Alto-Shaam AR-6G User Manual

R o t i s s e r i e

G a s

Models:

AR-6G

• Installation

• Operation

• Maintenance

W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA

PHONE: [phone] • 800.558.8744 USA/CANADA FAX: [phone] • 800.329.8744 U.S.A. ONLY www.alto-shaam.com

p r i n t e d i n u .s .a .	MN-28648 • 10/10

										Care and Cleaning
. . . . . . . . . . . . . . . . . . . . . . . . . .Delivery	.	. .	.	. . .		.	1
Unpacking . . . . . . . . . . . . . . . . . . . . . . . .	.	. .	.	. . .		.	1				Equipment Care . . . . . . . . . . . . . .		.	. . . .	. . 19. . .
Safety Procedures and Precautions . . . . .	.	. .	.	. . .		.	2				Daily Cleaning . . . . . . . . . . . .		. . . . . 19. . . . . . .
											Cleaning & Reseasoning Cast Iron Tiles			. . . .	. .	20
Installation
Common Specifications . . . . . . .	.	.	.	. .		.	3. . .			Maintenance. . .
Accessories . . . . . . . . . . . . . . .	.	.	.	. .	.		3. . . .			.	. Changing.	of Light Bulbs . . . . . . . . .	. . . . . . 20. . .
Dimension Drawings . . . . . . . . . . . . . .	.	. .	.	. . .		.	4				Opening Machine Compartments . . . . . . . . .20. .
Technical Components . . . . . . . . . . . .	.	. .	.	. . .		.	5
Installation Codes & Standards . . . . . .	.	. .	.	. . .		.	6			Service
Ventilation Requirements . . . . . . . .	.	.	.	. .	.	.	6. . .				Troubleshooting Guide . . . . . . . . . . . . . . . . . .21.
Positioning on Site . . . . . . . . . . . .	.	.	. .	. .		. 6. . . .					Full Assembly View & Part List . . . . .		. .	. . .	. .	.22
Positioning Requirements . . . . . . . . . .	.	. .	.	. . .		.	7				Final Floor Assembly View & Part List .		.	. . . .	23-24
Ventilation Instructions . . . . . . . . . . .	. . . . . . . .						8.				Motor Mount Assembly View & Part List			. . . . . .25
Electrical . . . . . . . . . . . . . . . . . . . . . . .	.	. .	.	. . .		.	9				Top Assembly View & Part List . . . . . .		.	. . . .	. .	26
Air Supply . . . . . . . . . . . . . . . . . . . . . .	.	. .	.	. . .		10					Bottom Assembly View & Part List . .		.	. . .27. -28.
Air Adjustments . . . . . . . . . . .	.	.	.	. .		10. . . .				.	.Gas. . Plumbing Assembly & Part List .		. . . . 27. . -28
Gas Connections . . . . . . . . . . .	. .		.	. 11.	-.13. . . .						Bulb Replacement . . . . . . . . .		.	. . .	.	.29. . . . . .
Securing Electrical Access Cover . . . .	.	.	. .	. .	.	13
Leak Testing . . . . . . . . . . . . . . . . . . . .	.	. .	.	. . .		14				Wire Diagrams
Gas Exhaust . . . . . . . . . . . . . . . . . . . .	.	. .	.	. . .		14					AR-6G, 120V . . . . . . . . . . . . .		.	. . .	.	.30. . . . . . .
Ignition System . . . . . . . . . . . . . . . . . .	.	. .	.	. . .		14
										Installation Checklist
Operating Instructions											Clearances . . . . . . . . . . . . . . . . . . . . .		.	. . . .	. .	31
Burner Lighting Instructions . . . . .	.	.	.	. .	.	15. . . .					Gas connections . . . . . . . . . . . . . . . . .		.	. . . .	. .	31
Controls . . . . . . . . . . . . . . . . . . .	. .		. . . .			.16. . . .					Physical Condition . . . . . . . . . . .		.	. . .	.	.31. . . . .
Door Catch . . . . . . . . . . . . . . . . . . . . .	.	. .	.	. . .		16
Placement & Adjustment of Spits . . .	.	.	.	. .		17. . .				Warranty
Product Preparation . . . . . . . . . . .	. . . . . . .17. . .										Transportation Damage and Claims .		.Back Cover
Skewer Preparation & Loading . . . . .	. . . . . . .					18.					Limited Warranty . . . . . . . . . . . . . . . . .		Back Cover
Cooking Time . . . . . . . . . . . . . . . . . . .	.	. .	.	. . .		18

D a n G e r

IMPROPER INSTALLATION,

ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE.

READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

DanGer

DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

i

D e l I V e r y

This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier.

See Transportation Damage and Claims section located in this manual.

This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered.

Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim.

This manual must be read and understood by all people using or installing the equipment

model. Contact the Alto-Shaam Tech Team Service Department if you have any questions concerning installation, operation, or maintenance.

note: All claims for warranty must include the full model number and serial number of the unit.

the information contained in this manual is important for the proper installation of this oven. please read carefully and retain for future reference.

improper connection of this appliance will nullify all warranties.

U n p a c K I n G

1. Carefully remove the appliance from the carton or crate.

®

note: Do not discard the carton and other packaging material until you have inspected the unit

for hidden damage and tested it for

proper operation.

2.Read all instructions in this manual carefully before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL.

This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional manuals are available from the Alto-Shaam Tech Team Service Department.

3.Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.

c a U t I o n

TO PREVENT PERSONAL INJURY,

USE CAUTION WHEN MOVING OR

LEVELING THIS APPLIANCE.

les informations contenues dans ce manuel sont importantes pour

l'installation l'utilisation et l'entretiend de ce four. s'il vous plait lisez-le tres attentivement et conservez-le.

la non-application de ces consignes annule toutes garanties.

AR-6G Rotisserie Operation & Care Manual • 1

safety proceDUres anD precaUtIons

Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.

D a n G e r

Used to indicate the presence of a hazard that WILL cause severe

personal injury, death, or substantial property damage if the warning included with this symbol is ignored.

W a r n I n G

Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning

included with this symbol is ignored.

c a U t I o n

Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.

c a U t I o n

Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.

n o t e : Used to notify personnel of installation, operation, or maintenance information that is important but not hazard related.

1.This appliance is intended to cook, hold or process foods for the purpose of human

consumption. No other use for this appliance is authorized or recommended.

2.This appliance is intended for use in commercial establishments where all operators are

familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.

3.Any troubleshooting guides, component views, and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.

4.This manual should be considered a permanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.

n o t e

For equipment delivered for use in any location regulated by the following directive:

DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.

AR-6G Rotisserie Operation & Care Manual • 2

				I n s t a l l a tio n
common specifications				accessories
AR-6G
Overall height		78-1/8"	1983mm
Overall width		62-15/16"	1599mm
Overall depth		32-5/8"	828mm
Height Cooking cavity		53-3/4"	1365mm	SI-27510
- Pedestal		12-3/16"	309mm	Multipurpose Basket
- Overall		22-1/2"	571mm
Total weight, empty		1385 lbs	628 kg
	accessories Usable Space (L x W x D)
• MULTI-PURPOSE BASKET,			SI-27510
	(38.75" x 5.25" x 6.375")			SI-27506
•	SHANK BASKET,		SI-27506	Shank Basket
	(38.75" x 4.75" x 5.5")
• WHOLE PRODUCT SKEWER,			SI-27508
	(38.75" x 5.25" x 5.5")
• HEAVY DUTY “V” SKEWER,			5005514
	(37" of usable length)
•	ROASTING TRAY		1008581	SI-27508
	(40.75" x 11.25" x 2.0")
				Whole Product Skewer
				5005514
				Heavy Duty “V” Skewer
				1008581
	Thirty Six (36) Chicken Roasting Unit			Roasting Tray

AR-6G Rotisserie Operation & Care Manual • 3

I n s t a l l a tio n

t e c h nical specifications

50-7/8" (1292mm)

TO POWER CORD

31-7/16" (798mm)

TO GAS LINE

12-11/16" (321mm)

CAVITY DEPTH

18-3/16" (461mm)

8-7/16" (213mm)

78-7/8" (2003mm)

62-15/16" (1599mm)

dimensions (h x w x d)

exterior: 78-1/8" x 62-15-16" x 32-5/8" (1983mm x 1599mm x 828mm)

interior: 53-3/4" x 50" x 12-11/16" (1365mm x 1193mm x 321mm)

54-5/8" (1387mm)

78-1/8" (1983mm)

	-3/4 " (425mm)		TO DRIP TRAY
	16

49-5/8" (1260mm) DOOR HEIGHT	53-3/4" (1365mm) CAVITY HEIGHT	1/8" (1983mm)
		78-

23-1/2" (597mm)

DOOR WIDTH

50" (1193mm)

CAVITY WIDTH

		5-5/8" (142mm)
		TO GAS LINE
		9-3/4"
		(247mm)
		TO GAS LINE
56" (1424mm)	32-5/8" (828mm)	6-1/2" (165mm)
		TO POWER CORD

AR-6G Rotisserie Operation & Care Manual • 4

I n s t a l l a tio n

technical components

Spits		Motor Switch
Number	6	Number		3
Usable length	37" (940mm)	Bulbs
Driving Motors		120V, 60W, INCANDESCENT		3
Number	6	12V, 20W, HALOGEN		3
Voltage, unit power	120V/60Hz	Power Cord Plug Type
Gas Burners		2 prongs + ground		nema 5-15P
				15A, 125V plug
Type: direct flame	Yes	Capacity
Number	3	Bird		144 lb / 168 lb
Unit Power Rating		Total Electric
Propane	195,000 BTU	Consumption		6 AMPS
Natural	195,000 BTU

site INSTALLATION

D a n G e r

IMPROPER INSTALLATION,

ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE.

READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

D a n G e r

AVERTISSEMENT : UNE INSTALLATION, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON

CONFORME AUX NORMES PEUT CAUSER DES DOMMAGES À LA PROPRIÉTÉ, DES BLESSURES OU LA MORT.

LIRE ATTENTIVEMENT LES DIRECTIVES D’OPÉRATION ET D’ENTRETIEN AVANT DE FAIRE L’INSTALLATION, OU L’ENTRETIEN DE CET ÉQUIPEMENT.

c a U t I o n

THE APPLIANCE MUST REMAIN ON

THE PALLET WHILE BEING MOVED

TO THE INSTALLATION SITE BY FORK

LIFT OR PALLET LIFT TRUCK.

NOTE: Note dimensions required for doorways and aisles for access of the appliance and pallet to the installation site. Transport the appliance in an upright and level position only. Do not tilt the appliance.

AR-6G Rotisserie Operation & Care Manual • 5

I n s t a l l a tio n

site INSTALLATION

INSTALLATION CODES & STANDARDS

The following codes and standards are required for installation of this appliance: AIR SUPPLY,

ELECTRICAL CONNECTIONS, WATER CONNECTIONS, GAS CONNECTIONS, GAS EXHAUST, AND WASTE WATER DISCHARGE.

Installation must comply with local codes required for gas appliances. In the absence of local codes, installation must comply with the National Fuel Gas Code, ANSI Z223.1 (latest edition). In Canada, the appropriate code is the Natural Gas Installation Code, CAN/CGA-B149.1 or the Propane Installation Code, CAN/CGA-B. Adherence to code by

a qualified installer is essential for the following: Gas Plumbing, Gas Appliance Installation, Commercial Cooking

Ventilation, Water and Plumbing, and OSHA Regulations.

standard for GAS FOOD SERVICE EQUIPMENT

ANSi Z83, 11-2006/CSA 1.8 - 2006

The information contained in this manual is important for the proper installation,
use and maintenance of this appliance. Please read carefully and retain for future
reference. Improper connection of this appliance will nullify all warranties.	ANSI/NSF4

VENTILATION REQUIREMENTS

A ventilation hood is mandatory for the operation of the appliance. The ventilation hood must be installed in accordance with local building codes for the steam

exhaust and must protrude 12" to 20" (300 to 500mm) over the front side of the appliance. A grease filter must be located in the protruding area of the hood. Grease filters should be thoroughly cleaned on a regular basis following manufacturer's instruction. Ventilation hoods must ensure an adequate amount of incoming air during operation and

must be operated whenever the appliance is used.

c a U t I o n

TO PREVENT PERSONAL INJURY, USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE.

POSITIONING ON SITE

Lift the appliance from the pallet with a fork lift or pallet lift truck positioned at the front of the appliance. For damage protection, the use of two wooden boards, placed between the bottom of the appliance and the lifting forks, is strongly recommended.

Stand the appliance in a level position. Use the adjustable casters to overcome an uneven floor and ensure that the unit is level.

To insure proper operation, the installation of this appliance must be completed by qualified technicians in accordance with the instructions provided in this manual. Failure to follow the instructions provided may result in damage to the appliance, building, or cause personal injury to personnel.

Minimum clearance REQUIREMENTS

both SIDEs	18" (457mm)
back	4" (102mm)
top	20" (508mm) FOR AIR MOVEMENT

AR-6G Rotisserie Operation & Care Manual • 6

site INSTALLATION

POSITIONING REQUIREMENTS

qIn order to ensure proper ventilation, a minimum distance of at least 18" (457mm) must be kept from the side panels (left and right) of the appliance and any adjoining surfaces.

NOTE: If adequate service clearance is not provided, it will be necessary to disconnect the gas connection to move the appliance. Charges in connection with inadequate service access are not covered under warranty.

qAllow a minimum clearance of 4" (102mm) from the back of the appliance for gas plumbing connections.

20"

(508mm)

77-1/2" (1969mm)

18" (457mm)

79" (1999mm)

I n s t a l l a tio n

qAllow a 20" (500mm) clearance at the top of the appliance for free air movement and for the vent(s) located at the top.

qDo not install the appliance adjacent to heat producing equipment such as fryers, broilers, etc. Heat from such appliances may cause damage to the Electrical Components of the appliance. Minimum clearance recommended: 20" (500mm)

Place the appliance on a stable, noncombustible level horizontal surface. Level the appliance front-to-back and side-to-side by means of the adjustable casters.

qRear of unit should be slightly elevated via caster adjustment to allow the doors to remain open while operator is working in the unit.

18"	4"	4"
(457mm)	(102mm)			45" (1140mm)				(102mm)

AR-6G Rotisserie Operation & Care Manual • 7

I n s t a l l a tio n

ve n til a tion instructions

D a n G e r

Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on

gas appliances.

An adequate ventilation system is required for commercial cooking equipment. Information may be obtained by writing to the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. When writing refer to NFPA No. 96.

1.A single gas appliance requires a minimum of 32 CFM make-up air for natural and propane gas. Kitchen ventilation must include a provision for an adequate flow of fresh air for gas combustion and to prevent a negative-pressure condition. The rear of the appliance provides air supply access for gas combustion and must be kept clear at all times. DO

NOT obstruct or restrict ventilation nor the air flow required to support combustion.

2.DO NOT obstruct the flow of the exhaust flue at the top of the appliance. It is especially critical that gas supply piping and electrical support cord and/or receptacle be routed away from the path of the hot combustion fumes.

c a U t I o n

To prevent malfunction or cause negative back draft, DO NOT obstruct exhaust flues or attach any flue extension that will impede proper burner operation.

3.Make certain the appliance installation maintains adequate air ventilation to provide cooling for electrical and gas components. The area around the appliance should be clear of any obstructions which might retard the flow of cooling air. Failure to observe this caution may result in damage to the components and will void the warranty.

W a r n I n G

Inadequate ventilation, or failure to ensure an adequate supply of fresh air will result in a high ambient temperature at the sides of the appliance. An excessive ambient temperature can cause the thermaloverload protection motor to trip resulting in severe damage to the cooling fans.

4.This appliance cannot be direct vented.

5.Install the appliance under a ventilation hood meeting all applicable code requirements. Combustion fumes must be vented in accordance with local, state, or national codes.

D a n G e r

FAILURE TO VENT THIS APPLIANCE PROPERLY MAY BE HAZARDOUS TO THE HEALTH OF THE OPERATOR.

Equipment damage, operational problems and unsatisfactory baking performance may also be the consequence of improper venting. Any damage sustained by a failure to properly vent this oven are not covered under warranty.

c a U t I o n

DO NOT uSE CIRCulATING FANS

ON ThE FlOOR. FlOOR FANS WIll

AFFECT BuRNER OpERATION.

Ventilating hoods and exhaust systems shall be permitted to be used to vent appliances installed in commercial applications.

Where automatically operated appliances are vented through a ventilating hood or exhaust system equipped with a damper or with a power means of exhaust, provisions shall be made to allow the flow of gas to the main burners only when the damper is open to a position to properly vent the appliance and when the power means of exhaust is in operation. IN

ACCORDANCE WITH NFPA 54 COMMONWEALTH OF MASSACHUSETTS ONLY.

AR-6G Rotisserie Operation & Care Manual • 8

e l e c t ric a l

An electrical wiring diagram is located under the access panel beneath the drip tray of the appliance. This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram located in the electrical compartment of the appliance. The appliance must be properly grounded in accordance with the National Electrical Code and applicable local codes.

I n s t a l l a tio n

Wire size for the main incoming power to the unit must match the minimum size listed in the specifications applicable to the specific appliance.

electrIcal

VOLTAGE	PHASE	CYCLE/HZ	AMPS	KW
120	1	60	5.83	0.7	NEMA 5-15P
					15A, 125V PLUG

Wire diagrams are located in the inside access panel of the unit..

D a n G e r

electrIcal GroUnDInG InstrUctIons:

This appliance is equipped with a three-pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

DanGer

To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/ NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes.

DanGer

aVertIssement: Directives

pour la prise de courant électrique Cet appareil est muni d'une fiche à trios branches (prise de Courant) afin de vous proéger des chocs et doit être branché Directemet dans un receptacle adequate de prise do courant À trios branches. II ne faut pas couper ou enlever une banche De cette fiche.

DanGer

ENSURE POWER SOURCE

MATCHES VOLTAGE STAMPED

ON APPLIANCE NAMEPLATE.

AR-6G Rotisserie Operation & Care Manual • 9