American Standard 9118.111, 9118.15, 9118.1, ICU Sink System User Manual

Size:
6.68 Mb
Download

INSTALLATION INSTRUCTIONS

ICU Sink System

Models: 9118.111, 9118.100 & 9118.150

Introduction: Thank you for selecting our products...products which have been the benchmarks of fine quality for years. To help insure that the installation process will proceed smoothly, please read these instructions carefully before you begin. Also, review the recommended tools and materials list; carefully unpack and examine your new plumbing fixture.

!CAUTION: PRODUCT IS FRAGILE. TO AVOID DAMAGE AND POSSIBLE INJURY HANDLE WITH CARE!

NOTE: Pictures may not exactly define contour of china and components.

Recommended Tools & Materials

 

 

 

 

 

Tape

 

 

 

 

 

Measure

 

 

Adjustable Wrench

Plumbers' Putty or Caulking

 

 

 

 

 

 

Torch

 

 

Pipe Wrench

 

 

 

Hacksaw

 

 

 

Tubing Cutter

 

 

Level

 

 

 

 

 

 

Channel Lock Pliers

Drill

Phillips Screwdriver

Regular Screwdriver

 

 

 

 

 

Rough-In

 

20"

 

FINISHED WALL

8" (203mm)

 

(509mm)

 

Dimensions

(121mm)

4-3/4"

 

STUDS

 

(120mm)

 

 

 

4-3/4"

 

 

MOUNTING

 

17" (432mm)5/8"

(14mm)

*FAUCET PERCH

2-1/2"DIA. (65mm)

8"(203mm) BETWEEN

MOUNTING HOLES

*FAUCET PERCH

2-1/2"DIA. (65mm)

14-3/4"

 

(375mm)

1/2" DIA.

 

(13mm)

 

40-1/8"

(1020mm)

26-1/8"

36-1/2"

(663mm)

 

(927mm)

1-5/8"(41mm)

36-1/2"(927mm)

FINISHED

FINISHED

FLOOR

FLOOR

 

 

 

 

 

 

 

 

 

 

9/16" DIA.

 

 

 

 

 

 

 

2-3/4"

 

 

 

 

 

 

36"

 

(14mm)

 

 

 

 

 

 

 

 

(70mm)

RECOMMENDED CARRIERS:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(914mm)

2-3/4"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(70mm)

 

 

 

 

 

 

 

 

JAY R. SMITH MFG. CO.

 

 

 

 

 

 

 

FINISHED

BASE MOUNT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FLOOR

DETAIL

4"

 

 

 

 

 

 

4"

 

MODEL SQ-0-4437

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(102mm)

 

 

 

 

 

 

 

 

(102mm)

 

 

 

 

 

 

 

 

FLOOR MOUNTED SINK SUPPORT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*DISCLAIMER: Faucets with a base diameter greater than 2-1/4"(57 mm) will not fit on this

WATTS CA-311

 

ICU Sink. The Selectronic ICU Faucet was specifically designed to minimize splashing during

 

FLOOR MOUNTED URINAL CARRIER

 

operation. American Standard will not be liable for any splashing that occurs if faucets other

 

 

 

than the American Standard ICU Faucets are used.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P r o d u c t n a m e s l i s t e d h e r e i n a r e t r a d e m a r k s o f A S A m e r i c a , I n c .

 

 

 

 

 

 

 

 

 

 

 

 

 

 

© A S A m e r i c a , I n c . 2 01 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S A V E F O R F U T U R E U S E

1

7301793-100Rev. D

1 ROUGH-INSUPPLIES AND WASTE OUTLET

1. Rough-in3/8" supplies and waste outlet connections.

NOTE: For ease of installation and accessibility, it is recommended that straight stops with flex supply tubes be used. As an alternative, if rigid supply risers are used, it is suggested to use angle stops in place of the straight stops.

FINISHED WALL

SQ-0-4437FLOOR

 

 

MOUNTED SINK

MOUNTING

 

SUPPORT

STUDS

 

 

1-5/8"

 

 

(41mm)

 

 

 

4"

8" (203mm)

 

 

36-1/2"

(102mm)

 

 

 

(927mm)

 

 

 

 

 

 

 

 

3/8" (10mm)

 

 

 

 

 

 

SUPPLIES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18"

 

 

 

 

 

 

(457mm)

 

*1-1/4"(32mm)

 

 

 

 

 

OR 1-1/2"(38mm)

 

 

 

 

 

WASTE OUTLET

FINISHED

 

 

 

 

 

 

 

 

 

 

 

 

FLOOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*CHECK LOCAL CODES

2 INSTALL FAUCET

NOTE: For more detailed information, see the installation instructions supplied with the ICU FAUCET. #(M965119)

1.Insert WIRES (1), FLEX HOSE(2) and SPOUT SHANK(3) through center hole of mounting surface.

2.Assemble "C" WASHER (4), STAR WASHER(5) and LOCKNUT

(6) onto threads of SPOUT SHANK(3) from underside of mounting surface.

3.Align FAUCET and tighten LOCKNUT (6).

456

2

3

4

 

 

1

5

 

 

6

3

3 INSTALL GRID DRAIN AND OFFSET TAILPIECE

1.Apply plumber’s putty to the underside of flange. Install GRID DRAIN into drain outlet.

2.From the underside of SINK install RUBBER GASKET (flat side up) and FRICTION GASKET onto GRID DRAIN threads. Apply sealent to threads of GRID DRAIN.

3.Apply sealent to threads of OFFSET TAILPIECE and thread into DRAIN ELL.

4.Thread DRAIN ELL onto GRID DRAIN, tighten and align as shown.

1

GRID DRAIN

2

 

 

FRICTION

GASKET

PLUMBER’S

PUTTY

RUBBER

GASKET

APPLY SEALANT

TO THREADS

4

3

GRID DRAIN

DRAIN ELL

DRAIN ELL

APPLY

SEALANT

OFFSET TAILPIECE

7301793-100Rev. D

2

4

INSTALL ICU SINK

5

INSTALL ELECTRONICS HANGER BRACKET

 

1. Mount SINK onto the two HANGER STUDS. Hold SINK in place

 

1. Install the ELECTRONICS HANGER BRACKET onto remaining

 

and temporarily install NYLOCK NUT & WASHER on one of the

 

HANGER STUD. Install NYLOCK NUT & WASHER but do not

 

HANGER STUDS to retain SINK.

 

tighten fully.

HANGER STUD

2. Remove NYLOCK NUT & WASHER from first HANGER STUD and install other end of ELECTRONICS HANGER BRACKET. Replace NYLOCK NUT & WASHER, tighten both ends. Do not over tighten, chinaware could become damaged.

ELECTRONICS

HANGER BRACKET

NYLOCK NUT

AND WASHER

6

COMPLETE WASTE OUTLET CONNECTION

7 MOUNT ELECTRONICS BOX

 

 

1. Install “P” TRAP. Connect OFFSET TAILPIECE to “P” TRAP.

NOTE: Installation with ELECTRONIC BOX only is for cold

 

or tempered water. Use optional MIXING VALVE with

 

TAILPIECE may have to be cut to fit installation. Use tubing cutter to

 

ELECTRONIC BOX when Hot and Cold supplies are

 

cut TAILPIECE.

 

roughed-in.See illustration below.

 

 

 

 

 

TAILPIECE

 

 

 

1-1/4"OD

 

 

1-1/4"or1-1/2"OD

ELECTRONIC BOX

ELECTRONIC

 

BOX

WASTE OUTLET

 

COLD WATER OR

MIXING VALVE

 

 

 

 

TEMPERED WATER

 

 

 

(3/8" SUPPLY)

COLD

 

 

HOT

 

P-TRAP

 

 

 

 

1. Remove COVER from ELECTRONICS BOX.

 

 

 

2. Place ELECTRONICS BOX onto MOUNTING PLATE. Align

 

 

BOX with mounting holes. Attach with SCREWS provided.

8

 

3. Hang MOUNTING PLATE with ELECTRICAL BOX on

CONNECT SPOUT HOSE TO ENCLOSURE

HANGER BRACKET.

 

 

 

 

1. Connect SUPPLY NUT (1) from SPOUT assembly to nipple on

ELECTRONIC

 

 

top of ENCLOSURE (2). Tighten with adjustable wrench to make a

 

 

water tight connection.

BOX

 

 

 

 

 

 

 

SCREWS

 

1

MOUNTING PLATE

 

 

2

MIXING VALVE

3

7301793-100Rev. D

9 CONNECT WATER SUPPLY TO ENCLOSURE AND TO COLD OR TEMPERED WALL SUPPLY

1.Insert FIBER WASHER (4) into SUPPLY NUT(1) on ENCLOSURE(2).

2.Connect SUPPLY NUT (1) on ENCLOSURE(2) to FLEXIBLE SUPPLY HOSE(3). Tighten to make a water tight connection. Use two wrenches to tighten if necessary.

3.Connect FLEXIBLE SUPPLY (3) directly to wall supply. Connection on FLEXIBLE SUPPLY(3) is 3/8" compression. Use adjustable wrench to tighten connection. Do not over tighten.

Note: FLEXIBLE SUPPLY (3) measures 20" from the bottom of the ENCLOSURE (1) base. If additional supply length is required, installer must purchase parts separately. Important: If FLEXIBLE SUPPLY (3) is too long, loop to avoid kinking.

10 INSTALL AND CONNECT MIXING VALVE (MIXING VALVE IS OPTIONAL)

1.Remove COVER from MIXING VALVE.

2.Install FIBER SEAL WASHER (4) on MIXING VALVE NIPPLE(3). Hold MIXING VALVE(1) in place with one hand and with your other hand thread SWIVEL NUT(2) onto MIXING VALVE NIPPLE(3). Use an adjustable wrench to tighten SWIVEL NUT(2).

3.Place MIXING VALVE BOX onto MOUNTING PLATE. Align BOX with mounting holes. Attach with SCREWS provided.

4.Replace COVER and tighten securely.

NOTE: For complete detailed installation and operating instructions see installations instructions supplied with mixing valve. No. M968808

 

Instructions

SELECTRONIC™

 

 

 

 

Thermostatic Mixing Valve

 

 

 

605XTMV

 

 

 

Installation

M968808

Speci cations

1

 

 

 

Installation

2

 

 

 

Adjust Temperature

3

 

 

 

Service

3

 

 

Certified to comply with ASME A112.18.1M

Replacement Parts

4

No. M968808

 

© 2005 American Standard

 

 

 

 

 

 

 

NOTE TO INSTALLER: Please give this manual to the customer after installation.

 

To learn more about American Standard Faucets visit our website at: www.us.amstd.com or U.S.

 

customer's e-mailus at:faucetsupport@amstd.com

 

 

 

For Parts, Service, Warranty or other Assistance,

 

 

 

please call 1-800-442-1902(In Canada:1-800-387-0369)

 

 

 

(In Toronto Area only: 1-905-3061093)

 

11 ELECTRICALHOOK-UPAND INSTALLATION

For complete detailed installation and operating instructions see installations instructions supplied with ICU FAUCET. No. M965119

 

Instructions

SELECTRONIC™

MODEL NUMBERS

 

 

Proximity ICU Faucet

6055.193

 

 

 

6056.193

 

Installation

M96 5 119

Product No.'s & Options

1

 

 

 

Specifications

2

 

 

 

How to Install

2-3

 

 

6055 / 6056 ICU Faucet shown Installed on

Electrical Hook-up

4-6

 

 

American Standard 9118.111 ICU Sink

 

 

 

Maintenance

7-8

 

 

 

FAQ,s

9

 

 

Certified to comply with ASME A112.18.1M

Replacement Parts

10

No. M965119

 

© 2011 American Standard

 

 

 

 

 

 

 

NOTE TO INSTALLER: Please give this manual to the customer after installation.

 

To learn more about American Standard Faucets visit our website at: www.americanstandard.com

 

or U.S. customer's e-mail us at: faucetsupport@americanstandard.com

 

 

For Parts, Service, Warranty or other Assistance,

 

 

 

please call 1-800-442-1902(In Canada:1-800-387-0369)

 

 

 

(InTorontotoAreaonly::1--905--306-1093)

 

2

1

 

4

ELECTRONIC

 

 

 

BOX

 

3

COLD WATER

 

3

OR TEMPERED

 

 

WALL SUPPLY

ADJUSTABLE

WRENCH

2 4

2

3

1

12 CONNECT MIXING VALVE TO WATER SUPPLIES

1. Turn off Hot and Cold water supplies before beginning.

2. Connect FLEXIBLE SUPPLIES directly to wall supplies. Connections on MIXER supplies are 3/8" compression. Connect left supply to Hot and right supply to Cold wall supply. Use adjustable wrench to tighten connections. Do not over tighten.

3. Faucet supplies measure 20" from the bottom of the ENCLOSURE(3) base.

Note: If additional supply length is required, installer must purchase parts separately.

Important: If SUPPLY HOSES (1, 2) are too long, loop as to avoid kinking.

ELECTRONIC

 

BOX

MIXING VALVE

HOT

COLD

1

2

7301793-100Rev. D

4

13 CHECK ALL ELECTRICAL AND PLUMBING CONNECTIONS

1.Turn on water supplies and check for leaks. Tighten any connections if necessary.

2. Check FAUCET operation, if adjustment is required refer to the installation instructions shown at right

supplied with the ICU FAUCET. No.

M965119.

14 TEST INSTALLED FAUCET

TO ENSURE A LAMINAR WATER FLOW the air must be slowly purged from the spout. To do so, cover the SENSOR (1)while slowly opening the water supply valves. When the water flows as a solid, smooth, steady stream, uncover the SENSOR (1)and fully open the water supply valve.

DETECTION ZONE

 

Instructions

SELECTRONIC™

MODEL NUMBERS

 

 

Proximity ICU Faucet

6055.193

 

 

 

6056.193

 

Installation

M9 65119

Product No.'s & Options

1

 

 

 

Specifications

2

 

 

 

How to Install

2-3

 

 

6055 / 6056 ICU Faucet shown Installed on

Electrical Hook-up

4-6

 

 

American Standard 9118.111 ICU Sink

 

 

 

Maintenance

7-8

 

 

 

FAQ,s

9

No. M965119

 

 

Replacement Parts

10

 

© 2011 American Standard

 

 

NOTE TO INSTALLER: Please give this manual to the customer after installation.

To learn more about American Standard Faucets visit our website at: www.us.amstd.com or U.S. customer'se-mailus at:faucetsupport@amstd.com

For Parts, Service, Warranty or other Assistance,

please call 1-800-442-1902(In Canada:1-800-387-0369)

(In Toronto Area only: 1-905-3061093)

15 INSTALL WIRE HANGER

1.Install EYEBOLT onto WIRE HANGER if not installed.

2.Place WIRE end in left SIDE HOLE.

WIRE HANGER

WIRE

EYEBOLT

4.WIRE HANGER is positioned behind ELECTRONIC BOX and in front of DRAIN.

5.Remove THUMB NUT from EYEBOLT.

1

3. Place WIRE end in right SIDE HOLE near DRAIN.

WIRE

NOTE: If not enough tension, remove WIRE and spread ends approx. 1" additional and re-attach.

6. EYEBOLT for SINK APRON.

 

 

 

 

 

 

 

 

 

 

EYEBOLT

WIRE HANGER

 

 

REMOVE THUMB NUT

 

 

FROM EYE BOLT

 

 

5

7301793-100Rev. D

16 INSTALL SINK APRON

1.Hold APRON up against SINK and flush against finished wall.

2.Mark a line with a pencil on the wall about 6" long as shown on both sides of the APRON..

SINK

6"

(152mm)

APRON

3. Remove the APRON. Clean the wall where the APRON BRACKETS supplied with SINK are to be applied. Peel off the protective strip from the back of the APRON BRACKETS. Apply the two APRON BRACKETS to the finished wall parallel to the pencil marks as shown in the illustration below.

OPTIONAL MOUNTING. (SCREWS AND ANCHORS NOT SUPPLIED) Use Brackets to mark pilot holes on wall. Drill holes for

ANCHORS. Peel off the protective strip from the back of the APRON BRACKETS. Apply the two APRON BRACKETS to the finished wall parallel to the pencil marks as shown and aligned with the mounting holes. See illustration below. Install SCREWS and tighten.

4. Clean off the pencil marks from wall.

PROTECTIVE

STRIP

CLEAN WALL

PENCIL MARK

1/2" (13mm)

APRON

5. Position APRON under SINK and against finished wall alinging EYEBOLT with hole in APRON.

6. Retain APRON with THUMB NUT. Finger tight only.

APRON

APRON

THUMB NUT

EYEBOLT

IMPORTANT: SAVE ALL INSTALLATION INSTRUCTIONS FOR FUTURE USE

7301793-100Rev. D

6

Repair Parts

ICU Sink System Models: 9118.111, 9118.100 & 9118.150

7381267-400.0070A

Mounting Bracket Kit

7381266-200.0070A

Bracket Assembly

7381243-251.0020A

O set Drain

7381242-0500A

P-TrapAssembly

7381259-401.0200A

ICU Sink Shroud Kit

7

7301793-100Rev. D

AS AMERICA, INC. ONE YEAR LIMITED WARRANTY

If inspection of this AS America, Inc. (“American Standard”) plumbing product, within one year after its initial purchase, confirms that it is defective in materials or workmanship, American Standard will repair or, at its option, exchange the product for a similar model.

This limited warranty applies only to the original purchaser and installation of these products. In the event of a limited warranty claim, proof of purchase will be required—savesales receipt.

This limited warranty does not apply to local building code compliance. Since local building codes vary considerably, the purchaser of this product should check with a local building or plumbing contractor to insure local code compliance

before installation.

This limited warranty is void if the product has been moved from its initial place of installation; if it has been subjected to faulty maintenance, abuse, misuse, accident or other damages; if it was not installed in accordance with American Standard's instructions; or if it has been modified in a manner inconsistent with the product as shipped by American Standard.

American Standard's option to repair or exchange the product under this limited warranty does not cover any labor or other costs of removal or installation. IN NO EVENT WILL AMERICAN STANDARD BE LIABLE FOR THE COST OF REPAIR OR REPLACEMENT OF ANY INSTALLATION MATERIALS, INCLUDING BUT NOT LIMITED TO, TILES, MARBLE, ETC. American Standard will not be responsible for any other incidental or consequential damages attributable to a product defect or to the repair or exchange of a defective product, all of which are expressly excluded from this limited warranty. This limited warranty does not cover any liability for consequential or incidental damages, all of which are hereby expressly disclaimed, or the extension beyond the duration of this limited warranty of any implied limited warranties, including those of merchantability or fitness for an intended purpose. (Some states or provinces do not allow the exclusion or limitation of implied limited warranties, so this exclusion may not apply to you.)

This limited warranty gives you specific legal rights. You may have other statutory rights that vary from state to state or from province to province, in which case this limited warranty does not affect such statutory rights.

In the United States:

American Standard Brands

P.O. Box 6820

Piscataway, New Jersey 08855

Attention: Director of Customer Care For residents of the United States, warranty information may also be obtained by calling

the following toll free number: (800) 442-1902www.americanstandard.com

In Canada:

In Mexico:

AS Canada, ULC

American Standard B&K Mexico

5900 Avebury Rd.

S. de R.L. de C.V.

Mississauga, Ontario

Via Morelos #330

Canada L5R 3M3

Col. Santa Clara

Toll Free: (800) 387-0369

Ecatepec 55540 Edo. Mexico

www.americanstandard.ca

Toll Free: 01-800-839-1200

 

www.americanstandard.com.mx

THIS WARRANTY IS NOT TRANSFERABLE FROM ORIGINAL CONSUMER PURCHASER.

7301793-100Rev. D

8