apc.com
Most illustrations show 20.59in/523 mm Enclosures but apply to both Enclosure sizes. Any differences between the two Enclosure sizes will be addressed in the manual.
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 |
1 |
General Safety Instructions
This guide contains important instructions that should be followed when handling the UPS, Battery Enclosures, and Batteries.
Warning/note symbols
WARNING!
Risk of electric shock.
CAUTION!
Read this information to avoid equipment damage.
Indicates important information.
Indicates that more information is available on this subject in a different section of this manual.
Indicates that more information is available on the same subject in a different manual.
Environmental symbols
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Temperature |
Ventilation |
Humidity |
Dust/Fumes |
Altitude |
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requirements |
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2 |
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 |
UPS Family Range and Components
13.85in/352mm Enclosures
Conduit
Box
www.apc.com
Front view |
Rear view |
Front view without cover |
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10-15kVA |
20.59in/523mm Enclosures
Blind plate covers any empty Power
Module bay
Conduit |
Blind plates |
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cover |
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Box |
any empty |
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battery bays |
www.apc.com |
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Front view without cover |
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Front view |
Rear view |
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10-15kVA |
Front view without cover 20-30kVA
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 |
3 |
Introduction – UPS Family Range and Components
System sizes, part nos., number of Battery Modules and weights
Height (identical for all Enclosure sizes) |
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58.66in/1490mm |
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Depth (identical for all Enclosure sizes) |
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33.62in/854mm |
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System Size/ Enclosure |
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Installed |
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Installed |
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weight |
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weight |
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width |
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APC Part No. |
lbs |
kg |
APC Part No. |
lbs |
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kg |
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10kVA 13.85in/352mm |
ISVT10KF1B2S |
678.8 |
308.7 |
ISVT10KF2B2S |
889.9 |
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404.7 |
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10kVA 20.59in/523mm |
ISVT10KF1B4S |
759.4 |
345.4 |
ISVT10KF2B4S |
970.5 |
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441.4 |
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10kVA 20.59in/523mm |
ISVT10KF3B4S |
1181.6 |
537.4 |
ISVT10KF4B4S |
1392.7 |
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633.4 |
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15kVA 13.85in/352mm |
ISVT15KF2B2S |
889.9 |
404.7 |
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15kVA 20.59in/523mm |
ISVT15KF2B4S |
970.5 |
441.4 |
ISVT15KF3B4 |
1181.6 |
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537.4 |
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15kVA 20.59in/523mm |
ISVT15KF4B4S |
1392.7 |
633.4 |
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20kVA 20.59in/523mm |
ISVT20KF2B4S |
1037.9 |
472.0 |
ISVT20KF3B4S |
1249.0 |
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568.0 |
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20kVA 20.59in/523mm |
ISVT20KF4B4S |
1460.1 |
664.0 |
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30kVA 20.59in/523mm |
ISVT30KF3B4S |
1251.2 |
569.0 |
ISVT30KF4B4S |
1462.3 |
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665.0 |
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Part number coding:
I S V T 1 0 K F 1 B 2 S
ISVT |
10K |
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F |
1B |
2* S |
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Product |
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kVA |
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Voltage |
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start-up |
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1 Batt. |
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service |
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Module |
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Max. |
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2 Batt. |
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Modules |
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*) 4 = max. 4 Battery Modules |
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4 |
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 |
Introduction – UPS Family Range and Components
Battery Module
One Battery Module consists of 4 Battery Units (shipping in the UPS Enclosure).
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4 x 52.8lb / 4 x 24kg |
Conduit Box |
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Conduit Box for |
Conduit Box for |
20.59in/523mm |
13.85in/352mm |
Enclosure |
Enclosure |
Front Panel overview
www.apc.com
www.apc.com
Front Panel |
13.85in/ |
Filter seen |
Front Panel |
20.59in/ |
Filter seen |
for 13.85in/ |
352mm |
from front |
for 20.59in/ |
523mm |
from front |
352mm |
Enclosure |
and rear |
523mm |
Enclosure |
and rear |
Enclosure |
from rear |
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Enclosure |
from rear with |
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with filters |
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filters |
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Front Panel attachment procedure described in the Front Panel section.
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 |
5 |
Introduction – UPS Family Range and Components
Stabilizing Bracket
Always install the Stabilizing Brackets on the 13.85in/352mm Enclosure (shipped with the UPS) to enhance the stability of the Enclosure.
In non-seismic areas, it is not necessary to bolt the Stabilizing Bracket to the floor. Attach the Stabilizing Bracket to the UPS Enclosure only, re-using the screws used to secure the UPS to the pallet during shipment.
BATTERY |
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BATTERY UNIT |
UNIT |
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BATTERY UNIT |
BATTERY UNIT |
BATTERY UNIT |
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BA |
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TTERY UNIT |
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BATTERY UNIT |
BATTERY UNIT |
BATTERY UNIT |
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BATTERY UNIT |
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BATTERY UNIT |
BATTERY UNIT |
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Stabilizing
Bracket
If the Enclosure needs to be moved after Stabilizing Brackets have been attached to the Enclosure, the Stabilizing Brackets must be pushed up into their high position.
Loosen the two screws of both Stabilizing Brackets, and push the bracket up into the high position.
When the Enclosure has reached its new position, push the Bracket into its “down” position again, and tighten the screws.
WARNING!
For stability reasons, do not remove Stabilizing Brackets from 13.85in/352mm
Enclosures.
6 |
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 |
Introduction – UPS Family Range and Components
User interface
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Output Pwr |
Zone |
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Probe |
10/100Base-T |
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Reset |
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10/100 |
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AP9619 |
Network Management Card EM |
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Display: user-control interface used to configure the functionality, monitor the system, set alarm thresholds, and to provide audible and visual alarms.
Network Management Card with Environmental Monitor (AP9619): used for remote system control and monitoring, e-mail notifications etc. See separate manual for the AP9619.
Computer-interface port for the connection of computers with APC Powerchute® software.
Mechanical bypass lever: used to bypass the upstream utility power around the UPS to support the load directly = internal mechanical bypass operation.
Service port (for APC maintenance personnel only).
Display port for the connection of display communication cable.
Documentation storage.
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 |
7 |
Options
Extended Run Battery Enclosure (XR Enclosure) and Battery Module
XR Enclosure with Front Panel
Battery Module
58.66in/
1490mm
www.apc.com
20.59in / 523mm
33.62in/
854mm
XR Enclosure with DC |
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XR Enclosure with DC |
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Breaker, fuses and 2 |
XR Enclosure with |
Breaker, fuses |
XR Enclosure with |
Battery Modules |
DC fuses only |
and 6 Battery Modules |
DC fuses only |
XR Enclosure weights:
2 |
Battery Modules |
903.3lbs / 410.8kg |
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6 |
Battery Modules (4 of the modules are shipped separately on a pallet) |
1747.8lbs / 794.8kg |
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8 |
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 |
Introduction – Options
Battery Module weight
4 units = 1 Battery Module |
4x52.8lb / 4x24kg |
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Part Numbers for XR Enclosures
XR Enclosure
Enclosure with 2 |
Battery Modules (expandable to 6), and DC breaker: |
ISVTBXR2B6S |
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Enclosure with 2 |
Battery Modules (expandable to 6), without DC breaker: |
ISVTXR2B6S |
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Enclosure with 6 |
Battery Modules, and DC breaker: |
ISVTBXR6B6S |
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Enclosure with 6 |
Battery Modules, without DC breaker |
ISVTXR6B6S |
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Part Number for Battery Module
Battery Module
Battery Module |
SYBT4 |
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Maintenance Bypass Panels with Power Distribution Capability
Further details on APC Maintenance Bypass Panel (MBP) with Power Distribution
Capability are available on www.apc.com.
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 |
9 |
Introduction – Options
MBP (wall-mount)
37.36in/
949mm
29.53in/ 750mm |
7.48in/190mm |
The Maintenance Bypass Panel provides overcurrent protection to the entire UPS system. It is also used to bypass the utility power around the UPS instead of through the system, e.g. when UPS maintenance is carried out.
Floor anchoring and battery securing equipment
In seismic areas, each Battery Module must be secured with a Battery Securing Bracket.
Battery Securing Bracket
Reuse transport brackets as Floor Anchoring Brackets
Floor-anchoring bolts are not provided with the UPS. Purchase the floor anchors locally.
For more details on optional APC equipment for the AIS® 3000, contact APC Technical Support in the U.S. at 800-555-2725. For other countries, see technical support numbers on rear cover.
10 |
AIS® 3000 10-30kVA, 208V, Site Preparation and Installation Manual – 990-1957 |