American Standard 4 2034, 4 2004 User Manual

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American Standard 4 2034, 4 2004 User Manual

INSTALLATION INSTRUCTIONS

Champion®4

Model 2004 Normal Height Elongated One Piece Toilet

Model 2034 Right Height® Elongated One Piece Toilet

Thank you for selecting American Standard - the benchmark of fine quality for over 100 years. To ensure this product is installed properly, please read these instructions carefully before you begin. (Certain installations may require professional help.) Also be sure your installation conforms to local codes.

! CAUTION: PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!

NOTE: Pictures may not exactly define contour of china and components.

NOTE: BACK-TO-BACK INSTALLATION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Depending upon your plumbing and venting conditions, the flow from

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the Champion in a back-to-back installation may create a vacuum on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the system and draw water from the opposing bowl. The National

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standards Plumbing Code prohibits the use of a cross fitting for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

drainage as throw over is possible. The code does approve a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

directional "Y" style fitting with proper venting to direct the water

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Recommended fitting type for back-to-back installations.

downward and away from the other toilet.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED TOOLS AND MATERIALS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Regular Screwdriver

Adjustable Wrench

Putty Knife

 

Sealant

Carpenters Level

Wax Ring/Gasket

Flexible Supply Tube

Closet Bolts

 

Hacksaw

Tape Measure

1REMOVE OLD TOILET

a.Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl.

b.Disconnect and remove supply line. NOTE: If replacing valve, first shut off main water supply!

c.Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases.

d.Remove closet bolts from flange and clean away old wax, putty, etc. from base area. NOTE: Mounting surface must be clean and level before new toilet is installed!

2ROUGHING-IN DIMENSIONS:

NOTE: Distance from wall to closet flange centerline must be as listed below:

FINISHED WALL

 

Model 2004

FINISHED WALL

 

 

 

 

29-3/4

 

 

29-3/4

 

Model 2034

 

(756mm)

 

 

(756mm)

 

1-3/4 (44mm)

 

 

1-3/4 (44mm)

 

 

 

8

C/L OF SEAT

 

16-3/4

8

C/L OF SEAT

 

16-3/4

 

(203mm)

POST HOLES

 

(425mm)

(203mm)

POST HOLES

 

(425mm)

 

5-1/2 (140mm)

 

5-1/2 (140mm)

 

 

 

CENTERS

 

 

 

CENTERS

 

 

 

 

18-1/2

 

 

 

18-1/2

 

 

 

 

(470mm)

 

 

 

(470mm)

 

 

 

1

 

 

 

1

 

 

 

 

(25mm)

 

 

 

(25mm)

 

 

 

 

 

 

SUPPLY

17-3/4

 

 

SUPPLY

17-3/4

 

 

 

(451mm)

 

 

(451mm)

29-1/2

 

 

AS

28-1/8

 

 

AS

 

 

 

REQ'D

(714mm)

 

 

REQ'D

 

(749mm)

 

 

15

 

 

 

16-1/2

 

 

4

 

(381mm)

7

3-3/4

 

(419mm)

7

 

 

 

 

 

 

(102mm)

 

 

(95mm)

 

 

 

 

 

(178mm)

 

 

(178mm)

 

 

 

 

 

 

 

 

1-1/4

1/2

*4-1/2

 

1-1/4

1/2

*4-1/2

 

FINISHED

(32mm)

(13mm)

FINISHED

(32mm)

(13mm)

 

10-3/4

13-1/2

(114mm)

FLOOR

10-3/4

13-1/2

(114mm)

 

FLOOR

 

 

 

(273mm)

(343mm)

 

10-3/4

(273mm)

(343mm)

 

10-3/4

 

12

C/L OF OUTLET

(273mm)

12

C/L OF OUTLET

(273mm)

 

(305mm)

 

(305mm)

 

 

 

 

 

 

 

 

 

 

3

CLOSET

FLANGE

A

CLOSET

BOLTS

INSTALL CLOSET BOLTS

Install closet bolts in flange channel, turn 90°, and slide into place 6" (152mm) apart and parallel to wall.

4

5

SEALANT

WAX RING

 

INSTALL WAX SEAL

Invert toilet on floor (cushion to prevent damage), and install wax ring evenly around waste flange (horn), with tapered end of ring facing toilet. Apply a thin bead of sealant around toilet base.

NUT

TAPERED

WASHER

CLOSET

FLANGE

BOLT

 

POSITION TOILET ON FLANGE

a.Unplug floor waste opening and install toilet on closet flange so bolts project through mounting holes.

b.Loosely install retainer washers and nuts. Side of washers marked "THIS SIDE UP" must face up!

P r o d u c t n a m e s l i s t e d h e r e i n a r e t r a d e m a r k s o f A S A m e r i c a , I n c .

730865-100 Rev. M

© A S A m e r i c a , I n c . 2 011

 

S A V E F O R F U T U R E U S E

6

 

INSTALL TOILET

BOLT CAP

a. Position toilet squarely to wall and, with a rocking motion,

 

 

press bowl down fully on wax ring and flange. Alternately

 

tighten nuts until toilet is firmly seated on floor.

 

! CAUTION:

 

DO NOT OVERTIGHTEN NUTS

 

OR BASE MAY BE DAMAGED!

 

b. Install caps on washers. (If necessary, cut bolt height to

 

size before installing caps.)

 

c. Smooth off the bead of sealant around base. Remove

WASHER

excess sealant.

NUT

 

BOLTS

CLOSET FLANGE

CLOSET BOLT

 

7 INSTALL TOILET SEAT Install toilet seat in accordance with manufacturer's directions.

8a

Before continuing, determine the type of water supply connection you have from

 

the chart below and use the appropriate assembly parts required to properly

 

reconnect the water supply. DO NOT use plumber's putty to seal these fittings.

METAL/COPPER

METAL FLANGED

FLARED TUBING

TUBING

LOCK NUT

LOCK NUT

CONE

EXISTING

WASHER

WASHER

 

COUPLING

EXISTING

COUPLING

NUT

NUT

 

WATER

WATER

SHUT-OFF

SHUT-OFF

These parts must be used as illustrated

Use existing

coupling nut

to insure water-tight connection. Use of

and washer.

existing coupling nut may result in water

 

leakage. Water supply tube or pipe

 

must extend at least 1/2" inside

 

threaded shank of valve (does not apply

 

to flanged tubing).

 

METAL SPIRAL

TUBING

LOCK NUT

EXISTING

CONE WASHER

COUPLING

NUT

WATER

SHUT-OFF

Use existing spiral cone washer. Fluidmaster cone washer may not seal completely on spiral type supply line.

VINYL/BRAIDED

CONNECTOR

LOCK NUT

COUPLING

NUT

WATER

SHUT-OFF

Captive cone washers already included. No additional washers needed.

 

 

CAUTION: Overtightening of

CAUTION: DO NOT USE

 

 

LOCK NUT or COUPLING

CONE WASHER WITH

 

 

NUT could result in breakage

PLASTIC SUPPLY LINE.

 

and potential flooding.

!WARNING: Do not use plumber’s putty, pipe dope, or any other sealant on the water supply connection to this tank. If the connection leaks after hand tightening, replace the supply line. If the connection continues to leak with the new supply line, replace the fill valve. Warranty is void if any type of sealant is used on the water supply connection.

8b

With correct washers in place (see Step 8a), tighten COUPLING NUT 1/4 turn beyond hand tight.

DO NOT OVERTIGHTEN.

9

TOP

ARM

NIPPLE

 

 

 

 

 

 

REFILL

 

 

 

TUBE

TANK

 

 

 

LEVER

CRITICAL LEVEL

 

 

 

MARK ("C.L.")

 

 

 

MUST BE

 

 

 

1" ABOVE

 

 

 

OVERFLOW PIPE

FLOAT

 

 

 

 

 

 

CUP

 

Fig. 9a

 

 

 

FILL

 

 

 

VALVE

 

 

 

VALVE

WATER LEVEL

 

ADJUSTMENT

 

BODY

 

ROD

 

 

 

ADJUSTABLE

 

HEIGHT

 

 

SHANK

 

WASHER

LOCK NUT

THREADED

CONE WASHER

SHANK

PARTS FOR WATER

 

COUPLING NUT

CONNECTION

(SEE STEP 8)

(HAND TIGHT ONLY)

Diagram 1

ADJUSTMENTS: a. Turn supply on.

Adjust water level to level indicated on tank by adjusting float cup. See Step 10.

b.

If bowl fails to siphon, an adjustment may be required with the lift chain. Simply remove the bead chain from the retainment clip (see Fig. 9a) and take up slack on the chain, and reinsert on lift rod. Make sure the chain is not too taut.

10

Turn on water supply. Submerge the FLOAT CUP under the water for 30 seconds. Adjust the water to desired level by turning WATER LEVEL ADJUSTMENT ROD and moving FLOAT CUP up or down.

- 2 -

730865-100 Rev. M

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