A.J. Antunes & Co MS-250, 9100439 User Manual

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Page 1

READY

START/STOP

PROGRAM

DOWN

POWER

MS-150/250

miracle steamers

owner’s manual

Manufacturing Numbers:

9100424, 9100427, 9100432,

9100433, 9100434, 9100439

www.ajantunes.com

P/N 1010984 Rev. D 03/12

Page 2

Table of Contents

General .................................................. 2

Warranty Information ............................. 2

Service/Technical Assistance ...................2

Important Safety Information ................. 3

Warnings ................................................ 3

Specifications ......................................... 4

Installation ............................................. 5

Electrical ................................................. 5

Plumbing ................................................ 6

Operating Instructions ............................ 7

Programming ......................................... 7

Hi-Limit Reset Button ............................. 8

Status Indicator LEDs ............................. 8

Fault Codes ............................................8

Daily Maintenance ................................. 8

Monthly Maintenance ............................ 9

Troubleshooting...................................... 11

Replacement Parts ..................................13

Wiring Diagram ...................................... 18

Notes ...................................................... 19

Limited Warranty .................................... 20

GENERAL

The Miracle Steamer produces steam using plain tap water for quick heating and reconstituting of food items. Simple push-button action delivers a fully adjustable impulse of steam. Because the amount of steam is consistent, it removes the guesswork and produces a uniform finished product from one operator to the next.

This manual provides the safety, installation, and operating procedures for the Miracle Steamer. We recommend that all information contained in this manual be read prior to installing and operating the unit.

The Miracle Steamer is manufactured from the finest materials available and is assembled to Roundup’s strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation.

WARRANTY INFORMATION

SERVICE/TECHNICAL ASSISTANCE

If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency.

Fill in the information below and have it handy when calling your Authorized Service Agency for assistance. The serial number is on the specification plate located on the rear of the unit.

Purchased From

Date of Purchase

Model Number

IMPORTANT

A.J. Antunes & Co. reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.

IMPORTANT

Keep these instructions for future reference. If the unit changes ownership, be sure this manual accompanies the equipment.

Please read the full text of the Limited Warranty in this manual.

If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.

The warranty does not extend to:

• Damages caused in shipment or damage as result of improper use.

• Installation of electrical service.

• Normal maintenance as outlined in

this manual.

• Malfunction resulting from improper maintenance.

• Damage caused by abuse or careless handling.

• Damage from moisture into electrical components.

• Damage from tampering with, removal of, or changing any preset control or safety device.

Serial Number

Manufacturing Number

Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this unit.

Visit www.ajantunes.com or contact the factory at 1-630-784-1000 to locate your nearest Authorized Service Agency.

Refer to the service agency directory packaged with your manual and fill in the information below.

Authorized Service Agency

Name

Phone Number

Address

P/N 1010984 Rev. D 03/12

Page 3

IMPORTANT SAFETY INFORMATION

Use the following guidelines for safe operation of the unit.

• Read all instructions before using equipment.

• For your safety, the equipment is furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.

• Install or locate the equipment only for its intended use as described in this manual. Do not use corrosive chemicals in this equipment.

• Do not operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.

• This equipment should be serviced by qualified personnel only. Contact your nearest Authorized Service Agency for adjustment or repair.

• Do not block or cover any openings on the unit.

• Do not immerse cord or plug in water.

• Keep cord away from heated surfaces.

• Do not allow cord to hang over edge

of table or counter.

• Turn the power off, unplug the power cord, and allow unit to cool down before performing any service or maintenance on the unit.

• The procedures in this manual may include the use of chemical products. These chemical products will be highlighted with bold face letters followed by the abbreviated HCS (Hazard Communication Standard). See Hazard Communication Standard manual for the appropriated Material Safety Data Sheets (MSDS).

• The equipment should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.

• All electrical connections must be in accordance with local electrical codes and any other applicable codes.

• Do not clean this appliance with a water jet.

WARNINGS

Be advised of the following warnings when operating and performing maintenance on this unit.

• If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard.

• Do not modify the power supply cord plug. if it does not fit the outlet, have a proper outlet installed by a qualified electrician.

• Do not use an extension cord with this appliance.

• Electrical ground is required on this appliance.

• Check with a qualified electrician if you are unsure if the appliance is properly grounded.

• If a chemical cleaner is used, be sure it is safe to use on cast aluminum. Observe all precautions and warnings on product label.

• Inspection, testing, and repair of electrical equipment should only be performed by qualified service personnel.

• This equipment is to be installed to comply with the basic plumbing code of the Building Officials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).

• To ensure proper steaming characteristics, some calcium/mineral deposits must be present on the generator surface. If, during cleaning, the surface does become free of calcium/mineral deposits, add plain tap water to the surface and allow it to boil off. This may have to be repeated several times to ensure proper steaming characteristics by creating a thin layer of deposits on the surface.

• Do not use a sanitizing solution or abrasive materials. The use of these may cause damage to the stainless steel finish.

• Chlorides or phosphates in cleaning agents (e.g. bleach, sanitizers, degreasers or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface finish, pits, voids, holes, or cracks. This damage is permanent and not covered by warranty.

• The following tips are recommended for maintenance of your stainless steel equipment:

• Always use soft, damp cloth for

cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.

• Routine cleaning should be done

daily with soap, ammonia detergent, and water.

• Stains and spots should be

sponged using a vinegar solution.

• Finger marks and smears should be

rubbed off using soap and water.

• Hard water spots should be

removed using a vinegar solution.

P/N 1010984 Rev. D 03/12

Page 4

SPECIFICATIONS

C US

Model No.

MS-150

9100424

MS-250 9100432 9100433 9100439

Model & Mfg. No.

MS-150 MS-155

Agency Approvals

READY

Width

(A)

20 3/4"

(527 mm)

20 3/4"

(527 mm)

Depth

(B)

21 3/16"

(538 mm)

21 3/16"

(538 mm)

Height

(C)

8 13/32"

(214 mm)

8 13/32"

(214 mm)

MS-150 9100427

MS-250 9100434

Model & Mfg. No.

MS-150

9100420

MS-150 9100423 9100425

MS-150 9100426

MS-150 9100428

MS-155 9100450

MS-155 9100452

MS-155 9100456

MS-155 9100458

20 3/4”

(527 mm)

20 3/4”

(527 mm)

21 3/16”

(538 mm)

21 3/16”

(538 mm)

Volts Watts Amps Hertz

208 3300 15.9 50/60

120 1800 15.0 50/60

230 3300 14.4 50/60

208 3300 15.9 50/60

120 1800 15.0 50/60

230 3300 14.4

230 3300 14.4 50/60

9 1/2"

(234 mm)

9 1/2”

(234 mm)

Plug

Description

6-20P, 20 Amp.,

250 Volt

NEMA 5-15P

15 Amp, 120 Volt

6-20P, 20 Amp.,

250 Volt

CEE 7/7

16 Amp. 250 Volt

6-20P, 20 Amp.,

250 Volt

NEMA 5-15P

15 Amp, 120 Volt

6-20P, 20 Amp.,

250 Volt

CEE 7/7

16 Amp. 250 Volt

P/N 1010984 Rev. D 03/12

Page 5

INSTALLATION

1. Remove the unit and all packing materials from the shipping carton.

2. The unit should come with the items listed below:

• Owner’sManual

• AuthorizedServiceAgencyDirectory

• InletHoseAssembly(MS-250only)

• SpatulaAssembly

NOTE: If any parts are missing or damaged, contact A.J. Antunes IMMEDIATELY at 1-800-253-2991 or 1-630-784-1000.

3. Remove all packing materials and protective coverings from the unit.

4. Remove and wash the Wire Trivet, Spatula, Spatula Liner, and Drip Pan (Figure 1) in soap and water. Rinse with clean hot water and allow to air dry.

5. Wipe all surfaces of the unit with a hot, damp cloth.

NOTE: Do NOT use a dripping wet cloth. Wring out before use.

6. Assemble the Guard and Mounting Bolt to the Spatula (Figure 2).

7. Install the Wire Trivet into the side slots on the Spatula (Figure 2).

8. Re-install all removed parts.

When placing the unit into service, pay attention to the following guidelines:

Wire Trivet

Spatula

Drip Pan

Spatula Liner

Figure 1. Washing Parts

Bolt

Handle

Handle Guard

Figure 2. Assembling Handle

Wire Trivet

Spatula

WARNING

Be sure to follow all the precautions, procedures, and safety steps listed in the Important Safety Information section of this manual.

WARNING

All electrical connections must be in accordance with local electrical codes and any other applicable codes.

ELECTRICAL

Plug the power cord into the appropriate power outlet. Refer to the specification plate for the proper voltage.

1. Place the unit on a sturdy, level table or other work surface.

2. Turn off the power.

3. Ensure that the line voltage corresponds to the stated voltage on the units specification label and power cord warning tag. If you are unsure of your Line Voltage, contact an electrician.

4. Connect the unit to the power supply.

• Make sure power is off and the unit is at room temperature.

• Do NOT block or cover any openings on the unit.

• Do NOT immerse cord or plug in water.

• Keep cord away from heated surfaces.

• Do NOT allow cord to hang over edge

of table or counter.

P/N 1010984 Rev. D 03/12

Page 6

READY

Tank Cover

Tank

Cold

Water

Flow

Flexible Nylon Braided

1/4 " I.D. Tubing (Not Supplied)

Shut Off Valve (Not Supplied)

Worm Clamp

Quick

Disconnect

Insert

Connect Quick

Disconnect Insert Here

NOTE: The use of only one strainer is acceptable instead of two.

Filter

Figure 3. Filling Water Tank

PLUMBING

NOTE: Miracle Steamer models are designed to use cold tap water. Distilled water may be used to reduce calcium/ mineral deposit buildup and reduce maintenance costs.

MS-150 MODELS

The MS-150 models have a self-contained water tank. To fill the self-contained water tank:

1. Open the Tank Cover on top of the unit (Figure 3).

NOTE: Make sure filter inside tank is installed properly.

2. Pour in cold tap water. The tank will hold approximately 3 quarts (2.81 liters).

3. Close the Tank Cover.

NOTE: Do NOT overfill the unit’s water tank. Only fill the tank to 90% full.

MS-250 MODELS

The MS-250 models require a direct cold water hookup. A Water Inlet Hose and Strainer Assembly (Figure 4) is supplied.

NOTE: Incoming water is controlled by a normally closed (NC) solenoid valve located inside the Steamer’s electrical housing.

1. Turn off the water valve (not supplied)

that provides water to the unit (Figure

4).

2. Connect the 1/4” (6.5 mm) I.D.

Flexible Tubing to the outlet side of the Water Pressure Regulator and secure using the Worm Clamp (Figure 4).

Optional Water Pressure Regulator

with Strainer (P/N 7000314)

Inlet Hose & Strainer

Assy. (Supplied)

Figure 4. Connecting Water Supply (MS-250 Only)

NOTE: A Water Pressure Regulator must first be installed (Figure 4). Failure to do so will result in poor steaming and possible flooding. For a single steamer, use Water Pressure Regulator P/N 7000314. For two adjacent steamers, use Water Pressure Regulator P/N 7000235.

3. Turn the water valve on.

4. Hold the Quick Disconnect Insert over a bucket, then press and hold the white plastic tip until there’s a good, steady water flow. This will purge all air out of the line.

5. Release the plastic tip and check the pressure on the Water Pressure Regulator. It should read 20 psi.

a.) If it reads less, increase the water pressure by pulling the black knob up and turning it clockwise.

b.) If it reads more, decrease the water pressure by pulling the black knob up and turning it counter clockwise.

NOTE: When adjusting the knob, you must relieve the existing pressure by pressing the white plastic tip on the Quick Disconnect Insert for 3 seconds. The Water Pressure Regulator will then show the new pressure.

6. Once the regulator reads 20 psi, push the black knob down to lock it in place.

7. Push the Quick Disconnect Insert into the fitting at the rear of the unit until it clicks (Figure 4).

CAUTION

Water pressure must not exceed 30 psi (2.1 kg/cm2 or 207 kPa). Higher water pressures may cause poor performance or flooding. To reduce water pressure, install a water pressure regulator, and set water pressure to 20–25 psi (1.4–1.7 kg/cm2 or 138–172 kPa).

P/N 1010984 Rev. D 03/12

Page 7

READY

UP DOWN

POWER

PROGRAM

SINGLE SHOT

START/STOP

Ready Light

Message

Display

Single Shot

Button

Operate

Button

Power Switch

Figure 5a. Operating Controls

(All Units Except Mfg. Nos.

9100427 & 9100434)

Ready Light

Message

Display

Operate

Button

Power

Switch

Figure 5b. Operating Controls

(Mfg. Nos. 9100427 & 9100434)

OPERATING INSTRUCTIONS

1. Turn the power on and allow the unit to preheat for approximately 20-30 minutes.

NOTE: Do NOT push any button during warmup time. The flashing green Ready Light indicates that the unit is NOT warmed up. The green Ready Light will become steady when the unit is warmed up.

2. Pull out the Spatula and set the product to be steamed onto the Spatula.

3. Push the Spatula fully into the steamer.

4. Steam the product by pressing either the Single Shot button for a single burst or the Operate button for a timed cycle.

NOTE: Mfg. Nos. 9100427 and 9100434 do NOT have the Single Shot function.

5. Remove the steamed product.

WARNING

To avoid injury, be careful when pulling the spatula out from the unit. Be sure to allow steam to escape before putting hands or face over the steamer.

PROGRAMMING

CYC (Total Cycle Time) refers to the total programmed steam time set for the product.

SHO (Shot Interval Time) refers to the time set between shots of steam during a complete cycle.

H2O setting (Steam Shot Time) refers to the water volume consumed during each water pump activation.

The amount of steam produced by your Miracle Steamer depends on the amount of water sprayed onto the steam generator.

Flooding of the generator may occur if the H2O setting is too high. To prevent flooding, the Shot Interval Time (SHO) can be increased to allow more time for generator heat recovery. Adjustments should be made to both values to determine the best settings for your cooking needs.

1. Turn the unit on. The unit displays the factory programmed Total Cycle Time in minutes and seconds.

2. Press and release control from OPERATION to PROGRAM mode.

3. To change the Total Cycle Time in minutes, press ▲ or ▼ to change the time.

to change the

4. Press and release again, and press ▲ or ▼ to change the Total Cycle Time in seconds.

5. To change the SHO factory settings, make sure the control is in PROGRAM mode, then press and hold both ▲ and ▼ simultaneously for 1-2 seconds and release. “SHO” will be displayed.

6. Press and release

and then press

▲ or ▼ to change the SHO in seconds.

7. Press and release

again and press

▲ or ▼ to change the SHO in minutes.

8. Press and release

again and

“H2O” will be displayed.

9. To change the H2O (Steam Shot time), press and release the Program button again to display the setting. Use▲ or ▼ to increase or decrease the time.

10. Press the Single Shot or Operate buttons to store the changes, exit the PROGRAM Mode, and initiate the cooking cycle.

IMPORTANT: 208V and 220/240V Miracle Steamers are factory programmed for the following recommended settings:

• Total Cycle Time (CYC) = 15 min., 00 secs. (Range: 3 seconds to 99 minutes 59 seconds)

• Shot Interval Time (SHO) = 00 min., 20 secs. (Range: 3 seconds to 5 minutes 59 seconds)

• Steam Shot Time (H2O) = MS-150: 1_00 MS-250: 0_70 (Range: 0_10 second to 2_50)

IMPORTANT: 120V Miracle Steamer is factory programmed for the following recommended settings:

• Total Cycle Time (CYC) = 2 min., 00 secs. (Range: 3 seconds to 99 minutes 59 seconds)

• Shot Interval Time (SHO) = 00 min., 20 secs. (Range: 3 seconds to 5 minutes 59 seconds)

• Steam Shot Time (H2O) = 0_40 (Range: 0_10 seconds to 2_50)

NOTE: The Single Shot or Operate buttons may be pressed at any time during programming to store the changes and exit the PROGRAM Mode.

NOTE: If a change is not made within 5 seconds at any time during the programming process, all changes made up to that point are stored in memory and the control reverts to the OPERATION Mode.

P/N 1010984 Rev. D 03/12

Page 8

HI-LIMIT RESET BUTTON

READY

A hi-limit thermostat turns off electrical power to the steam generator if it overheats. To reset this thermostat, allow approximately 45 minutes for the unit to cool down, remove the black cap, and then press the Hi-Limit Reset Button located on the rear of the unit (Figure

6). If the unit requires continuous resetting, contact your Authorized Service Agency.

STATUS INDICATOR LEDS

CAUTION

Do not use a sanitizing solution or abrasive materials. The use of these may cause damage to the stainless steel finish.

CAUTION

If a chemical cleaner is used, be sure it is safe to use on cast aluminum. Observe all precautions and warnings on product label.

Hi-Limit

Reset Button

Power Cord

Cap

The Miracle Steamer’s Control Board has four status indicator LEDs described below:

Green (Program): When lit, indicates the unit is in Program mode.

Yellow (Audio): When lit, indicates 10-15 VDC is being supplied to the audio signal. The audio signal sounds and the LED lights for approximately 3 seconds.

Red (Heat): When lit, indicates the Control Board is calling for heat by supplying 10-15 VDC to the Solid State Relay. When off, indicates that the unit is satisfied.

Green (H2O): When lit, indicates that 24 VAC is being supplied to operate the water pump. This LED is only lit for approximately 1 second.

FAULT CODES

When the programming parameters for Minutes, Seconds, SHO, or H2O have been inadvertently changed below or above their limits, the unit displays the “ERR” fault code. If this code appears, clear these settings using the procedure below:

1. Turn the unit off.

2. Press and hold the ▲ and ▼ buttons simultaneously.

3. Turn the unit on while continuing to hold the ▲ and ▼ buttons. Release the buttons when the unit stops beeping,

4. The display will now register the cycle time.

NOTE: Repeat these steps if the unit still displays the “ERR” fault code.

NOTE: It is recommended that the SHO and H2O settings be adjusted to the recommended settings shown in the Programming section of this manual.

WARNING

Turn the power off, unplug the power cord, and all the unit to cool down before performing any service or maintenance.

WARNING

Be sure to follow all the precautions, procedures, and safety steps listed in the Important Safety Information section of this manual.

DAILY MAINTENANCE

1. Turn the power off, unplug the power cord, and allow the unit to cool down before proceeding.

2. Check the Water Pressure Regulator gauge (MS-250 only) and verify that it reads 20–25 psi (1.4–1.7 kg/cm2 or 138–172 kPa). If not, adjust the water pressure as described in the Installation section of this manual. Check the rear water Quick Disconnect Fitting and Hose Clamp for leakage. Tighten clamps or replace parts if needed.

3. Remove the Spatula, Liner, Drip Pan, Top Cover, and Steam Vent (Figure 7).

4. Wash items in hot, soapy water and then rinse and wipe dry.

5. Wipe down the food compartment and the entire exterior of the unit with a clean, hot, damp cloth (not dripping wet) and wipe dry.

6. Reinstall the Steam Vent first, followed by the remaining items.

NOTE: Failure to properly clean and dry the above mentioned items prior to reassembling may result in the accumulation of water/moisture overnight. This may lead to permanent damage of the equipment’s finish and its accessories. This damage is not covered by warranty.

NOTE: Frequency of cleaning is determined by water conditions, usage and water filtration systems.

Figure 6. Hi-Limit Reset Button

(MS-150 shown)

Spatula

Spatula Liner

Steam Vent

Top

Cover

Drip Pan

Figure 7. Daily Cleaning–MS-150

P/N 1010984 Rev. D 03/12

Page 9

MONTHLY MAINTENANCE

The Miracle Steamer utilizes an open steam Generator. Water sprayed onto the Generator surface flashes into steam immediately, but the minerals in the water stay on the Generator surface. A small amount of calcium/ mineral deposits are needed for proper operation, but a buildup of excessive calcium/mineral deposits causes poor steaming efficiency and excessive moisture (wet steam), which will eventually severely hinder the steaming action.

CLEANING STEAM GENERATOR

Generator

Cover

Diffuser

Generator

Wing Nut

Water Tank Filter

Filter Stem

Tank Door

Bottom

Hole

of Water

Tank

1. Turn the power off, unplug the power cord, and allow the unit to cool down.

2. Perform the Daily cleaning, but do NOT reassemble the unit.

3. Remove the Wing Nut, Generator Cover, and Diffuser (Figure 8). Wash these items in hot, soapy water, rinse and wipe dry.

4. With the unit cool, use a wire brush and/or scraper to loosen and remove the excessive calcium/mineral deposits from the Generator surface.

5. Take a wire brush and clean out any buildup from the 28 Steam Ports (26 vertical and 2 horizontal) of the Generator (Figure 8). Remove the loose buildup, wipe the Generator with a clean, damp cloth, and reassemble the unit.

NOTE: If deposits are still excessive and/ or difficult to remove, refer to Steps 6 and 11.

6. Pour delimer solution (not supplied) onto the Generator surface. Follow the delimer manufacturer’s instructions for proper mixture and use.

CAUTION

If a chemical cleaner is used, be sure it is safe to use on cast aluminum. Observe all precautions and warnings on product label.

7. Using a sponge or a dry towel, remove the delimer solution from the Generator surface, then rinse with clean water.

To ensure proper steaming characteristics, some calcium/mineral deposits must be present on the Generator surface. If, during cleaning, the surface does become free of calcium/ mineral deposits, add plain tap water to the surface and allow it to boil off. If necessary, repeat this process to formulate a thin coating of calcium/mineral deposits.

READY

Steam Ports

(26 vertical and

2 horizontal)

Figure 8. Monthly Cleaning

In soft water areas, it may be necessary to add a small amount of lime to the Generator to season it. This will ensure proper steaming characteristics by producing a thin coating of calcium/mineral deposits on the Generator surface.

Seasoning mixture consists of 3/4 ounces (25ml/ 25cc) baking soda, 3/4 ounces (25ml/25cc) lime mixed with 1 quart (950ml/950cc) of water. Stir mixture and pour 1/4” deep onto the hot Generator surface. After mixture is converted to steam, the remaining loose power can be removed.

8. Plug the power cord into the appropriate outlet.

9. Turn the power on and allow the unit to warm up for approximately 30 minutes.

10. Push and release the Operate button or the Single Shot button several times to operate the steamer. This purges any remaining delimer residue from the Generator surface.

11. Turn the power off, reinstall all parts and accessories, and return the unit to service.

Access

Cover

with Tank

(dotted line)

Figure 9. Water Tank Filter

WATER TANK FILTER (MS-150 ONLY)

The Water Tank Filter (Figure 9) is used to prevent solids or food products from entering and damaging the water pump. Inspect and clean the Filter monthly or more regularly using the following procedure:

NOTE: The water level should be very low or near empty.

1. Turn the power off, unplug the power cord, and allow the unit to cool down before proceeding.

2. Open the Tank Door (Figure 9).

3. Remove the Filter, located inside the tank, by pulling it upwards and out of the bottom hole.

4. Clean the Filter by running it under tap water. Replace the Filter if the screen is torn or damaged.

5. Reinstall the Filter Stem into the bottom hole of the tank (Figure 9).

6. Fill the Water Tank, close the Tank Door, and test the unit.

NOTE: Do NOT overfill the unit’s water tank. Only fill the tank to 90% full.

P/N 1010984 Rev. D 03/12

Page 10

WATER STRAINER (MS-250 ONLY)

The Water Strainer prevents foreign debris from reaching the water line and getting into the food or damaging the unit’s solenoid. The strainer also protects the equipment’s proper and consistent operation from interference.

To ensure proper and consistent steaming results, check the Water Pressure Regulator and Strainer Cup regularly. If the pressure has dropped, check the Strainer Cup and clean out the accumulated debris using the following steps:

1. Shut off the water supply valve to the unit, unscrew the clear, plastic Strainer Cup and carefully remove the Mesh Screen (Figure 10).

2. At the sink, gently flush all of the accumulated debris from the Strainer Cup and Mesh Screen. Be especially careful not to damage the Mesh Screen.

3. Carefully place the Mesh Screen into its seat at the bottom of the clear, plastic cup and confirm that the orange O-ring is properly seated in its place before screwing the Strainer Cup and top back together.

4. Purge the air out of the strainer and tubing by disconnecting the Male Quick Disconnect Insert from the equipment and, over a bucket, push the white plastic tip in until there is good water flow.

5. Replace damaged or worn parts as needed.

6. Verify that the Water Pressure Regulator is set to 20–25 psi (1.4–1.7 kg/cm2 or 138–172 kPa).

Tubing

O-ring

Strainer Cup

Figure 10. Inlet Hose Assembly

Mesh

Screen

Male Quick

Disconnect Insert

CAUTION

P/N 1010984 Rev. D 03/12

Page 11

TROUBLESHOOTING

WARNING

To avoid possible personal injury and/or damage to the unit, inspection, test, and repair of electrical equipment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed. If the troubleshooting steps listed below do not solve your machine’s problem, contact an Authorized Service Agency for further assistance.

Problem Possible Cause Corrective Action

Control Display is blank (power is on but indicator light is off).

Control Display is blank (power is on and indicator light is on).

Unit does not heat up (Control Display is on).

The unit’s main electrical panel circuit breaker trips.

Water leaking inside electrical housing.

“ERR” appears in the Control Display. Programming and/or SHO and H2O values were

The power cord is not correctly plugged in. Plug the power cord into the appropriate outlet.

The power cord and/or electrical plug is damaged. Inspect electrical wire, plug, and receptacle.

The main electrical panel circuit breaker is off or has been tripped.

Switch is inoperable. Contact your maintenance person or Authorized

Control Board is inoperable Contact your maintenance person or Authorized

Transformer is inoperable.

Loose, burnt, or broken wires in circuit.

Hi-Limit Thermostat is tripped or inoperable. Reset the Hi-Limit Thermostat according to the

Solid State Relay is inoperable.

Thermocouple is inoperable.

Control Board is inoperable.

Steam Generator is inoperable.

Loose, burnt, or broken wires in circuit.

Damaged receptacle, plug, or cord; a loose connection; or an internal component failure.

Pinhole leak in rubber hoses (MS-150). Replace hoses.

Loose or damaged water line tubes and/or fittings inside electrical housing.

adjusted/changed improperly.

Reset circuit breaker. Contact your maintenance person or Authorized Service Agency if it trips again.

Service Agency for service.

Operations section of this manual. If the Hi-Limit Thermostat requires continuous resetting, contact your Authorized Service Agency for service.

Turn the unit off, allow it to cool to room temperature, and then restart. Contact your maintenance person or Authorized Service Agency if the condition repeats.

Tighten or replace tubes and/or fittings.

Reset the Control Board as described in the Programming section of this manual. See Fault Codes.

P/N 1010984 Rev. D 03/12

Page 12

TROUBLESHOOTING (continued)

Problem Possible Cause Corrective Action

Unit heats but there is little or no steam produced

and/or

The product requires more steaming than usual.

Excessive condensation in Food Compartment.

Steam coming out around top covers or sides.

Unit floods overnight and/or continues to steam even when in idle mode.

Water Line Valve is closed (MS-250). Check that the Water Line Valve is open.

Filter Strainer is restricted. Check and clean the Filter Strainer as described in

Quick Disconnect is not fully engaged at rear of the unit or is damaged (MS-250).

Low or no water pressure in the water line (MS-250). Remove the Quick Disconnect Insert from the rear

Improper water pressure to unit (MS-250). Verify that a Water Pressure Regulator is installed

Unit is not being cleaned properly. Clean unit daily and monthly as described in the

Programming and/or SHO, H2O values were adjusted/ changed improperly.

Insufficient or excessive calcium/mineral deposits on the Generator surface.

Generator surface is bare. Generator surface must have a thin calcium/

Generator Steam Ports are restricted. Clean the Steam Ports as described in the

Generator Cover is warped or loose. Verify that the Generator Cover Wing Nut is tight.

Generator Diffuser is missing. Install Generator Diffuser or replace if missing.

Generator surface temperature is too low. Verify Generator surface temperature to be 380–

Water pressure is too high (MS-250). Verify that the Water Pressure Regulator is set to

Programming and/or SHO and H2O values were adjusted improperly.

Generator Cover’s Wing Nut is loose. Tighten Wing Nut.

Generator Cover is warped. Replace Generator Cover.

Solenoid Valve is leaking due to debris trapped inside the plunger (MS-250).

Solenoid Valve is installed incorrectly (MS-250). If the Solenoid Valve was replaced, verify that the

There is no pre-strainer or filter on the water line just before the unit (MS-250).

the Maintenance section of this manual.

Remove and reengage the Quick Disconnect firmly until a click is heard. Replace if damaged.

of the unit. While holding over an empty cup, press the white plastic tip. Strong, steady water flow should be noted. If so, reengage firmly into unit. If not present, or pressure is low, contact your maintenance person or plumber.

and set to 20–25 psi.

Maintenance section of this manual.

Reprogram the SHO and H2O values as described in the Programming section of this manual.

Verify that thin layer of calcium/mineral deposits is present on the Generator surface. Refer to the Maintenance section of this manual.

mineral coating for proper steaming. Refer to the Maintenance section of this manual.

Maintenance section of this manual.

If noticeable steam escapes around the Generator Cover, replace the cover.

420°F (193–215°C).

20–25 psi. Adjust accordingly.

Reprogram the SHO and H2O values as described in the Programming section of this manual.

Attempt to flush the debris out of the valve by rapidly operating the unit on a number of single shot cycles and then letting it rest. If the unit still leaks, disassemble the Solenoid Valve and clean out the plunger. Reassemble unit and test. If a leak is still present, replace the Solenoid Valve. Contact your maintenance person or Authorized Service Agency.

“IN” and “OUT” labels on the valve correspond to the water flow.

Equipment was supplied with a strainer. If missing, install strainer.

P/N 1010984 Rev. D 03/12

Page 13

REPLACEMENT PARTS

MS-150/250

(For Mfg. #9100427

& 9100434 Only)

P/N 1010984 Rev. D 03/12

66a

(For Mfg. #9100427

& 9100434 Only)

66b

READY

Page 14

REPLACEMENT PARTS (continued)

(For Mfg. #9100427

& 9100434 only)

READY

MS-150 SERVICE COMPARTMENT

P/N 1010984 Rev. D 03/12

Page 15

REPLACEMENT PARTS (continued)

(For Mfg. #9100427

& 9100434 only)

READY

MS-250 SERVICE COMPARTMENT

P/N 1010984 Rev. D 03/12

Page 16

REPLACEMENT PARTS (continued)

Item Part No. Description Qty. Item Part No. Description Qty. Item Part No. Description Qty.

1 0010159 Filter Assy., Water 1 Tank (MS-150) 2 7000652 Relay 1 3 0010584 Inlet Hose Assy. 1 w/ Strainer (MS-250) 4 7000137 Pump/Tube Assy., 1 24VAC (MS-150) 5 4040145 Solenoid Valve 24VAC 1 (MS-250) 6 7000237 Top Cover Assy. 1 (Incl. #41 & #42) 7 0011314 Steam Vent Assy. 1 8 0021131 Floor/Chassis Weld. 1 9 0012547 Access Cover Weld. 1 (MS-150) 10 7000246 Generator, 230V 1 7000245 Generator, 208V 1 7000300 Generator, 120V 1 11 0300129 Stud, Cover Hold Down 1 12 040P138* Locknut, 1/2" 1 13 040K251 Strain Relief 1 (Includes #12) 14 05P2199* Spacer 2 15 0503988 Spatula 1 (for Mfg: #9100427, 432, 433, & 439) 16 0505727 Spatula (for Mfg. 1 #9100427 & 434) 17 0503433 Cover, Generator 1 18 0503434 Cover, End Housing 1 19 0503435 Retainer, Thermocouple 1 20 0503431 Diffuser, Steam 1 21 0021314 Liner, Cavity 1 22 0503441 Access Cover (MS-250) 1 23 0503472 Bracket, Hi-Limit 1 Support 24 0700452 Power Cord, NEMA 6-20P 0700453 Power Cord, CEE 7/7 1 0700463 Power Cord, NEMA 1 5-15P 25 100P967 Label, Marking 1 26 1001247 Label Control Panel 1 (for Mfg. #9100427 & 434) 27 1001036 Label, Control Panel 1 (for Mfg. #9100432, 433, 424, & 439) 28 2000203 Tube, Restrictor, 1/4" 1 29 2000207 Tube, Inlet, 1/4" x 1 2-1/2" Long (MS-250) 30 2040103 Connector, Male, 1/4" 1 x 1/8 NPT (MS-250)

31 2040106 Adapter, Tube/Hose 1 (MS-150) 32 2040145 Elbow, Female, 1/8" 1 x 1/4" 33 2040146 Tee, Female, 1/8" 1 x 1/4" 34 7000693 Water Fitting Kit, 1 MS-150 (Incl. #28, 31, 32, & 33) 35 7000694 Water Fitting Kit, 1 MS-250 (Incl. #28, 29, 30, 32, & 33) 36 2100119 Handle, Spatula 1 37 4050180 Heat Sink 1 38 210K108 Foot, Rubber (4-Pack) 1 39 7000320 Spatula Kit (Incl. #15, 1 36, 74, 75, & 79) 40 0011123 Solenoid Valve Assy. 1 (Incl. #5 & 47) 41 2100249 Guard, Knob 1 42 2100273 Knob 1 43 211P101 Clamp, Hose, 3/8" 1 (MS-150) 44 211P185 Clamp, Hose 1 (MS-150) 45 0503429 Support, Generator 1 Upper. 46 7000449 Generator Tube, 1 4-1/2" Lg. (MS-250) 7000446 Generator Tube, 2 3-5/8" (MS-150) 47 7000138 Quick Disconnect 1 Female Kit 48 300P102* Nut, Speed, “U”, 2 #8-32 49 304P105* Nut, Hex, KEPS, 1 #4-40, Zinc 50 306P101* Nut, Hex, #6-32 2 51 306P105* Screw, Machine, 2 #6-32 x 1/2" 52 306P123* Screw, Machine, 2 #6-32 x 7/8" 53 306P130* Nut, Hex, KEPS, #6-32 2 54 306P134* Screw, Machine, 3 #6-32 x 3/8" 55 308P103* Screw, Machine, 6 #8-32 x 1/4" 56 7000849 Silicon Tube Kit, Water 1 Pump (MS-150) 57 308P105* Screw, Machine, 4 #8-32 x 1/2" 58 308P120* Screw, Machine, 4 #8-32 x 5/8" (sltrshd)

59 308P124* Screw, Machine, 1 #8-32 x 1/2" (one-way) 60 308P143* Nut, Hex, KEPS, #8-32 2 61 310P136* Screw, Machine, 4 #10-32 x 1-1/4" (splanhd) 62 310P149* Screw, Machine, 2 #10-32 x 7/8" 63 310P149* Screw, Machine, 2 #10-32 x 7/8" (MS-150) 64 325P170* Nut, Wing, 1/4-20 1 65 7000542 Rocker Switch, 1 Power On/Off 250V 7000541 Rocker Switch, 1 Power On/Off 120V 66a 4010190 Switch, Momentary, 1 Square (for Mfg #9100424, 432, 433, & 439) 66b 4010233 Switch, Momentary, 1 Round (for Mfg. #9100427 & 434) 67 7000319 Transformer, 1 115-230/24V 68 7000135 Thermostat, Hi-Limit 1 69 4050214 Thermocouple, Type-K 1 70 406P107 Cable Tie 3 71 7000136 Terminal Block, 3-Pole 1 72 7000317 Control Board, 1 Temperature/Timer, 24V, 50/60 Hz 73 338P102* Bolt, Handle Mounting 1 74 0503536 Drip Pan 1 75 2100118 Guard, Handle 1 76 See page 17 for Strainer Parts

Identification.

77 7000139 Quick Disconnect 1 Insert (MS-250) 78 0011370 2" Leg Kit (Incl. #35) 4 78a 210K134 4" Leg Kit (not shown) 1 78b 210K123 4" Leg Kit (optional) 1 (not shown) 79 0800359 Trivet, Spatula 1

* Only available in quantities of 10.

P/N 1010984 Rev. D 03/12

Page 17

REPLACEMENT PARTS (continued)

MADE IN USA IMI

R91G-24K-NLN

INLET 150 PSIG MAX

OUTLET 125 PSIGMAX

Dual Water Pressure Regulator Kit - Part No. 7000235

To Steamer

Item Part No. Description Qty.

1 7000139 Elbow, Quick 2 Disconnect - 1/4”

2 2030126 Tubing 1/4” I.D. 1 PVC BRD. 24” Long 3 2030125 Tubing 1/4” I.D. 1 PVC BRD. 12” Long 4 2040150 Elbow, Male - Nylon 2 1/4” Barb x 3/8” NPT 5 0503615 Bracket, Manifold Mtg. 1 6 2190129 Nipple 1/4” NPT x 1 1/4” NPT 7 7000333 Strainer - 1/4” FPT 1 8 2080118 Quick Disconnect - 1 1/8” NPT 9 2190113 Manifold 1 10 211P104 Clamp, Ear Med. 4 11 2040151 Nipple, Hex - 3/8” x 1 1/4” NPT Nylon 12 7000306 Gauge, Water Pressure 1 13 2170113 Regulator, Pressure 1

IMPORTANT: Two adjacent steamers can be fed with a Dual Water Pressure Regulator.

Water Supply

Single Water Pressure Regulator Kit - Part No. 7000314

Item Part No. Description Qty.

1 0503849 Bracket 1 2 2040130 Male Adapter, 2 Barbed 1/4” 3 See Below for Strainer Parts

Identification

1/4

NPT

200

kPa

300

100

400

psi

4 2170113 Regulator, Pressure 1 5 7000306 Gauge, Water Pressure 1 6 2190129 Nipple 1/4” NPT x 1 1/4” NPT 7 211P104 Clamp, Worm 2 (not shown)

1/4

Item Part No. Description Qty.

1 7000333 Water Line 1

NPT

NOTE: Item 1

is made up of

Items 2–4.

Strainer Kit 2 2040130 Male Adapter, 2 Barbed 1/4” 3 7000334 Replacement Screen 1 and O-ring Kit 4 211P104 Clamp, Worm 2 (not shown)

P/N 1010984 Rev. D 03/12

Page 18

WIRING DIAGRAM

POWER

CORD

GRN

BLK/BRN

WHT/BLU

GRN-YEL

TERMINAL BLOCK

GRN

BLK

WHT

POWER

SWITCH

NOTE: ALL WIRES TO BE 14 GA. AWM-105°C

UNLESS OTHERWISE SPECIFIED.

# 18 GA. AWM-105°C

22 GA. AWM-105°C

MOMENTARY

SWITCH

BLU

GND

ORG

BRN

HEATER

SOLENOID

PUMP

BLK

S.S. RELAY

213+

YEL

(PUMP ONLY)

RED

DIODE

HI-LIMIT

THERMOSTAT

WHT

BLK

120V 230V

TRANSFORMER

BLK

WHT

(PUMP ONLY)

BLU

BLK

CONTROL

THERMOCOUPLE

BOARD

P/N 1010984 Rev. D 03/12

Page 19

NOTES

P/N 1010984 Rev. D 03/12

Page 20

LIMITED WARRANTY

Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from electrical and mechanical defects for a period of one (1) year from date of purchase under normal use and service, and when installed in accordance with manufacturer’s recommendations. To insure continued operation of the units, follow the maintenance procedures outlined in the Owner’s Manual. During the first 12 months, electro-mechanical parts, non-overtime labor, and travel expenses up to 2 hours (100 miles/160 km), round trip from the nearest Authorized Service Center are covered.

1. This warranty does not cover cost of installation, defects caused by improper storage or handling prior to placing of the Equipment. This warranty does not cover overtime charges or work done by unauthorized service agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular adjustments as specified in operating and maintenance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the equipment. This warranty does not cover consumable/wear items. This warranty does not cover damage to the Load Cell or Load Cell Assembly due to abuse, misuse, dropping of unit/shock loads or exceeding maximum weight capacity (4 lbs). This warranty does not cover water contamination problems such as foreign material in water lines or inside solenoid valves. It does not cover water pressure problems or failures resulting from improper/incorrect voltage supply. This warranty does not cover Travel Time & Mileage in excess of 2 hours (100 miles/160 km) round trip from the nearest authorized service agency.

2. Roundup reserves the right to make changes in design or add any improvements on any product. The right is always reserved to modify equipment because of factors beyond our control and government regulations. Changes to update equipment do not constitute a warranty charge.

If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection should be made of the

3. shipment as soon as it arrives and visible damage should be noted upon the carrier’s receipt. Damage should be reported to the carrier. This damage is not covered under this warranty.

4. Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight and taxes are the responsibility of the purchaser.

5. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL ROUNDUP BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.

A.J. Antunes & Co MS-250, 9100439 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual