ADG-78 II
(Gas - HSI)
Installation Manual
WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.
Do not store or use gasoline or other flammable vapor and liquids in the vicinity of this or any other appliance.
WHAT DO YOU DO IF YOU SMELL GAS
*Do not try to light any appliance.
*Do not touch any electrical switch; do not use any phone in your building.
*Clear the room, building or area of all occupants.
*Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
*If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
AVERTISSEMENT: Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
*Ne pas tenter d’allumer d’appareil.
*Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment où vous vous trouvez..
*Évacuez la pièce, le bâtiment ou la zone.
*Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
*Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.
L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
For replacement parts, contact the distributor from which the dryer was purchased or
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447 e-mail: techsupport@amdry.com
081199GS/cms |
ADC Part No. 113101 |
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation/operator's manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY |
POUR VOTRE SÉCURITÉ |
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de yout autre appareil.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
Important
For your convenience, log the following information:
DATE OF PURCHASE |
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MODEL NO. |
ADG-78 II |
DISTRIBUTORS NAME
Serial Number(s)
Replacement parts can be obtained from your distributor or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your orders directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number,so that your order is processed accurately and promptly.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
IMPORTANT
YOU MUST DISCONNECT and LOCKOUT THE ELECTRIC SUPPLY and THE GAS SUPPLY or THE STEAM SUPPLY BEFORE ANY COVERS or GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, or TESTING OF ANY EQUIPMENT per OSHA (Occupational Safety and Health Administration) STANDARDS.
“Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper operation.”
«Attention: Lor des opérations d’entretien des commandes étiqueter tous fils avant de les déconnecter. Toute erreur de câblage peut étre une source de danger et de panne.»
CAUTION
DRYERS SHOULD NEVER BE LEFT UNATTENDED WHILE IN OPERATION.
WARNING
CHILDREN SHOULD NOT BE ALLOWED TO PLAY ON OR NEAR THE DRYER(S). CHILDREN SHOULD BE SUPERVISED IF NEAR DRYERS IN OPERATION.
FOR YOUR SAFETY
DO NOT DRY MOP HEADS IN THE DRYER.
DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES.
WARNING
UNDER NO CIRCUMSTANCES should the door switch or the heat circuit devices ever be disabled.
WARNING
The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY or FIRE COULD RESULT.
WARNING
DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.
IMPORTANT
PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment and/or specified in the installation and operator's manual included with the dryer.
Dryers must not be installed or stored in an area where it will be exposed to water or weather.
The wiring diagram for the dryer is located in the front electrical control box area.
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Table of Contents |
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SECTION I |
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IMPORTANT INFORMATION .......................................................................... |
3 |
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A. Receiving and Handling ............................................................................................................... |
3 |
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B. Safety Precautions ....................................................................................................................... |
4 |
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SECTION II |
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SPECIFICATIONS/DIMENSIONS .................................................................... |
6 |
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A. Specifications .............................................................................................................................. |
6 |
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B. Component Identification............................................................................................................. |
8 |
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SECTION III |
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INSTALLATION REQUIREMENTS ............................................................... |
10 |
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A. Location Requirements .............................................................................................................. |
10 |
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B. Unpacking/Setting Up ................................................................................................................ |
11 |
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C. Dryer Enclosure requirements .................................................................................................... |
12 |
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D. Fresh Air Supply ....................................................................................................................... |
13 |
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E. |
Exhaust Requirements............................................................................................................... |
15 |
F. |
Electrical Information ................................................................................................................ |
19 |
G. Gas Information......................................................................................................................... |
24 |
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H. Steam Information..................................................................................................................... |
30 |
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I. |
Preparation For Operation/Start-up .......................................................................................... |
28 |
J. |
Preoperational Tests .................................................................................................................. |
29 |
K. Preoperational Instructions ........................................................................................................ |
31 |
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L. Shut Down Instructions .............................................................................................................. |
31 |
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SECTION IV |
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SERVICE/PARTS INFORMATION ................................................................. |
32 |
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A. Service ..................................................................................................................................... |
32 |
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B. Parts ......................................................................................................................................... |
32 |
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SECTION V |
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WARRANTY INFORMATION ......................................................................... |
31 |
A. Returning Warranty Card(s) ...................................................................................................... |
31 |
B. Parts ......................................................................................................................................... |
31 |
C. Returning Warranty Card(s) ...................................................................................................... |
31 |
SECTION VI |
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ROUTINE MAINTENANCE ............................................................................ |
35 |
A. Cleaning ................................................................................................................................... |
35 |
B. Adjustments .............................................................................................................................. |
36 |
SECTION VII |
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DATA LABEL LOCCATION/INFORMATION ............................................... |
37 |
SECTION VIII |
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PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT |
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COMPONENTS ................................................................................................ |
39 |
SECTION I
IMPORTANT INFORMATION
A. RECEIVING and HANDLING
The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or optional box) as a means of preventing damage in transit. Upon delivery, the dryer and/or packaging, and wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect further before delivering carrier leaves.
Dryers damaged in shipment:
1.ALL dryers should be inspected upon receipt and before they are signed for.
2.If there is suspected damage or actual damage, the trucker's receipt should be so noted.
3.If the dryer is damaged beyond repair, it should be refused. Those dryers which were not damaged in a damaged shipment should be accepted, but the number received and the number refused must be noted on the receipt.
4.If you determine that the dryer was damaged after the trucker has left your location, you should call the delivering carrier's freight terminal immediately and file a claim. The freight company considers this concealed damage. This type of freight claim is very difficult to get paid and becomes extremely difficult when more than a day or two passes after the freight was delivered. It is your responsibility to file freight claims. Dryers/parts damaged in transit cannot be claimed under warranty.
5.Freight claims are the responsibility of the consignee, and ALL claims must be filed at the receiving end. ADC assumes no responsibility for freight claims or damages.
6.If you need assistance in handling the situation, please contact the ADC Traffic Manager at (508) 678-9000.
IMPORTANT: The dryer must be transported and handled in an upright position at all times.
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B. SAFETY PRECAUTIONS
WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life.
WARNING: The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY or FIRE COULD RESULT.
1.DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
2.Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the user smells gas. The instructions should be posted in a prominent location.
3.WHAT TO DO IF YOU SMELL GAS...
a.DO NOT try to light any appliance.
b.DO NOT touch any electrical switch.
c.DO NOT use any phone in your building.
d.Clear the room, building, or area of ALL occupants.
e.Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
f.If you cannot reach your gas supplier, call the fire department.
4.Installation and service must be performed by a qualified installer, service agency, or gas supplier.
5.Dryer(s) must be exhausted to the outdoors.
6.Although ADC produces a very versatile machine, there are some articles that, due to fabric composition or cleaning method, should not be dried in it.
WARNING: Dry only water-washed fabrics. DO NOT dry articles spotted or washed in dry cleaning solvents, a combustible detergent, or "all purpose" cleaner.
EXPLOSION COULD RESULT.
WARNING: DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint, or wax. EXPLOSION COULD RESULT.
WARNING: DO NOT dry mop heads. Contamination by wax or flammable solvent will create a fire hazard.
WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or similarly textured rubberlike materials. Drying in a heated basket (tumbler) may damage plastics or rubber and also may be a fire hazard.
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7.A program should be established for the inspection and cleaning of lint in the burner area, exhaust duct work, and area around the back of the dryer. The frequency of inspection and cleaning can best
be determined from experience at each location.
WARNING: The collection of lint in the burner area and exhaust duct work can create a potential fire hazard.
8.For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the NATIONAL ELECTRIC CODE ANSI/NFPA NO. 70-LATEST EDITION.
NOTE: Failure to do so will VOID THE WARRANTY.
9.UNDER NO CIRCUMSTANCES should the dryer door switches, lint drawer switch, or heat safety circuit, ever be disabled.
WARNING: PERSONAL INJURY or FIRE COULD RESULT.
10.This dryer is not to be used in the presence of dry cleaning solvents or fumes.
11.Remove articles from the dryer as soon as the drying cycle has been completed.
WARNING: Articles left in the dryer after the drying and cooling cycles have been complete can create a fire hazard.
12. READ and FOLLOW ALL CAUTION and DIRECTION LABELS ATTACHED TO THE DRYER.
WARNING: YOU MUST DISCONNECT and LOCKOUT THE ELECTRIC SUPPLY and THE GAS SUPPLY BEFORE ANY COVERS or GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, or TESTING OF ANY EQUIPMENT per OSHA (Occupational Safety and Health Administration) STANDARDS.
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SECTION II
SPECIFICATIONS/COMPONENT IDENTIFICATION
A. SPECIFICATIONS
BASKET (TUMBLER) DIAMETER |
44-1/2" |
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113 cm |
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BASKET (TUMBLER) DEPTH |
24-7/8" |
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63.2 cm |
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BASKET (TUMBLER) MOTOR |
1 HP* |
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.746 kw |
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DOOR OPENING (DIAMETER) |
31-3/8" |
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79.7 cm |
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BASKET (TUMBLER) VOLUME |
22.4 cu. ft. |
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.634 cu.m. |
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DRYERS PER 20'/40' CONTAINER |
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10/20 |
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DRYERS PER 45'/48' TRUCK |
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24/24 |
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VOLTAGE AVAILABLE |
120-460v / 1ø-3ø / 3, 4w / 50/50 Hz |
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APPROX. WEIGHT (UNCRATED) |
895 lbs. |
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406 kg |
Gas |
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APPROX. WEIGHT (CRATED) |
950 lbs. |
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431 kg |
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HEAT INPUT |
204,000 btu/hr |
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51,408 kcal/hr |
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AIRFLOW |
1,200 cfm |
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33.98 cmm |
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INLET PIPE SIZE** |
3/4" |
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1.91 cm |
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Shaded areas are stated in metric equivalents |
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*For Non-Reversing Models.
**A minimum of 3/4"must be supplied to the gas inlet for each dryer.
NOTE: ADC reserves the right to make changes in specifications at any time, without notice or obligation.
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Specifications
ADG-78 II (Gas)
NOTE: ADC reserves the right to make changes in specifications at any time, without notice or obligation.
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B. COMPONENT IDENTIFICATION
1. Dryer Front View
Illus. No. Description
1Controls
2Control (top access) Door Assembly
3Main Door Assembly
4Lint Compartment Area (lint screen located behind door)
5Data Label and Installation Label (located behind control [service] door)
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2. Dryer Rear View
Illus. No. Description
1Heating Unit
21/8" Compressed Air Supply Inlet
3Electric Service Relay Box
4Tumbler Bearing Mount Assembly
5Idler Bearing Mount Assembly
6Basket (Drive) Motor Assembly (for Reversing Models ONLY)
7Blower Motor Assembly
8Dryer Exhaust
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SECTION III
INSTALLATION PROCEDURES
Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: National Fuel Gas Code ANSI.Z223.1-LATEST EDITION and/or National Electric Code ANSI/NFPA NO. 70-LATEST EDITION.
A. LOCATION REQUIREMENTS
Before installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of such codes or ordinances the location must conform with the National Fuel Gas Code ANSI.Z223.1-LATEST EDITION.
1.The dryer must be installed on a sound level floor capable of supporting its weight. It is recommended that carpeting be removed from the floor area that the dryer is to rest on.
2.The dryer must not be installed or stored in an area where it will be exposed to water and/or weather.
3.The dryer is for use in noncombustible locations.
4.Provisions for adequate air supply must be provided as noted in this manual (refer to Fresh Air Supply in
Section D).
5.Clearance provisions must be made from combustible construction as noted in this manual (refer to Dryer Enclosure Requirements in Section C).
6.Provisions must be made for adequate clearances for servicing and for operation as noted in this manual (refer to Dryer Enclosure Requirements in Section C).
7.Dryer must be exhausted to the outdoors (refer to Exhaust Requirements in Section E).
8.Dryer must be located in an area where correct exhaust venting can be achieved as noted in the manual (refer to Exhaust Requirements in Section E).
IMPORTANT: Dryer should be located where a minimum amount of exhaust duct will be necessary.
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