American Standard NEW SAVONA 2097.012 User Manual

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INSTALLATION INSTRUCTIONS

NEW SAVONA 1.6 GPF ONE-PIECE TOILET

Model 2097.012

Thank you for selecting American Standard – the benchmark of fine quality for over 100 years. To ensure this product is installed properly, please read these instructions carefully before you begin. (Certain installations may require professional help.) Also be sure your installation conforms to local codes.

!CAUTION: PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!

NOTE: Pictures may not exactly define contour of china and components.

RECOMMENDED TOOLS AND MATERIALS

Putty Knife

Regular Screwdriver

Adjustable Wrench

Sealant

Tape Measure

Hacksaw

Wax Ring/Gasket

Flexible Supply Tube

Closet Bolts

Carpenters Level

1

REMOVE OLD TOILET

 

a.

Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl.

 

b. Disconnect and remove supply line. NOTE: If replacing valve, first shut off main water supply!

E

c. Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases.

S

d. Remove closet bolts from flange and clean away old wax, putty, etc. from base area.

 

NOTE: Mounting surface must be clean and level before new toilet is installed!

U

 

 

2

ROUGHING-IN DIMENSIONS:

 

 

 

3

 

NOTE: Distance from wall to closet flange centerline must be as listed below:

 

 

 

 

FINISHED WALL

 

 

 

 

 

 

 

 

736mm

 

413mm

 

CLOSET

 

 

 

 

 

(16-1/4)

 

 

 

 

 

(29)

 

 

FLANGE

 

 

 

23mm

 

355mm

 

 

 

 

 

 

 

 

 

 

 

(7/8)

 

 

 

 

 

 

 

 

 

(14)

 

 

 

 

 

176mm

 

 

 

 

 

 

 

 

 

C/L

 

 

 

 

 

(7)

 

 

 

 

 

 

 

 

C/L OF SEAT POST

 

 

A

 

 

 

 

 

 

 

 

 

 

 

HOLES 140mm

 

 

 

 

 

 

 

(5-1/2) CTR'S.

 

 

767mm

 

 

 

 

 

 

 

 

CLOSET

 

79mm 1/8)-(7

 

 

 

 

(30-1/4)

 

 

473mm

 

388mm

BOLTS

 

 

 

 

 

 

 

 

(18-1/2)

 

(15-5/16)

 

 

 

 

 

 

 

 

 

384mm

 

 

 

 

 

 

FINISHED

(15)

 

 

 

 

 

13mm

 

 

 

 

 

 

FLOOR

 

 

 

 

 

 

 

(1/2)

 

 

 

 

 

 

 

 

 

 

 

 

140mm

-(51/2)

203mm

 

 

 

 

INSTALL CLOSET BOLTS

 

 

 

 

 

into place 6" (152 mm) apart and parallel to wall.

 

 

 

(8)

 

 

305mm

 

Install closet bolts in flange channel, turn 90°, and slide

 

 

 

 

 

(12)

 

 

 

 

 

 

 

 

 

 

 

 

305mm

343mm

 

C/L OF SUPPLY

 

 

 

 

 

(12)

(13-1/2)

 

AS REQUIRED

 

 

4

WAX RING

SEALANT

INSTALL WAX SEAL

Invert toilet on floor (cushion to prevent damage), and install wax ring evenly around waste flange (horn), with tapered end of ring facing toilet. Apply a thin bead of sealant around toilet base.

5

NUT

WASHER

THIS SIDEUP

BOLT

FLANGE

POSITION TOILET ON FLANGE

a.Unplug floor waste opening and install toilet on closet flange so bolts project through mounting holes.

b.Loosely install retainer washers and nuts. Side of washers marked "THIS

SIDE UP" must face up!

P r o d u c t n a m e s l i s t e d

h e r e i n a r e t r a d e m a r k s o f A S A m e r i c a , I n c .

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© A S A m e r i c a , I n c . 2 0 0 9

S A V E F O R F U T U R E

6

INSTALL TOILET

a.Position toilet squarely to wall and, with a rocking motion, press bowl down fully on wax ring and flange. Alternately tighten nuts until toilet is firmly seated on floor.

!CAUTION: DO NOT OVERTIGHTEN NUTS OR BASE MAY BE DAMAGED!

b.Install bolt covers:

1.Make sure that the bolt cover area on the toilet is clean and dry (see figure). Use a dry piece of cloth or soap and water if needed.

2.Take plastic bolt cover and peel the brown protective film off on both ends. The adhesive part is now visible and ready to be placed on the toilet (see figure).

3.Gently place the bolt cover on the toilet area (see picture) and if everything is aligned, push bolt cover firmly so it remains in place.

4.If not aligned, you can still take it off and put it back so it is aligned.

5.Repeat Step 3 for second bolt cover which is to be placed on opposite side of the toilet.

6.After 24 hours, the bolt cover adhesive has completely set off and if needed, you can remove/replace as needed. The dual lock technology is now in place.

c.Smooth off the bead of sealant around base. Remove excess sealant.

Back Side

Peel both protective films off and stick bolt cover to toilet.

BOLTS

CLOSET FLANGE

Front Side

BOLT COVER

CLOSET NUT BOLT

7 INSTALL TOILET SEAT Install toilet seat in accordance with manufacturer's directions.

8a Before continuing, determine the type of water supply connecation you have from

 

8b

 

the chart below and use the appropriate assembly parts required to properly

 

 

 

reconnect the water supply. DO NOT use plumber's putty to seal these fittings.

 

 

METAL/COPPER

METAL FLANGED

METAL SPIRAL

VINYL/BRAIDED

 

 

FLARED TUBING

 

TUBING

TUBING

CONNECTOR

 

 

 

LOCK NUT

 

LOCK NUT

 

LOCK NUT

LOCK NUT

 

 

 

CONE

 

EXISTING

 

EXISTING

COUPLING

 

 

 

 

WASHER

 

 

 

 

WASHER

 

 

CONE

NUT

 

 

 

COUPLING

 

EXISTING

 

WASHER

 

 

 

 

 

 

 

 

 

 

 

 

COUPLING

 

COUPLING

 

 

 

 

NUT

 

 

 

 

 

 

 

 

NUT

 

NUT

 

 

 

 

WATER

 

WATER

 

WATER

WATER

 

 

 

SHUT-OFF

 

SHUT-OFF

 

SHUT-OFF

SHUT-OFF

 

 

These parts must be used as

 

Use existing

Use existing spiral

Captive cone

 

 

illustrated to insure water-tight

coupling nut

cone washer.

washers already

 

 

connection. Use of existing

 

and washer.

Fluidmaster cone

included. No

 

 

coupling nut may result in

 

 

 

washer may not

additional washers

 

 

water leakage. Water supply

 

 

 

seal completely on

needed.

 

 

tube or pipe must extend at

 

 

 

spiral type supply

 

 

 

least 1/2" inside threaded

 

 

 

line.

 

 

 

shank of valve (does not apply

 

 

 

 

 

 

 

to flanged tubing).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION: DO NOT USE

 

 

CAUTION: Overtightening of

 

 

 

CONE WASHER WITH

 

 

LOCK NUT or COUPLING NUT

 

 

 

 

 

could result in breakage and

 

 

 

PLASTIC SUPPLY LINE.

 

 

potential flooding.

 

 

 

 

 

 

 

 

 

 

 

 

With correct washers in place (see Step 8a), tighten COUPLING NUT 1/4 turn beyond hand tight. DO NOT OVERTIGHTEN.

!WARNING: Do not use plumber’s putty, pipe dope, or any other sealant on the water supply connection to this tank. If the connection leaks after hand tightening, replace the supply line. If the connection continues to leak with the new supply line, replace the fill valve.

Warranty is void if any type of sealant is used on the water supply connection.

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9

TOP

 

ARM

REFILL

 

 

 

NIPPLE

 

 

 

TUBE

 

 

 

 

 

 

 

TANK

 

CRITICAL LEVEL

 

LEVER

 

 

 

Fig. 9A

 

MARK ("C.L.")

 

 

 

MUST BE

 

 

 

 

1" ABOVE

 

 

"S"

 

OVERFLOW PIPE

 

 

 

FLOAT

 

CLIP

 

 

 

 

 

CUP

 

 

 

FILL

 

 

FLUSH

 

VALVE

 

 

VALVE

 

VALVE

 

 

 

 

BODY

 

WATER LEVEL

 

 

 

 

 

 

 

 

ADJUSTMENT

 

 

 

 

ROD

 

 

ADJUSTABLE

 

 

 

 

HEIGHT

 

FLAPPER

 

 

 

 

 

 

SHANK

 

 

 

 

WASHER

 

 

LOCK NUT

 

THREADED

 

 

 

 

SHANK

 

 

CONE WASHER

 

 

 

 

 

 

PARTS FOR WATER

 

COUPLING NUT

 

CONNECTION

 

 

 

(SEE STEP 9)

 

 

(HAND TIGHT ONLY)

 

 

 

 

 

Diagram 1

 

 

 

 

ADJUSTMENTS

a.Adjust water level. Water level should be adjusted to level indicated on tank by adjusting float cup.

See Step 10 for water level adjustment method.

b.If bowl fails to siphon, an adjustment may be required with the lift chain. Simply remove the bead chain from the retainment clip (see Fig. 9A) and take up slack on the chain, and reinsert on lift rod. Make sure the chain is not too taught.

10

Turn on water supply. Submerge the FLOAT CUP under the water for 30 seconds. Adjust the water to desired level by turning WATER LEVEL ADJUSTMENT ROD and moving FLOAT CUP up or down.

11 CARE AND CLEANING

When cleaning your toilet, wash it with mild, soapy water, rinse thoroughly with clear water and dry with a soft cloth. Avoid detergents, disinfectants, or cleaning products in aerosol cans. NEVER use abrasive scouring powders or abrasive pads on your toilet seat. Some bathroom chemicals and cosmetics may damage the seat's finish.

! WARNING: Do not use in-tank cleaners. Products containing chlorine (calcium hypochlorite) can seriously damage fittings in the tank. This damage can cause leakage and property damage.

American Standard shall not be responsible or liable for any tank fitting damage caused by the use of cleaners containing chlorine (calcium hypochlorite).

FLUIDMASTER

WATER CONTROL

TANK COVER

FLUSH VALVE

FLAPPER

ASSEMBLY

SEAT AND COVER (INCLUDES MTG. KIT)

SEAT POST

MTG. KIT

TRIP

LEVER

BOLT

CAPS

NEW SAVONA ONE-PIECE TOILET

REPAIR PARTS LIST

NOTE: "XXX" represents color options. Specify when ordering.

COMPONENT

DESCRIPTION

1.6

GPF

 

 

735146-400.XXX0A

Tank Cover

5205.110.XXX

Seat - Elongated

730835.XXX

Bolt Cap Kit Cover

7381059-200.XXX

Trip Lever - Right Hand

-

738565-441.0070A

Inlet Valve

738942-1000A

Flush Valve - 1.6 GPF

738920-0070A

Flapper Assembly - 1.6 GPF

 

 

 

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7301387-100

12

 

 

 

 

 

 

 

 

 

 

 

 

TROUBLESHOOTING

 

 

 

 

 

 

 

 

 

 

 

 

 

IF FILL VALVE SHUTS OFF BUT CONTINUES TO LEAK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SLOWLY, repeat Step 12.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IF FILL VALVE TURNS OFF AND ON DURING PERIODS OF

 

 

 

 

 

 

 

 

 

 

 

 

 

NON-USE, it is a signal you are wasting water because:

 

 

 

LEVER LE

 

 

 

 

 

 

 

 

• The end of the refill tube is inserted into overflow pipe, below

 

 

 

BRAS EN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

water level in tank. Attach refill tube to overflow pipe using "S"

 

 

 

PREMIER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

clip provided.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• The flush valve is leaking because it's worn, dirty or misaligned

 

 

 

 

 

 

 

 

 

 

 

 

 

 

with tank ball or flapper (replace with a new flapper).

 

 

 

 

 

 

 

 

 

 

 

 

 

IF FILL VALVE WON'T TURN ON OR SHUT OFF or REFILL

 

 

 

 

 

 

 

 

 

 

 

 

 

OF TANK WATER IS SLOW after valve has been in use for

 

 

IMPORTANT: Always

 

 

• While holding a

Replace TOP by engaging

 

 

 

 

some time, Fluidmaster Model 242 Replacement Seal may be

 

 

clear sand and rust from

 

container over the

 

lugs and rotating 1/8 turn

needed.

 

 

 

system.

 

 

uncapped VALVE to

 

clockwise. MAKE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Go to our website at www.fluidmaster.com for more

 

 

• Make sure water supply is

 

prevent splashing, turn

 

CERTAIN TIP IS TURNED

 

 

off. Remove valve TOP by

 

water supply on and off

 

TO THE LOCKED

solutions to toilet problems.

 

 

 

lifting arm and rotating top

 

a few times. Leave

 

POSITION. VALVE MAY

For troubleshooting information please contact:

 

 

and arm 1/8 turn

 

 

water supply off.

 

NOT TURN ON IF TOP IS

 

 

 

 

 

 

 

counterclockwise, pressing

 

 

 

 

NOT FULLY TURNED TO

 

 

 

 

 

 

 

down slightly on cap.

 

 

 

 

 

THE LOCKED POSITION.

 

 

30800 Rancho Viejo Road

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GUARANTEE: This Fluidmaster product is guaranteed to be free from defective materials and

 

San Juan Capistrano, CA 92675

 

 

(949) 728-2000

(800) 631-2011

 

workmanship for a period of one year. Units returned to Fluidmaster will be replaced without charge.

 

 

 

www.fluidmaster.com

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Always use quality Fluidmaster repair parts when maintaining your Fluidmaster products. Fluidmaster

 

 

shall not be responsible or liable for any damages caused by products used with Fluidmaster valves

 

 

 

© 2001 Fluidmaster, Inc.

 

that were not manufactured by Fluidmaster, Inc.

 

 

 

 

 

 

 

 

 

® Registered trademark of Fluidmaster, Inc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TROUBLESHOOTING GUIDE

 

 

 

 

 

 

 

 

PROBLEM

 

 

POSSIBLE CAUSE

 

 

 

 

 

 

CORRECTIVE ACTION

 

 

 

Does not flush

a. Water supply valve closed.

 

 

 

a. Open valve and allow water to fill tank.

 

 

 

 

 

b. Supply line blocked.

 

 

 

b. Shut off water supply, disconnect supply line, and inspect

 

 

 

 

 

 

 

 

 

 

 

all gaskets and washers. Reassemble. Also, see Fluidmaster

 

 

 

 

 

 

 

 

 

 

 

maintenance (see step 12).

 

 

 

 

 

c. Flush valve chain too loose or disconnected.

 

c. Readjust chain length as required.

 

 

 

 

 

d. Sand or debris lodged in water control.

 

 

 

d. Shut off water supply. Remove cap and clean per Step 12.

 

Poor or sluggish flush

a. Bowl water level too low.

 

 

 

a. Check that refill tube is connected to water control and

 

 

 

 

 

 

 

 

 

 

 

inserted into tank overflow without being kinked or damaged.

 

 

 

 

b. Supply valve partly closed.

 

 

 

b. Open supply valve fully. Be sure that proper supply tube size is used.

 

 

 

 

c. Partially clogged trapway and/or drain pipe and/or vent.

 

c. Remove obstruction. Consult a plumber if necessary.

 

 

 

 

d. Supply pressure too low.

 

 

 

d. Normal supply pressure must be at least 20 psi.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Toilet leaks

a. Poor supply line connection.

 

 

 

a. Review Step 8 of installation procedure.

 

 

 

 

 

b. Poor bowl to tank/floor connection.

 

 

 

b. Review Step 4 through 6 of installation procedure.

 

 

 

 

 

 

 

 

 

 

 

 

Toilet does not shut off

a. Flush valve chain too tight, holding flush valve open.

 

a. Readjust chain length as needed. Review step 9.

 

 

 

 

b. Flush valve seat and/or flapper worn or deformed.

 

b. Replace flapper/flush valve assembly, as needed.

 

 

 

 

c. Sand or debris lodged in water control.

 

 

 

c. Shut off water supply. Remove cap and clean per Step 12.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ONE YEAR LIMITED WARRANTY

This limited warranty applies only to the original purchaser and installation of the products. In the event of a limited warranty claim, proof of purchase will be required - save sales receipt.

For this warranty to become effective, the accompanying warranty registration card and proof of purchase must be completed and returned to the address on the warranty registration card within 30 days of purchase.

If inspection of this AS America, Inc. (”American Standard”) plumbing product, inclusive of china and all mechanical components, within five years after its initial purchase, confirms that it is defective in materials or workmanship, American Standard will repair or, at its option, exchange the product for a similar model.

This warranty does not apply to local building code compliance. Since local building codes vary considerably, the purchaser of this product should check with a local building or plumbing contractor to insure local code compliance before installation.

This warranty shall be void if the product has been moved from its initial place of installation; if it has been subjected to faulty maintenance, abuse, misuse, accident or other damage; if it was not installed in accordance with American Standard's instructions; or if it has been modified in a manner inconsistent with the product as shipped by American Standard.

This warranty DOES NOT COVER any damage caused by the use of in-tank cleaners.

American Standard's option to repair or exchange the product under this warranty does not cover any labor or other costs of removal or installation, nor shall

American Standard be responsible for any other incidental or consequential damages attributable to a product defect or to the repair or exchange of a defective product, all of which are expressly excluded from this warranty. (Some states or provinces do not allow the exclusion or limitation of implied warranties, so this exclusion may not apply to you.)

This warranty gives you specific legal rights. You may have other statutory rights that vary from state to state or from province to province, in which case this warranty does not affect such statutory rights.

For service under this warranty, it is suggested that a claim be made through the contractor or dealer from or through whom the product was purchased, or that a service request (including a description of the product model and of the defect) be sent to the following address:

In the United States:

In Canada:

In Mexico:

American Standard Brands

AS Canada ULC

Customer Service Manager

P.O. Box 6820

2480 Stanfield Rd.

AS Maquilia Mexico, S.A. de C.V.

Piscataway, New Jersey 08855

Mississauga, Ontario

Via Morelos #330

Attention: Director of Consumer Affairs

Canada L4Y 1S2

Col. Santa Clara

For residents of the United States, warranty information may also be

Toll Free: (800) 387-0369

Ecatepec 55540 Edo. Mexico

obtained by calling the following toll free number: (800) 442-1902

www.americanstandard.ca

www.americanstandard.com.mx

www.americanstandard-us.com

 

 

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7301387-100