Allen-Bradley 25A-A4P8N104 Owners Manual

User Manual

PowerFlex 520-Series Adjustable Frequency AC Drive

PowerFlex 523 Catalog Number 25A, Series B
PowerFlex 525 Catalog Number 25B

Original Instructions

Important User Information

IMPORTANT

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety
Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1
your local Rockwell Automation® sales office or online at http://www.rockwellautomation.com/literature/
important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,
and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment
must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

available from

) describes some

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Identifies information that is critical for successful application and understanding of the product.

Allen-Bradley, Rockwell Automation, Rockwell Software, PowerFlex, Connected Components Workbench, Studio 5000, Studio 5000 Logix Designer, DriveTools SP, AppView, CustomView, QuickView, MainsFree
Programming, PointStop, and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Table of Contents

Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Summary of Changes

Overview

Installation/Wiring

New and Updated Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Preface

Who Should Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Recommended Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Drive Frame Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 1

Mounting Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

AC Supply Source Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

General Grounding Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Fuses and Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Power and Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Control Module Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Power Module Terminal Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Power Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Common Bus/Precharge Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Control I/O Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Start and Speed Reference Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Start Up

Chapter 2

Prepare for Drive Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Display and Control Keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Viewing and Editing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Drive Programming Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Language Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Smart Start-Up with Basic Program Group Parameters . . . . . . . . . . . . . . 65

LCD Display with QuickView Technology. . . . . . . . . . . . . . . . . . . . . . . . . 67

Using the USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 3

Table of Contents

Chapter 3

Programming and Parameters

Troubleshooting

About Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Parameter Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Basic Display Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Basic Program Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Terminal Block Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Communications Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Logic Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Advanced Display Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Advanced Program Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Network Parameter Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Modified Parameter Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Fault and Diagnostic Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

AppView Parameter Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

CustomView Parameter Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Parameter Cross Reference by Name. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Chapter 4

Drive Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Fault Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Common Symptoms and Corrective Actions . . . . . . . . . . . . . . . . . . . . . . 162

Supplemental Drive Information

Accessories and Dimensions

RS485 (DSI) Protocol

Appendix A

Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Power Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

Appendix B

Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

Product Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Optional Accessories and Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Appendix C

Network Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

Parameter Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

Supported Modbus Function Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Writing (06) Logic Command Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Writing (06) Comm Frequency Command. . . . . . . . . . . . . . . . . . . . . . . . 205

Reading (03) Logic Status Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Reading (03) Drive Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

Reading (03) Drive Operational Values . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

Reading (03) and Writing (06) Drive Parameters . . . . . . . . . . . . . . . . . . 208

Additional Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

4 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Appendix D

Table of Contents

Velocity StepLogic, Basic Logic and
Timer/Counter Functions

Encoder/Pulse Train Usage and
Position StepLogic Application

PID Set Up

Velocity StepLogic Using Timed Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210

Velocity StepLogic Using Basic Logic Functions . . . . . . . . . . . . . . . . . . . 210

Timer Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

Counter Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212

Velocity StepLogic Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

Appendix E

Encoder and Pulse Train Usage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

Determine Encoder Pulse Per Revolution (PPR) Specification Based on

Speed Resolution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

Positioning Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

Common Guidelines for All Applications . . . . . . . . . . . . . . . . . . . . . . . . . 218

Positioning Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220

Homing Routine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

Encoder and Position Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

Use Over Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

Setup Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

Appendix F

PID Loop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

PID Reference and Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

Analog PID Reference Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

Safe-Torque-Off Function

EtherNet/IP

Appendix G

PowerFlex 525 Safe-Torque-Off Overview . . . . . . . . . . . . . . . . . . . . . . . . 235

EC Type Examination Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

EMC Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

Using PowerFlex 525 Safe-Torque-Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

Safety Concept. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

Enabling PowerFlex 525 Safe-Torque-Off . . . . . . . . . . . . . . . . . . . . . . . . . 239

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

PowerFlex 525 Safe-Torque-Off Operation . . . . . . . . . . . . . . . . . . . . . . . 239

Verify Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

Connection Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

PowerFlex 525 Certification for Safe-Torque-Off. . . . . . . . . . . . . . . . . . 245

Appendix H

Establishing A Connection With EtherNet/IP . . . . . . . . . . . . . . . . . . . . 247

Ground Connections for EtherNet/IP Networks . . . . . . . . . . . . . . . . . . 248

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 5

Table of Contents

Appendix I

Control Diagrams

PowerFlex 525 PM Motor
Configuration

Index

Induction Motor Tuning Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

Adjusting Speed Control Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

Appendix J

Download Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

Automatic Configuration Using Drive Startup Wizard. . . . . . . . . . . . . 254

Manual Configuration Using Drive Keypad . . . . . . . . . . . . . . . . . . . . . . . 261

Additional PM Motor Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

Optional Parameter Adjustments for Optimum Performance . . . . . . . 266

6 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

This manual contains new and updated information.

Summary of Changes

New and Updated
Information

This table contains the changes made to this revision.

Top ic Pag e

Added footnote to indicate that circuit breaker selection is not available for certain drive
ratings.

Added PowerFlex 523 series B to Control I/O Wiring Block Diagram. 38

Added PowerFlex 523 series B to Control I/O Terminal Designations. 40

Added PowerFlex 523 series B I/O wiring examples for analog input and analog output. 45

Added note to PowerFlex 525 I/O wiring example for pulse train input. 46

Added footnote to enum “4” for P053 [Reset to Defalts] under Smart Start-Up with Basic
Program Group Parameters.

Added new sub topic for 32-bit parameters. 72

Added footnotes to parameters that are available in PowerFlex 523 FRN 3.xxx and later. Chapter 3

Updated descriptions for parameters that are available in PowerFlex 523 FRN 3.xxx and later.

Added formula for calculating scaled process value to parameter b010 [Process Display]. 79

Added recommendation to perform rotate tune when using VVC mode to parameter P040
[Autotune].

Added footnote to indicate which settings are PowerFlex 525 only for parameter d394 [Dig
Out Status].

Updated descriptions for parameters A465 [PID 1 Deadband] and A477 [PID 2 Deadband]. 123

Added corrective action to fault F114 (uC Failure). 162

Added analog output to PowerFlex 523 drives. 171

Added new topic “Determine Encoder Pulse Per Revolution (PPR) Specification Based on
Speed Resolution” to Appendix E.

Updated information to verify operation of the safety inputs in Appendix G. 240

General maintenance updates. Throughout manual

24

67

85

114

217

...27

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 7

Summary of Changes

Notes:

8 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Preface

Overview

The purpose of this manual is to provide you with the basic information needed
to install, start-up and troubleshoot the PowerFlex® 520-Series Adjustable
Frequency AC Drive.

For information on… See page…

Who Should Use this Manual 9
Recommended Documentation 9
Manual Conventions 10
Drive Frame Sizes 11
General Precautions 12
Catalog Number Explanation 13

Who Should Use this Manual

Recommended Documentation

This manual is intended for qualified personnel. You must be able to program
and operate Adjustable Frequency AC Drive devices. In addition, you must have
an understanding of the parameter settings and functions.

All the recommended documentation listed in this section is available online at

http://www.rockwellautomation.com/literature/

.

The following publications provide general drive information:

Title Publication

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives DRIVES-IN001
Preventive Maintenance of Industrial Control and Drive System Equipment DRIVES-TD001
Safety Guidelines for the Application, Instal lation and Maintenance of Solid State Control SGI-1.1
A Global Reference Guide for Reading Schematic Diagrams 100-2.10
Guarding Against Electrostatic Damage 8000-4.5.2

The following publications provide specific PowerFlex 520-Series information on
drive installation, features, specifications, and service:

Title Publication

PowerFlex 520-Series AC Drive Specifications 520-TD001
PowerFlex Dynamic Braking Resistor Calculator PFLEX-AT001
PowerFlex AC Drives in Common Bus Configurations DRIVES-AT002

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 9

Preface Overview

The following publications provide specific Network Communications
information:

Title Publication

PowerFlex 525 Embedded EtherNet/IP Adapter 520COM-UM001
PowerFlex 25-COMM-D DeviceNet Adapter 520COM-UM002
PowerFlex 25-COMM-E2P Dual-Port EtherNet/IP Adapter 520COM-UM003
PowerFlex 25-COMM-P PROFIBUS DPV1 Adapter 520COM-UM004

Manual Conventions

• In this manual we refer to PowerFlex 520-Series Adjustable Frequency AC
Drive as; drive, PowerFlex 520-series, PowerFlex 520-series drive or
PowerFlex 520-series AC drive.

• Specific drives within the PowerFlex 520-series may be referred to as:
– PowerFlex 523, PowerFlex 523 drive or PowerFlex 523 AC drive.
– PowerFlex 525, PowerFlex 525 drive or PowerFlex 525 AC drive.

• Parameter numbers and names are shown in this format:

P 031 [Motor NP Volts]

Name
Number
Group
b

= Basic Display

P

= Basic Program

t

= Terminal Blocks

C

= Communications

L

= Logic

d

= Advanced Display

A

= Advanced Program

N

= Network

M

= Modified

f

= Fault and Diagnostic

G

= AppView and CustomView

• The following words are used throughout the manual to describe an
action:

Words Meaning

Can Possible, able to do something
Cannot Not possible, not able to do something
May Permitted, allowed
Must Unavoidable, you must do this
Shall Required and necessary
Should Recommended
Should Not Not Recommended

10 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Overview Preface

• The Studio 5000® Engineering and Design Environment combines
engineering and design elements into a common environment. The first
element in the Studio 5000 environment is the Logix Designer
application. The Studio 5000 Logix Designer™ application is the
rebranding of RSLogix™ 5000 software and will continue to be the product
to program Logix 5000 controllers for discrete, process, batch, motion,
safety, and drive-based solutions. The Studio 5000 environment is the
foundation for the future of Rockwell Automation engineering design
tools and capabilities. It is the one place for design engineers to develop all
the elements of their control system.

Drive Frame Sizes

Similar PowerFlex 520-series drive sizes are grouped into frame sizes to simplify
spare parts ordering, dimensioning, etc. A cross reference of drive catalog
numbers and their respective frame sizes is provided in Appendix B

.

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 11

Preface Overview

General Precautions

ATT EN TI ON : The drive contains high voltage capacitors which take time to

discharge after removal of mains supply. After power has been removed from
the drive, wait three minutes to make sure DC bus capacitors are discharged.
After three minutes, verify AC voltage L1, L2, L3 (Line to Line and Line to
Ground) to ensure mains power has been disconnected. Measure DC voltage
across DC- and DC+ bus terminals to verify DC Bus has discharged to zero volts.
Measure DC voltage from L1, L2, L3, T1, T2, T3 DC – and DC+ terminals to
ground and keep the meter on the terminals until the voltage discharges to zero
volts. The discharge process may take several minutes to reach zero volts.
Darkened display LEDs is not an indication that capacitors have discharged to
safe voltage levels.

ATT EN TI ON : Only qualified personnel familiar with adjustable frequency AC
drives and associated machinery should plan or implement the installation,
start-up and subsequent maintenance of the system. Failure to comply may
result in personal injury and/or equipment damage.

ATT EN TI ON : This drive contains ESD (Electrostatic Discharge) sensitive parts
and assemblies. Static control precautions are required when installing, testing,
servicing or repairing this assembly. Component damage may result if ESD
control procedures are not followed. If you are not familiar with static control
procedures, reference A-B publication 8000-4.5.2, “Guarding Against
Electrostatic Damage” or any other applicable ESD protection handbook.

ATT EN TI ON : An incorrectly applied or installed drive can result in component
damage or a reduction in product life. Wiring or application errors, such as
undersizing the motor, incorrect or inadequate AC supply, or excessive ambient
temperatures may result in malfunction of the system.

ATT EN TI ON : The bus regulator function is extremely useful for preventing
nuisance overvoltage faults resulting from aggressive decelerations,
overhauling loads, and eccentric loads. However, it can also cause either of the
following two conditions to occur.

1. Fast positive changes in input voltage or imbalanced input voltages can cause
uncommanded positive speed changes;

2. Actual deceleration times can be longer than commanded deceleration times
However, a “Stall Fault” is generated if the drive remains in this state for 1
minute. If this condition is unacceptable, the bus regulator must be disabled
(see parameter A550 [Bus Reg Enable]). In addition, installing a properly sized
dynamic brake resistor will provide proper stopping requirements based on
braking resistor sizing.

ATT EN TI ON : Risk of injury or equipment damage exists. Drive does not contain
user-serviceable components. Do not disassemble drive chassis.

12 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Catalog Number Explanation

Code Type

25A PowerFlex 523
25B PowerFlex 525

1-3 4 5 6-8 9 10 11 12 13 14

25B – B 2P3 N 1 1 4 – –

Drive Dash Voltage Rating Rating Enclosure Reserved Emission Class Reserved Dash Dash

Output Current @ 1 Phase, 100...120V Input

Code Amps Frame ND HD

HP kW HP kW

1P6

(1)

1.6 A 0.25 0.2 0.25 0.2
2P5 2.5 A 0.5 0.4 0.5 0.4
4P8 4.8 B 1.0 0.75 1.0 0.75
6P0 6.0 B 1.5 1.1 1.5 1.1

Output Current @ 1 Phase, 200...240V Input

Code Amps Frame ND HD

HP kW HP kW

1P6

(1)

1.6 A 0.25 0.2 0.25 0.2
2P5 2.5 A 0.5 0.4 0.5 0.4
4P8 4.8 A 1.0 0.75 1.0 0.75
8P0 8.0 B 2.0 1.5 2.0 1.5
011 11.0 B 3.0 2.2 3.0 2.2

Output Current @ 3Phase, 200...240V Input

Code Amps Frame ND HD

HP kW HP kW

1P6

(1)

1.6 A 0.25 0.2 0.25 0.2
2P5 2.5 A 0.5 0.4 0.5 0.4
5P0 5.0 A 1.0 0.75 1.0 0.75
8P0 8.0 A 2.0 1.5 2.0 1.5
011 11.0 A 3.0 2.2 3.0 2.2
017 17.5 B 5.0 4.0 5.0 4.0
024 24.0 C 7.5 5.5 7.5 5.5
032 32.2 D 10.0 7.5 10.0 7.5
048

(2)

48.3 E 15.0 11.0 10.0 7.5
062

(2)

62.1 E 20.0 15.0 15.0 11.0

Output Current @ 3 Phase, 380...480V Input

Code Amps Frame ND HD

HP kW HP kW

1P4 1.4 A 0.5 0.4 0.5 0.4
2P3 2.3 A 1.0 0.75 1.0 0.75
4P0 4.0 A 2.0 1.5 2.0 1.5
6P0 6.0 A 3.0 2.2 3.0 2.2
010 10.5 B 5.0 4.0 5.0 4.0
013 13.0 C 7.5 5.5 7.5 5.5
017 17.0 C 10.0 7.5 10.0 7.5
024 24.0 D 15.0 11.0 15.0 11.0
030

(2)

30.0 D 20.0 15.0 15.0 11.0

037

(2)

37.0 E 25.0 18.5 20.0 15.0

043

(2)

43.0 E 30.0 22.0 25.0 18.5

Output Current @ 3 Phase, 525...600V Input

Code Amps Frame ND HD

HP kW HP kW

0P9 0.9 A 0.5 0.4 0.5 0.4
1P7 1.7 A 1.0 0.75 1.0 0.75
3P0 3.0 A 2.0 1.5 2.0 1.5
4P2 4.2 A 3.0 2.2 3.0 2.2
6P6 6.6 B 5.0 4.0 5.0 4.0
9P9 9.9 C 7.5 5.5 7.5 5.5
012 12.0 C 10.0 7.5 10.0 7.5
019 19.0 D 15.0 11.0 15.0 11.0
022

(2)

22.0 D 20.0 15.0 15.0 11.0

027

(2)

27.0 E 25.0 18.5 20.0 15.0

032

(2)

32.0 E 30.0 22.0 25.0 18.5

Code Voltage Phase

V120V AC1
A240V AC1
B240V AC3
D480V AC3
E600V AC3

Code Enclosure

N IP20 NEMA / Open

Code Interface Module

1Standard

Code EMC Filter

0 No Filter
1Filter

Code Braking

4Standard

(1) This rating is only available for PowerFlex 523 drives.
(2) Normal and Heavy Duty ratings are available for this drive.

Overview Preface

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 13

Preface Overview

Notes:

14 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Chapter 1

Installation/Wiring

This chapter provides information on mounting and wiring the PowerFlex 520­series drives.

For information on... See page...

Mounting Considerations
AC Supply Source Considerations 19
General Grounding Requirements 20
Fuses and Circuit Breakers 23
Power and Control Module 28
Control Module Cover 31
Power Module Terminal Guard 31
Power Wiring 32
Power Terminal Block 35
Common Bus/Precharge Notes 36
I/O Wiring 36
Control I/O Termin al Block 37
Start and Speed Reference Control 49
CE Conformity 52

15

Mounting Considerations

Most start-up difficulties are the result of incorrect wiring. Every precaution must
be taken to assure that the wiring is done as instructed. All items must be read and
understood before the actual installation begins.

ATT EN TI ON : The following information is merely a guide for proper
installation. Rockwell Automation cannot assume responsibility for the
compliance or the noncompliance to any code, national, local or otherwise for
the proper installation of this drive or associated equipment. A hazard of
personal injury and/or equipment damage exists if codes are ignored during
installation.

• Mount the drive upright on a flat, vertical and level surface.

Frame Screw Size Screw Torque

A M5 (#10...24) 1.56...1.96 Nm (14...17 lb-in.)
B M5 (#10...24) 1.56...1.96 Nm (14...17 lb-in.)
C M5 (#10...24) 1.56...1.96 Nm (14...17 lb-in.)
D M5 (#10...24) 2.45...2.94 Nm (22...26 lb-in.)
E M8 (5/16 in.) 6.0...7.4 Nm (53...65 lb-in.)

• Protect the cooling fan by avoiding dust or metallic particles.

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 15

Chapter 1 Installation/Wiring

25 mm

(1.0 in.)

25 mm

(1.0 in.)

(2)

(2)

25 mm

(1.0 in.)

50 mm

(2.0 in.)

50 mm
(2.0 in.)

(1)

50 mm
(2.0 in.)

(1)

50 mm
(2.0 in.)

(1)

50 mm

(2.0 in.)

50 mm

(2.0 in.)

50 mm

(2.0 in.)

Esc

Sel

Esc

Sel

Esc

Sel

Esc

Sel

50 mm

(2.0 in.)

50 mm

(2.0 in.)

50 mm

(2.0 in.)

50 mm

(2.0 in.)

E
s
c

S
e
l

E
s
c

S
e
l

50 mm

(2.0 in.)

50 mm

(2.0 in.)

50 mm

(2.0 in.)

50 mm

(2.0 in.)

50 mm
(2.0 in.)

(1)

Esc

S
el

Esc

Se
l

Esc

Sel

Esc

Sel

Esc

Sel

Esc

Sel

Vert ical, Z ero Stacki ng

No clearance between drives.

Horizontal, Zero Stacking with
Control Module Fan Kit

No clearance between drives.

Vert ical Vert ical, Zero Stacking wi th

Control Module Fan Kit

No clearance between drives.

Vertical with Control Module Fan Kit

Horizontal with Control Module Fan Kit

• Do not expose to a corrosive atmosphere.

• Protect from moisture and direct sunlight.

Minimum Mounting Clearances

See Appendix B for mounting dimensions.

(2) For Frame E with Control Module Fan Kit only, clearance of 12 mm (0.5 in.) is required.

(1) For Frame E with Control Module Fan Kit only, clearance of 95 mm (3.7 in.) is required.

16 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Installation/Wiring Chapter 1

Ambient Temperature (°C)

40

100

90

110

120

80
70
60

50

45403530

60 65 70 75 80

5550

Percentage of Rated Current (%)

IP 30/NEMA 1

with Control
Module Fan Kit

IP 20/Open Type

Ambient Temperature (°C)

40

100

90

110

120

80
70
60

50

45403530

60 65 70 75 80

5550

Percentage of Rated Current (%)

IP 30/NEMA 1

with Control
Module Fan Kit

IP 20/Open Type

Single Drive Zero Stacking

Ambient Temperature (°C)

40

100

90

120

110

80

70
60

50

30 35

70 75 80

60 6550 5540 45

Percentage of Rated Current (%)

with Control
Module Fan Kit

IP 20/Open Type

Single Drive Zero Stacking

Ambient Operating Temperatures

See Appendix B for option kits.

Mounting Enclosure Rating

Vertical IP 20/Open Type

IP 30/NEMA 1/UL Type 1 45 °C (113 °F) 55 °C (131 °F) –

Vertical, Zero Stacking IP 20/Open Type 45 °C (113 °F) 55 °C (131 °F) 65 °C (149 °F)

IP 30/NEMA 1/UL Type 1 40 °C (104 °F) 50 °C (122 °F) –

Horizontal with
Control Module Fan Kit

Horizontal, Zero Stacking
with Control Module Fan Kit

(1) IP 30/NEMA 1/UL Type 1 rating requires installation of the PowerFlex 520-Series IP 30/NEMA 1/UL Type 1 option kit, catalog number 25-JBAx.
(2) For catalogs 25x-D1P4N104 and 25x-E0P9N104, the temperature listed under the Maximum (Derate) column is reduced by 5 °C (9 °F) for all mounting methods.
(3) For catalogs 25x-D1P4N104 and 25x-E0P9N104, the temperature listed under the Maximum with Control Module Fan Kit (Derate) column is reduced by 10 °C (18 °F) for vertical and vertical with zero

stacking mounting methods only.
(4) Catalogs 25x-D1P4N104 and 25x-E0P9N104 cannot be mounted using either of the horizontal mounting methods.
(5) Requires installation of the PowerFlex 520-Series Control Module Fan Kit, catalog number 25-FANx-70C.

(4)(5)

(4)(5)

IP 20/Open Type 50 °C (122 °F) – 70 °C (158 °F)

IP 20/Open Type

(1)

Ambient Temperature

Minimum Maximum (No Derate) Maximum (Derate)

50 °C (122 °F) 60 °C (140 °F) 70 °C (158 °F)

-20 °C (-4 °F)

45 °C (113 °F) –

(2)

Maximum with
Control Module Fan Kit (Derate)

65 °C (149 °F)

(3)(5)

Current Derating Curves

Vertical Mounting

Horizontal/Floor Mounting

120

110

100

90

80

70
60

50
40

Percentage of Rated Current (%)

30 35

Ambient Temperature (°C)

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 17

IP 20/Open Type

60 6550 5540 45

with Control
Module Fan Kit

70 75 80

Chapter 1 Installation/Wiring

Altitude (m)

Percentage of Rated Current (%)

40

90

100

110

120

80

70

60

50

0

4000

300020001000

Altitude (m)

Ambient Temperature (°C)

20

50

60

40

30

0

4000

300020001000

Derating Guidelines for High Altitude

The drive can be used without derating at a maximum altitude of
1000 m (3300 ft). If the drive is used above 1000 m (3300 ft):

• Derate the maximum ambient temperature by 5 °C (9 °F) for every

additional 1000 m (3300 ft), subject to limits listed in the Altitude Limit

(Based on Voltage) table below.

Or

• Derate the output current by 10% for every additional 1000 m (3300 ft),
up to 3000 m (9900 ft), subject to limits listed in the Altitude Limit

(Based on Voltage) table below.

Altitude Limit (Based on Voltage)

Drive Rating Center Ground (Wye Neutral) Corner Ground, Impedance

100...120V 1-Phase 6000 m 6000 m

200...240V 1-Phase 2000 m 2000 m

200...240V 3-Phase 6000 m 2000 m

380...480V 3-Phase 4000 m 2000 m

525...600V 3-Phase 2000 m 2000 m

Ground, or Ungrounded

High Altitude

Debris Protection

18 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Take precautions to prevent debris from falling through the vents of the drive
housing during installation.

Storage

• Store within an ambient temperature range of -40...85°C

• Store within a relative humidity range of 0...95%, noncondensing.

• Do not expose to a corrosive atmosphere.

(1) The maximum ambient temperature for storing a Frame E drive is 70 °C.

(1)

.

Installation/Wiring Chapter 1

IMPORTANT

Power Mod ule

AC Supply Source Considerations

Ungrounded Distribution Systems

ATT EN TI ON : PowerFlex 520-series drives contain protective MOVs that are

referenced to ground. These devices must be disconnected if the drive is
installed on an ungrounded or resistive grounded distribution system.

ATT EN TI ON : Removing MOVs in drives with an embedded filter will also
disconnect the filter capacitor from earth ground.

Disconnecting MOVs

To prevent drive damage, the MOVs connected to ground shall be disconnected
if the drive is installed on an ungrounded distribution system (IT mains) where
the line-to-ground voltages on any phase could exceed 125% of the nominal line­to-line voltage. To disconnect these devices, remove the jumper shown in the
diagrams below.

1. Turn the screw counterclockwise to loosen.

2. Pull the jumper completely out of the drive chassis.

3. Tighten the screw to keep it in place.

Jumper Location (Typical)

Tighten screw after jumper removal.

Phase to Ground MOV Removal

AC Input

R/L1
S/L2
T/L3

Jumper

1234

Three-Phase

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 19

Chapter 1 Installation/Wiring

IMPORTANT

SHLD

U/T1
V/T2
W/T3

R/L1
S/L2
T/L3

Esc

Sel

Input Power Conditioning

The drive is suitable for direct connection to input power within the rated
voltage of the drive (see page 169
below are certain input power conditions which may cause component damage or
reduction in product life. If any of these conditions exist, install one of the devices
listed under the heading Corrective Action on the line side of the drive.

Only one device per branch circuit is required. It should be mounted closest to
the branch and sized to handle the total current of the branch circuit.

Input Power Conditions

). Listed in the Input Power Conditions table

General Grounding Requirements

Input Power Condition Corrective Action

Low Line Impedance (less than 1% line reactance) • Install Line Reactor
Greater than 120 kVA supply transformer
Line has power factor correction capacitors • Install Line Reactor
Line has frequent power interruptions
Line has intermittent noise spikes in excess of 6000V (lightning)
Phase to ground voltage exceeds 125% of normal line to line voltage • Remove MOV jumper to ground.
Ungrounded distribution system
B-phase grounded distribution system
240V open delta configuration (stinger leg)

(1) For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in

the middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This le g should be identified throughout
the system with red or orange tape on the wire at each connect ion point. The stinger leg should be connected to the center Phase B
on the reactor. See Bulletin 1321-3R Series Line Reactors

(2) See Appendix B for accessory ordering information.

(1)

on page 183 for specific line reactor part numbers.

• or Isolation Transformer

• or Isolation Transformer

• or Install Isolation Transformer with

grounded secondary if necessary.

• Install Line Reactor

(2)

(2)

(2)

The drive Safety Ground - (PE) must be connected to system ground. Ground
impedance must conform to the requirements of national and local industrial
safety regulations and/or electrical codes. The integrity of all ground connections
should be periodically checked.

Typical Grounding

20 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Installation/Wiring Chapter 1

Ground Fault Monitoring

If a system ground fault monitor (RCD) is to be used, only Type B (adjustable)
devices should be used to avoid nuisance tripping.

Safety Ground - (PE)

This is the safety ground for the drive that is required by code. One of these
points must be connected to adjacent building steel (girder, joist), a floor ground
rod or bus bar. Grounding points must comply with national and local industrial
safety regulations and/or electrical codes.

Network Ground

Connect terminal C1 to a clean earth ground when using a network with a star
topology (EtherNet/IP) or daisy-chain (RS485). It is acceptable to ground both
C1 and C2 terminals.

Connect terminal CS1 or CS2 to a clean ground when using a network with a
ring topology (EtherNet/IP).

For more information on EtherNet/IP networks, see Ground Connections for

EtherNet/IP Networks on page 248.

For more information on RS485 networks, see Network Wiring

on page 201.

Motor Ground

The motor ground must be connected to one of the ground terminals on the
drive.

Shield Termination - SHLD

Either of the safety ground terminals located on the power terminal block
provides a grounding point for the motor cable shield. The motor cable shield
connected to one of these terminals (drive end) should also be connected to the
motor frame (motor end). Use a shield terminating or EMI clamp to connect the
shield to the safety ground terminal. The earthing plate or conduit box option
may be used with a cable clamp for a grounding point for the cable shield.

When shielded cable is used for control and signal wiring, the shield should be
grounded at the source end only, not at the drive end.

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 21

Chapter 1 Installation/Wiring

RFI Filter Grounding

Using a drive with filter may result in relatively high ground leakage currents.
Therefore, the filter must only be used in installations with grounded AC
supply systems and be permanently installed and solidly grounded (bonded)
to the building power distribution ground. Ensure that the incoming supply
neutral is solidly connected (bonded) to the same building power distribution
ground. Grounding must not rely on flexible cables and should not include any
form of plug or socket that would permit inadvertent disconnection. Some local
codes may require redundant ground connections. The integrity of all
connections should be periodically checked.

22 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Installation/Wiring Chapter 1

Fuses and Circuit Breakers

The PowerFlex 520-series drive does not provide branch short circuit protection.
This product should be installed with either input fuses or an input circuit
breaker. National and local industrial safety regulations and/or electrical codes
may determine additional requirements for these installations.

The tables found on pages 24

...27 provide recommended AC line input fuse and
circuit breaker information. See Fusing and Circuit Breakers below for UL and
IEC requirements. Sizes listed are the recommended sizes based on 40 °C
(104 °F) and the U.S. N.E.C. Other country, state or local codes may require
different ratings.

Fusing

The recommended fuse types are listed in the tables found on pages 24...27. If
available current ratings do not match those listed in the tables provided, choose
the next higher fuse rating.

(1)

• IEC – BS88 (British Standard) Parts 1 & 2
type GG or equivalent should be used.

• UL – UL Class CC, T, RK1, or J should be used.

, EN60269-1, Parts 1 & 2,

Circuit Breakers

The “non-fuse” listings in the tables found on pages 24...27 include inverse time
circuit breakers, instantaneous trip circuit breakers (motor circuit protectors)
and 140M self-protected combination motor controllers. If one of these is chosen
as the desired protection method, the following requirements apply:

• IEC – Both types of circuit breakers and 140M self-protected
combination motor controllers are acceptable for IEC installations.

• UL – Only inverse time circuit breakers and the specified 140M self­protected combination motor controllers are acceptable for UL
installations.

Bulletin 140M (Self-Protected Combination Controller)/UL489 Circuit Breakers

When using Bulletin 140M or UL489 rated circuit breakers, the guidelines listed
below must be followed in order to meet the NEC requirements for branch
circuit protection.

• Bulletin 140M can be used in single motor applications.

• Bulletin 140M can be used up stream from the drive without the need for

fuses.

(1) Typical designations include, but may not be limited to the following;

Parts 1 & 2: AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 23

Chapter 1 Installation/Wiring

)

3

Enclosure

Vol. (in.

(2)(3)(4)

)

3

Enclosure

Vol. (in.

(2)(3)(4)

140M-F8E-C25 –

140M-F8E-C25 –

(5)

(5)

.

Fuses and Circuit Breakers for PowerFlex 520-Series Drives

IEC Applications (Non-UL) UL Applications

Ratings

100...120V 1-Phase Input Protection Devices – Frames A...B

Catalog No. Output Ratings Input

Fuses (Rating) Circuit Breakers Fuses (Max. Rating) Circuit Breakers Min.

PF 523 PF 525 ND HD

Max

HP kW HP kW Min. Max. 140U/140G 140M Class / Catalog No. 140U/140G 140M

Catalog No.
Contactor

Frame Size

(1)

Amps

kVA

Amps

IEC Applications (Non-UL) UL Applications

Fuses (Rating) Circuit Breakers Fuses (Max. Rating) Circuit Breakers Min.

Catalog No.
Contactor

Frame Size

(1)

Max

Amps

kVA

Ratings

Amps

200...240V 1-Phase Input Protection Devices – Frames A...B

HP kW HP kW Min. Max. 140U/140G 140M Class / Catalog No. 140U/140G 140M

25A-V1P6N104 – 0.25 0.2 0.25 0.2 1.6 0.8 6.4 A 100-C09 10 16 140U-D6D2-B80 140M-C2E-B63 CLASS RK5, CC, J, or T / DLS-R-15 140U-D6D2-B80 140M-C2E-B63 –

25A-V2P5N104 25B-V2P5N104 0.5 0.4 0.5 0.4 2.5 1.3 9.6 A 100-C12 16 20 140U-D6D2-C12 140M-C2E-C10 CLASS RK5, CC, J, or T / DLS-R-20 140U-D6C2-C12 140M-C2E-C10 –

25A-V4P8N104 25B-V4P8N104 1.0 0.75 1.0 0.75 4.8 2.5 19.2 B 100-C23 25 40 140U-D6D2-C25 140M-D8E-C20 CLASS RK5, CC, J, or T / DLS-R-40 140U-D6D2-C25 140M-D8E-C20 –

25A-V6P0N104 25B-V6P0N104 1.5 1.1 1.5 1.1 6.0 3.2 24.0 B 100-C23 32 50 140U-D6D2-C30 140M-F8E-C25 CLASS RK5, CC, J, or T / DLS-R-50 140U-D6D2-C30 140M-F8E-C25 –

Catalog No. Output Ratings Input

PF 523 PF 525 ND HD

25A-A1P6N104 – 0.25 0.2 0.25 0.2 1.6 1.4 5.3 A 100-C09 6 10 140U-D6D2-C10 140M-C2E-B63 CLASS RK5, CC, J, or T / DLS-R-15 140U-D6D2-C10 140M-C2E-B63 –

25A-A1P6N114 – 0.25 0.2 0.25 0.2 1.6 1.4 5.3 A 100-C09 6 10 140U-D6D2-C10 140M-C2E-B63 CLASS RK5, CC, J, or T / DLS-R-15 140U-D6D2-C10 140M-C2E-B63 –

25A-A2P5N104 25B-A2P5N104 0.5 0.4 0.5 0.4 2.5 1.7 6.5 A 100-C09 10 16 140U-D6D2-C10 140M-C2E-C10 CLASS RK5, CC, J, or T / DLS-R-15 140U-D6D2-C10 140M-C2E-C10 –

25A-A2P5N114 25B-A2P5N114 0.5 0.4 0.5 0.4 2.5 1.7 6.5 A 100-C09 10 16 140U-D6D2-C10 140M-C2E-C10 CLASS RK5, CC, J, or T / DLS-R-15 140U-D6D2-C10 140M-C2E-C10 –

25A-A4P8N104 25B-A4P8N104 1.0 0.75 1.0 0.75 4.8 2.8 10.7 A 100-C12 16 25 140U-D6D2-C15 140M-C2E-C16 CLASS RK5, CC, J, or T / DLS-R-25 140U-D6D2-C15 140M-C2E-C16 –

25A-A4P8N114 25B-A4P8N114 1.0 0.75 1.0 0.75 4.8 2.8 10.7 A 100-C12 16 25 140U-D6D2-C15 140M-C2E-C16 CLASS RK5, CC, J, or T / DLS-R-25 140U-D6D2-C15 140M-C2E-C16 –

25A-A8P0N104 25B-A8P0N104 2.0 1.5 2.0 1.5 8.0 4.8 18.0 B 100-C23 25 40 140U-D6D2-C25 140M-F8E-C25 CLASS CC, J, or T / 40 140U-D6D2-C25 140M-F8E-C25 –

25A-A8P0N114 25B-A8P0N114 2.0 1.5 2.0 1.5 8.0 4.8 18.0 B 100-C23 25 40 140U-D6D2-C25 140M-F8E-C25 CLASS CC, J, or T / 40 140U-D6D2-C25 140M-F8E-C25 –

25A-A011N104 25B-A011N104 3.0 2.2 3.0 2.2 11.0 6.0 22.9 B 100-C37 32 50 140G-G6C3-C35 140M-F8E-C25 CLASS CC, J, or T / 50 –

25A-A011N114 25B-A011N114 3.0 2.2 3.0 2.2 11.0 6.0 22.9 B 100-C37 32 50 140G-G6C3-C35 140M-F8E-C25 CLASS CC, J, or T / 50 –

(4) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 480Y /277 and 600Y/347 AC input. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.

(1) When the drive is controlling motors with lower amp ratings, refer to the drive nameplate for drive input current rating.

(2) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings

(5) Circuit breaker selection is not available for this drive rating.

(3) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

24 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

)

3

Enclosure

Vol. (in.

(3)(4)(5)

Installation/Wiring Chapter 1

(6)

–

140M-F8E-C32 –

(7)

(7)

140M-F8E-C45 –

140M-F8E-C45 1416.0

–

(7)

(7)

(7)

CLASS CC, J, or T / 125 –

Fuses and Circuit Breakers for PowerFlex 520-Series Drives (continued)

IEC Applications (Non-UL) UL Applications

Ratings

200...240V 3-Phase Input Protection Devices – Frames A...E

Output Ratings Input

(7)

Fuses (Rating) Circuit Breakers Fuses (Max. Rating) Circuit Breakers Min.

Catalog No.

.

Contactor

Frame Size

(2)

Max

Amps

kVA

Amps

HP kW HP kW Min. Max. 140U/140G 140M Class / Catalog No. 140U/140G 140M

(1)

considerations may require a larger enclosure.

Catalog No.

PF 523 PF 525 ND HD

25A-B1P6N104 – 0.25 0.2 0.25 0.2 1.6 0.9 1.9 A 100-C09 3 6 140U-D6D3-B30 140M-C2E-B25 CLASS RK5, CC, J, or T / DLS-R-15 140U-D6D3-B30 140M-C2E-B25 –

25A-B2P5N104 25B-B2P5N104 0.5 0.4 0.5 0.4 2.5 1.2 2.7 A 100-C09 6 6 140U-D6D3-B40 140M-C2E-B40 CLASS RK5, CC, J, or T / DLS-R-6 140U-D6D3-B40 140M-C2E-B40 –

25A-B5P0N104 25B-B5P0N104 1.0 0.75 1.0 0.75 5.0 2.7 5.8 A 100-C09 10 16 140U-D6D3-B80 140M-C2E-B63 CLASS RK5, CC, J, or T / DLS-R-15 140U-D6D3-B80 140M-C2E-B63 –

25A-B8P0N104 25B-B8P0N104 2.0 1.5 2.0 1.5 8.0 4.3 9.5 A 100-C12 16 20 140U-D6D3-C10 140M-C2E-C10 CLASS RK5, CC, J, or T / DLS-R-20 140U-D6D3-C10 140M-C2E-C10 –

25A-B011N104 25B-B011N104 3.0 2.2 3.0 2.2 11.0 6.3 13.8 A 100-C23 20 32 140U-D6D3-C15 140M-C2E-C16 CLASS RK5, CC, J, or T / DLS-R-30 140U-D6D3-C15 140M-C2E-C16 –

25A-B032N104 25B-B032N104 10.0 7.5 10.0 7.5 32.2 15.9 34.8 D 100-C43 45 70 140G-G6C3-C60 140M-F8E-C45 CLASS RK5, CC, J, or T / DLS-R-70 –

25A-B048N104 25B-B048N104 15.0 11.0 10.0 7.5 48.3 20.1 44.0 E 100-C60 63 90 140G-G6C3-C70 140M-F8E-C45 CLASS CC, J, or T / 90 –

25A-B017N104 25B-B017N104 5.0 4.0 5.0 4.0 17.5 9.6 21.1 B 100-C23 32 45 140U-D6D3-C25 140M-F8E-C25 CLASS CC, J, or T / 45 140U-D6D3-C25 140M-F8E-C25 –

25A-B024N104 25B-B024N104 7.5 5.5 7.5 5.5 24.0 12.2 26.6 C 100-C37 35 63 140G-G6C3-C35 140M-F8E-C32 CLASS CC, J, or T / 60 –

25A-B062N104 25B-B062N104 20.0 15.0 15.0 11.0 62.1 25.6 56.0 E 100-C72 70 125 140G-G6C3-C90 –

(1) Normal Duty (ND) and Heavy Dut y (HD) ratings are available for this drive.

(5) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 480Y /277 and 600Y/347 AC input. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.

(2) When the drive is controlling motors with lower amp ratings, refer to the drive nameplate for drive input current rating.

(3) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings

(4) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

(7) Circuit breaker selection is not available for this drive rating.

(6) When using a Manual Self-Protected (Type E) Combination Motor Controller with this drive power rating, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 25

Chapter 1 Installation/Wiring

Enclosure

(3)(4)(5)

)

3

(6)

(6)

(6)

(6)

Vol. (in.

140M-C2E-B25 –

140M-C2E-B25 –

140M-C2E-B40 –

140M-C2E-B40 –

140M-C2E-B63 –

140M-C2E-B63 –

140M-C2E-C10 –

140M-C2E-C10 –

140M-C2E-C16 –

140M-C2E-C16 –

140M-D8E-C20 –

140M-D8E-C20 –

140M-D8E-C20 –

140M-D8E-C20 –

140M-F8E-C32 656.7

140M-F8E-C32 656.7

140M-F8E-C45 656.7

140M-F8E-C45 656.7

140M-F8E-C45 –

140M-F8E-C45 –

(7)

(7)

(7)

(7)

(7)

(7)

(7)

(7)

(7)

(7)

(7)

(7)

(7)

(7)

(7)

(7)

(7)

(7)

(7)

(7)

Fuses and Circuit Breakers for PowerFlex 520-Series Drives (continued)

IEC Applications (Non-UL) UL Applications

Ratings

380...480V 3-Phase Input Protection Devices – Frames A...E

Output Ratings Input

.

Fuses (Rating) Circuit Breakers Fuses (Max. Rating) Circuit Breakers Min.

Catalog No.
Contactor

Frame Size

(2)

Max

Amps

kVA

Amps

HP kW HP kW Min. Max. 140U/140G 140M Class / Catalog No. 140U/140G 140M

(1)

Catalog No.

PF 523 PF 525 ND HD

25A-D1P4N104 25B-D1P4N104 0.5 0.4 0.5 0.4 1.4 1.7 1.9 A 100-C09 3 6 140U-D6D3-B30 140M-C2E-B25 CLASS RK5, CC, J, or T / DLS-R-6 –

25A-D1P4N114 25B-D1P4N114 0.5 0.4 0.5 0.4 1.4 1.7 1.9 A 100-C09 3 6 140U-D6D3-B30 140M-C2E-B25 CLASS RK5, CC, J, or T / DLS-R-6 –

25A-D2P3N104 25B-D2P3N104 1.0 0.75 1.0 0.75 2.3 2.9 3.2 A 100-C09 6 10 140U-D6D3-B60 140M-C2E-B40 CLASS RK5, CC, J, or T / DLS-R-10 –

25A-D2P3N114 25B-D2P3N114 1.0 0.75 1.0 0.75 2.3 2.9 3.2 A 100-C09 6 10 140U-D6D3-B60 140M-C2E-B40 CLASS RK5, CC, J, or T / DLS-R-10 –

25A-D4P0N104 25B-D4P0N104 2.0 1.5 2.0 1.5 4.0 5.2 5.7 A 100-C09 10 16 140U-D6D3-B60 140M-C2E-B63 CLASS RK5, CC, J, or T / DLS-R-15 –

25A-D4P0N114 25B-D4P0N114 2.0 1.5 2.0 1.5 4.0 5.2 5.7 A 100-C09 10 16 140U-D6D3-B60 140M-C2E-B63 CLASS RK5, CC, J, or T / DLS-R-15 –

25A-D6P0N104 25B-D6P0N104 3.0 2.2 3.0 2.2 6.0 6.9 7.5 A 100-C09 10 16 140U-D6D3-C10 140M-C2E-C10 CLASS RK5, CC, J, or T / DLS-R-15 –

25A-D6P0N114 25B-D6P0N114 3.0 2.2 3.0 2.2 6.0 6.9 7.5 A 100-C09 10 16 140U-D6D3-C10 140M-C2E-C10 CLASS RK5, CC, J, or T / DLS-R-15 –

25A-D010N104 25B-D010N104 5.0 4.0 5.0 4.0 10.5 12.6 13.8 B 100-C23 20 32 140U-D6D3-C15 140M-C2E-C16 CLASS RK5, CC, J, or T / DLS-R-30 –

25A-D010N114 25B-D010N114 5.0 4.0 5.0 4.0 10.5 12.6 13.8 B 100-C23 20 32 140U-D6D3-C15 140M-C2E-C16 CLASS RK5, CC, J, or T / DLS-R-30 –

25A-D013N104 25B-D013N104 7.5 5.5 7.5 5.5 13.0 14.1 15.4 C 100-C23 20 35 140U-D6D3-C25 140M-D8E-C20 CLASS CC, J, or T / 35 –

25A-D013N114 25B-D013N114 7.5 5.5 7.5 5.5 13.0 14.1 15.4 C 100-C23 20 35 140U-D6D3-C25 140M-D8E-C20 CLASS CC, J, or T / 35 –

25A-D017N104 25B-D017N104 10.0 7.5 10.0 7.5 17.0 16.8 18.4 C 100-C23 25 40 140U-D6D3-C25 140M-D8E-C20 CLASS CC, J, or T / 40 –

25A-D017N114 25B-D017N114 10.0 7.5 10.0 7.5 17.0 16.8 18.4 C 100-C23 25 40 140U-D6D3-C25 140M-D8E-C20 CLASS CC, J, or T / 40 –

25A-D024N104 25B-D024N104 15.0 11.0 15.0 11.0 24.0 24.1 26.4 D 100-C37 35 63 140G-G6C3-C40 140M-F8E-C32 CLASS CC, J, or T / 60 –

25A-D024N114 25B-D024N114 15.0 11.0 15.0 11.0 24.0 24.1 26.4 D 100-C37 35 63 140G-G6C3-C40 140M-F8E-C32 CLASS CC, J, or T / 60 –

25A-D030N104 25B-D030N104 20.0 15.0 15.0 11.0 30.0 30.2 33.0 D 100-C43 45 70 140G-G6C3-C50 140M-F8E-C45 CLASS CC, J, or T / 70 –

25A-D030N114 25B-D030N114 20.0 15.0 15.0 11.0 30.0 30.2 33.0 D 100-C43 45 70 140G-G6C3-C50 140M-F8E-C45 CLASS CC, J, or T / 70 –

26 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

considerations may require a larger enclosure.

25A-D037N114 25B-D037N114 25.0 18.5 20.0 15.0 37.0 30.8 33.7 E 100-C43 45 70 140G-G6C3-C50 140M-F8E-C45 CLASS CC, J, or T / 70 –

25A-D043N114 25B-D043N114 30.0 22.0 25.0 18.5 43.0 35.6 38.9 E 100-C60 50 80 140G-G6C3-C60 140M-F8E-C45 CLASS CC, J, or T / 80 –

(1) Normal Duty (ND) and Heavy Dut y (HD) ratings are available for this drive.

(2) When the drive is controlling motors with lower amp ratings, refer to the drive nameplate for drive input current rating.

(3) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings

(4) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

(7) Circuit breaker selection is not available for this drive rating.

(5) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 480Y /277 and 600Y/347 AC input. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.

(6) When using a Manual Self-Protected (Type E) Combination Motor Controller with this drive power rating, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal

)

3

Enclosure

Vol. (in.

(3)(4)(5)

140M-C2E-B25 –

(8)

Installation/Wiring Chapter 1

(7)

(7)

(7)

(7)

–

(6)

140M-C2E-B25 –

140M-C2E-B40 –

140M-D8E-B63 –

140M-D8E-C10 –

140M-D8E-C16

140M-D8E-C16 –

140M-F8E-C25 656.7

140M-F8E-C32 656.7

140M-F8E-C32 1416.0

140M-F8E-C32 1416.0

(8)

(8)

(8)

(8)

(8)

(8)

(8)

(8)

(8)

(8)

Fuses and Circuit Breakers for PowerFlex 520-Series Drives (continued)

IEC Applications (Non-UL) UL Applications

Ratings

525...600V 3-Phase Input Protection Devices – Frames A...E

Output Ratings Input

.

Fuses (Rating) Circuit Breakers Fuses (Max. Rating) Circuit Breakers Min.

Catalog No.
Contactor

Frame Size

(2)

Max

Amps

kVA

Amps

HP kW HP kW Min. Max. 140U/140G 140M Class / Catalog No. 140U/140G 140M

(1)

considerations may require a larger enclosure.

Catalog No.

PF 523 PF 525 ND HD

25A-E0P9N104 25B-E0P9N104 0.5 0.4 0.5 0.4 0.9 1.4 1.2 A 100-C09 3 6 140U-D6D3-B20 140M-C2E-B25 CLASS RK5, CC, J, or T / DLS-R-6 –

25A-E1P7N104 25B-E1P7N104 1.0 0.75 1.0 0.75 1.7 2.6 2.3 A 100-C09 3 6 140U-D6D3-B30 140M-C2E-B25 CLASS RK5, CC, J, or T / DLS-R-6 –

25A-E3P0N104 25B-E3P0N104 2.0 1.5 2.0 1.5 3.0 4.3 3.8 A 100-C09 6 10 140U-D6D3-B50 140M-C2E-B40 CLASS RK5, CC, J, or T / DLS-R-10 –

25A-E4P2N104 25B-E4P2N104 3.0 2.2 3.0 2.2 4.2 6.1 5.3 A 100-C09 10 16 140U-D6D3-B80 140M-C2E-B63 CLASS RK5, CC, J, or T / DLS-R-15 –

25A-E6P6N104 25B-E6P6N104 5.0 4.0 5.0 4.0 6.6 9.1 8.0 B 100-C09 10 20 140U-D6D3-C10 140M-C2E-C10 CLASS RK5, CC, J, or T / DLS-R-20 –

25A-E9P9N104 25B-E9P9N104 7.5 5.5 7.5 5.5 9.9 12.8 11.2 C 100-C16 16 25 140U-D6D3-C15 140M-C2E-C16 CLASS RK5, CC, J, or T / DLS-R-25 –

25A-E012N104 25B-E012N104 10.0 7.5 10.0 7.5 12.0 15.4 13.5 C 100-C23 20 32 140U-D6D3-C20 140M-C2E-C16 CLASS RK5, CC, J, or T / DLS-R-30 –

25A-E019N104 25B-E019N104 15.0 11.0 15.0 11.0 19.0 27.4 24.0 D 100-C30 32 50 140G-G6C3-C30 140M-F8E-C25 CLASS CC, J, or T / 50 –

25A-E022N104 25B-E022N104 20.0 15.0 15.0 11.0 22.0 31.2 27.3 D 100-C30 35 63 140G-G6C3-C35 140M-F8E-C32 CLASS CC, J, or T / 60 –

25A-E027N104 25B-E027N104 25.0 18.5 20.0 15.0 27.0 28.2 24.7 E 100-C30 35 50 140G-G6C3-C35 140M-F8E-C32 CLASS CC, J, or T / 50 –

25A-E032N104 25B-E032N104 30.0 22.0 25.0 18.5 32.0 33.4 29.2 E 100-C37 40 63 140G-G6C3-C50 140M-F8E-C32 CLASS CC, J, or T / 60 –

(1) Normal Duty (ND) and Heavy Dut y (HD) ratings are available for this drive.

(5) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 480Y /277 and 600Y/347 AC input. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.

(2) When the drive is controlling motors with lower amp ratings, refer to the drive nameplate for drive input current rating.

(3) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings

(4) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

(8) Circuit breaker selection is not available for this drive rating.

(7) When using a Manual Self-Protected (Type E) Combination Motor Controller with this drive power rating, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal

(6) When used with the 140M circuit breaker, the 25A-E9P9104 must be installed in a ventil ated or non-ventilated enclosure with the minimum size of 457.2 x 457.2 x 269.8 mm (18 x 18 x 10.62 in.).

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 27

Chapter 1 Installation/Wiring

1

2

Power and Control Module

PowerFlex 520-series drives consist of a Power Module and Control Module.

Separating the Power and Control Module

ATT EN TI ON : Perform this action only when drive is NOT powered.

1. Press and hold down the catch on both sides of the frame cover, then pull
out and swing upwards to remove (Frames B...E only).

2. Press down and slide out the top cover of the Control Module to unlock it
from the Power Module.

28 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Installation/Wiring Chapter 1

3. Hold the sides and top of the Control Module firmly, then pull out to
separate it from the Power Module.

Connecting the Power and Control Module

1. Align the connectors on the Power Module and Control Module, then
push the Control Module firmly onto the Power Module.

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 29

Chapter 1 Installation/Wiring

2. Push the top cover of the Control Module towards the Power Module to
lock it.

3. Insert the catch at the top of the frame cover into the Power Module, then
swing the frame cover to snap the side catches onto the Power Module
(Frames B...E only).

30 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Installation/Wiring Chapter 1

1

2

Control Module Cover

To access the control terminals, DSI port, and Ethernet port, the front cover must
be removed. To remove:

1. Press and hold down the arrow on the front of the cover.

2. Slide the front cover down to remove from the Control Module.

Power Module Terminal Guard

Re-attach the front cover when wiring is complete.

To access the power terminals, the terminal guard must be removed. To remove:

1. Press and hold down the catch on both sides of the frame cover, then pull
out and swing upwards to remove (Frames B...E only).

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 31

Chapter 1 Installation/Wiring

2. Press and hold down the locking tab on the terminal guard.

3. Slide the terminal guard down to remove from the Power Module.

Re-attach the terminal guard when wiring is complete.

Power Wiring

To access the power terminals for Frame A, you need to separate the Power and
Control Modules. See Separating the Power and Control Module
instructions.

ATT EN TI ON : National Codes and standards (NEC, VDE, BSI, etc.) and local codes
outline provisions for safely installing electrical equipment. Installation must
comply with specifications regarding wire types, conductor sizes, branch circuit
protection and disconnect devices. Failure to do so may result in personal injury
and/or equipment damage.

ATT EN TI ON : To avoid a possible shock hazard caused by induced voltages,
unused wires in the conduit must be grounded at both ends. For the same
reason, if a drive sharing a conduit is being serviced or installed, all drives using
this conduit should be disabled. This will help minimize the possible shock
hazard from “cross coupled” power leads.

on page 28 for

Motor Cable Types Acceptable for 100...600 Volt Installations

A variety of cable types are acceptable for drive installations. For many
installations, unshielded cable is adequate, provided it can be separated from
sensitive circuits. As an approximate guide, allow a spacing of 0.3 m (1 ft) for
every 10 m (32.8 ft) of length. In all cases, long parallel runs must be avoided. Do
not use cable with an insulation thickness less than 15 mils (0.4 mm/0.015 in.).
Do not route more than three sets of motor leads in a single conduit to minimize
“cross talk”. If more than three drive/motor connections per conduit are required,
shielded cable must be used.

32 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Installation/Wiring Chapter 1

UL installations above 50 °C ambient must use 600V, 90 °C wire.
UL installations in 50 °C ambient must use 600V, 75 °C or 90 °C wire.
UL installations in 40 °C ambient should use 600V, 75 °C or 90 °C wire.
Use copper wire only. Wire gauge requirements and recommendations are based
on 75 °C. Do not reduce wire gauge when using higher temperature wire.

WARNING: The distance between the drive and motor must not exceed the
maximum cable length stated in the Motor Cable Length Restrictions Tables in
“Wiring and Grounding Guide, (PWM) AC Drives,” publication DRIVES-IN001

.

Unshielded

THHN, THWN or similar wire is acceptable for drive installation in dry
environments provided adequate free air space and/or conduit fill rates limits are
provided. Any wire chosen must have a minimum insulation thickness of 15 mils
and should not have large variations in insulation concentricity.

ATT EN TI ON : Do not use THHN or similarly coated wire in wet areas.

Shielded/Armored Cable

Shielded cable contains all of the general benefits of multi-conductor cable with
the added benefit of a copper braided shield that can contain much of the noise
generated by a typical AC Drive. Strong consideration for shielded cable should
be given in installations with sensitive equipment such as weigh scales, capacitive
proximity switches and other devices that may be affected by electrical noise in
the distribution system. Applications with large numbers of drives in a similar
location, imposed EMC regulations or a high degree of communications /
networking are also good candidates for shielded cable.

Shielded cable may also help reduce shaft voltage and induced bearing currents
for some applications. In addition, the increased impedance of shielded cable may
help extend the distance that the motor can be located from the drive without the
addition of motor protective devices such as terminator networks. Refer to
Reflected Wave in “Wiring and Grounding Guide, (PWM) AC Drives,”
publication DRIVES-IN001

Consideration should be given to all of the general specifications dictated by the
environment of the installation, including temperature, flexibility, moisture
characteristics and chemical resistance. In addition, a braided shield should be
included and be specified by the cable manufacturer as having coverage of at
least 75%. An additional foil shield can greatly improve noise containment.

.

A good example of recommended cable is Belden® 295xx (xx determines gauge).
This cable has four (4) XLPE insulated conductors with a 100% coverage foil and
an 85% coverage copper braided shield (with drain wire) surrounded by a
PVC jacket.

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 33

Chapter 1 Installation/Wiring

Other types of shielded cable are available, but the selection of these types may
limit the allowable cable length. Particularly, some of the newer cables twist 4
conductors of THHN wire and wrap them tightly with a foil shield. This
construction can greatly increase the cable charging current required and reduce
the overall drive performance. Unless specified in the individual distance tables as
tested with the drive, these cables are not recommended and their performance
against the lead length limits supplied is not known.

Recommended Shielded Wire

Location Rating/Type Description

Standard (Option 1) 600V, 90 °C (194 °F) XHHW2/RHW-2

Standard (Option 2) Tray rated 600V, 90 °C (194 °F)

Class I & II;
Division I & II

Anixter B209500-B209507, Belden
29501-29507, or equivalent

RHH/RHW-2 Anixter OLF-7xxxxx or
equivalent

Tray rated 600V, 90 °C (194 °F)
RHH/RHW-2 Anixter 7V-7xxxx-3G or
equivalent

• Four tinned copper conductors with XLPE insulation.

• Copper braid/aluminum foil combination shield and

tinned copper drain wire.

• PVC jacket.

• Three tinned copper conductors with XLPE insulation.

• 5 mil single helical copper tape (25% overlap min.)

with thre e bare copper g rounds in conta ct with shiel d.

• PVC jacket.

• Three bare copper conductors with XLPE insulation

and impervious co rrugated continuously welded
aluminum armor.

• Black sunlight resistant PVC jacket overall.

• Three copper grounds on #10 AWG and smaller.

Reflected Wave Protection

The drive should be installed as close to the motor as possible. Installations with
long motor cables may require the addition of external devices to limit voltage
reflections at the motor (reflected wave phenomena). Refer to Reflected Wave in
“Wiring and Grounding Guide, (PWM) AC Drives,” publication DRIVES-

IN001.

The reflected wave data applies to all carrier frequencies 2...16 kHz.

For 240V ratings and lower, reflected wave effects do not need to be considered.

Output Disconnect

The drive is intended to be commanded by control input signals that will start
and stop the motor. A device that routinely disconnects then reapplies output
power to the motor for the purpose of starting and stopping the motor should
not be used. If it is necessary to disconnect power to the motor with the drive
outputting power, an auxiliary contact should be used to simultaneously disable
drive (Aux Fault or Coast to Stop).

34 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Installation/Wiring Chapter 1

IMPORTANT

V/T2T/L3S/L2R/L1 U/T1 W/T3

V/T2T/L3S/L2R/L1 U/T1 W/T3

BR+

BR-

DC- DC+

BR+

BR-

DC-

DC+

Frame A, B, C & D Frame E

Power Terminal Block

Power Terminal Block

Terminal Description

R/L1, S/L2 1-Phase Input Line Voltage Connection
R/L1, S/L2, T/L3 3-Phase Input Line Voltage Connection
U/T1, V/T2, W/T3 Motor P hase Connection = Switch any two moto r leads to change

forward direction.

DC+, DC- DC Bus Connection (except for 110V 1-Phase)
BR+, BR- Dynamic Brake Resistor Connection

Safety Ground - PE

Terminal screws may become loose during shipment. Ensure that all terminal
screws are tightened to the recommended torque before applying power to the
drive.

Power Terminal Block Wire Specifications

Frame Maximum Wire Size

A5.3 mm
B8.4 mm
C8.4 mm
D13.3 mm
E26.7 mm

(1) Maximum/minimum sizes that the terminal block will accept – these are not recommendations.

2

(10 AWG) 0.8 mm2 (18 AWG) 1.76...2.16 Nm (15.6...19.1 lb-in.)

2

(8 AWG) 2.1 mm2 (14 AWG) 1.76...2.16 Nm (15.6...19.1 lb-in.)

2

(8 AWG) 2.1 mm2 (14 AWG) 1.76...2.16 Nm (15.6...19.1 lb-in.)

2

(6 AWG) 5.3 mm2 (10 AWG) 1.76...2.16 Nm (15.6...19.1 lb-in.)

2

(3 AWG) 8.4 mm2 (8 AWG) 3.09...3.77 Nm (27.3...33.4 lb-in.)

(1)

Minimum Wire Size

(1)

Tor que

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 35

Chapter 1 Installation/Wiring

IMPORTANT

Common Bus/Precharge Notes

I/O Wiring

If drives are used with a disconnect switch to the common DC bus, then an
auxiliary contact on the disconnect must be connected to a digital input of the
drive. The corresponding input (parameter t062
TermBlk xx]) must be set to 30, “Precharge En” This provides the proper
precharge interlock, guarding against possible damage to the drive when
connected to a common DC bus. For more information, see Drives in Common
Bus Configurations, publication DRIVES-AT002

, t063, t065...t068 [DigIn

.

Motor Start/Stop Precautions

ATT EN TI ON : A contactor or other device that routinely disconnects and

reapplies the AC line to the drive to start and stop the motor can cause drive
hardware damage. The drive is designed to use control input signals that will
start and stop the motor. If used, the input device must not exceed one
operation per minute or drive damage can occur.

ATT EN TI ON : The drive start/stop control circuitry includes solid-state
components. If hazards due to accidental contact with moving machinery or
unintentional flow of liquid, gas or solids exist, an additional hardwired stop
circuit may be required to remove the AC line to the drive. When the AC line is
removed, there will be a loss of any inherent regenerative braking effect that
might be present - the motor will coast to a stop. An auxiliary braking method
may be required. Alternatively, use the drive’s safety input function.

Important points to remember about I/O wiring:

• Always use copper wire.

• Wire with an insulation rating of 600V or greater is recommended.

• Control and signal wires should be separated from power wires by at least

0.3 m (1 ft).

I/O terminals labeled “Common” are not referenced to the safety ground (PE)
terminal and are designed to greatly reduce common mode interference.

ATT EN TI ON : Driving the 4-20 mA analog input from a voltage source could
cause component damage. Verify proper configuration prior to applying input
signals.

Signal and Control Wire Types

Recommendations are for 50 °C ambient temperature.
75 °C wire must be used for 60 °C ambient temperature.
90 °C wire must be used for 70 °C ambient temperature.

36 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Installation/Wiring Chapter 1

Recommended Signal Wire

Signal Type/
Where Used

Analog I/O & PTC 8760/9460 0.750 mm2 (18 AWG), twisted pair,

Remote Pot 8770 0.750 mm
Encoder/Pulse I/O 9728/9730 0.196 mm

(1) Stranded or solid wire.

(2) If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessar y,

but is always recommended.

Belden Wire Type(s)

(or equivale nt)

(1)

Description Min. Insulation

100% shield with drain

2

(18 AWG), 3 conductor, shielded

2

(24 AWG), individually shielded pairs

(2)

Rating

300V,
60 °C (140 °F)

Recommended Control Wire for Digital I/O

Control I/O Terminal Block

Type Wire Typ e(s) Description Min. Insulatio n

Unshielded Per US NEC or applicable

national or local code

Shielded Multi-conductor shielded

cable such as Belden 8770
(or equivalent)

– 300V,

2

0.750 mm

(18 AWG), 3 conductor, shielded.

Rating

60 °C (140 °F)

Maximum Control Wire Recommendations

Do not exceed control wiring length of 30 m (100 ft). Control signal cable length
is highly dependent on electrical environment and installation practices. To
improve noise immunity, the I/O terminal block Common may be connected to
ground terminal/protective earth.

Control I/O Terminal Block Wire Specifications

Frame Maximum Wire Size

A...E 1.3 mm

(1) Maximum/minimum sizes that the terminal block will accept – these are not recommendations.

2

(16 AWG) 0.13 mm2 (26 AWG) 0.71...0.86 Nm (6.2...7.6 lb-in.)

(1)

Minimum Wire Size

(1)

Tor que

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 37

Chapter 1 Installation/Wiring

Series A

PowerFlex 523 Control I/O Terminal Block

PowerFlex 523 Control I/O Wiring Block Diagram

Relay N.O.

Relay Common

Relay N.C.

Pot must be

1...10 k ohm
2 W min.

Typical

SNK wiring

(1)

Stop

01

DigIn TermBlk 02/
Start/Run FWD

02

DigIn TermBlk 03/
Direction/Run REV

03

SRCSNK

+24V

R1

R2

R3

J7J8

Pulse In

SNK

Digital In

SRC Digital

Input

DigIn TermBlk 05 Sel

R1

R2

01 02 03 04 05 06

+10V

Digital Common

04

DigIn TermBlk 05/Pulse

05

DigIn TermBlk 06

06

+24V DC

11

+10V DC

12

0-10V Input

13

Analog Common

14

4-20mA Input

15

RJ45 Shield

C1

Comm Common

C2

RS485

(DSI)

81

Typical

SRC wiring

(2)

12 13 14 15 C1 C2

11

R3

38 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Installation/Wiring Chapter 1

IMPORTANT

Series B

Relay N.O.

Relay Common

Relay N.C.

(1)

Stop

01

DigIn TermBlk 02/
Start/Run FWD

02

DigIn TermBlk 03/
Direction/Run REV

03

SRCSNK

R1

R2

R3

SNK

Digital In

SRC Digital

DigIn TermBlk 05 Sel

J7J8

Pulse In

Input

J13

J4

0/4-20 mA

4-20 mA

Analog In

Analog Out

0-10V

0-10V

R1

R2

01 02 03 04 05 06

+24V

+10V

0-10V
4-20 mA

0-10V
0/4-20 mA

Digital Common

04

DigIn TermBlk 05/Pulse

05

DigIn TermBlk 06

06

+24V DC

11

+10V DC

12

Analog Input

13

Analog Common

14

Analog Output

15

RJ45 Shield

C1

Comm Common

C2

RS485

(DSI)

81

Typical

SRC wiring

(2)

(3)

Pot must be

1...10 k ohm
2 W min.

Typical

SNK wiring

13

14

(4)

4-20 mA
source

12 13 14 15 C1 C2

11

R3

Control I/O Wiring Block Diagram Notes

(1) See Digital Input Selection for Start Source on page 50 for more information on configuring the digital inputs.

I/O Terminal 01 is always a stop input. The stopping mode is determined by the
drive setting. See the tables below for more information.

Start Method Stop Method

P046, P048, P050 [Start Source x] I/O Terminal 01 Stop Normal Stop

1 “Keypad” Coast Per P045
2 “DigIn TrmBlk” See t062, t063 [DigIn TermBlk xx]

below
3 “Serial/DSI” Coast
4 “Network Opt” Coast
5 “Ethernet/IP”

(1)

(1) Setting is specific to PowerFlex 525 drives only.

Coast

[Stop Mode]

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 39

Chapter 1 Installation/Wiring

IMPORTANT

Start Method Stop Method

t062, t063 [DigIn TermBlk xx] I/O Terminal 01 Stop Normal Stop

48 “2-Wire FWD” t064 [2-Wire Mode] is set to:

• 0, 1, or 2 = Coast

Per P045
[Stop Mode]

• 3 = per P045 [Stop Mode]
49 “3-Wire Start” Per P045 [Stop Mode]
50 “2-Wire REV” t064 [2-Wire Mode] is set to:

• 0, 1, or 2 = Coast

• 3 = per P045 [Stop Mode]

51 “3-Wire Dir” Per P045 [Stop Mode]

The drive is shipped with a jumper installed between I/O Terminals 01 and 11.
Remove this jumper when using I/O Terminal 01 as a stop or enable input.

(2) Two wire co ntrol shown. For three wire con trol use a mom entary input on I/O Terminal 02 to command a start. Use a

maintained input for I/O Terminal 03 to change direction.

(3) Analog output (terminal 15) is only available on PowerFlex 523 series B drive, and requires firmware 3.001 and later to configure the

analog output parameters (t088, t089, and t090).
(4) Potentiometer connection is only applicable when the 0-10V setting (default) is selected for jumper J4.
(5) Only one analog frequency source may be connected at a time. If more than one reference is connected at the same time, an

undetermined frequency reference will result.

Control I/O Terminal Designations

No. Signal Default Description Parameter

R1 Relay N.O. Fault Normally open contact for output relay.
R2 Relay Common Fault Common for output relay.
R3 Relay N.C. Motor Running Normally closed contact for output relay. t081
01 Stop Coast Three wire stop. However, it func tions as a stop under all input

modes and cannot be disabled.

02 DigIn TermBlk 02/

Start/Run FWD

Run FWD Used to initiate motion and also can be used as a programmable

digital input. It can be programmed with t062 [DigIn TermBlk
02] as three wire (Start/Dir with Stop) or two wire (Run FWD/
Run REV) control. Current consumption is 6 mA.

03 DigIn TermBlk 03/

Dir/Run REV

Run REV Used to initiate motion and also ca n be used as a programma ble

digital input. It can be programmed with t063 [DigIn TermBlk
03] as three wire (Start/Dir with Stop) or two wire (Run FWD/
Run REV) control. Current consumption is 6 mA.

04 Digital Common – Return for digital I/O. Electrically isolated (along with the digital

I/O) from the rest of the drive.

05 DigIn TermBlk 05/

Pulse In

Preset Freq Program with t065 [DigIn TermBlk 05].

Also functions as a Pulse Train input for reference or speed
feedback. Requires an NPN pulse input. The maximum
frequency is 100 kHz. Current consumption is 6 mA.

06 DigIn TermBlk 06 Preset Freq Program with t066 [DigIn TermBlk 06].

Current consumption is 6 mA.

11 +24V DC – Referenced to Digital Common.

Drive supplied power for digital inputs.
Maximum output current is 100 mA.

12 +10V DC – Referenced to Analog Common.

Drive supplied power for 0...10V external potentiometer.
Maximum output current is 15 mA.

t076

(2)

P045

P045, P046,
P048, P050,
A544, t062

t063

–

t065

t066

–

, P049

P047

40 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Installation/Wiring Chapter 1

Control I/O Terminal Designations

No. Signal Default Description Parameter

13 For Series A

0-10V In

(1)

For Series B

Analog Input

14 Analog Common – Return for the analog I/O. Electrically isolated (along with the

15 For Series A

4-20mA In

For Series B

Analog Output

C1 C1 – This terminal is tied to the RJ-45 port shield. Tie this terminal to

C2 C2 – This is the signal common for the communication signals. –

(1) Only one analog frequency source may be connected at a time. If more than one reference is connected at the same time, an

undetermined frequency reference will result.
(2) See Footnote (1) on page 39

Not Active For external 0-10V (unipolar) input supply or potentiometer

wiper.
Input impedance:

Voltage source = 100 kΩ
Allowable potentiometer resistance range = 1...10 kΩ

Not Active External analog input supply, selectable by Analog Input

jumper. Default is 0-10V (unipolar) input supply or
potentiometer wiper.

Input impedance:

Voltage source = 100 kΩ
Allowable potentiometer resistance range = 1...10 kΩ

Change Analog Input jumper to 4-20 mA for external 4-20 mA
input supply. Input impedance = 250 Ω

analog I/O) from the rest of the drive.

Not Active For external 4-20 mA input supply.

(1)

Input impedance = 250 Ω

OutFreq 0-10 The default analog output is 0-10V. To convert a current value,

change the Analog Output jumper to 0-20 mA. Program with
t088 [Analog Out Sel]. Maximum analog value can be scaled
with t089 [Analog Out High].

Maximum Load: 4-20 mA = 525 Ω (10.5V)

0-10V = 1 kΩ (10 mA)

a clean ground in order to improve noise immunity when using
external communication peripherals.

.

P047, P049,
t062, t063,
t065, t066,
t093, A459,
A471

P047, P049,
t062, t063,
t065, t066,
t093, A459,
A471

–

P047, P049,
t062, t063,
t065, t066,
A459, A471

t088, t089

–

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 41

Chapter 1 Installation/Wiring

IMPORTANT

PowerFlex 525 Control I/O Terminal Block

PowerFlex 525 Control I/O Wiring Block Diagram

Safety 1

Safety 2

Safety +24V

Relay 1 N.O.

Relay 1 Common

Relay 2 Common

Relay 2 N.C.

S1

Safe-Torque-O

S2

S+

R1

R2

R5

R6

J10 J9 J5

0/4-20mA

Pulse In

SNK

SRCSNK

30V DC
50 mA
Non-inductive

+24V

+10V

0-10V
0/4-20 mA

(1)

Stop

01

DigIn TermBlk 02/
Start/Run FWD

02

DigIn TermBlk 03/
Direction/Run REV

03

Digital Common

04

DigIn TermBlk 05

05

DigIn TermBlk 06

06

DigIn TermBlk 07/Pulse

07

DigIn TermBlk 08

08

+24V DC

11

+10V DC

12

0-10V (or ±10V) Input

13

Analog Common

14

4-20mA Input

15

Analog Output

16

Opto Output 1

17

Opto Output 2

18

Opto Common

19

C1

C2

Typical

SRC wiring

(2)

RJ45 Shield

Comm Common

Pot must be

1...10 k ohm
2 W min.

Typical

SNK wiring

24V
Common

(3)

DigIn TermBlk 07 Sel

Input

Digital In

SRCDigital

Analog Out

0-10V

R1

R2 R5 R6 01 02 03 04 05 06 07 08 C1 C2

S1 S2 S+ 11 12 13 14 15 16 17 18 19

Control I/O Wiring Block Diagram Notes

(1) See Digital Input Selection for Start Source on page 50 for more information on configuring the digital inputs.

I/O Terminal 01 is always a stop input. The stopping mode is determined by the
drive setting. See the tables below for more information.

Start Method Stop Method

P046, P048, P050 [Start Source x] I/O Terminal 01 Stop Normal Stop

1 “Keypad” Coast Per P045
2 “DigIn TrmBlk” See t062, t063 [DigIn TermBlk xx]

below
3 “Serial/DSI” Coast
4 “Network Opt” Coast
5 “EtherNet/IP” Coast

[Stop Mode]

42 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Installation/Wiring Chapter 1

IMPORTANT

Start Method Stop Method

t062, t063 [DigIn TermBlk xx] I/O Terminal 01 Stop Normal Stop

48 “2-Wire FWD” t064 [2-Wire Mode] is set to:

• 0, 1, or 2 = Coast

• 3 = per P045 [Stop Mode]

49 “3-Wire Start” Per P045 [Stop Mode]
50 “2-Wire REV” t064 [2-Wire Mode] is set to:

• 0, 1, or 2 = Coast

• 3 = per P045 [Stop Mode]

51 “3-Wire Dir” Per P045 [Stop Mode]

Per P045
[Stop Mode]

The drive is shipped with a jumper installed between I/O Terminals 01 and 11.
Remove this jumper when using I/O Terminal 01 as a stop or enable input.

(2) Two wire co ntrol shown. For three wire con trol use a mom entary input on I/O Terminal 02 to command a start. Use a

maintained input for I/O Terminal 03 to change direction.

(3) When using an opto output with an inductive load such as a relay, install a recovery diode parallel to the relay as shown, to prevent

damage to the output.

Control I/O Terminal Designations

No. Signal Default Description Parameter

R1 Relay 1 N.O. Fault Normally open contact for output relay.
R2 Relay 1 Common Fault Common for output relay.
R5 Relay 2 Common Motor Running Common for output relay.
R6 Relay 2 N.C. Motor Running Normally closed contact for output relay.
01 Stop Coast Three wire stop. However, it func tions as a stop under all input

02 DigIn TermBlk 02/

Start/Run FWD

03 DigIn TermBlk 03/

Dir/Run REV

04 Digital Common – Return for digital I/O. Electrically isolated (along with the digital

05 DigIn TermBlk 05 Preset Freq Program with t065 [DigIn TermBlk 05].

06 DigIn TermBlk 06 Preset Freq Program with t066 [DigIn TermBlk 06].

07 DigIn TermBlk 07/

Pulse In

08 DigIn TermBlk 08 Jog Forward Program with t068 [DigIn TermBlk 08].

C1 C1 – This terminal is tied to the RJ-45 port shield. Tie this terminal to

C2 C2 – This is the signal common for the communication signals. –
S1 Safety 1 – Safety input 1. Current consumption is 6 mA. –
S2 Safety 2 – Safety input 2. Current consumption is 6 mA. –
S+ Safety +24V – +24V supply for safety circuit. Internally tied to the +24V DC

11 +24V DC – Referenced to Digital Common.

Run FWD Used to initiate motion and also can be used as a programmable

Run REV Used to initiate motion and also ca n be used as a programma ble

Start Sou rce 2
+ Speed
Reference2

modes and cannot be disabled.

digital input. It can be programmed with t062 [DigIn TermBlk
02] as three wire (Start/Dir with Stop) or two wire (Run FWD/
Run REV) control. Current consumption is 6 mA.

digital input. It can be programmed with t063 [DigIn TermBlk
03] as three wire (Start/Dir with Stop) or two wire (Run FWD/
Run REV) control. Current consumption is 6 mA.

I/O) from the rest of the drive.

Current consumption is 6 mA.

Current consumption is 6 mA.
Program with t067 [DigIn TermBlk 07].

Also functions as a Pulse Train input for reference or speed
feedback. Requires an NPN pulse input. Maximum frequency is
100 kHz. Current consumption is 6 mA.

Current consumption is 6 mA.

a clean ground in order to improve noise immunity when using
external communication peripherals.

source (Pin 11).

Drive supplied power for digital inputs.
Maximum output current is 100 mA.

t076

t081

(1)

P045

P045, P046,
P048, P050,
A544, t062

t063

–

t065

t066

t067

t068

–

–

–

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 43

Chapter 1 Installation/Wiring

Control I/O Terminal Designations

No. Signal Default Description Parameter

12 +10V DC – Referenced to Analog Common.

Drive supplied power for 0...10V external potentiometer.
Maximum output current is 15 mA.

13 ±10V In Not Active For external 0-10V (unipolar) or ±10V (bipolar) input supply or

potentiometer wiper.
Input impedance:

Voltage source = 100 kΩ
Allowable potentiometer resistance range = 1...10 kΩ

14 Analog Common – Return for the analog I/O. Electrically isolated (along with the

analog I/O) from the rest of the drive.

15 4-20mA In Not Active For external 4-20 mA input supply.

Input impedance = 250 Ω

16 Analog Output OutFreq 0-10 The default analog output is 0-10V. To convert a current value,

change the Analog Output jumper to 0-20 mA. Program with
t088 [Analog Out Sel]. Maximum analog value can be scaled
with t089 [Analog Out High].

Maximum Load: 4-20 mA = 525 Ω (10.5V)

0-10V = 1 kΩ (10 mA)

17 Opto Output 1 Motor Running Program with t069 [Opto Out1 Sel].

Each Opto-Output is rated 30V DC 50 mA (Non-inductive).

18 Opto Output 2 At Frequency Program with t072 [Opto Out1 Sel].

Each Opto-Output is rated 30V DC 50 mA (Non-inductive).

19 Opto Common – The emitters of the Optocoupler Outputs (1 and 2) are tied

together at Optocoupler Common. Electrically isolated from the
rest of the drive.

(1) See Footnote (1) on page 39.

P047

, P049

P047, P049,
t062, t063,
t065

, t066,

t093, A459,
A471

–

, P049,

P047
t062, t063,
t065, t066,
A459, A471

t088, t089

t069, t070,
t075

t072, t073,
t075

–

44 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

I/O Wiring Examples

13
14

+

Common

I/O Connection Example

Potentiometer

1...10k Ω Pot.
Recommended
(2 W minimum)

[Speed Reference1] = 5 “0-10V Input”

P047

Installation/Wiring Chapter 1

12
13
14

Analog Input

0-10V, 100k Ω impedance
4-20 mA, 250 Ω

impedance

Analog Input, PTC

For Drive Fault

Bipolar

P047 [Speed Reference1] = 5 “0-10V Input”

Unipolar (Voltage)

P047 [Speed Reference1] = 5 “0-10V Input”

and t093 [10V Bipolar Enbl] = 1 “Bi-Polar In”

13

±10V

Common

14

Unipolar (Current)

[Speed Reference1] = 6 “4-20mA Input”

P047

Common

PowerFlex 523 Series BPowerFlex 523 Series A,

13

+

14

4-20 mA

Analog In

0-10V

PowerFlex 525

Common

+

14
15

Wire the PTC and External Resistor (typically matched to the PTC Hot Resistance) to I/O
Terminals 12, 13, 14.

Wire R2/R3 Relay Output (SRC) to I/O Terminals 5 & 11.

t065 [DigIn TermBlk 05] = 12 “Aux Fault”

[Relay Out 2 Sel] = 10 “Above Anlg V”

t081

[Relay Out 2 Level] = % Voltage Trip

t082

R5
R6

11

R

e

R

PTC

12
13
14

05

R

PTC (hot)

%V

= X 100

Trip

R

PTC (hot)

+ R

e

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 45

Chapter 1 Installation/Wiring

Common

PowerFlex 523 PowerFlex 525

Pulse In

05

04

DigIn TermBlk 05 Sel

Pulse In

Digital
Input

Common

Pulse In

07

04

DigIn TermBlk 07 Sel

Pulse In

Digital
Input

The device connec ted to terminal 5 (for PowerFlex 523) or terminal 7 (for PowerFlex 525)
needs to be NPN or push-pull output driver.

+24V Common

01
02

04

Stop-Run

11

01
02
03

Stop-Run

Forward

Stop-Run

Reverse

I/O Connection Example

Pulse Train Input

PowerFlex 523
t065 [DigIn TermBlk 05]
= 52

PowerFlex 525
t067 [DigIn TermBlk 07]
= 52

Use P047, P049 and P051
[Speed Referencex] to
select pulse input.

Jumper for DigIn TermBlk
05 or 07 Sel must be
moved to Pulse In.

2 Wire SRC Control -

Internal Supply (SRC) External Supply (SRC)

Non-Reversing

P046 [Start Source 1] = 2

11

and t062 [DigIn TermBlk
02] = 48

Input must be active for

Stop-Run

the drive to run. When
input is opened, the drive
will stop as specified by

[Stop Mode].

P045

If desired, a User Supplied
24V DC power source can
be used. Refer to the
“External Supply (SRC)”
example.

2 Wire SNK Control -

Internal Supply (SNK)

Non-Reversing

01
02

Each digital input draws 6 mA.

2 Wire SRC Control ­Run FWD/Run REV

P046 [Start Source 1] = 2,
t062 [DigIn TermBlk 02]
= 48 and t063 [DigIn
TermBlk 03] = 50

Input must be active for
the drive to run. When
input is opened, the drive
will stop as specified by

P045

If both Run Forward and
Run Reverse inputs are
closed at the same time,
an undetermined state
could occur.

2 Wire SNK Control ­Run FWD/Run REV

46 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

[Stop Mode].

01

Stop-Run

02
03
04

Internal Supply (SRC) External Supply (SRC)

Stop-Run

Forward

Stop-Run

Reverse

Common

+24V

Each digital input draws 6 mA.

Internal Supply (SNK)

01

Stop-Run

Forward

Stop-Run

Reverse

02
03
04

01
02
03
04

I/O Connection Example

11

01
02
03

Stop

Start

Direction

3 Wire SRC Control -

Internal Supply (SRC) External Supply (SRC)

Non-Reversing

P046 [Start Source 1] = 2,
t062 [DigIn TermBlk 02]
= 49 and t063 [DigIn
TermBlk 03] = 51

Stop

Start

11

A momentary input will
start the drive. A stop
input to I/O Terminal 01
will stop the drive as
specified by P045 [Stop
Mode].

3 Wire SNK Control -

Internal Supply (SNK)

Non-Reversing

Stop

Start

Installation/Wiring Chapter 1

Stop

01
02

+24V

Start

Common

01
02

04

Each digital input draws 6 mA.

01
02

04

3 Wire SRC Control ­Reversing

P046 [Start Source 1] = 2,
t062 [DigIn TermBlk 02]
= 49 and t063 [DigIn
TermBlk 03] = 51

A momentary input will
start the drive. A stop
input to I/O Terminal 01
will stop the drive as
specified by P045

[Stop
Mode]. I/O Terminal 03
determines direction.

3 Wire SNK Control ­Reversing

Opto Output (1 & 2)

(1)

t069 [Opto Out1 Sel]

determines Opto-Output 1
(I/O Terminal 17)
operation.

[Opto Out2 Sel ]

t072

determines Opto-Output 2
(I/O Terminal 18)
operation.

When using Opto-Output
with an inductive load
such as a relay, install a
recovery diode parallel to
the relay as shown, to
prevent damage to the
output.

Internal Supply (SRC) External Supply (SRC)

Stop

Start

Direction

+24V Common

Each digital input draws 6 mA.

Internal Supply (SNK)

Stop

Start

Direction

01
02
03
04

Opto-Output 1

17

CR

19

Common+24V

Each Opto-Output is rated 30V DC 50 mA (Non-inductive).

01
02
03
04

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 47

Chapter 1 Installation/Wiring

ATTENTION: I/O Common terminals should not be tied

together when using SNK (Internal Supply) mode. In
SNK mode, if power is removed from one drive,
inadvertent operation of other drives that share the
same I/O Common connection may occur.

I/O Connection Example

Analog Output

t088 [Analog Out Sel]

determines analog output
type and drive conditions.

0-10V,

(2)

[Analog Out Sel] = 0 through 23

t088

The Analog Output Select jumper must be set to match the analog output signal mode set in

[Analog Out Sel].

t088

PowerFlex 523 Series B PowerFlex 525

1k Ω minimum
0-20 mA/4-20 mA,

525 Ω maximum

(1) Feature is specific to PowerFlex 525 drives only
(2) Feature is not applicable to PowerFlex 523 series A drives.

Common

14
15

+

Common

+

Typical Multiple Drive Connection Examples

Input/Output Connection Example

Multiple Digital Input
Connections

Customer Inputs can be
wired per External Supply
(SRC).

14

16

04020402 0402

Multiple Analog
Connections

Customer Inputs Optional Ground Connection

When connecting a single input such as Run, Stop, Reverse or Preset Speeds to multiple
drives, it is important to connect I/O Terminal 04 common together for al l drives. If they are to
be tied into another common (such as earth ground or separate apparatus ground) only one
point of the daisy chain of I/O Terminal 04 should be connec ted.

12 13 1413 14 13 14

Remote Potentiometer Optional Ground Connection

When connecting a single potentiometer to multiple drives it is important to connect I/O
Terminal 14 common together for all drives. I/O Terminal 14 common and I/O Terminal 13
(potentiometer wiper) should be daisy-chained to each drive. All drives must be powered up
for the analog signal to be read correctly.

48 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Installation/Wiring Chapter 1

Purge Input Enabled

AND Active

Jog Input Enabled

AND Active

Preset Inputs Active

[Speed Referencex]

= 11 or 12 (PIDx Output)

AND

[PID x Ref Sel]

= 7 (Preset Freq)

[Speed Reference3]

select

(1)

[Start Source 3]

select

(1)

[Start Source 2]

select

(1)

[Speed Reference2]

select

(1)

Drive stopped
(NOT running)

Drive will start and

run at Purge Speed.

Direction is always

FORWARD.

Drive will start and run at

Jog Speed.

Direction is from Terminal

Block REV terminal (03),

Comms,

OR

FWD/REV determined by

Jog FWD/Jog REV command.

Run as specied by

[PIDx Output].

Start and Direction

commands come from

[Start Source x].

Run as specied by

[Preset Freq x].

Start and Direction

commands come from

[Start Source x].

Run as specied by

[Speed Reference3].

Run as specied by

[Speed Reference2].

Run as specied by

[Speed Reference1].

Start and Direction

command from

[Start Source 1].

Start and Direction

command from

[Start Source 3].

(2)

No

No

No

No

No

No No

No

No

Yes

Yes Ye s

Yes Yes

Yes

Yes

Yes

Start and Direction

command from

[Start Source 2].

(2)

Yes

Start and Speed Reference Control

Start Source and Speed Reference Selection

The start and drive speed command can be obtained from a number of different
sources. By default, start source is determined by P046
speed source is determined by P047

[Speed Reference1]. However, various inputs

can override this selection, See below for the override priority.

[Start Source 1] and drive

(1) [Start Source 2/3] and [Speed Reference2/3] can be selected by the control terminal block or communication commands.
(2) See Digital Input Selection for Start Source

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 49

on page 50 for information on selecting the correct digital input.

Chapter 1 Installation/Wiring

Digital Input Selection for Start Source

If P046, P048 or P050 [Start Source x] has been set to 2, “DigIn TermBlk”, then

t062

and t063 [DigIn TermBlk xx] must be configured for 2-Wire or 3-Wire

control for the drive to function properly.

[Start Source x]

[Start Source x]

= 2 (DigIn TrmBlk)

No No

Start and Direction

command from

[Start Source x].

[DigIn TermBlk

Yes Ye s

02/03] = 48/49/50/51

(2-Wire or

3-Wire)

Drive will not start.

Start and Direction

command from
Terminal Block.

50 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Purge Input Enabled

AND Active

Terminal Block Jog

Input Enabled AND

Active

Input(s) is

programmed as

Acc/Dec
(2/3/4)

Is speed controlled

by [Preset Freq x]

Active

[Speed Referencex]

= Comms

and

[Start Source x]

= 3 “Serial/DSI” or

4 “Network Opt” or

5 “EtherNet/IP”

Active

[Speed Referencex]
= 13 (Step Logic)

(1)

Drive stopped
(NOT running)

Accel/Decel always

Accel/Decel 1.

Accel/Decel from

[Jog Acc/Dec].

Accel/Decel 2 is active

when input is selected

by Accel and Decel in put.

Drive uses Accel 1

and Decel 1.

No

No

No

No

No

No

No

Yes

Yes Yes

Yes

Yes

Yes

Yes

Accel/Decel 1/2/3/4 is
selected by the default
[Preset Freq x] setting.

Accel/Decel 1 or 2 is

selected according

to Comms.

Accel/Decel 1/2/3/4 is

selected according to

Step Logic

Active [DigIn TermBlk xx]

= 32 (Sync Enable)

[Sync Time] is used
for Accel/Decel rate

No

Yes

Traverse active if

[Max Traverse] > 0 Hz

Traverse Inc/Dec

is used for

Accel/Decel rate

No

Yes

Installation/Wiring Chapter 1

Accel/Decel Selection

The Accel/Decel rate can be obtained by a variety of methods. The default rate is
determined by P041
Accel/Decel rates can be made through digital inputs, communications and/or
parameters. See below for the override priority.

[Accel Time 1] and P042 [Decel Time 1]. Alternative

(1) Setting is specific to PowerFlex 525 drives only.

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 51

Chapter 1 Installation/Wiring

CE Conformity

Compliance with the Low Voltage Directive and Electromagnetic Compatibility
Directive has been demonstrated using harmonized European Norm (EN)
standards published in the Official Journal of the European Communities.
PowerFlex 520-series drives comply with the EN standards listed below when
installed according to the installation instructions in this manual.

CE Declarations of Conformity are available online at:

http://www.rockwellautomation.com/products/certification/

.

Low Voltage Directive (2006/95/EC and 2014/35/EU)

• EN 61800-5-1 Adjustable speed electrical power drive systems – Part 5-1:
Safety requirements – Electrical, thermal and energy.

Pollution Degree Ratings According to EN 61800-5-1

Pollution
Degree

1 No pollution or only dry, non-conductive pollution occurs. The pollution has no influence.
2 Normally, only non-conductive pollution occurs. Occasionally, however, a temporary

Description

conductivity caused by condensation is to be expected, when the drive is out of operation.

EMC Directive (2004/108/EC and 2014/30/EU)

• EN 61800-3 – Adjustable speed electrical power drive systems - Part 3:
EMC requirements and specific test methods

Machinery Directive (2006/42/EC)

• EN ISO 13849-1 – Safety of machinery – Safety related parts of control
systems -Part 1: General principles for design

• EN 62061 – Safety of machinery – Functional safety of safety-related
electrical, electronic and programmable electronic control systems

• EN 60204-1 – Safety of machinery – Electrical equipment of machines ­Part 1: General requirements

• EN 61800-5-2 – Adjustable speed electrical power drive systems - Part 5-2:
Safety requirement – Functional

Refer to Appendix G
Directive.

for installation consideration related to Machinery

ATEX Directive (94/9/EC and 2014/34/EU)

• EN 50495 – Safety devices required for the safe functioning of equipment
with respect to explosion risks.

52 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Installation/Wiring Chapter 1

General Considerations

• For CE compliance, drives must satisfy installation requirements related to
both EN 61800-5-1 and EN 61800-3 provided in this document.

• PowerFlex 520-series drives must be installed in a pollution degree 1 or 2
environment to be compliant with the CE LV Directive. See Pollution

Degree Ratings According to EN 61800-5-1 on page 52 for descriptions of

each pollution degree rating.

• PowerFlex 520-series drives comply with the EMC requirements of EN
61800-3 when installed according to good EMC practices and the
instructions provided in this document. However, many factors can
influence the EMC compliance of an entire machine or installation, and
compliance of the drive itself does not ensure compliance of all
applications.

• PowerFlex 520-series drives are not intended to be used on public low­voltage networks which supply domestic premises. Without additional
mitigation, radio frequency interference is expected if used on such a
network. The installer is responsible for taking measures such as a
supplementary line filter and enclosure (see Connections and Grounding

on page 55) to prevent interference, in addition to the installation

requirements of this document.

ATTENTION: NEMA/UL Open Type drives must either be installed in a
supplementary enclosure or equipped with a “NEMA Type 1 Kit” to be
CE compliant with respect to protection against electrical shock.

• PowerFlex 520-series drives generate harmonic current emissions on the
AC supply system. When operated on a public low-voltage network it is
the responsibility of the installer or user to ensure that applicable
requirements of the distribution network operator have been met.
Consultation with the network operator and Rockwell Automation may
be necessary.

• If the optional NEMA 1 kit is not installed, the drive must be installed in
an enclosure with side openings less than 12.5 mm (0.5 in.) and top
openings less than 1.0 mm (0.04 in.) to maintain compliance with the LV
Directive.

• The motor cable should be kept as short as possible in order to avoid
electromagnetic emission as well as capacitive currents.

• Use of line filters in ungrounded systems is not recommended.

• In CE installations, input power must be a Balanced Wye with Center

Ground configuration for EMC compliance.

Installation Requirements Related to EN 61800-5-1 and the Low Voltage Directive

• 600V PowerFlex 520-series drives can only be used on a “center grounded”
supply system for altitudes up to and including 2000 m (6562 ft).

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 53

Chapter 1 Installation/Wiring

• When used at altitudes above 2000 m (6562 ft) up to a maximum of
4800 m (15,748 ft), PowerFlex 520-series drives of voltage classes up to
480V may not be powered from a “corner-earthed” supply system in order
to maintain compliance with the CE LV Directive. See Derating

Guidelines for High Altitude on page 18.

• PowerFlex 520-series drives produce leakage current in the protective
earthing conductor which exceeds 3.5 mA AC and/or 10 mA DC. The
minimum size of the protective earthing (grounding) conductor used in
the application must comply with local safety regulations for high
protective earthing conductor current equipment.

ATTENTION: PowerFlex 520-series drives produce DC current in the
protective earthing conductor which may reduce the ability of RCD’s
(residual current-operated protective devices) or RCM’s (residual
current-operated monitoring devices) of type A or AC to provide
protection for other equipment in the installation. Where an RCD or
RCM is used for protection in case of direct or indirect contact, only an
RCD or RCM of Type B is allowed on the supply side of this product.

Installation Requirements Related to EN 61800-3 and the EMC Directive

• The drive must be earthed (grounded) as described in Connections and

Grounding on page 55. See General Grounding Requirements on page 20

for additional grounding recommendations.

• Output power wiring to the motor must employ cables with a braided
shield providing 75% or greater coverage, or the cables must be housed in
metal conduit, or equivalent shield must be provided. Continuous
shielding must be provided from the drive enclosure to the motor
enclosure. Both ends of the motor cable shield (or conduit) must terminate
with a low-impedance connection to earth.
Drive Frames A...E: At the drive end of the motor, either

a. The cable shield must be clamped to a properly installed “EMC Plate”

for the drive. Kit number 25-EMC1-Fx.
or

b. The cable shield or conduit must terminate in a shielded connector

installed in an EMC plate, conduit box, or similar.

• At the motor end, the motor cable shield or conduit must terminate in a
shielded connector which must be properly installed in an earthed motor
wiring box attached to the motor. The motor wiring box cover must be
installed and earthed.

• All control (I/O) and signal wiring to the drive must use cable with a
braided shield providing 75% or greater coverage, or the cables must be
housed in metal conduit, or equivalent shielding must be provided. When
shielded cable is used, the cable shield should be terminated with a low
impedance connection to earth at only one end of the cable, preferably the
end where the receiver is located. When the cable shield is terminated at
the drive end, it may be terminated either by using a shielded connector in
conjunction with a conduit plate or conduit box, or the shield may be
clamped to an “EMC plate.”

54 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Installation/Wiring Chapter 1

IMPORTANT

IMPORTANT

Esc

Sel

• Motor cabling must be separated from control and signal wiring wherever
possible.

• Maximum motor cable length must not exceed the maximum length
indicated in PowerFlex 520-Series RF Emission Compliance and

Installation Requirements on page 55 for compliance with radio frequency

emission limits for the specific standard and installation environment.

Connections and Grounding

Shielded enclosure

EMI lter

L1
L2
L3

Enclosure ground connection

Building structure steel

(1) Some installations require a shielded enclosure. Keep wire length as short as possible between the enclosure entry point and the

EMI filter.

(1)

IP 30/NEMA 1/UL Type 1
option kit or EMC kit

EMI ttings and metal conduit

R/L1

L1'

S/L2

L2'

T/L3

L3'

Shielded motor cable

U/T1
V/T2

W/T3

PowerFlex 520-Series RF Emission Compliance and Installation Requirements

Filter Type Standard/Limits

EN61800-3 Category C1
EN61000-6-3
CISPR11 Group 1 Class B

Internal – 10 m (33 ft) 20 m (66 ft)

(1)

External

(1) See Appendix B for more information on optional external filters.

30 m (16 ft) 100 m (328 ft) 100 m (328 ft)

EN61800-3 Category C2
EN61000-6-4
CISPR11 Group 1 Class A

(Input power ≤ 20 kVA)

EN61800-3 Category C3
(I ≤ 100 A)

CISPR11 Group 1 Class A
(Input power > 20 kVA)

Additional Installation Requirements

This section provides information on additional requirements for category C1
and C2 installation, such as enclosures and EMC cores.

EMC cores are included with:

• drives that have an internal EMC filter (25x-xxxxN114)

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 55

• external EMC filter accessory kit (25-RFxxx)

An enclosure, shielded input cable, and EMC cores are not required to meet
category C3 requirements.

Chapter 1 Installation/Wiring

Additional Installation Requirements

Frame

Category C1 Category C2

Size

Enclosure Conduit or Shielded

Cable @ Input

100...120V AC (-15%, +10%) – 1-Phase Input with External EMC Filter, 0...120V 1-Phase Output

ANoNo No NoNo No
BNoNo No NoNo No

200...240V AC (-15%, +10%) – 1-Phase Input with External EMC Filter, 0...230V 3-Phase Output

A Yes Yes No No No Input/Output
B Yes Yes Output only No No Input/Output

200...240V AC (-15%, +10%) – 1-Phase Input with Internal EMC Filter, 0...230V 3-Phase Output

A* * * Yes No No
B* * * Yes No No

200...240V AC (-15%, +10%) – 3-Phase Input with External EMC Filter, 0...230V 3-Phase Output

A Yes Yes Output only No No Input/Output
B Yes Yes Output only No No Input/Output
C Yes Yes Output only No No Input/Output
DYes Yes No No No Input only
E Yes Yes Output only No No Input only

380...480V AC (-15%, +10%) – 3-Phase Input with External EMC Filter, 0...460V 3-Phase Output

A Yes Yes No No No Input/Output
B Yes Yes No No No Input/Output
CYes Yes No No No Input only
D Yes Yes Output only No No Input/Output
E Yes Yes No Yes No Input/Output

380...480V AC (-15%, +10%) – 3-Phase Input with Internal EMC Filter, 0...460V 3-Phase Output

A * * * No No Input/Output
B * * * No No Input/Output
C * * * No No Input/Output
D * * * No No Input/O utput
E * * * No No Input/Output

525...600V AC (-15%, +10%) – 3-Phase Input with External EMC Filter, 0...575V 3-Phase Output

A Yes Yes No No No Input/ Output
B Yes Yes No No No Input/Output
C Yes Yes No No No Input/Output
D Yes Yes No No No Input/Output
E Yes Yes No Yes No No

(1) An (*) indicates that EMC requirements are not met.

EMC Cores Required
(Included with product)

Enclosure Conduit or Shielded

Cable @ Input

(1)

(1)

EMC Cores Required
(Included with product)

56 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Recommended Placement of EMC Cores

CORE-x x-A-1

CORE-xx-A -2

CORE-x x-B-1

CORE-xx-B-2

CORE-xx-C-1

CORE-x x-C-2

CORE-xx-D-1

CORE-x x-D-2

CORE-E-1

CORE-E-2

CORE-E-3

CORE-E-4

Ground
cable

CORE-xx-x-1 CORE-xx-x-2

CORE-E-1

CORE-E-2

CORE-E-3

CORE-E-4

Ground
cable

Shows contact to
shielded layer

Secure EMC core by
using cable/zip ties

Output cable from drive (Shielded)

Input cable to drive (Shielded or Unshielded)

IMPORTANT

Input core Output core

Incoming power

EMC Filter Drive Motor

All Frame sizes

Frame A Frame B Frame C Frame D Frame E

With optional EMC plate (25-EMC-Fx)

Without EMC plate

Installation/Wiring Chapter 1

The ground cable/shield for both input and output must pass through the EMC core(s), except for the following:

• Frame E drives with internal filters where the grounded input cable must not pass through EMC CORE-E-1.

• 600V drives with external filters where the grounded output cable must not pass through the EMC core(s).

Recommended Placement of EMC Cores Relative to External Filter

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 57

Chapter 1 Installation/Wiring

Notes:

58 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Chapter 2

IMPORTANT

Start Up

This chapter describes how to start up the PowerFlex 520-series drive. To simplify
drive setup, the most commonly programmed parameters are organized in a
single Basic Program Group.

For information on... See page...

Prepare for Drive Start-Up 59
Display and Control Keys 62
Viewing and Editing Parameters 63
Drive Programming Tools 64
Smart Start-Up with Basic Program Group Parameters 65
LCD Display with QuickView Technology 67
Using the USB Port 67

Read the General Precautions section before proceeding.

Prepare for Drive Start-Up

ATT EN TI ON : Power must be applied to the drive to perform the following

start-up procedures. Some of the voltages present are at incoming line
potential. To avoid electric shock hazard or damage to equipment, only
qualified service personnel should perform the following procedure.
Thoroughly read and understand the procedure before beginning. If an event
does not occur while performing this procedure, Do Not Proceed. Remove A ll
Power including user supplied control voltages. User supplied voltages may
exist even when main AC power is not applied to the drive. Correct the
malfunction before continuing.

Drive Startup Task List

1. Disconnect and lock out power to the machine.

2. Verify that AC line power at the disconnect device is within the rated value

of the drive.

3. If replacing a drive, verify the current drive’s catalog number. Verify all
options installed on the drive.

4. Verify that any digital control power is 24 volts.

5. Inspect grounding, wiring, connections, and environmental compatibility.

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 59

Chapter 2 Start Up

IMPORTANT

6. Verify that the Sink (SNK)/Source (SRC) jumper is set to match your
control wiring scheme. See the PowerFlex 523 Control I/O Wiring Block

Diagram on page 38 and PowerFlex 525 Control I/O Wiring Block
Diagram on page 42 for location.

The default control scheme is Source (SRC). The Stop terminal is jumpered to
allow starting from the keypad or comms. If the control scheme is changed to
Sink (SNK), the jumper must be removed from I/O Terminals 01 and 11 and
installed between I/O Terminals 01 and 04.

7. Wire I/O as required for the application.

8. Wire the power input and output terminals.

9. Confirm that all inputs are connected to the correct terminals and are

secure.

10. Collect and record motor nameplate and encoder or feedback device
information. Verify motor connections.

• Is the motor uncoupled?

• What direction will the motor need to turn for the application?

11. Verify the input voltage to the drive. Verify if the drive is on a grounded

system. Ensure the MOV jumpers are in the correct position. See AC

Supply Source Considerations on page 19 for more information.

12. Apply power and reset the drive and communication adapters to factory
default settings. To reset the drive, see parameter P053

[Reset to Defalts].
To reset the communication adapters, see the user manual of the adapter
for more information.

13. Configure the basic program parameters related to the motor. See Smart

Start-Up with Basic Program Group Parameters on page 65.

14. Complete the autotune procedure for the drive. See parameter P040
[Autotune] for more information.

15. If you are replacing a drive and have a backup of the parameter settings
obtained using the USB utility application, use the USB utility application
to apply the backup to the new drive. See Using the USB Port

on page 67

for more information.

Otherwise, set the necessary parameters for your application using the
LCD keypad interface, Connected Components Workbench, or RSLogix
or Logix Designer if using an Add-on Profile through EtherNet/IP.

• Configure the communication parameters needed for the application

(node number, IP address, Datalinks in and out, communication rate,
speed reference, start source, and so on). Record these settings for your
reference.

• Configure the other drive parameters needed for the drive analog and

digital I/O to work correctly. Verify the operation. Record these
settings for your reference.

60 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Start Up Chapter 2

IMPORTANT

IMPORTANT

16. Verify the drive and motor perform as specified.

• Verify that the Stop input is present or the drive will not start.

If I/O Terminal 01 is used as a stop input, the jumper between I/O
Terminals 01 and 11 must be removed.

• Verify the drive is receiving the speed reference from the correct place

and that the reference is scaled correctly.

• Verify the drive is receiving start and stop commands correctly.

• Verify input currents are balanced.

• Verify motor currents are balanced.

17. Save a backup of the drive settings using the USB utility application. See

Using the USB Port

on page 67 for more information.

Start, Stop, Direction and Speed Control

Factory default parameter values allow the drive to be controlled from the
keypad. No programming is required to start, stop, change direction and control
speed directly from the keypad.

To disable reverse operation, see A544 [Reverse Disable].

If a fault appears on power up, see Fault Descriptions on page 159
explanation of the fault code.

for an

Variable Torque Fan/Pump Applications

For improved motor and drive performance, tune the motor in SVC mode using
parameter P040 [Autotune]. If V/Hz mode is selected, use parameter A530
[Boost Select] to adjust the boost.

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 61

Chapter 2 Start Up

Esc

Sel

FWD

Esc

Sel

FWD

ENET LINK

EtherNet/IP

Menu Parameter Group and Description

Basic Display

Commonly viewed drive operating conditions.

Basic Program

Commonly used programmable functions.

Ter mina l Bl ocks

Programmable terminal functions.

Communications

Programmable communication functions.

Logic (PowerFlex 525 only)

Programmable logic functions.

Advanced Display

Advanced drive operating conditions.

Advanced Program

Remaining programmable functions.

Network

Network functions that are shown only when a comm
card is used.

Modified

Functions from the other groups with values changed
from default.

Fault and Diagnostic

Consists of list of codes for specific fault conditions.

AppView and CustomView

Functions from the other groups organized for specific
applications.

PowerFlex 523

PowerFlex 525

Esc

Sel

Display and Control Keys

Control and Navigation Keys

Display Display State Descr iption

ENET (PowerFlex 525 only) Off Adapter is not connected to the network.

Steady Adapter is connected to the network and drive is controlled

Flashing Adapter is conne cted to the network but drive is not controlled

62 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

LINK (PowerFlex 525 only) Off Adapter is not connected to the network.

Steady Adapter is connected to the network but n ot transmitting data.
Flashing Adapter is connected to the network and transmitting data.

LED LED State Description

FAULT Flashing Red Indicates drive is faulted.

Key Name Description

Up Arrow
Down Arrow

Escape Back one step in programming menu.

Select Advance one step in programming menu.

Enter Advance one step in programming menu.

through Ethernet.

through Ethernet.

Scroll through user-selectable display parameters or groups.
Increment values.

Cancel a change to a parameter value and exit Program Mode.

Select a digit when viewing parameter value.

Save a change to a parameter value.

Key Name Description

HERT

Z

FWD

Esc

FWD

Esc

FWD

or

FWD

Sel

or

FWDorFWD

VOLTS

FWD

Sel

or

PROGRAM

VOLTS

FWD

or

PROGRAM

VOLTS

FWD

Reverse Used to reverse direction of the drive. Default is active.

Controlled by parameters P046, P048 and P050 [Start Source x]
and A544 [Reverse Disable].

Start Used to start the drive. Default is active.

Controlled by parameters P046, P048 and P050 [Start Source x].

Stop Used to stop the drive or clear a fault.

This key is always active.
Controlled by parameter P045 [Stop Mode].

Potentiometer Used to control speed of drive. Default is ac tive.

Controlled by parameters P047, P049 and P051
[Speed Referencex].

Start Up Chapter 2

Viewing and Editing Parameters

The following is an example of basic integral keypad and display functions. This
example provides basic navigation instructions and illustrates how to program
a parameter.

Step Key(s) Example Display

1. When power is applied, the last user-selected
Basic Display Group parameter number is briefly
displayed with flashing characters. The display
then defaults to that parameter’s current value.
(Example shows the value of b001 [Output
Freq] with the drive stopped.)

2. Press Esc to display the Basic Display Group
parameter number shown on power-up. The
parameter number will flash.

3. Press Esc to enter the parameter group list. The
parameter group letter will flash.

4. Press the Up Ar row or Down Arrow to scroll
through the group list (b, P, t, C, L, d, A, f and
Gx).

5. Press Enter or Sel to enter a group. The right
digit of the last viewed parameter in that group
will flash.

6. Press the Up Ar row or Down Arrow to scroll
through the parameter list.

7. Press Enter to view the value of the parameter.
Or
Press Esc to return to the parameter list.

8. Press Enter or Sel to enter Program Mode and
edit the value. The right digit will flash and the
word Program on the LCD display will light up.

9. Press the Up Arrow or Down Arrow to change
the parameter value.

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 63

Chapter 2 Start Up

Sel

PROGRAM

VOLTS

FWD

Esc

or

VOLTS

FWD

VOLTS

FWD

or

Esc

FWD

Step Key(s) Example Display

10. If desired, press Sel to move from digit to digit
or bit to bit. The digit or bit that you can change
will flash.

11. Press Esc to cancel a change and exit Program
Mode.

Or
Press Enter to save a change and exit Program

Mode.
The digit will stop flashing and the word

Program on the LCD display will turn off.

12. Press Esc to return to the parameter list.
Continue to press Esc to back out of the
programming menu.

If pressing Esc does not change the display, then
b001 [Output Freq] is displayed. Press Enter or
Sel to enter the group list again.

Drive Programming Tools

Some features in the PowerFlex 520-series drive are not supported by older
configuration software tools. It is strongly recommended that customers using
such tools migrate to RSLogix 5000 (version 17.0 or greater) or Logix Designer
(version 21.0 or greater) with Add-On-Profile (AOP), or Connected
Components Workbench (version 5.0 or greater) to enjoy a richer, full-featured
configuration experience. For Automatic Device Configuration (ADC) support,
RSLogix 5000 version 20.0 or greater is required.

Description Catalog Number/Release Version

Connected Components Workbench
Logix Designer Version 21.0 or greater
RSLogix 5000 Version 17.0 or greater
Built-in USB software tool –
Serial Converter Module
USB Converter Module

(2)

(2)

Remote Panel Mount, LCD Display
Remote Handheld, LCD Display

(1) Available as a free download at http://ab.rockwellautomation.com/programmable-controllers/connected-components-

workbench-software.

(2) Does not support the new dynamic parameter groups (AppView, CustomView), and CopyCat functionality is limite d to the linear

parameter list.

(1)

Version 5.0 or greater

22-SCM-232
1203-USB

(2)

(2)

22-HIM-C2S
22-HIM-A3

Language Support

Language Keypad/LCD Display RSLogix 5000/

English Y Y Y
French Y Y Y
Spanish Y Y Y
Italian Y Y Y
German Y Y Y
Japanese – Y –
Port ugues e Y Y –
Chinese Simplified – Y Y
Korean – Y –

64 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Logix Designer

Connected Components
Work bench

Start Up Chapter 2

PF 525

PF 525

Smart Start-Up with Basic Program Group Parameters

Language Keypad/LCD Display RSLogix 5000/

(1)

Poli sh

(1)

Tur ki sh

(1)

Czech

(1) Due to a limitation of the LCD Display, some of the characters for Polish, Turkish, and Czech will be modified.

Y––
Y––
Y––

Logix Designer

Connected Components
Work bench

The PowerFlex 520-series drive is designed so that start up is simple and efficient.
The Basic Program Group contains the most commonly used parameters. See

Programming and Parameters on page 71

for detailed descriptions of the

parameters listed here, as well as the full list of available parameters.

= Stop drive before changing this parameter.
= Parameter is specific to PowerFlex 525 drives only.

No. Parameter Min/Max Display/Options Default

P030 [Language] 1/15 1 = English

Selects the language displayed.
Important: The setting takes effect after the drive

is power cycled.

P031 [Motor NP Volts] 10V (for 200V Drives), 20V

(for 400V Drives), 25V (for
600V Drives)/Drive Rated
Vol ts

Sets the motor nameplate rated volts.

P032 [Motor NP Hertz] 15/500 Hz 1 Hz 60 Hz

Sets the motor nameplate rated frequency.

P033 [Motor OL Current] 0.0/(Drive Rated Amps x 2) 0.1 A Based on Drive Rating

Sets the motor nameplate overload current.

P034 [Motor NP FLA] 0.0/(Drive Rated Amps x 2) 0.1 A Drive Rated Amps

Sets the motor nameplate FLA.

P035 [Motor NP Poles] 2/40 1 4

Sets the number of poles in the motor.

P036 [Motor NP RPM] 0/24000 rpm 1 rpm 1750 rpm

Sets the rated nameplate rpm of motor.

P037 [Motor NP Power] 0.00/Drive Rated Power 0.01 kW Drive Rated Power

Sets the motor nameplate power. Used in PM
regulato r.

P038 [Voltage Class] 2/3 2 = “480V”

Sets the voltage class of 600V drives. Only applicable
to 600V drives.

2= Français
3= Español
4 = Italiano
5= Deutsch
6 = Reserved
7 = Português
8 = Reserved
9 = Reserved
10 = Reser ved
11 = Reser ved
12 = Polish
13 = Reser ved
14 = Turkish
15 = Czech

1V Based on Drive Rating

3 = “600V”

1

3

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 65

Chapter 2 Start Up

PF 525

= Stop drive before changing this parameter.
= Parameter is specific to PowerFlex 525 drives only.

No. Parameter Min/Max Display/Options Default

P039 [Torque Perf Mode] 0/4 0 = “V/Hz”

Selects the motor control mode.

(1) Setting is specific to PowerFlex 525 drives only.
(2) Setting is available in PowerFlex 525 FRN 5.xxx and

later.

(3) When P039 [Torque Perf Mode] is set to 4 and

A535

[Motor Fdbk Type] is set to 0, 1, 2 or 3, the drive
is in open loop PM motor control mode.
When P039 [Torque Perf Mode] is set to 4 and

A535

[Motor Fdbk Type] is set to 4 or 5, the drive is in
closed loop PM motor control mode.

1 = “SVC”
2 = “Economize”
3 = “Vector”

(1)

4 = “PM Control”

P040 [Autotune] 0/2 0 = “Ready/Idle”

Enables a static (not spinning) or dynamic (motor
spinning) autotune.

1 = “Static Tune”
2 = “Rotate Tune”

(1)(2)(3)

1

0

P041 [Accel Time 1] 0.00/600.00 s 0.01 s 10.00 s

Sets the time for the drive to accel from 0 Hz to
[Maximum Freq].

P042 [Decel Time 1] 0.00/600.00 s 0.01 s 10.00 s

Sets the time for the drive to decel from [Maximum
Freq] to 0 Hz.

P043 [Minimum Freq] 0.00/500.00 Hz 0.01 Hz 0.00 Hz

Sets the lowest frequency the drive outputs.

P044 [Maximum Freq] 0.00/500.00 Hz 0.01 Hz 60.00 Hz

Sets the highest frequency the drive outputs.

P045 [Stop Mode] 0/11 0 = “Ramp, CF”

Stop command for normal stop.
Important: I/O Terminal 01 is always a stop input.

The stopping mode is determined by the drive
setting.

Important: The drive is shipped with a jumper
installed between I/O Terminals 01 and 11. Remove
this jumper when using I/O Terminal 01 as a stop or
enable input.

(1) Stop input also clears active fault.

P046,

[Start Source 1] 1/5 1 = “Keypad”

P048,

Sets the default control scheme used to start the

P050

drive unless overriden by P048 [Start Source 2] or
P050 [Start Source 3].

(1) When active, the Reverse key is also active unless

disabled by A544 [Reverse Disable].

(2) If “DigIn TrmBlk” is selected, ensure that the digital

inputs are properly configured.

(3) Setting is specific to PowerFlex 525 drives only.

1= “Coast, CF”
2 = “DC Brake, CF”
3 = “DCBrk Auto,CF”
4= “Ramp”
5= “Coast”
6= “DC Brake”
7= “DC BrakeAuto”
8= “Ramp+EM B,CF”
9= “Ramp+EM Brk”
10 = “PointStp,CF”
11 = “PointStop”

(1)

2 = “DigIn TrmBlk”
3 = “Serial/DSI”
4 = “Network Opt”
5 = “Ethernet/IP”

(1)

(1)

(3)

0

(1)

(1)

(1)

(1)

P046 = 1

(2)

P048 = 2
P050 = 3 (PowerFlex 523)

5 (PowerFlex 525)

66 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Start Up Chapter 2

PF 525

IMPORTANT

= Stop drive before changing this parameter.
= Parameter is specific to PowerFlex 525 drives only.

No. Parameter Min/Max Display/Options Default

P047,

[Speed Reference1] 1/16 1 = “Drive Pot”

P049,

Sets the default speed command of the drive unless

P051

overridden by P049 [Speed Reference2] or P051
[Speed Reference3].

(1) Setting is specific to PowerFlex 525 drives only.

P052 [Average kWh Cost] 0.00/655.35 0.01 0.00

Sets the average cost per kWh.

P053 [Reset To Defalts] 0/4 0 = “Ready/Idle”

Resets parameters to their factory defaults values.
After a Reset command, the value of this parameter
returns to zero.

(1) Power cycle of the drive, NO parameters are reset.
(2) Setting is available in PowerFlex 525 FRN 5.xxx and

later.

(3) Setting is available in PowerFlex 523 FRN 3.xxx and

later.

2= “Keypad Freq”
3= “Serial/DSI”
4= “Network Opt”
5 = “0-10V Input”
6 = “4-20mA Input”
7= “Preset Freq”
8 = “Anlg In Mult”
9= “MOP”
10 = “Pulse Input”
11 = “PID1 Output”
12 = “PID2 Output”
13 = “Step Logic”
14 = “Encoder”
15 = “Ethernet/IP”
16 = “Positioning”

1 = “Param Reset”
2 = “Factory Rset”
3 = “Power Reset”
4 = “Module Reset”

(1)

(1)

P047 = 1
P049 = 5
P051 = 3 (PowerFlex 523)

(1)

(1)

(1)

(1)

0

(1)(2)(3)

15 (PowerFlex 525)

LCD Display with QuickView Technology

Using the USB Port

QuickView™ technology enables text to scroll across the LCD display of the
PowerFlex 520-series drive. This allows you to easily configure parameters,
troubleshoot faults and view diagnostic items without using a separate device.

Use parameter A556
the display. Select 0 “Off ” to turn off text scrolling. See Language Support

[Text Scroll] to set the speed at which the text scrolls across

on

page 64 for the languages supported by the PowerFlex 520-series drive.

The PowerFlex 520-series drive has a USB port that connects to a PC for the
purpose of upgrading drive firmware or uploading/downloading a parameter
configuration.

To use the USB feature of the PowerFlex 520-series drive, Microsoft .Net
Framework 2.0 and Windows XP or later is required.

MainsFree Programming

The MainsFree™ programming feature allows you to quickly configure your
PowerFlex 520-series drive without having to power up the control module or
install additional software. Simply connect the control module to your PC with a
USB Type B cable and you can download a parameter configuration to your
drive. You can also easily upgrade your drive with the latest firmware.

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 67

Chapter 2 Start Up

IMPORTANT

USB port

Control Module

USB Type B cable

Connec t to Control ModuleConnect to PC

Connecting a PowerFlex 520-series drive to a PC

When connected, the drive appears on the PC and contains two files:

• GUIDE.PDF
This file contains links to relevant product documentation and software
downloads.

• PF52XUSB.EXE
This file is an application to flash upgrade firmware or upload/download a

parameter configuration.

It is not possible to delete these files or add more to the drive.

Double-click on the PF52XUSB.EXE file to launch the USB utility application.
The main menu is displayed. Follow the program instructions to upgrade the
firmware or upload/download configuration data.

Make sure your PC is powered by an AC power outlet or has a fully charged
battery before starting any operation. This prevents the operation from
terminating before completion due to insufficient power.

68 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Start Up Chapter 2

Limitation in Downloading .pf5 Configuration Files with the USB
Utility Application

Before downloading a .pf5 configuration file using the USB utility application,
parameter C169 [MultiDrv Sel] in the destination drive must match the
incoming configuration file. If it does not, set the parameter manually to match
and then cycle drive power. Also, the drive type of the .pf5 file must match the
drive.

This means you cannot apply a multi-drive configuration using the USB utility
application to a drive in single mode (parameter C169 [MultiDrv Sel] set to 0
“Disabled”), or apply a single mode configuration to a drive in multi-drive mode.

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 69

Chapter 2 Start Up

Notes:

70 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Chapter 3

Programming and Parameters

This chapter provides a complete listing and description of the PowerFlex 520­series drive parameters. Parameters are programmed (viewed/edited) using either
the drive’s built-in keypad, RSLogix 5000 version 17.0 or greater, Logix Designer
version 21.0 or greater, o r Connected Components Workbench version 5.0 or
greater software. The Connected Components Workbench software can be used
offline (through USB) to upload parameter configurations to the drive or online
(through Ethernet connection).

Limited functionality is also available when using the Connected Components
Workbench software online (through DSI and serial converter module), a legacy
external HIM, or legacy software online (DriveTools SP™). When using these
methods, the parameter list can only be displayed linearly, and there is no access
to communications option card programming.

About Parameters

For information on... See page...

About Parameters 71
Paramete r Groups 73
Basic Display Group 78
Basic Program Group 83
Terminal Block Group 89
Communications Group 101
Logic G roup 107
Advanced Display Group 110
Advanced Program Group 115
Network Parameter Group 141
Modified Parameter Group 142
Fault and Diagnostic Group 142
AppView Parameter Groups 150
CustomView Parameter Group 151
Parameter Cross Reference by Name 152

To configure a drive to operate in a specific way, drive parameters may have to be
set. Three types of parameters exist:

•ENUM

ENUM parameters allow a selection from 2 or more items. Each item is
represented by a number.

•Numeric Parameters

These parameters have a single numerical value (0.1V).

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 71

Chapter 3 Programming and Parameters

32

PF 525

Scaled Process Value (PV) =

([Process Disp Hi] - [Process Disp Lo]) x ([Output Freq] - [Minimum Freqp])

[Maximum Freq] - [Minimum Freq]

•Bit Parameters

Bit parameters have five individual digits associated with features or
conditions. If the digit is 0, the feature is off or the condition is false. If the
digit is 1, the feature is on or the condition is true.

Some parameters are marked as follows.

= Stop drive before changing this parameter.

= 32 bit parameter.

= Parameter is specific to PowerFlex 525 drives only.

32-bit Parameters

Parameters marked 32-bit will have two parameter numbers when using RS485
communications and programming software. For example, parameters b010
[Process Display] and b011 [Process Fract] are scaled and displayed as follows.

• P043 [Minimum Freq] = 0 Hz

• P044 [Maximum Freq] = 60 Hz

• A481 [Process Display Lo] = 0

• A482 [Process Display Hi] = 10

Using the forumla,

when the drive is running at 10 Hz, the Process Value will be 1.66.

On the drive LCD display, only parameter b010 [Process Display] is shown.

In Connected Components Workbench software, parameter b010 [Process
Display] and b011 [Process Fract] are shown separately.

72 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Programming and Parameters Chapter 3

Parameter Groups

Basic Display

Output Freq b001
Commanded Freq b002
Output Current b003

Basic Program

Language P030
Motor NP Volts P031

Terminal Blocks

DigIn TermBlk 02 t062
DigIn TermBlk 03 t063
2-Wire Mode t064
DigIn TermBlk 05 t065
DigIn TermBlk 06 t066

Communications

Comm Wri te Mode C1 21
Cmd Stat Select
RS485 Data Rate C123
RS485 Node Addr C124
Comm Loss Action C125
Comm Loss Time C126
RS485 Format C127

Logic

Stp Logic 0 L180
Stp Logic 1 L181

Advanced Display

Analog In 0-10V d360
Analog In 4-20mA d361
Elapsed Time-hr d362

(1)

(1)

C122

For an alphabetical listing of parameters, see Parameter Cross Reference by Name

on page 152.

Output Voltage b004
DC Bus Voltage b005
Drive Status b006
Fault 1 Code b007
Fault 2 Code b008
Fault 3 Code b009
Process Display b010

Motor NP Hertz P032
Motor OL Current P033
Motor NP FLA P034
Motor NP Poles P035
Motor NP RPM P036
Motor NP Power

DigIn TermBlk 07
DigIn TermBlk 08
Opto Out1 Sel
Opto Out1 Level
Opto Out2 Sel
Opto Out2 Level
Opto Out Logic
Relay Out1 Sel t076
Relay Out1 Level t077

EN Addr Sel
EN IP Addr Cfg 1
EN IP Addr Cfg 2
EN IP Addr Cfg 3
EN IP Addr Cfg 4
EN Subnet Cfg 1
EN Subnet Cfg 2
EN Subnet Cfg 3
EN Subnet Cfg 4
EN Gateway Cfg 1
EN Gateway Cfg 2

Stp Logic 2 L182
Stp Logic 3 L183
Stp Logic 4 L184
Stp Logic 5 L185
Stp Logic 6 L186
Stp Logic 7 L187

Elapsed Time-min d363
Counte r Status d 364
Timer Status d365
Drive Type d367
Testpoint Data d368
Motor OL Level d369
Slip Hz Meter d375

(1)

(1)
(1)

(1)

(1)

(1)

(1)

(1)

(1)

(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)

(1)
(1)

P037
t067

t068
t069
t070
t072
t073
t075

C128
C129
C130
C131
C132
C133
C134
C135
C136
C137
C138

Control Source b0 12
Contrl In Status b013
Dig In Status b014
Output RPM b015
Output Speed b016
Output Power b017
Power Saved b 018

Volt age C lass P 038
Torque Perf Mode P039
Autotune P040
Accel Time 1 P041
Decel Time 1 P042
Minimum Freq P043

Relay 1 On Time t079
Relay 1 Off Time t080
Relay Out2 Sel
Relay Out2 Level
Relay 2 On Time
Relay 2 Off Time

(1)

(1)
(1)
(1)

t081
t082
t084

t085
EM Brk Off Delay t086
EM Brk On Delay t087
Analog Out Sel

EN Gateway Cfg 3
EN Gateway Cfg 4
EN Rate Cfg
EN Comm Flt Actn
EN Idle Flt Actn
EN Flt Cfg Logic
EN Flt Cfg Ref
EN Flt Cfg DL 1
EN Flt Cfg DL 2
EN Flt Cfg DL 3
EN Flt Cfg DL 4

(2)

(1)
(1)

(1)

(1)
(1)

(1)

(1)
(1)
(1)
(1)

t088

C139

C140

C141

(1)

C143

C144

C145

C146

C147

C148

C149

C150
Stp Logic Time 0 L190

Stp Logic Time 1 L191
Stp Logic Time 2 L192
Stp Logic Time 3 L193
Stp Logic Time 4 L194
Stp Logic Time 5 L195

Speed Feedback d376
Encoder Speed

(2)

d378
DC Bus Ripple d380
Output Powr Fctr d381
Tor que Cur ren t d38 2
PID1 Fdbk Displ d383
PID1 Setpnt Disp d384

Elapsed Run Time b019
Average Power b020
Elapsed kWh b021
Elapsed MWh b022
Energy Saved b023
Accum kWh Sav b024
Accum Cost Sav b025

Maximum Freq P044
Stop Mode P045
Start Source 1 P046
Speed Reference1 P047
Start Source 2 P048
Speed Reference2 P049

Analog Out High
Anlg Out Setpt

(2)

(2)

t089

t090
Anlg In 0-10V Lo t091
Anlg In 0-10V Hi t092
10V Bipolar Enbl

(1)

t093
Anlg In V Loss t094
Anlg In4-20mA Lo t095
Anlg In4-20mA Hi t096
Anlg In mA Loss t097

EN Data In 1
EN Data In 2
EN Data In 3
EN Data In 4
EN Data Out 1
EN Data Out 2
EN Data Out 3
EN Data Out 4

(1)
(1)
(1)
(1)

(1)
(1)
(1)
(1)

C153

C154

C155

C156

C157

C158

C159

C160
Opt Data In 1 C161
Opt Data In 2 C162
Opt Data In 3 C163

Stp Logic Time 6 L196
Stp Logic Time 7 L197
Step Units 0 L200
Step Units 1 L202
Step Units 2 L204
Step Units 3 L206

PID2 Fdbk Displ
PID2 Setpnt Disp
Position Status
Units Traveled H
Units Traveled L
Fiber Status d390
Stp Logic Status

(1)

(1)

(1)

(1)

(1)

(1)

d385

d386

d387

d388

d389

d391

Accum CO2 Sav b026
Drive Temp b027
Control Temp b028
Control SW Ver b029

Start Source 3 P050
Speed Reference3 P051
Average kWh Cost P052
Reset To Defalts P053

Anlg Loss Delay t098
Analog In Filter t099
Sleep-Wake Sel t100
Sleep Level t101
Sleep Time t102
Wake Leve l t103
Wake Time t104
Safety Open En
SafetyFlt RstCfg

(1)

(1)(3)

t105
t106

Opt Data In 4 C164
Opt Data Out 1 C165
Opt Data Out 2 C166
Opt Data Out 3 C167
Opt Data Out 4 C168
MultiDrv Sel C169
Drv 1 Addr C171
Drv 2 Addr C172
Drv 3 Addr C173
Drv 4 Addr C174
DSI I/O Cfg C175

Step Units 4 L208
Step Units 5 L210
Step Units 6 L212
Step Units 7 L214

RdyBit Mode Act
Drive Status 2

(2)(3)

Dig Out Status

(2)(4)

(2)(3)

d392
d393
d394

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 73

Chapter 3 Programming and Parameters

Advanced Program

Preset Freq 0 A410
Preset Freq 1 A411
Preset Freq 2 A412
Preset Freq 3 A413
Preset Freq 4 A414
Preset Freq 5 A415
Preset Freq 6 A416
Preset Freq 7 A417
Preset Freq 8
Preset Freq 9
Preset Freq 10
Preset Freq 11
Preset Freq 12
Preset Freq 13
Preset Freq 14
Preset Freq 15

(1)
(1)

(1)
(1)
(1)
(1)
(1)
(1)

A418
A419
A420
A421
A422
A423
A424

A425
Keypad Freq A426
MOP Freq A427
MOP Reset Sel A428
MOP Preload A429
MOP Time A430
Jog Frequency A431
Jog Accel/Decel A432
Purge Frequency A433
DC Brake Time A434
DC Brake Level A435
DC Brk Time@Strt A436
DB Resistor Sel A437
DB Threshold A438
S Curve % A439
PWM Frequency A440
Droop Hertz@ FLA

(1)

A441

Network

Accel Time 2 A442
Decel Time 2 A443
Accel Time 3 A444
Decel Time 3 A445
Accel Time 4 A446
Decel Time 4 A447
Skip Frequency 1 A448
Skip Freq Band 1 A449
Skip Frequency 2 A450
Skip Freq Band 2 A451
Skip Frequency 3
Skip Freq Band 3
Skip Frequency 4
Skip Freq Band 4

(1)

(1)

(1)

(1)

A452
A453
A454

A455
PID 1 Trim Hi A456
PID 1 Trim Lo A457
PID 1 Trim Sel A458
PID 1 Ref Sel A459
PID 1 Fdback Sel A460
PID 1 Prop Gain A461
PID 1 Integ Time A462
PID 1 Diff Rate A463
PID 1 Setpoint A464
PID 1 Deadband A465
PID 1 Preload A466
PID 1 Invert Err A467
PID 2 Trim Hi
PID 2 Trim Lo
PID 2 Trim Sel
PID 2 Ref Sel
PID 2 Fdback Sel
PID 2 Prop Gain
PID 2 Integ Time
PID 2 Diff Rate
PID 2 Setpoint
PID 2 Deadband

(1)
(1)

(1)

(1)

(1)

(1)

(1)
(1)
(1)

(1)

A468
A469
A470
A471
A472
A473
A474
A475
A476
A477

PID 2 Preload
PID 2 Invert Err

(1)

(1)

A478

A479
Process Disp Lo A481
Process Disp Hi A482
Testpoint Sel A483
Current Limit 1 A484
Current Limit 2

(1)

A485
Shear Pin1 Level A486
Shear Pin 1 Time A487
Shear Pin2 Level
Shear Pin 2 Time
Load Loss Level
Load Loss Time

(1)

(1)

(1)

(1)

A488

A489

A490

A491
Stall Fault Time A492
Motor OL Select A493
Motor OL Ret A494
Drive OL Mode A495
IR Voltage Drop A496
Flux Current Ref A497

(1)

Motor Rr

(1)

Motor Lm

(1)

Motor Lx
PM IR Voltage

(1)(3)

PM IXd Voltage
PM IXq Voltage
PM BEMF Voltage
Speed Reg Sel
Freq 1
Freq 1 BW
Freq 2
Freq 2 BW
Freq 3
Freq 3 BW
PM Initial Sel
PM DC Inject Cur
PM Align Time

(1)

(1)

(1)

(1)

(1)

(1)

(1)

(1)(3)

(1)(3)

(1)(3)
(1)(3)

(1)(3)

(1)(3)

A498

A499

A500

A501

A502

A503

A504

A509

A510

A511

A512

A513

A514

A515

A516

A517

A518

PM HIFI NS Cur
PM Bus Reg Kd
Freq 1 Kp
Freq 1 Ki
Freq 2 Kp
Freq 2 Ki
Freq 3 Kp
Freq 3 Ki
PM FWKn 1 Kp
PM FWKn 2 Kp
PM Control Cfg
Boost Select A530
Start Boost A531
Break Voltage A532
Break Frequency A533
Maximum Voltage A534
Motor Fdbk Type
Encoder PPR
Pulse In Scale A537
Ki Speed Loop
Kp Speed Loop
Var PWM Disable A540
Auto Rstrt Tries A541
Auto Rstrt Delay A542
Start At PowerUp A543
Reverse Disable A544
Flying Start En A545
FlyStrt CurLimit A546
Compensation A547
Power Loss Mode A548
Half Bus Enable A549
Bus Reg Enable A550
Fault Clear A 551
Program Lock A552
Program Lock Mod A553
Drv Ambient Sel A554

(1)(3)
(1)(3)

(1)

(1)

(1)

(1)

(1)

(1)

(1)(3)
(1)(3)

(1)(3)

(2)

(1)

(2)

(2)

This group contains parameters for the network option card that is installed.
See the network option card’s user manual for more information on the available parameters.

A519

Reset Meters A555

A520

Tex t S cro ll A55 6

A521

Out Phas Loss En A557
A522
A523
A524
A525
A526
A527
A528
A529

Positioning Mode

Counts Per U nit

Enh Control Word

Home Save

Find Home Freq

Find Home Dir

Encoder Pos Tol

Pos Reg Filter

Pos Reg Gain

(1)

(1)

(1)

(1)

(1)

(1)

Max Traverse A567

Tra ver se I nc A5 68

Tra ver se D ec A 569

P Jump A570
A535

Sync Time A 571
A536

Speed Ratio A572

Mtr Options Cfg
A538
A539

RdyBit Mode Cfg

Flux Braking En

(2)(3)

Phase Loss Level

Current Loop BW

PM Stable 1 Freq

PM Stable 2 Freq

PM Stable 1 Kp

PM Stable 2 Kp

(1)(3)
(1)(3)

PM Stable Brk Pt

PM Stepload Kp

PM 1 Efficiency

PM 2 Efficiency

PM Algor Sel

(1)(3)
(1)(3)

(1)(3)

(1)

(1)

(1)

(2)(5)

(2)(4)

(2)(3)

(1)(3)
(1)(3)
(1)(3)

(1)(3)

(1)(3)

A558
A559
A560
A561
A562
A563
A564
A565
A566

A573
A574
A575
A576
A580
A581
A582
A583
A584
A585
A586
A587
A588
A589

Modified

This group contains parameters that have their values changed from the factory default.
When a parameter has its default value changed, it is automatically added to this group. When a parameter has its value changed back to the

factory default, it is automatically removed from this group.

74 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Programming and Parameters Chapter 3

Fault and Diagnostic

Fault 4 Code F604
Fault 5 Code F605
Fault 6 Code F606
Fault 7 Code F607
Fault 8 Code F608
Fault 9 Code F609
Fault10 Code F610
Fault 1 Time-hr F611
Fault 2 Time-hr F612
Fault 3 Time-hr F613
Fault 4 Time-hr F614
Fault 5 Time-hr F615
Fault 6 Time-hr
Fault 7 Time-hr
Fault 8 Time-hr
Fault 9 Time-hr
Fault10 Time-hr

(1)
(1)
(1)
(1)

(1)

Fault 1 Time-min F621
Fault 2 Time-min F622
Fault 3 Time-min F623
Fault 4 Time-min F624

(1) Parameter is specific to PowerFlex 525 drives only.
(2) Parameter is also available in PowerFlex 523 FRN 3.xxx and later.
(3) Parameter is available in PowerFlex 525 FRN 5.xxx and later.
(4) Parameter is available in PowerFlex 525 FRN 3.xxx and later.
(5) Parameter is available in PowerFlex 525 FRN 2.xxx and later.

Fault 5 Time-min F625
Fault 6 Ti me-m in
Fault 7 Ti me-m in
Fault 8 Ti me-m in
Fault 9 Ti me-m in
Fault10 Time-min
Fault 1 Freq F631
Fault 2 Freq F632
Fault 3 Freq F633
Fault 4 Freq F634
Fault 5 Freq F635
Fault 6 Freq
Fault 7 Freq
Fault 8 Freq
Fault 9 Freq
Fault10 Freq

F616

Fault 1 Current F641

F617

Fault 2 Current F642

F618

Fault 3 Current F643

F619

Fault 4 Current F644

F620

Fault 5 Current F645
Fault 6 Cu rrent
Fault 7 Cu rrent
Fault 8 Cu rrent
Fault 9 Cu rrent

(1)
(1)
(1)
(1)

(1)

(1)
(1)
(1)
(1)

(1)
(1)
(1)
(1)

(1)

Fault10 Current

F626

Fault 1 BusVolts F651

F627

Fault 2 BusVolts F652

F628

Fault 3 BusVolts F653

F629

Fault 4 BusVolts F654

F630

Fault 5 BusVolts F655
Fault 6 BusVolts
Fault 7 BusVolts
Fault 8 BusVolts
Fault 9 BusVolts
Fault10 BusVolts

F636

Status @ Fault 1 F661

F637

Status @ Fault 2 F662

F638

Status @ Fault 3 F663

F639

Status @ Fault 4 F664

F640

Status @ Fault 5 F665
Status @ Fault 6
Status @ Fault 7
Status @ Fault 8
Status @ Fault 9
Status @ Fault10

F646

Comm Sts - DSI F681

F647

Comm Sts - Opt F682

F648

Com Sts-Emb Enet

F649

EN Addr Src

(1)

(1)

F650

EN Rate Act
DSI I/O Act F686
HW Addr 1
HW Addr 2
HW Addr 3

(1)
(1)
(1)
(1)

(1)

F656
F657
F658
F659
F660

HW Addr 4
HW Addr 5
HW Addr 6
EN IP Addr Act 1
EN IP Addr Act 2
EN IP Addr Act 3
EN IP Addr Act 4
EN Subnet Act 1
EN Subnet Act 2
EN Subnet Act 3

(1)
(1)
(1)
(1)

(1)

EN Subnet Act 4

F666

EN Gateway Act 1

F667

EN Gateway Act 2

F668

EN Gateway Act 3

F669

EN Gateway Act 4

F670

Drv 0 Logic Cmd F705
Drv 0 Reference F706

(1)

Drv 0 Logic Sts F707

F683

Drv 0 Feedback F708

F684

Drv 1 Logic Cmd F709

(1)

(1)
(1)
(1)
(1)
(1)
(1)

(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)

(1)
(1)
(1)
(1)

F685

Drv 1 Reference F710

Drv 1 Logic Sts F711
F687

Drv 1 Feedback F712
F688

Drv 2 Logic Cmd F713
F689

Drv 2 Reference F714
F690

Drv 2 Logic Sts F715
F691

Drv 2 Feedback F716
F692

Drv 3 Logic Cmd F717
F693

Drv 3 Reference F718
F694

Drv 3 Logic Sts F719
F695

Drv 3 Feedback F720
F696

Drv 4 Logic Cmd F721
F697

Drv 4 Reference F722
F698

Drv 4 Logic Sts F723
F699

Drv 4 Feedback F724
F700

EN Rx Overruns
F701

EN Rx Packets
F702

EN Rx Errors
F703

EN Tx Packets
F704

EN Tx Errors

(1)

(1)

(1)

(1)

(1)

EN Missed IO Pkt

F725
F726
F727
F728

(1)

F729
F730

DSI Errors F731

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 75

Chapter 3 Programming and Parameters

AppView Parameter Groups

PowerFlex 520-series drives include various AppView™ parameter groups that
groups certain parameters together for quick and easy access based on different
types of applications. See AppView Parameter Groups
information.

on page 150 for more

Conveyor

Language P030
Output Freq b001
Commanded Freq b002

Mixer

Language P030
Output Freq b001

Compressor

Language P030
Output Freq b001
Commanded Freq b002
Motor NP Volts P031

Centrifugal Pump

Language P030
Output Freq b001
Commanded Freq b002
Motor NP Volts P031
Motor NP Hertz P032

Blower/Fan

Language P030
Output Freq b001
Commanded Freq b002
Motor NP Volts P031
Motor NP Hertz P032

Motor NP Volts P031
Motor NP Hertz P032
Motor OL Current P033
Motor NP FLA P034
Motor NP Poles P035
Autotune P040
Accel Time 1 P041

Commanded Freq b002
Output Current b003
Motor NP Volts P031
Motor NP Hertz P032
Motor OL Current P033
Motor NP FLA P034

Motor NP Hertz P032
Motor OL Current P033
Motor NP FLA P034
Motor NP Poles P035
Autotune P040
Accel Time 1 P041
Decel Time 1 P042
Minimum Freq P043

Motor OL Current P033
Motor NP FLA P034
Motor NP Poles P035
Autotune P040
Accel Time 1 P041
Decel Time 1 P042
Minimum Freq P043
Maximum Freq P044
Stop Mode P045

Motor OL Current P033
Motor NP FLA P034
Motor NP Poles P035
Autotune P040
Accel Time 1 P041
Decel Time 1 P042
Minimum Freq P043
Maximum Freq P044
Stop Mode P045

Decel Time 1 P042
Minimum Freq P043
Maximum Freq P044
Stop Mode P045
Start Source 1 P046
Speed Reference1 P047
DigIn TermBlk 02 t062

Motor NP Poles P035
Autotune P040
Accel Time 1 P041
Decel Time 1 P042
Minimum Freq P043
Maximum Freq P044

Maximum Freq P044
Stop Mode P045
Start Source 1 P046
Speed Reference1 P047
Relay Out1 Sel t076
Analog Out Sel t088
Analog Out High t089
Anlg Out Setpt t090

Start Source 1 P046
Speed Reference1 P047
Relay Out1 Sel t076
Analog Out Sel t088
Analog Out High t089
Anlg Out Setpt t090
Anlg In 0-10V Lo t091
Anlg In 0-10V Hi t092
Anlg In4-20mA Lo t095

Start Source 1 P046
Speed Reference1 P047
Relay Out1 Sel t076
Analog Out Sel t088
Analog Out High t089
Anlg Out Setpt t090
Anlg In 0-10V Lo t091
Anlg In 0-10V Hi t092
Anlg In4-20mA Lo t095

DigIn TermBlk 03 t063
Opto Out1 Sel t069
Relay Out1 Sel t076
Anlg In 0-10V Lo t091
Anlg In 0-10V Hi t092
Anlg In4-20mA Lo t095
Anlg In4-20mA Hi t096

Stop Mode P045
Start Source 1 P046
Speed Reference1 P047
Relay Out1 Sel t076
Anlg In 0-10V Lo t091
Anlg In 0-10V Hi t092

Anlg In 0-10V Lo t091
Anlg In 0-10V Hi t092
Anlg In4-20mA Lo t095
Anlg In4-20mA Hi t096
Anlg In mA Loss t097
Preset Freq 0 A410
Auto Rstrt Tries A541
Auto Rstrt Delay A542

Anlg In4-20mA Hi t096
Anlg In mA Loss t097
Preset Freq 0 A410
PID 1 Trim Hi A456
PID 1 Trim Lo A457
PID 1 Ref Sel A459
PID 1 Fdback Sel A460
PID 1 Prop Gain A461
PID 1 Integ Time A462

Anlg In4-20mA Hi t096
Anlg In mA Loss t097
Preset Freq 0 A410
PID 1 Trim Hi A456
PID 1 Trim Lo A457
PID 1 Ref Sel A459
PID 1 Fdback Sel A460
PID 1 Prop Gain A461
PID 1 Integ Time A462

Anlg In mA Loss t097

Slip Hz Meter d375

Preset Freq 0 A410

Jog Frequency A431

Jog Accel/Decel A432

S Curve % A439

Reverse Disable A544

Anlg In4-20mA Lo t095

Anlg In4-20mA Hi t096

Anlg In mA Loss t097

Preset Freq 0 A410

Stall Fault Time A492

Start At PowerUp A543

Reverse Disable A544

Power Loss Mode A548

Half Bus Enable A549

PID 1 Diff Rate A463

PID 1 Setpoint A464

PID 1 Deadband A465

PID 1 Preload A466

Auto Rstrt Tries A541

Auto Rstrt Delay A542

Start At PowerUp A543

Reverse Disable A544

PID 1 Diff Rate A463

PID 1 Setpoint A464

PID 1 Deadband A465

PID 1 Preload A466

Auto Rstrt Tries A541

Auto Rstrt Delay A542

Start At PowerUp A543

Reverse Disable A544

Flying Start En A545

76 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Programming and Parameters Chapter 3

Extruder

Language P030
Output Freq b001
Commanded Freq b002
Output Current b003
Motor NP Volts P031

Posit ionin g

Language P030
Output Freq b001
Commanded Freq b002
Motor NP Volts P031
Motor NP Hertz P032
Motor OL Current P033
Motor NP FLA P034
Motor NP Poles P035
Autotune P040
Accel Time 1 P041
Decel Time 1 P042
Minimum Freq P043
Maximum Freq P044

Tex til e/ Fib er

Language P030
Output Freq b001
Commanded Freq b002
Motor NP Volts P031
Motor NP Hertz P032
Motor OL Current P033

(1) This AppView parameter group is specific to PowerFlex 525 drives only.

(1)

Motor NP Hertz P032
Motor OL Current P033
Motor NP FLA P034
Motor NP Poles P035
Autotune P040
Accel Time 1 P041
Decel Time 1 P042
Minimum Freq P043
Maximum Freq P044

Stop Mode P045
Start Source 1 P046
Speed Reference1 P047
DigIn TermBlk 02 t062
DigIn TermBlk 03 t063
DigIn TermBlk 05 t065
DigIn TermBlk 06 t066
Opto Out1 Sel t069
Opto Out2 Sel t072
Relay Out1 Sel t076
EM Brk Off Delay t086
EM Brk On Delay t087
Stp Logic 0 L180
Stp Logic 1 L181
Stp Logic 2 L182
Stp Logic 3 L183
Stp Logic 4 L184

Motor NP FLA P034
Motor NP Poles P035
Autotune P040
Accel Time 1 P041
Decel Time 1 P042
Minimum Freq P043
Maximum Freq P044
Stop Mode P045
Start Source 1 P046
Speed Reference1 P047

Stop Mode P045
Start Source 1 P046
Speed Reference1 P047
Relay Out1 Sel t076
Analog Out Sel t088
Analog Out High t089
Anlg Out Setpt t090
Anlg In 0-10V Lo t091
Anlg In 0-10V Hi t092

Stp Logic 5 L185
Stp Logic 6 L186
Stp Logic 7 L187
Stp Logic Time 0 L190
Stp Logic Time 1 L191
Stp Logic Time 2 L192
Stp Logic Time 3 L193
Stp Logic Time 4 L194
Stp Logic Time 5 L195
Stp Logic Time 6 L196
Stp Logic Time 7 L197
Step Units 0 L200
Step Units 1 L202
Step Units 2 L204
Step Units 3 L206
Step Units 4 L208
Step Units 5 L210

DigIn TermBlk 02 t062
DigIn TermBlk 03 t063
Opto Out1 Sel t069
Opto Out2 Sel t072
Relay Out1 Sel t076
Anlg In 0-10V Lo t091
Anlg In 0-10V Hi t092
Anlg In4-20mA Lo t095
Anlg In4-20mA Hi t096
Anlg In mA Loss t097

Anlg In4-20mA Lo t095
Anlg In4-20mA Hi t096
Anlg In mA Loss t097
Slip Hz Meter d375
Speed Feedback d376
Encoder Speed d378
Preset Freq 0 A410
Stall Fault Time A492
Motor Fdbk Type A535

Step Units 6 L212
Step Units 7 L214
Slip Hz Meter d375
Speed Feedback d376
Encoder Speed d378
Units Traveled H d388
Units Traveled L d389
Preset Freq 0 A410
Preset Freq 1 A411
Preset Freq 2 A412
Preset Freq 3 A413
Preset Freq 4 A414
Preset Freq 5 A415
Preset Freq 6 A416
Preset Freq 7 A417
Preset Freq 8 A418
Jog Frequency A431

Slip Hz Meter d375
Fiber Status d390
Preset Freq 0 A410
Jog Frequency A431
Jog Accel/Decel A432
S Curve % A439
Reverse Disable A544
Power Loss Mode A548
Half Bus Enable A549
Bus Reg Enable A550

Encoder PPR A536

Pulse In Scale A537

Ki Speed Loop A538

Kp Speed Loop A539

Power Loss Mode A548

Half Bus Enable A549

Jog Accel/Decel A432

DB Threshold A438

S Curve % A439

Motor Fdbk Type A535

Encoder PPR A536

Pulse In Scale A537

Ki Speed Loop A538

Kp Speed Loop A539

Bus Reg Enable A550

Positioning Mode A558

Counts Per Unit A559

Enh Control Word A560

Find Home Freq A562

Find Home Dir A563

Encoder Pos Tol A564

Pos Reg Filter A565

Pos Reg Gain A566

Max Traverse A567

Tra ver se I nc A5 68

Tra ver se D ec A 569

P Jump A570

Sync Time A 571

Speed Ratio A572

Custom Group

CustomView Parameter Group

PowerFlex 520-series drives include a CustomView™ parameter group for you to
store frequently used parameters for your application. See CustomView

Parameter Group on page 151 for more information.

This group can store up to 100 parameters.

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 77

Chapter 3 Programming and Parameters

IMPORTANT

The frequency command can come from a number of sources. See Start and Speed Reference Control on page 49 for more information.

1 = True/Active, 0 = False/Inactive
Running Digit 1
Forw ard D igit 2
Accelerating Digit 3
Decelerating Digit 4
SafetyActive

(1)

Digit 5

(1) Setting is specific to PowerFlex 525 drives only.

Basic Display Group

b001 [Output Freq] Related Parameter(s): b002, b010, P043, P044, P048, P050, P052

Output frequency present at T1, T2 & T3 (U, V & W). Does not include slip frequency.
Values Default: Read Only

Min/Max: 0.00/[Maximum Freq]
Display: 0.01 Hz

b002 [Commanded Freq] Related Parameter(s): b001, b013, P043, P044, P048, P050, P052
Value of the active frequency command even if the drive is not running.

Values Default: Read Only

Min/Max: 0.00/[Maximum Freq]
Display: 0.01 Hz

b003 [Output Current]

Output current present at T1, T2 & T3 (U, V & W).
Values Default: Read Only

Min/Max: 0.00/(Drive Rated Amps x 2)
Display: 0.01 A

b004 [Output Voltage] Related Parameter(s): P031, A530, A534
Output voltage present at T1, T2 & T3 (U, V & W).
Values Default: Read Only

Min/Max: 0.0/Drive Rated Volts
Display: 0.1V

b005 [DC Bus Voltage]

Filtered DC bus voltage level of the drive.
Values Default: Read Only

Min/Max: 0/1200VDC
Display: 1VDC

b006 [Drive Status] Related Parameter(s): A544
Present operating condition of the drive.

Values Default: Read Only

Min/Max: 00000/11111

78 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Display: 00000

Programming and Parameters Chapter 3

32

Start Command Source Digit 1
1 = Keypad
2 = DigIn TrmBlk (Parameters t062,t063,t065-t068)
3 = Serial/DSI

4 = Network Opt

(1)

5 = EtherNet/IP

(2)

(1) Select this settin g if using the optional PowerFlex 25-COMM-E2P, 25-COMM-D, or

25-COMM-P adapters as the Start so urce and/or Frequency source.

(2) Setting is specific to PowerFlex 525 drives only.

Frequency Command Source Digit 2 & 3
00 = Other
01 = Drive Pot

02 = Keypad
03 = Serial/DSI
04 = Network Opt

(1)

05 = 0-10V Input
06 = 4-20mA Input
07 = Preset Freq (Parameters A410

-A425)

08 = Anlg In Mult

(2)

09 = MOP
10 = Pulse Input
11 = PID1 Output
12 = PID2 Output

(2)

13 = Step Logic (Parameters L180-L187)

(1)

14 = Encoder

(2)

15 = EtherNet/IP

(2)

16 = Positioning

(2)

Frequency Command Source Digit 4
0 = Other (Digit 2 & 3 are used. Digit 4 is not shown.)
1 = Jog
2 = Purge

Not Used

Display reads... Description

2004 Start source comes from Network Opt and Frequency source is Purge.
113 Start source comes from Serial/DSI and Frequency source comes from PID1 Output.
155 Start source and Frequency source comes from EtherNet/IP.
052 Start source comes from DigIn TrmBlk and Frequency source from 0-10V Input.
011 Start source comes from Keypad and Frequency source comes from Drive Pot.

Example

Basic Display Group (continued)

b007 [Fault 1 Code] Related Parameter(s): F604-F610
b008 [Fault 2 Code]
b009 [Fault 3 Code]

A code that represents a drive fault. Codes appear in these parameters in the order they occur (b007
See Fault and Diagnostic Group for more information.

Values Default: Read Only

Min/Max: F0/F127
Display: F0

b010 [Process Display] Related Parameter(s): b001, A481, A482

32 bit parameter.

Output frequency scaled by A481[Process Disp Lo] and A482 [Process Disp Hi].
Scaled Process Value (PV) = (([Process Disp Hi] - [Process Disp Lo]) x ([Output Freq] - [Minimum Freq])) / ([Maximum Freq] - [Minimum Freq])

Values Default: Read Only

Min/Max: 0.00/9999.00
Display: 0.01

b012 [Control Source] Related Parameter(s): P046, P047, P048, P049, P050, P051,

Active source of the Start Command and Frequency Command. Normally defined by the settings of P046, P048, P050 [Start Source x] and P047, P049, P051 [Speed Referencex].
See Start and Speed Reference Control

on page 49 for more information.

[Fault 1 Code] = the most recent fault). Repetitive faults are only recorded once.

t062

, t063, t065-t068, L180-L187, A410-A425

Values Default: Read Only

Min/Max: 0000/2165
Display: 0000

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 79

Chapter 3 Programming and Parameters

IMPORTANT

Actual control commands may come from a source other than the control terminal block.

1 = Closed State, 0 = Open State
DigIn TBlk 1 Digit 1
DigIn TBlk 2 Digit 2
DigIn TBlk 3 Digit 3
DB Trans On

(1)

Digit 4

(1) The DB Transistor “on” indication must have a 0.5 s hysteresis. It will turn on and stay

on for at least 0.5 s every time the DB transistor is turned on.

Not Used

1 = Closed State, 0 = Open State
DigIn TBlk 5 Digit 1
DigIn TBlk 6 Digit 2
DigIn TBlk 7

(1)

Digit 3

(1) Setting is specific to PowerFlex 525 drives only.

DigIn TBlk 8

(1)

Digit 4

Not Used

Basic Display Group (continued)

b013 [Contrl In Status] Related Parameter(s): b002, P044, P045

State of the digital terminal blocks 1...3 and DB transistor.

Values Default: Read Only

Min/Max: 0000/1111
Display: 0000

b014 [Dig In Status] Related Parameter(s): t065-t068
State of the programmable digital inputs.

Values Default: Read Only

Min/Max: 0000/1111
Display: 0000

b015 [Output RPM] Related Parameter(s): P035
Current output frequency in rpm. Scale is based on P035 [Motor NP Poles].
Values Default: Read Only

Min/Max: 0/24000 rpm
Display: 1 rpm

b016 [Output Speed] Related Parameter(s): P044
Current output frequency in %. Scale is 0% at 0.00 Hz to 100% at P044 [Maximum Freq].
Values Default: Read Only

Min/Max: 0.0/100.0%
Display: 0.1%

b017 [Output Power] Related Parameter(s): b018
Output power present at T1, T2 & T3 (U, V & W).
Values Default: Read Only

Min/Max: 0.00/(Drive Rated Power x 2)
Display: 0.01 kW

80 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Programming and Parameters Chapter 3

Basic Display Group (continued)

b018 [Power Saved] Related Parameter(s): b017

Instantaneous power savings of using this drive compared to an across the line starter.
Values Default: Read Only

Min/Max: 0.00/655.35 kW
Display: 0.01 kW

b019 [Elapsed Run time] Related Parameter(s): A555
Accumulated time drive is outputting power. Time is displayed in 10 hour increments.
Values Default: Read Only

Min/Max: 0/65535 x 10 hr
Display: 1 = 10 hr

b020 [Average Power] Related Parameter(s): A555
Average power used by the motor since the last reset of the meters.
Values Default: Read Only

Min/Max: 0.00/(Drive Rated Power x 2)
Display: 0.01 kW

b021 [Elapsed kWh] Related Parameter(s): b022
Accumulated output energy of the drive. When the maximum value of this parameter is reached, it resets to zero and b022 [Elapsed MWh] is incremented.
Values Default: Read Only

Min/Max: 0.0/100.0 kWh
Display: 0.1 kWh

b022 [Elapsed MWh] Related Parameter(s): b021
Accumulated output energy of the drive.
Values Default: Read Only

Min/Max: 0.0/6553.5 MWh
Display: 0.1 MWh

b023 [Energy Saved] Related Parameter(s): A555
Total energy savings of using this drive compared to an across the line starter since the last reset of the meters.
Values Default: Read Only

Min/Max: 0.0/6553.5 kWh
Display: 0.1 kWh

b024 [Accum kWh Sav] Related Parameter(s): b025
Total approximate accumulated energy savings of the drive compared to using an across the line starter.
Values Default: Read Only

Min/Max: 0.0/6553.5 kWh
Display: 0.1 = 10 kWh

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 81

Chapter 3 Programming and Parameters

Basic Display Group (continued)

b025 [Accum Cost Sav] Related Parameter(s): b024, P052, A555

Total approximate accumulated cost savings of the drive compared to using an across the line starter.
[Accum Cost Sav] = [Average kWh cost] x [Accum kWh S av]

Values Default: Read Only

Min/Max: 0.0/6553.5
Display: 0.1

b026 [Accum CO2 Sav] Related Parameter(s): A555
Total approximate accumulated CO2 savings of the drive compared to using an across the line starter.
Values Default: Read Only

Min/Max: 0.0/6553.5 kg
Display: 0.1 kg

b027 [Drive Temp]

Present operating temperature of the drive heatsink (inside module).
Values Default: Read Only

Min/Max: 0/120 °C
Display: 1 °C

b028 [Control Temp]

Present operating temperature of the drive control.
Values Default: Read Only

Min/Max: 0/120 °C
Display: 1 °C

b029 [Control SW Ver]

Current drive firmware version.
Values Default: Read Only

Min/Max: 0.000/65.535
Display: 0.001

82 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Programming and Parameters Chapter 3

IMPORTANT

The drive will fault on an F007 “Motor Overload” if the value of this parameter is exceeded based on class 10 motor overload protection according to NEC article
430 and motor over-temperature protection according to NEC article 430.126 (A) (2). UL 508C File 29572

Basic Program Group

P030 [Language] Language Support

Selects the language displayed. A reset or power cycle is required after selection is made. Keypad/

Options 1 English (Default) Y Y Y

2Français YYY
3Español YYY
4Italiano YYY
5Deutsch YYY
6Japanese – Y –
7 Português Y Y –
8 Chinese Chinese Simplified – Y Y
9Reserved
10 Reserved
11 Korean – Y –

(1)

12 Polish
13 Reserved
14 Turkish
15 Czech

(1) Due to a limitation of the LCD Display, some of the charac ters for Polish, Turkish, and Czech will be modified.

(1)

(1)

LCD Display

Y––

Y––
Y––

RSLogix 5000/
Logix Designer

Connecte d
Components
Work ben ch

P031 [Motor NP Volts] Related Parameter(s): b004, A530, A531, A532, A533

Stop drive before changing this parameter.

Sets the motor nameplate rated volts.
Values Default: Drive Rated Volts

Min/Max: 10V (for 230V Drives), 20V (for 460V Drives), 25V (for 600V Drives)/Drive Rated Volts
Display: 1V

P032 [Motor NP Hertz] Related Parameter(s): A493, A530, A531, A532, A533

Stop drive before changing this parameter.

Sets the motor nameplate rated frequency.
Values Default: 60 Hz

Min/Max: 15/500 Hz
Display: 1 Hz

P033 [Motor OL Current] Related Parameter(s): t069, t072, t076, t081, A484, A485, A493
Sets the motor nameplate overload current. Used to determine motor overload conditions and can be set from 0.1 A to 200% of drive rated current.

Values Default: Drive Rated Amps

Min/Max: 0.0/(Drive Rated Amps x 2)
Display: 0.1 A

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Chapter 3 Programming and Parameters

PF 525

Basic Program Group (continued)

P034 [Motor NP FLA] Related Parameter(s): P040

Sets the motor nameplate FLA. Used to assist the Autotune routine and motor control.
Values Default: Based on Drive Rating

Min/Max: 0.1/(Drive Rated Amps x 2)
Display: 0.1 A

P035 [Motor NP Poles] Related Parameter(s): b015
Sets the number of poles in the motor.
Values Default: 4

Min/Max: 2/40
Display: 1

P036 [Motor NP RPM]

Stop drive before changing this parameter.

Sets the rated nameplate rpm of the motor. Used to calculate the rated slip of the motor. To reduce the slip frequency, set this parame ter closer to the motor syn chronous speed.
Values Default: 1750 rpm

Min/Max: 0/24000 rpm
Display: 1 rpm

P037 [Motor NP Power]

PowerFlex 525 only.

Sets the motor nameplate power. Used in PM regulator.
Values Default: Drive Rated Power

Min/Max: 0.00/Drive Rated Power
Display: 0.01 kW

P038 [Voltage Class]

Stop drive before changing this parameter.

Sets the voltage class of 600V drives. Only applicable to 600V drives.
Options 2 “480V”

3 “600V” (Default)

P039 [Torque Perf Mode] Relate d Parameter(s): P040, A530, A531, A532, A533, A535

Stop drive before changing this parameter.

Selects the motor control mode.
The PowerFlex 523 and PowerFlex 525 drives are capable of performing with the following motor control modes.

Options 0 “V/Hz ”

1 “SVC” (Default)
2 “Economize”
3“Vector”
4“PM Control”

(1)

(1) (2)

When P039 [Torque Perf Mode] is set to 4 and A535 [Motor Fdbk Type] is set to 0, 1, 2 or 3, the drive is in open loop PM motor
control mode.

When P039 [Torque Perf Mode] is set to 4 and A535

[Motor Fdbk Type] is set to 4 or 5, the drive is in closed loop PM motor control

mode.

(1) Setting is specific to PowerFlex 525 drives only.
(2) Setting is available in PowerFlex 525 FRN 5.xxx and later.

84 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Programming and Parameters Chapter 3

IMPORTANT

All motor parameters in the Basic Program group must be set before running the routine. If a start command is not given (or a stop command is given) within
30 s, the parameter automati cally returns to a zero and an Autotune Fault occurs.

ATT EN TI ON : Rotation of the motor in an undesired direction can occur during this procedure. To guard against possible injury and/or equipment damage, it is
recommended that the motor be disconnected from the load before proceeding.

Speed

0

Time

[Maximum Freq]

[Accel Time x]

[Decel Time x]

0

Acceleration

Deceleration

Speed

0

Time

[Maximum Freq]

[Accel Time x]

[Decel Time x]

0

Acceleration

Deceleration

Basic Program Group (continued)

P040 [Autotune] Related Parameter(s): P034, P039, A496, A497

Stop drive before changing this parameter.

Enables a static (not spinning) or dynamic (motor spinning) autotune to automatically set the motor parameters. Set the parameter value to a one or two, then issue a valid “Start”
command to begin the routine. After the routine is complete the parameter resets to a zero. A failure (such as if a motor is not connected) results in an Autotune Fault.

It is recommended to perform a full rotate tune when using VVC mode.

Options 0 “Ready/Idle” (Default)

1 “Static Tune” A temporar y command that initiates a non-rotational motor stator resistance test for the best possible automatic setting of A496

[IR Voltage Drop]. A start command is required following initiation of this setting. The parameter returns to 0 “Ready/Idle”
following the test, at which time another start transition is required operate the drive in normal mode. Used when motor cannot
be uncoupled from the load.

2 “Rotate Tune” A temporary command that initiates a “Static Tune” followed by a rotational test for the best possible automatic setting of A497

[Flux Current Ref]. A start command is required following initiation of this setting. The parameter returns to 0 “Ready/Idle”
following the test, at which time another start transition is required to operate the drive in normal mode. Important: Used when
motor is uncoupled from the load. Results may not be valid if a load is coupled to the motor during this procedure.

P041 [Accel Time 1] Related Parameter(s): P044, A439
Sets the time for the drive to accelerate from 0 Hz to P044 [Maximum Freq].

Accel Rate = [Maximum Freq] / [Accel Time x]

Values Default: 10.00 s

Min/Max: 0.00/600.00 s
Display: 0.01 s

P042 [Decel Time 1] Related Parameter(s): P044, A439
Sets the time for the drive to decelerate from P044 [Maximum Freq] to 0 Hz.

Decel Rate = [Maximum Freq] / Decel Time x]

Values Default: 10.00 s

Min/Max: 0.00/600.00 s
Display: 0.01 s

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 85

Chapter 3 Programming and Parameters

IMPORTANT

This value must be greater than the value set in P043 [Minimum Freq].

Speed

Time

[Maximum Freq]

Stop

Calculated Stop Time

[Decel Time x]

Basic Program Group (continued)

P043 [Minimum Freq] Related Parameter(s): b001, b002, b013, P044, A530, A531

Stop drive before changing this parameter.

Sets the lowest frequency the drive outputs.
Values Default: 0.00 Hz

Min/Max: 0.00/500.00 Hz
Display: 0.01 Hz

P044 [Maximum Freq] Related Parameter(s): b001, b002, b013, b016, P043, A530, A531

Stop drive before changing this parameter.

Sets the highest frequency the drive outputs.

Values Default: 60.00 Hz

Min/Max: 0.00/500.00 Hz
Display: 0.01 Hz

P045 [Stop Mode] Related Parameter(s): t086, t087, A434, A435, A550
Determines the stopping mode used by the drive when a stop is initiated.
Options 0 “Ramp, CF” (Default) Ramp to Stop. Stop command clears active fault.

1 “Coast, CF” Coast to Stop. Stop command clears active fault.
2 “DC Brake, CF” DC Injection Braking Stop. Stop command clears active fault.
3 “DC BrkAuto,CF” DC Injection Braking Stop with Auto Shutoff.

4“Ramp” Ramp to Stop.
5 “Coast” Coast to Stop.
6 “DC Brake” DC Injection Braking Stop.
7 “DC BrakeAuto” DC Injection Braking Stop with Auto Shutoff.

8 “Ramp+EM B,CF” Ramp to Stop with EM Brake Control. Stop command clears active fault.
9 “Ramp+EM Brk” Ramp to Stop with EM Brake Control.
10 “PointStp,CF” PointStop. Stop command clears

11 “PointStop” PointStop.

• Standard DC Injection Braking for value set in A434

[DC Brake Time].

OR

• Drive shuts off if the drive detects that the motor is stopped.
Stop command clears active fault.

• Standard DC Injection Braking for value set in A434

[DC Brake Time].

OR

• Drive shuts off if the drive detects that the motor is stopped.

Provides a method to stop at a constant distance instead of a fixed rate.

active fault.

When a Stop command is given, the distance required for the machine to travel to
standstill based on the programmed maximum speed and deceleration time is calculated.
If the drive is running slower than the maximum speed, the function will apply a calculated
deceleration time that allows the machine to travel to standstill in the same distance based
on the current speed.

It is recommended to use braking resistors or set A550
better performance.

[Bus Reg Enable] to 0 “Disabled” for

86 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Programming and Parameters Chapter 3

IMPORTANT

For all settings except when t064 [2-Wire Mode] is set to 1 “Level Sense”, the drive must receive a leading edge from the start input for the drive to start after a
stop input, loss of power, or fault condition.

Basic Program Group (continued)

P046 [Start Source 1] Related Parameter(s): b012, t064, C125
P048 [Start Source 2]
P050 [Start Source 3]

Stop drive before changing this parameter.

Configures the start source of the drive. Changes to these inputs take effect as soon as they are entered. P046 [Start Source 1] is the factory default start source unless overridden.
See Start and Speed Reference Control

Options 1 “Keypad” [Start Source 1] default

2 “DigIn TrmBlk” [Start Source 2] default
3 “Serial/DSI” [Start Source 3] default for PowerFlex 523
4 “Network Opt”
5“EtherNet/IP”

(1) Select this setting if using the optional PowerFlex 25-COMM-E2P, 25-COMM-D, or 25-COMM-P adapters as the star t source.
(2) Setting is specific to PowerFlex 525 drives only.

P047 [Speed Reference1] Related Parameter(s): C125
P049 [Speed Reference2]
P051 [Speed Reference3]

Selects the source of speed command for the drive. Changes to these inputs take effect as soon as they are entered. P047 [Speed Reference1] is the factory default speed reference
unless overridden.

See Start and Speed Reference Control
Options 1 “Drive Pot” [Speed Reference1] default

2“Keypad Freq”
3 “Serial/DSI” [Speed Reference3] default for PowerFlex 523
4 “Network Opt”
5 “0-10V Input” [Speed Reference2] default
6 “4-20mA Input”
7 “Preset Freq”
8 “Anlg In Mult”
9“MOP”
10 “Pulse Input”
11 “PID1 Output”
12 “PID2 Output”
13 “Step Logic”
14 “Encoder”

(2)

15 “EtherNet/IP”
16 “Positioning”

(1) Select this setting if using the optional PowerFlex 25-COMM-E2P, 25-COMM-D, or 25-COMM-P adapters as the speed reference.
(2) Setting is specific to PowerFlex 525 drives only.

on page 49 for more information.

(1)

(2)

on page 49 for more information.

(1)

(2)

(2)

(2)

(2)

(2)

[Start Source 3] default for PowerFlex 525

[Speed Reference3] default for PowerFlex 525
Referencing from A558 [Positioning Mode]

P052 [Average kWh Cost] Related Parameter(s): b025
Sets the average cost per kWh.
Values Default: 0.00

Min/Max: 0.00/655.35
Display: 0.01

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 87

Chapter 3 Programming and Parameters

Parameters that are Reset when P053 = 3

Parameter Name

P031 [Motor NP Volts]
P033 [Motor OL] Current
P034 [Motor NP FLA]
P035 [Motor NP Poles]
P038 [Voltage Class]
A435 [DC Brake Level]
A484 [Current Limit 1]
A485 [Current Limit 2]
A486 [Shear Pin1 Level]
A488 [Shear Pin2 Level]
A490 [Load Loss Level]
A496 [IR Voltage Drop]
A497 [Flux Current Ref]
A530 [Boost Select]
A531 [Start Boost]
A532 [Break Voltage]
A533 [Break Frequency]
A534 [Maximum] Voltage

Parameters that are NOT Reset when P053 = 1

Parameter Parameter Parameter

P030 [Language] C138 [EN Gateway Cfg 2] C159 [EN Data Out 3]
C121 [Comm Write Mode] C139 [EN Gateway Cfg 3] C160 [EN Data Out 4]
C122 [Cmd Stat Select] C140 [EN Gateway Cfg 4] C161 [Opt Data In 1]
C123 [RS485 Data Rate] C141 [EN Rate Cfg] C162 [Opt Data In 2]
C124 [RS485 Node Addr] C143 [EN Comm Flt Actn] C163 [Opt Data In 3]
C124 [Comm Loss Action] C144 [EN Idle Flt Actn] C164 [Opt Data In 4]
C126 [Comm Loss Time] C145 [EN Flt Cfg Logic] C165 [Opt Data Out 1]
C127 [RS485 Format] C146 [EN Flt Cfg Ref] C166 [Opt Data Out 2]
C128 [EN Addr Sel] C147 [EN Flt Cfg DL 1] C167 [Opt Data Out 3]
C129 [EN IP Addr Cfg 1] C148 [EN Flt Cfg DL 2] C168 [Opt Data Out 4]
C130 [EN IP Addr Cfg 2] C149 [EN Flt Cfg DL 3] C169 [MultiDrv Sel]
C131 [EN IP Addr Cfg 3] C150 [EN Flt Cfg DL 4] C171 [Drv 1 Addr]
C132 [EN IP Addr Cfg 4] C153 [EN Data In 1] C172 [Drv 2 Addr]
C133 [EN Subnet Cfg 1] C154 [EN Data In 2] C173 [Drv 3 Addr]
C134 [EN Subnet Cfg 2] C155 [EN Data In 3] C174 [Drv 4 Addr]
C135 [EN Subnet Cfg 3] C156 [EN Data In 4] C175 [DSI I/O Cfg]
C136 [EN Subnet Cfg 4] C157 [EN Data Out 1] GC [Parameters in Custom Group]
C137 [EN Gateway Cfg 1] C158 [EN Data Out 2]

Basic Program Group (continued)

P053 [Reset To Defalts]

Stop drive before changing this parameter.

Resets all parameters to their factory de fault values. After a Reset command, the value of this parameter returns to zero.

Options 0 “Ready/Idle” (Default)

1 “Param Reset” Does not reset custom groups, parameter P030 [Language], and communication parameters.
2 “Factory Rset” Restore drive to factory condition.
3 “Power Reset” Resets only power parameters. Can be used when swapping power modules.
4 “Module Reset”

(1) Setting is available in PowerFlex 525 FRN 5.xxx and later.
(2) Setting is available in PowerFlex 523 FRN 3.xxx and later.

(1) (2)

Power cycle of the drive, NO parameters are reset.

88 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

Terminal Block Group

PF 525

IMPORTANT

Digital Inputs have priority for frequency control when programmed as Preset Speed and are active.
See Start Source and Speed Reference Selection on page 49 for more information.

Programming and Parameters Chapter 3

t062 [DigIn TermBlk 02]
t065 [DigIn TermBlk 05]

t067 [DigIn TermBlk 07]

PowerFlex 525 only.

Stop drive before changing this parameter.

t063 [DigIn TermBlk 03]
t066 [DigIn TermBlk 06]

t068 [DigIn TermBlk 08]

Related Parameter(s): b012, b013, b014, P045, P046, P048, P049, P050, P051, t064,

t086

, A410-A425, A427, A431, A432, A433, A434, A435,

A442

, A443, A488, A535, A560, A562, A563, A567, A571

Programmable digital input. Changes to these inputs takes effect as soon as they are entered. If a digital input is set for a selection that is only usable on one input, no other input can
be set for the same selection.

Options 0 “Not Used” Terminal has no function but can be read over network communications with b013

1 “Speed Ref 2” Selects P049

[Speed Reference2] as drive's speed command.

[Contrl In Status] and b014 [Dig In Status].

2 “Speed Ref 3” Selects P051 [Speed Reference3] as drive's speed command.
3 “Start Src 2” Selects P048
4 “Start Src 3” Selects P050

[Start Source 2] as control source to start the drive.
[Start Source 3] as control source to start the drive.

5 “Spd + Strt 2” [DigIn TermBlk 07] default.

Selects combination of P049 [Speed Reference2] and P048 [Start Source 2] as spe ed command with control source to start
the drive.

6 “Spd + Strt 3” Selects combination of P051

[Speed Reference3] and P050 [Start S ource 3] as speed command with control source to start

the drive.

7 “Preset Freq”

[DigIn TermBlk 05] and [DigIn TermBlk 06] default.

• Selects a preset frequency in Velocity mode (P047, P049, P051 [Speed Referencex] = 1...15). S ee A410...A425 [Preset Freq x].

(PF523: only for DigIn TermBlk 03, 05,

and 06)

• Selects a preset frequency and position in Positioning mode (P047, P049, P051 [Speed Referencex] = 16).
See L200...L214 [Step Units x] (only for PowerFlex 525 drives).

(PF525: only for DigIn TermBlk 05...08)

8“Jog” • When input is present, drive accelerates according to the value set in A432

A431 [Jog Frequency].

• When input is removed, drive ramps to a stop according to the value set in A432 [Jog Accel/Decel].

• A valid Start command will override this input.

9 “Jog Forward” [DigIn TermBlk 08] default.

Drive accelerates to A431 [Jog Frequency] according to A432 [Jog Accel/Decel] and ramps to a stop when input becomes
inactive. A valid Start command will override this input.

10 “Jog Reverse” Drive accelerates to A431

[Jog Frequency] according to A432 [Jog Accel/Decel] and ramps to a stop when input becomes

inactive. A valid Start command will override this input.

11 “Acc/Dec Sel2”

(1)

If active, determines which Accel/Decel time will be used for all ramp rates except jog.
Can be used with option 29 “Acc/Dec Sel3” for additional Accel/Decel times. See A442 [Accel Time 2] for more information.

12 “Aux Fault” When enabled, an F002

“Auxiliary Input” fault will occur when the input is removed.
13 “Clear Fault” When active, clears an active fault.
14 “RampStop,CF” Causes drive to immediately ramp to a stop regardless of how P045
15 “CoastStop,CF” Causes drive to immediately coast to a stop regardless of how P045

[Stop Mode] is set.

[Stop Mode] is set.
16 “DCInjStop,CF” Causes drive to immediately begin a DC Injection stop regardless of how P045
17 “MOP Up” Increases the value of A427
18 “MOP Down” Decreases the value of A427
19 “Timer Start”
20 “Counter In”

(1)

(1)

Clears and starts the timer function. May be used to control the relay or opto outputs.

Starts the counter function. May be used to control the relay or opto outputs.
21 “Reset Timer” Resets the internal active timer, d365
22 “Reset Countr” Resets the count in the accumulated internal active counter, d364

[MOP Freq] at the rate set in A430 [MOP Time].

[MOP Freq] at the rate set in A430 [MOP Time].

[Timer Status]. For more information, see Timer Function on page 211.

[Counter Status]. For more information, see Counter Func tion

on page 212.

23 “Rset Tim&Cnt” Resets both the internal active timer and accumulated internal active counter.
24 “Logic In 1”

(1)(2)

Logic function input number 1. May be used to control the relay or opto outputs (t076, t081 [Relay Outx Sel] and

t069, t072 [Opto Outx Sel], options 11...14). May be used in conjunction with StepLogic parameters L180...L187 [Stp Logic x].

25 “Logic In 2”

(1)(2)

Logic function input number 2. May be used to control the relay or opto outputs (t076, t081 [Relay Outx Sel] and

t069, t072 [Opto Outx Sel], options 11...14). May be used in conjunction with StepLogic parameters L180...L187 [Stp Logic x].

[Jog Accel/Decel] and ramps to the value set in

[Stop Mode] is set.

Rockwell Automation Publication 520-UM001I-EN-E - July 2016 89

Chapter 3 Programming and Parameters

ATTENTION: If a hazard of injury due to movement of equipment or material exists, an auxiliar y

mechanical braking device must be used.

Option Description
29 11

0 0 Acc/Dec 1
0 1 Acc/Dec 2
1 0 Acc/Dec 3
1 1 Acc/Dec 4

ATTENTION: If a hazard of injury due to movement of equipment or material exists, an auxiliar y
mechanical braking device must be used.

Options 26 “Current Lmt2”

27 “Anlg Invert” Inverts the scaling of the analog input levels set in

28 “EM Brk Rlse” If EM brake function is enabled, this input releases the brake. See t086

29 “Acc/Dec Sel3”

30 “Precharge En” Forces drive into precharge state. Typically controlled by auxiliary contact on the disconnec t at the DC input to the drive. If this

31 “Inertia Dcel” Forces drive into Inertia Ride -Through state. The drive attempts to regulate the DC bus at the current level.
32 “Sync Enable” Must be used in order to hold the existing frequency when Sync Time is set to enable speed synchronization. When this input is

33 “Traverse Dis” When an input is programmed the traverse function is disabled while this input is ac tive. See A567
34 “Home Limit”
35 “Find Home”

36 “Hold Step”

(2)

37 “Pos Redefine”

38 “Force DC” If the drive is not running, causes the drive to apply a DC Holding current (A435

39 “Damper Input” When active, drive is allowed to run normally.

40 “Purge”

(1)

(2)

When active, A485 [Current Limit 2] determines the drive current limit level.

t091

[Anlg In 0-10V Lo] and t092 [Anlg In 0-10V Hi] or

t095 [Anlg In4-20mA Lo] and t096 [Anlg In4-20mA Hi].

[EM Brk Off Delay] for more information.

(1)

If active, determines which Accel/Decel time is used for all ramp rates except jog.

Used with option 11 “Acc/Dec Sel2” for the Accel/Decel times listed in this table.

input is assigned, it must be energized for the pre-charge relay to close and for the drive to run. If it is de-energized, the pre-

charge relay opens and the drive coasts to a stop.

released the drive accelerates to the commanded frequency in A571

[Sync Time].

[Max Traverse].

(2)

(2)

In Positioning mode, indicates the drive is at the home position. See Appendix E for more information on Positioning.

In Positioning mode, causes the drive to return to the Home position when a Start command is issued.

[Find Home Freq] and A563 [Find Home Dir] until the “Home Limit” input is activated. If it passes this point, it then

Uses A562

runs in the reverse direction at 1/10th the frequency of [Find Home Freq] until the “Home Limit” is activated again. As long as

this input is active, any start command causes the drive to enter the homing routine. Only functions if in Positioning mode. Once

the Find Home routine has finished, the drive stops. See Appendix E for more information on Positioning.

In Positioning mode, overrides other inputs and causes the drive to remain at its current step (running at zero speed once it

reaches its position) until released.

While in “Hold”, the drive ignores any input command which would normally result in a move to a new step. Timers continue to

run. Therefore, when the Hold is removed, the drive must see any required digital inputs transition (even if they already

transitioned during the hold), but it does not reset any timer. See Appendix E for more information on Positioning.

(2)

In Positioning mode, resets the home position to the current position of the machine. See Appendix E for more information on

Posi tionin g.

[DC Brake Level], ignoring A434 [DC Brake Time])

while the input is applied.

When inactive, drive is forced into sleep mode and is prevented from accelerating to command speed.

Starts the drive at A433 [Purge Frequency] regardless of the selected control source. Supersedes the keypad Control function as

well as any other control command to take control of the drive. Purge can occur, and is operational, at any time whether the

drive is running or stopped regardless of the selected logic source selection. If a valid stop (other than from comms or SW

enable) is present, the drive will not start on the purge input transition.

90 Rockwell Automation Publication 520-UM001I-EN-E - July 2016

41 “Freeze-Fire” When inactive, will cause an immediate F094

“Function Loss” fault. Use to safely bypass the drive with an external switching

device.
42 “SW Enable” Works like an interlock that has to be active for the drive to run.
43 “SherPin1 Dis” Disables shear pin 1 but leaves shear pin 2 active. If A488

[Shear Pin 2 Level] is greater than 0.0 A, shear pin 2 is enabled.
44 Reserved
45 Reserved
46 Reserved
47 Reserved

Programming and Parameters Chapter 3

Drive Start Condition
Matrix for t062 and t063

t062 Setting

t063
Setting

3-Wire
Start

2-Wire
FWD

2-Wire
REV

Drive will
not start

OK

3-Wire
Dir

OK Drive will

not start

ATT EN TI ON : Hazard of injury exists due to unintended operation. When t064 [2-Wire Mode] is set to
option 1, and the Run input is maintained, the Run inputs do not need to be toggled after a Stop input for
the drive to run again. A Stop function is provided only when the Stop input is active (open).

ATT EN TI ON : When operating in 2-Wire Level Sense (Run Level), the PowerFlex 523 and PowerFlex 525
drive should only be controlled from the Digital Input Terminal Blocks. This should NOT be used with any
other DSI or Network device.

IMPORTANT

There is greater potential voltage on the output terminals when using this option.

Options 48 “2-Wire FWD”

(only for DigIn TermBlk 02)

[DigIn TermBlk 02] default. Select 2-Wire FWD for this input.
Select this option and set P046

, P048 or P050 [Start Source x] to 2 “DigIn TrmBlk” to
configure [Start Source x] to a 2-wire run for ward mode. Also see t064 [2-Wire Mode] for
level trigger settings.

49 “3-Wire Start”

(only for DigIn TermBlk 02)

Select 3-Wire Start for this input.
Select this option and set P046, P048 or P050 [Start Source x] to 2 “DigIn TrmBlk” to

configure [Start Source x] to a 3-wire start mode.

50 “2-Wire REV”

(only for DigIn TermBlk 03)

[DigIn TermBlk 03] default. Select 2-Wire REV for this input.
Select this option and set P046, P048 or P050 [Start Source x] to 2 “DigIn TrmBlk” to

config ure [Star t Source x] to a 2-wire run reverse mode. Also see t064 [2-Wire Mode] for level
trigger settings.

For PowerFlex 523 drives, this setting will be disabled If [DigIn TermBlk 03] is set to
7 “Preset Freq”.

51 “3-Wire Dir”

(only for DigIn TermBlk 03)

Select 3-Wire Dir for this input.
Select this option and set P046, P048 or P050 [Start Source x] to 2 “DigIn TrmBlk” to change

the direction of [Start Source x].
For PowerFlex 523 drives, this setting will be disabled If [DigIn TermBlk 03] is set to

7 “Preset Freq”.

52 “Pulse Train”

(PF523: only for DigIn TermBlk 05)
(PF525: only for DigIn TermBlk 07)

(1) This function may be tied to one input only.
(2) Setting is specific to PowerFlex 525 drives only.

Select pulse train for this input.
Use P047, P049 and P051 [Speed Referencex] to select pulse input.
Jumper for DigIn TermBlk 05 or 07 Sel must be moved to Pulse In.

t064 [2-Wire Mode] Related Parameter(s): P045, P046, P048, P050, t062, t063

Stop drive before changing this parameter.

Programs the mode of trigger only for t062 [DigIn TermBlk 02] and t063 [DigIn TermBlk 03] when 2-wire option is being selected as P046, P048 or P050 [Start Source x].
Options 0 “Edge Trigger” (Default) Standard 2-Wire operation.

1 “Level Sense” • I/O Terminal 01 “Stop” = Coast to stop. Drive will restart after a Stop command when:

– Stop is removed

and

– Start is held active

• I/O Terminal 03 “Run REV”

2 “Hi-Spd Edge”

• Outputs are kept in a ready-to-run state. The drive will respond to a Start command within 10 ms.

• I/O Terminal 01 “Stop” = Coast to stop.

• I/O Terminal 03 “Run REV”

3“Momentary” • Drive will start after a momentary input from either the Run FWD input (I/O Terminal 02) or the Run REV input (I/O Terminal

03).

• I/O Terminal 01 “Stop” = Stop according to the value set in P045

[Stop Mode].

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Chapter 3 Programming and Parameters

PF 525

Options Setting Output Changes State When... Hysteresis

0 “Ready/Fault” Opto outputs are active when power is applied. Indicates that the drive is ready for operation. Opto outputs are

inactive when power is removed or a fault occurs.

None

1 “At Frequency” Drive reaches commanded frequency. 0.5 Hz above; 1.0 Hz below
2 “MotorRunning” Motor is receiving power from the drive. None
3 “Reverse” Drive is commanded to run in reverse direction. None
4 “Motor Overld” Motor overload condition exists. 100 ms time delay on or off
5 “Ramp Reg” Ramp regulator is modifying the programmed accel/decel times to avoid an overcurrent or overvoltage fault from

occurring.

100 ms time delay on or off

6 “Above Freq” Drive exceeds the frequency (Hz) value set in t070

or t073 [Opto Outx Level]. 100 ms time delay on or off

7 “Above Cur” Drive exceeds the current (% Amps) value set in t070

or t073 [Opto Outx Level]. 100 ms time delay on or off

8 “Above DCVolt” Drive exceeds the DC bus voltage value set in t070

or t073 [Opto Outx Level]. 100 ms time delay on or off

9 “Retries Exst” Value set in A541

[Auto Rstrt Tries] is exceeded. None

10 “Above Anlg V” Analog input voltage (0-10V input) exceeds the value set in t070

or t073 [Opto Outx Level]. 100 ms time delay on or off

11 “Above PF Ang” Power Factor angle exceeds the value set in t070 or t073 [Opto Outx Level]. 100 ms time delay on or off
12 “Anlg In Loss” Analog input loss has occurred. Program t094

[Anlg In V Loss] or t097 [Anlg In mA Loss] for desired action when

input loss occurs.

On, 2 mA / ±1V
Off, 3 mA / ±1.5V

13 “ParamCo ntrol” Output is directly controlle d by the state of the t070

or t073 [Opto Outx Level]. A value of 0 causes the output to

turn off. A value of 1 or greater in this parameter causes the output to turn on.

None

14 “NonRec Fault” • Va lue set i n A541

[Auto Rstrt Tries] is exceeded or

• A541 [Auto Rstrt Tries] is not enabled or

• A non-resettable fault has occurred.

None

15 “EM Brk Cntrl” EM Brake is energized. Program t087

[EM Brk On Delay] and t086 [EM Brk Off Delay] for desired ac tion. None

16 “Thermal OL” Relay energizes when thermal Motor overload counter is above the value set in t077

or t082 [Relay Outx Level]. It

also energizes if the drive is within 5 °C of the drive overheat trip point.

None

17 “Amb OverTemp” Relay energizes when control module over temperature occurs. None
18 “Local Active” Active when drive P046

, P048 or P050 [Start Source x] is in local keypad control. None
19 “Comm Loss” Active when communication is lost from any comm source with reference or control. None
20 “Logic In 1” An input is programmed as “Logic Input 1” and is active. None
21 “Logic In 2” An input is programmed as “Logic Input 2” and is active. None
22 “Logic 1 & 2” Both Logic inputs are programmed and active. None
23 “Logic 1 or 2” One or both Logic inputs are programmed and one or both is active. None
24 “StpLogic Out” Drive enters StepLogic step with Command Word set to enable Logic output. None
25 “Timer Out” Timer has reached the value set in t070

or t073 [Opto Outx Level] or not timing. None

26 “Counter Out” Counter has reached the value set in t070

or t073 [Opto Outx Level] or not counting. None

27 “At Position” Drive is in Positioning mode and has reached the commanded position. Tolerance is adjusted with A564

[Encoder

Pos Tol] .

–

28 “At Home” Drive is in Positioning mode and has reached the home position. Tolerance is adjusted with A564

[Encoder Pos Tol]. –
29 “Safe-Off” Both safe-off inputs are active. –
30 “SafeTqPermit”

(1)

Both safe-off inputs are inactive (closed). –

31 “AutoRst Ctdn”

(1)

Drive is counting down to an automatic restart. –

IMPORTANT

Value for t070 or t073 [Opto Outx Level] must be entered in percent of drive rated output
current.

IMPORTANT

Do not use if t093 [10V Bipolar Enbl] is set to 1 “Bi-Polar In”.

t069 [Opto Out1 Sel] Related Parameter(s): P046, P048, P050, t070, t073, t077, t082,
t072 [Opto Out2 Sel] t086

PowerFlex 525 only.

, t087, t093, t094, t097, A541, A564

Determines the operation of the programmable digital outputs.

Values Default:

Opto Out1 Sel:
Opto Out2 Sel:

Min/Max: 0/31
Display: 1

(1) Setting is available in FRN 5.xxx and later.

2
1

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Programming and Parameters Chapter 3

32

PF 525

Min/Max Value Range Based On [Opto Outx Sel] Setting

6: 0...500 Hz 10: 0...100% 1 6: 0.1...9999 s 2 0: 0/1
7: 0...180% 11 0/1 17: 1...9999 counts 26: 0...150%
8: 0...815V 13 0...800 18: 0...180° –

PF 525

Setting Digital Out 1 Logic Digital Out 2 Logic

0NO NO
1NC NO
2NO NC
3NC NC

Terminal Block Group (continued)

t070 [Opto Out1 Level] Related Parameter(s): t069, t072
t073 [Opto Out2 Level]

32 bit parameter.
PowerFlex 525 only.

Determines the on/off point for the digital outputs when t069 or t072 [Opto Outx Sel] is set to the values shown below.

Values Default: 0.0

Min/Max: 0.0/9999.0
Display: 0.1

t075 [Opto Out Logic]

PowerFlex 525 only.

Determines the logic (Normally Open/NO or Normally Closed/NC) of the digital outputs only.

Values Default: 0

Min/Max: 0/3
Display: 1

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Chapter 3 Programming and Parameters

PF 525

Options Output Relay Changes State When... Hysteresis

0 “Ready/Fault” Relay changes state when power is applied. Indicates that the drive is ready for operation. Relay returns drive to

shelf state when power is removed or a fault occurs.

None

1 “At Frequency” Drive reaches commanded frequency. 0.5 Hz above; 1.0 Hz below
2 “MotorRunning” Motor is receiving power from the drive. None
3 “Reverse” Drive is commanded to run in reverse direction. None
4 “Motor Overld” Motor overload condition exists. 100 ms time delay on or off
5 “Ramp Reg” Ramp regulator is modifying the programmed accel/ decel times to avoid an overcurrent or overvoltage fault from

occurring.

100 ms time delay on or off

6 “Above Freq” Drive exceeds the frequency (Hz) value set in t077

or t082 [Relay Outx Level]. 100 ms time delay on or off

7 “Above Cur” Drive exceeds the current (% Amps) value set in t077

or t082 [Relay Outx Level]. 100 ms time delay on or off

8 “Above DCVolt” Drive exceeds the DC bus voltage value set in t077

or t082 [Relay Outx Level]. 100 ms time delay on or off

9 “Retries Exst” Value set in A541

[Auto Rstrt Tries] is exceeded. None

10 “Above Anlg V” Analog input voltage (0-10V input) exceeds the value set in t077

or t082 [Relay Outx Level]. 100 ms time delay on or off

11 “Above PF Ang” Power Factor angle exceeds the value set in t077 or t082 [Relay Outx Level]. 100 ms time delay on or off
12 “Anlg In Loss” Analog input loss has occurred. Program t094

[Anlg In V Loss] or t097 [Anlg In mA Loss] for desired action when

input loss occurs.

On, 2 mA / ±1V
Off, 3 mA / ±1.5V

13 “ParamControl” Output will be directl y controlled by the state of the t077

or t082 [Relay Outx Level]. A value of 0 causes the output

to turn off. A value of 1 or greater in this parameter causes the output to turn on.

None

14 “NonRec Fault” • Va lue set i n A541

[Auto Rstrt Tries] is exceeded or

• A541 [Auto Rstrt Tries] is not enabled or

• A non-resettable fault has occurred.

None

15 “EM Brk Cntrl” EM Brake is energized. Program t087

[EM Brk On Delay] and t086 [EM Brk Off Delay] for desired ac tion. None

16 “Thermal OL” Relay energizes when thermal Motor overload counter is above the value set in t077

or t082 [Relay Outx Level]. It

also energizes if the drive is within 5°C of the drive overheat trip point.

None

17 “Amb OverTemp” Relay energizes when control module over temperature occurs. None
18 “Local Active Active when drive P046

, P048 or P050 [Start Source x] is in local keypad control. None
19 “Comm Loss” Active when communication is lost from any comm source with reference or control. None
20 “Logic In 1”

(1)

An input is programmed as “Logic Input 1” and is active. None

21 “Logic In 2”

(1)

An input is programmed as “Logic Input 2” and is active. None

22 “Logic 1 & 2”

(1)

Both Logic inputs are programmed and active. None

23 “Logic 1 or 2”

(1)

One or both Logic inputs are programmed and one or both is active. None

24 “StpLogic Out”

(1)

Drive enters StepLogic step with Command Word set to enable Logic output. None

25 “Timer Out” Timer has reached the value set in t077

or t082 [Relay Outx Level] or not timing. None

26 “Counter Out” Counter has reached the value set in t077

or t082 [Relay Outx Level] or not counti ng. None

27 “At Position”

(1)

Drive is in Positioning mode and has reached the commanded position. Tolerance is adjusted with A564 [Encoder
Pos Tol] .

–

28 “At Home”

(1)

Drive is in Positioning mode and has reached the home position. Tolerance is adjusted with A564 [Encoder Pos Tol]. –

29 “Safe-Off”

(1)

Both safe-off inputs are active. –

30 “SafeTqPermit”

(1)(2)

Both safe-off inputs are inactive (closed). –

31 “AutoRst Ctdn”

(1)(2)

Drive is counting down to an automatic restart. –

IMPORTANT

Value for t077 or t082 [Relay Outx Level] must be entered in percent of drive rated output
current.

IMPORTANT

Do not use if t093 [10V Bipolar Enbl] is set to 1 “Bi-Polar In”.

t076 [Relay Out1 Sel] Related Parameter(s): P046

, P048, P050, t070, t073, t077, t082, t086, t087, t093, t094, t097, A541, A564

t081 [Relay Out2 Sel]

PowerFlex 525 only.

Determines the operation of the programmable output relay.

Values Default:

Relay Out1 Sel:
Relay Out2 Sel:

Min/Max: 0/31
Display: 1

0
2

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Programming and Parameters Chapter 3

PF 525

32

Min/Max Value Range Based On [Relay Outx Sel] Setting

6: 0...500 Hz 10: 0...100% 16: 0.1...9999 s 20: 0/1
7: 0...180% 11: 0/1 17: 1...9999 counts 26: 0...150%
8: 0...815V 13: 0...800 18: 0...180° –

PF 525

PF 525

Frequency

Time

[Minimum Freq]

[EM Brk O Delay]

[EM Brk On Delay]

Stop

commanded

Start

commanded

EM Brk

de-energized (On)

Drive stopsEM Brk

energized (O)

Ramp accel

Ramp decel

(1) Setting is specific to PowerFlex 525 drives only.
(2) Setting is available in FRN 5.xxx and later.

t077 [Relay Out1 Level] Related Parameter(s): t076, t081

t082 [Relay Out2 Level]

PowerFlex 525 only.

32 bit parameter.

Determines the on/off point for the output relay when t076 or t081 [Relay Outx Sel] is set to the values shown below.

Values Default: 0.0

Min/Max: 0.0/9999.0
Display: 0.1

t079 [Relay 1 On Time]

t084 [Relay 2 On Time]

PowerFlex 525 only.

Sets the delay time before Relay energizes after required condition is met.
Values Default: 0.0 s

Min/Max: 0.0/600.0 s
Display: 0.1 s

t080 [Relay 1 Off Time]

t085 [Relay 2 Off Time]

PowerFlex 525 only.

Sets the delay time before Relay de-energizes after required condition ceases.
Values Default: 0.0 s

Min/Max: 0.0/600.0 s
Display: 0.1 s

t086 [EM Brk Off Delay] Related Parameter(s): P045
Sets the time the drive remains at minimum frequency before ramping up to the commanded frequency (and engaging the brake coil relay) if Electromechanical (EM) Brake Control

Mode is enabled with P045 [Stop Mode].

Values Default: 2.00 s

Min/Max: 0.00/10.00 s
Display: 0.01 s

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Chapter 3 Programming and Parameters

Frequency

Time

[Minimum Freq]

[EM Brk O Delay]

[EM Brk On Delay]

Stop

commanded

Start

commanded

EM Brk

de-energized (On)

Drive stopsEM Brk

energized (O)

Ramp accel

Ramp decel

Options Output Range Minimum Output Value Maximum Output Value =

t089 [Analog Out High]

Filter

(1)

(1) Filter A is a single pole digital filter with a 162 ms time constant. Given a 0...100% step input from a steady state, the output of Filter A takes 500 ms to get to 95% of maximum, 810 ms to get to 99%,

and 910 ms to get to 100%.

Related
Parameter

0 “OutFreq 0-10” 0-10V 0V = 0 Hz [Maximum Freq] None b001
1 “OutCurr 0-10” 0-10V 0V = 0 A 200% Drive Rated Current Filter A b003
2 “OutVolt 0-10” 0-10V 0V = 0V 120% Drive Rated Output Volts None b004
3 “OutPowr 0-10” 0-10V 0V = 0 kW 200% Drive Rated Power Filter A b017
4 “OutTorq 0-10” 0-10V 0V = 0 A 200% Drive Rated Current Filter A d382
5 “TstData 0-10” 0-10V 0V = 0000 65535 (Hex FFFF) None –
6 “Setpnt 0-10” 0-10V 0V = 0% 100.0% Setpoint setting None t090
7 “DCVolt 0-10” 0-10V 0V = 0V 100.0% of trip value None b005
8 “OutFreq 0-20” 0-20 mA 0 mA = 0 Hz [Maximum Freq] None b001
9 “OutCurr 0-20” 0-20 mA 0 mA = 0 A 200% Drive Rated Current Filter A b003
10 “OutVolt 0-20” 0-20 mA 0 mA = 0V 120% Drive Rated Output Volts None b004
11 “OutPowr 0-20” 0-20 mA 0 mA = 0 kW 200% Drive Rated Power Filter A b017
12 “OutTorq 0-20” 0-20 mA 0 mA = 0 A 200% Drive Rated Current Filter A d382
13 “TstData 0-20” 0-20 mA 0 mA = 0000 65535 (Hex FFFF) None –
14 “Setpnt 0-20” 0-20 mA 0 mA = 0% 100.0% Setpoint setting None t090
15 “DCVolt 0-20” 0-20 mA 0 mA = 0V 100.0% of trip value None b005
16 “OutFreq 4-20” 4-20 mA 4 mA = 0 Hz [Maximum Freq] None b001
17 “OutCurr 4-20” 4-20 mA 4 mA = 0 A 200% Drive Rated Current Filter A b003
18 “OutVolt 4-20” 4-20 mA 4 mA = 0V 120% Drive Rated Output Volts None b004
19 “OutPowr 4-20” 4-20 mA 4 mA = 0 kW 200% Drive Rated Power Filter A b017
20 “OutTorq 4-20” 4-20 mA 4 mA = 0 A 200% Drive Rated Current Filter A d382
21 “TstData 4-20” 4-20 mA 4 mA = 0000 65535 (Hex FFFF) None –
22 “Setpnt 4-20” 4-20 mA 4 mA = 0% 100.0% Setpoint setting None t090
23 “DCVolt 4-20” 4-20 mA 4 mA = 0V 100.0% of trip value None b005

Terminal Block Group (continued)

t087 [EM Brk On Delay] Related Parameter(s): P045

Sets the time the drive remains at minimum frequency (after releasing the brake coil relay) before stopping if EM Brake Control Mode is enabled with P045 [Stop Mode].

Values Default: 2.00 s

Min/Max: 0.00/10.00 s
Display: 0.01 s

t088 [Analog Out Sel] Related Parameter(s): t090
The 0-10V, 0-20 mA or 4-2 0 mA analog output can be used to provide a signal proportional to several drive conditions. This parameter also selects which analog calibration parameters

(1)

to use.

Values Default: 0

Min/Max: 0/23

(1) Parameter is also available in PowerFlex 523 FRN 3.xxx and later. PowerFlex 523 series B drive is required.

Display: 1

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Programming and Parameters Chapter 3

PF 525

Terminal Block Group (continued)

t089 [Analog Out High]

Scales the maximum output value (V or mA) when the source setting is at maximum.
Values Default: 100%

Min/Max: 0/800%
Display: 1%

(1) Parameter is also available in PowerFlex 523 FRN 3.xxx and later. PowerFlex 523 series B drive is required.

t090 [Anlg Out Setpt] Related Parameter(s): t088
Sets the percentage of output desired when t088 [Analog Out Sel] is set to 6, 14 or 22 “Analog Setpoint”.
Values Default: 0.0%

Min/Max: 0.0/100.0%
Display: 0.1%

(1) Parameter is also available in PowerFlex 523 FRN 3.xxx and later. PowerFlex 523 series B drive is required.

t091 [Anlg In 0-10V Lo] Re lated Parameter(s): P043, t092, t093

Stop drive before changing this parameter.

Sets the percentage (based on 10V) of input voltage applied to the 0-10V analog input used to represent P043 [Minimum Freq].
Analog inversion can be accomplished by setting this value larger than t092 [Anlg In 0-10V Hi].

[10V Bipolar Enbl] is set to 1 “Bi-Polar In”, this parameter is ignored.

If t093
Values Default: 0.0%

Min/Max: 0.0/200.0%
Display: 0.1%

(1)

(1)

t092 [Anlg In 0-10V Hi] Related Parameter(s): P044, t091, t093

Stop drive before changing this parameter.

Sets the percentage (based on 10V) of input voltage applied to the 0-10V analog input used to represent P044 [Maximum Freq].
Analog inversion can be accomplished by setting this value smaller than t091 [Anlg In 0-10V Lo].

[10V Bipolar Enbl] is set to 1 “Bi-Polar In”, the same value applies to positive and negative voltage.

If t093
Values Default: 100.0%

Min/Max: 0.0/200.0%
Display: 0.1%

t093 [10V Bipolar Enbl] Related Parameter(s): t091, t092

PowerFlex 525 only.

Enables/disables bi-polar control. In bi-polar mode direction is commanded by the polarity of the voltage.
If bi-polar control is enabled, P043

[Minimum Freq] and t091 [Anlg In 0-10V Lo] are ignored.

Options 0 “Uni-Polar In” (Default) 0-10V only

1 “Bi-Polar In” ±10V

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Chapter 3 Programming and Parameters

Terminal Block Group (continued)

t094 [Anlg In V Loss] Related Parameter(s): P043, P044, A426, A427

Sets the response to a loss of input. When t he 0-10V input (or –10 to +10V) is used for any reference, any input less than 1V is reported as a signal loss. Input must exceed 1.5V for the
signal loss condition to end.

If enabled, this function affects any input that is being used as a speed reference, PID reference or PID setpoint in the drive.
Options 0 “Disabled” (Default)

1 “Fault (F29)”
2“Stop”
3“Zero Ref”
4“Min Freq Ref”
5“Max Freq Ref”
6“Key Freq Ref”
7“MOP Freq Ref”
8 “Continu Last”

t095 [Anlg In4-20mA Lo] Related Parameter(s): P043, t096

Stop drive before changing this parameter.

Sets the percentage (based on 4-20 mA) of input current applied to the 4-20 mA analog input used to represent P043 [Minimum Freq].
Analog inversion can be accomplished by setting this value larger than t096 [Anlg In4-20mA Hi].

Values Default: 0.0%

Min/Max: 0.0/100.0%
Display: 0.1%

t096 [Anlg In4-20mA Hi] Related Parameter(s): P044, t095

Stop drive before changing this parameter.

Sets the percentage (based on 4-20 mA) of input current applied to the 4-20 mA analog input used to represent P044 [Maximum Freq].
Analog inversion can be accomplished by setting this value smaller than t095

Values Default: 100.0%

Min/Max: 0.0/200.0%
Display: 0.1%

t097 [Anlg In mA Loss] Related Parameter(s): P043, P044, A426, A427
Sets the response to a loss of input. When the 4-20mA input is used for any reference, any input less than 2 mA is reported as a signal loss. Input must exceed 3 mA for the signal loss

condition to end.
If enabled, this function affects any input that is being used as a speed reference or PID reference or PID setpoint in the drive.

Options 0 “Disabled” (Default)

1 “Fault (F29)”
2“Stop”
3“Zero Ref”
4“Min Freq Ref”
5“Max Freq Ref”
6“Key Freq Ref”
7“MOP Freq Ref”
8 “Continu Last”

[Anlg In4-20mA Lo].

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Programming and Parameters Chapter 3

ATT EN TI ON : Enabling the Sleep-Wake function can cause unexpected machine operation during the Wake mode. Equipment damage and/or personal injury
can result if this parameter is used in an inappropriate application. In addition, all applicable local, national and international codes, standards, regulations or
industry guidelines must be considered.

Terminal Block Group (continued)

t098 [Anlg Loss Delay] Related Parameter(s): t094, t097

Sets the length of time after power-up during which the drive detects no analog signal loss.
Response to an analog signal loss is set in t094 or t097 [Analog In x Loss].

Values Default: 0.0 s

Min/Max: 0.0 /20.0 s
Display: 0.1 s

t099 [Analog In Filter]

Sets the level of additional filtering of the analog input signals. A higher number increases filtering and decreases bandwidth. Each setting doubles the applied filtering (1 = 2x filter, 2
= 4x filter, and so on).

Values Default: 0

Min/Max: 0/14
Display: 1

t100 [Sleep -Wake Sel] Related Parameter(s): t101, t102, t103
Drive “sleeps” if the appropriate analog input drops below the set t101 [Sleep Level] for the time set in t102 [Sleep Time] and the drive is running. When entering sleep mode the drive

ramps to zero and the run indicator on the keypad display flashes to indicate the drive is in “sleep” mode.
When the appropriate analog input rises above the set [Wake Level], the drive “wakes” and ramps to the commanded frequency.
Inversion can be accomplished by setting [Sleep Level] to a higher setting than t103

[Wake Level].

Options 0 “Disabled” (Default)

1 “0-10V Input” Sleep enabled from 0-10V Analog Input 1
2 “4-20mA Input” Sleep enabled from 4-20 mA Analog Input 2
3 “Command Freq” Sleep enabled based on drive commanded frequency

t101 [Sleep Level]

Sets the analog input level the drive must reach to enter sleep mode.
Values Default: 10.0%

Min/Max: 0.0/100.0%
Display: 0.1%

t102 [Sleep Time]

Sets the analog input time the drive must stay below to enter sleep mode.
Values Default: 0.0 s

Min/Max: 0.0/600.0 s
Display: 0.1 s

t103 [Wake Level]

Sets the analog input level the drive must reach to wake from sleep mode.
Values Default: 15.0%

Min/Max: 0.0/100.0%
Display: 0.1%

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Chapter 3 Programming and Parameters

PF 525

PF 525

Terminal Block Group (continued)

t104 [Wake Time]

Sets the analog input time the drive must stay above to wake from sleep mode.
Values Default: 0.0 s

Min/Max: 0.0/600.0 s
Display: 0.1 s

t105 [Safety Open En]

PowerFlex 525 only.

Sets the action when both safety inputs (Safety 1 and Safety 2) are disabled (de-energized – no power is applied).
Options 0“FaultEnable” (Default)

1 “FaultDisable”

t106 [SafetyFlt RstCfg]

PowerFlex 525 only.

(With FRN 5.xxx and later.)
Sets the method of resetting fault F111 “Safety Hardware” either by means of a power cycle or fault clear operation.

Options 0 “PwrCycleRset” (Default) Reset fault F111 using power cycle.

1 “FltClr Reset” Reset fault F111 using fault clear mechanism without power cycle.

100 Rockwell Automation Publication 520-UM001I-EN-E - July 2016